Installation Manual of

Standard Solar Modules

Hengdian Group DMEGC Magnetics Co., Ltd.

Hengdian Industrial Area, Dongyang City, Zhejiang Province China
Tel: +86-579-86310330
E-mail: [email protected]

Ver: 202206
Photo credits: PFALZSOLAR GmbH
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 Contents

1. General Information 3
1.1 Installation Manual Disclaimer 3
1.2 Limitation of Liability 3
2. Safety Precautions 3
3. Mechanical / Electrical Specifications 3
4. Unpacking and Storage 4
5. Module Installation 5
5.1 Module Wiring 6
5.2 Grounding 8
6. Mounting Instructions 8
6.1 Mounting Method: Bolting 9
6.2 Mounting Method: Clamping 9
6.3 Test Loads and Design Loads 10
7. Maintenance 14
8. Module Cleaning Guidelines 14
Annex 15

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1. General Information General Safety
This general manual provides important safety information • All modules must be installed by licensed electricians in
relating to the installation, maintenance and handling of accordance to the applicable electrical codes such as,
standard solar modules of DMEGC Solar. the latest National Electrical Code or other national or
Professional installer must read these guidelines carefully and international applicable electrical codes.
strictly follow these instructions. Failure to follow these • Protective clothing (non-slip gloves, clothes, etc.) must
instructions may result in death, injury or property damage. The be worn during installation to prevent direct contact with
installation and handling of PV modules require professional 30 V DC or greater, and to protect hands from sharp
skills and should only be performed by qualified professionals. edges.
The installers must inform end-users (consumers) the • Prior to installation, remove all metallic jewelry to
aforesaid information accordingly. The word "module" or "PV prevent accidental exposure to live circuits.
module" used in this manual refers to one or more standard • When installing modules in light rain, morning dew, take
solar modules of DMEGC Solar. appropriate measures to prevent water ingress into the
This manual is only valid for the standard module types. Refer connector.
to the product models in the annex. • Do not allow children or unauthorized persons near the
Please retain this manual for future reference. We recommend installation site or module storage area.
checking www.dmegcsolar.com regularly for the most updated • Do not install modules in strong wind.
version. • Use electrically insulated tools to reduce the risk of
1.1 Installation Manual Disclaimer electric shock.
The information contained in this manual is subject to change • If the disconnects and over current protection devices
by DMEGC Solar without prior notice. DMEGC Solar gives no cannot be opened or the inverter cannot be powered
warranty of any kind whatsoever, either explicitly or implicitly, down, cover the fronts of the modules in the PV array
with respect to the information contained herein. with an opaque material to stop the production of
In the event of any inconsistency among different language electricity when installing or working on a module or
versions of this document, the English version shall prevail. wiring.
Please refer to our product lists and documents published on • Do not use or install damaged modules.
our website at: www.dmegcsolar.com as these lists are • Contact with module surfaces or frames may cause
updated on a regular basis. electric shock if the front glass is broken or the
1.2 Limitation of Liability backsheet is torn.
DMEGC Solar shall not be held responsible for damages of any • The PV module does not contain any serviceable parts.
kind, including – without limitation – bodily harm, injury or Do not attempt to repair any part of the module.
damage to property, in connection with handling PV modules, • Keep the junction box cover closed at all times.
system installation, or non- compliance with the instructions • Do not disassemble a module or remove any module part.
set forth in this manual. • Do not artificially concentrate sunlight on a module.
• Do not connect or disconnect modules when current
from the modules or an external source is present.
2. Safety Precautions

Warning 3. Mechanical / Electrical Specifications

Before attempting to install, wire, operate and/or service the Module electrical ratings are measured under Standard Test
module and other electrical equipment, all instructions should Conditions (STC) of 1000 W/m2 irradiance, with an AM1.5
be read and understood. PV module connectors pass direct spectrum, and a cell temperature of 25° C. Detailed electrical
current (DC) when exposed to sunlight or other light sources. and mechanical characteristics of DMEGC Solar crystalline
Contact with electrically active parts of the module, such as silicon PV modules can be found in module datasheets on
terminals, can result in injury or death, irrespective of whether www.dmegcsolar.com. Main electrical characteristics at STC
or not the module and the other electrical equipment have been are also stated on each module label. Please refer to the
connected. datasheet or the product nameplate for the maximum system

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 DMEGC Solar PV Modules Installation Manual

voltage. being exposed to moisture or sunlight, like using

Under certain conditions, a module may produce more current connector endcaps. In any circumstance, for pallets of
or voltage than its Standard Test Conditions rated power. As a modules packaged in landscape orientation, stacking of
result, the module short-circuit current under STC should be no more than two layers is allowed, for pallets of modules
multiplied by 1.25, and a correction factor should be applied to packaged in portrait orientation, stacking is not allowed.
the open-circuit voltage (see Table 1 below), when determining • When unloading modules pallets from flat truck, please
component ratings and capacities. Depending on your local use a crane or a forklift to remove the module pallets.
regulations, an additional 1.25 multiplier for the short-circuit When unloading modules pallets from containers, please
current (giving a total multiplier of 1.56) may be applicable use a fork lift to remove the module pallets, and the
when sizing conductors and fuses. forklift should be close to the ground in order to avoid the
Table 1: Low temperature correction factors for open-circuit voltage top of module pallets touching the top of the cabinet door.
Lowest Expected Ambient Consult your DMEGC Solar's representative for more
Correction Factor
Temperature (° C/° F)
detailed unloading instructions.
24 to 20 / 76 to 68 1.02
19 to 15 / 67 to 59 1.04 • Unpack module pallets carefully, following the steps
14 to 10 / 58 to 50 1.06 shown on the pallet. Unpack, transport and store the
9 to 5 / 49 to 41 1.08
modules with care.
4 to 0 / 40 to 32 1.10
-1 to -5 / 31 to 23 1.12 • Modules must always be unpacked and installed by two
-6 to -10 / 22 to 14 1.14 or three people. Always use both hands when handling
-11 to -15 / 13 to 5 1.16
modules.
-16 to -20 / 4 to -4 1.18
-21 to -25 / -5 to -13 1.20 • Do not lift modules by their wires or junction box, lift them
-26 to -30 / -14 to -22 1.21 by the frame.
-31 to -35 / -23 to -31 1.23
• Do not allow the panels to sag or bow under their own
-36 to -40 / -32 to -40 1.25
Alternatively, a more accurate correction factor for the open- weight when being carried.

circuit voltage can be calculated using the following formula: • Stacks of modules should contain no more than 12
modules, and the frames should be aligned.
CVoc = 1 −αVoc × (25 – T)
• Do not place excessive loads on the module or twist the
T (° C) is the lowest expected ambient temperature at the module frame.
system installation site. • Do not stand, step, walk and/or jump on modules under
αVoc (%/° C) is the voltage temperature coefficient of the any circumstances. Localized heavy loads may cause
selected module (refer to corresponding datasheet). severe micro-cracks at cell level, which in turn may
Electrical calculations and design must be performed by a compromise module reliability and void DMEGC Solar’s
competent engineer or consultant. warranty.
Please contact DMEGC Solar’s technical support team for • Do not leave the module backsheet directly in contact
additional information pertaining to engineering optimization with the support structure underneath when handling or
and approval of project specific module string lengths. installing the module.
• Do not carry modules on your head.
4. Unpacking and Storage • Do not drop or place objects (such as tools) on the
modules.
Precautions • Do not use sharp instruments on the modules. Particular
• Modules should be stored in a dry and ventilated care should be taken to avoid module backsheets being
environment to avoid direct sunlight and moisture. If damaged by sharp objects, as scratches may directly
modules are stored in an uncontrolled environment, the affect product safety.
storage time should be less than 3 months and extra • Do not leave modules unsupported or unsecured.
precautions should be taken to prevent connectors from • Do not change the wiring of bypass diodes.

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 DMEGC Solar PV Modules Installation Manual

• Keep all electrical contacts clean and dry at all times. humidity.
• Do not expose the modules and its electrical contacts to • It is recommended that PV modules are installed in an
any unauthorized chemical substance (e.g. oil, lubricant, environmental temperature range of -40 ° C to + 85 ° C.
pesticide, etc.). • Please consult the DMEGC Solar’s technical support
Product Identification department for more information on the use of modules
• Each module has two or three identical barcodes (one in in special climates, such as an altitude greater than
the laminate under the front glass, the second on the rear 2000m.
side of the module and the third on the frame) that act as • Do not install modules near open flames or flammable
a unique identifier. materials.
• A nameplate is also affixed to the rear of each module. • Do not immerse modules in water or constantly expose
This nameplate specifies the model type, as well as the modules to water (either fresh or salt, i.e. from fountains,
main electrical and safety characteristics of the module. sea spray).
• Exposing modules to salt (i.e. marine environments) or
5. Module Installation sulfur (i.e. sulfur sources, volcanoes) incurs the risk of
module corrosion.
Precautionary Measures and General Safety • Do not expose modules and their connectors to any
• Prior to installing modules please obtain information unauthorized chemical substances (e.g. oil, lubricant,
about any requirements and necessary approvals for the pesticide, etc.), as modules may incur damages

。
site, installation and inspection from the relevant
authorities. DMEGC Solar’s Modules have passed the
• Check applicable building codes to ensure that the IEC61701 salt-mist, but galvanic corrosion can occur
construction or structure (roof, facade, support, etc.) can between the aluminum frame of the Modules and
bear the module system load. mounting or grounding hardware if such hardware is
• DMEGC Solar’s standard modules have been qualified for comprised of dissimilar metals. DMEGC Solar
Application Class A (equivalent to Safety Class II recommends that when the module is installed in salt-
requirements). Modules rated under this class should be damaged areas such as the sea, the module should be
used in systems operating at voltage above 50V or power installed at a distance of more than 500m from the
above 240W, where general contact access is anticipated. coastline. The offshore installation needs to be confirmed
• DMEGC Solar’s standard modules have been certified as with DMEGC Solar and installed after approval.
Class C according to IEC 61730-2 for fire class Installation Requirements
performance, please refer to the datasheet or the product • Ensure that the module meets the general technical
nameplate for the detailed types. system requirements.
• Consult your local authority for guidelines and • Ensure that other systems components do not damage
requirements for building or structural fire safety. When the module mechanically or electrically.
installing modules, ensure the assembly is mounted over • Modules can be wired in series to increase voltage or in
a fire-resistant roof covering rated for the application. parallel to increase current. To connect modules in series,
• The fire rating for this module is only valid when the connect the cables from the positive terminal of one
product is installed as specified in the mechanical module to the negative terminal of the next module.
mounting instructions. To connect in parallel, connect the cables from the
Environmental Conditions positive terminal of one module to the positive terminal
• PV modules are intended for use in general open-air on the next module.
climates, as defined in IEC 60721-2-1: Classification of • The quantity of bypass diodes in the module’s junction
environmental conditions Part 2-1: Environmental box provided may vary depending on the model series.
conditions appearing in nature−Temperature and • Only connect the quantity of modules that corresponds to

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 DMEGC Solar PV Modules Installation Manual

the voltage specifications of the inverters used in the lifetime). Power dissipated in fully or partially shaded
system. In addition, modules must not be connected cells will result in power loss, reduced yield and can cause
together to create a voltage higher than the maximum localized overheating, which in turn may negatively
permitted system voltage stated on the module impact the module service lifetime. Permanent shading
nameplate, even under the worst local temperature may cause accelerated ageing of the encapsulation
conditions (see Table 1 for the correction coefficients material and place thermal stress on the bypass diodes.
that apply to open-circuit voltage). This would void the module’s warranty unless properly
• A maximum of two strings can be connected in parallel mitigated through the use of Module Level Power
without using an over-current protection device (fuses, Electronic (MLPE) devices.
etc.) incorporated in series within each string. Three or • Regular maintenance is required to keep modules clean.
more strings can be connected in parallel if an Particular measures should be taken to avoid permanent
appropriate and certified over-current protection device shading from dirt or debris (e.g., plants, bird droppings,
is installed in series within each string. And it shall be etc).
ensured in the PV system design that the reverse current • Do not install modules directly behind any object (e.g.,
of any particular string is lower than the module tree, antenna, etc) to prevent occurrence of permanent
maximum fuse rating at any circumstances. shading.
• Only modules with similar electrical parameters should be • Even temporary partial shading will reduce the energy
connected in the same string to avoid or minimize yield. A module can be considered to be unshaded if its
mismatch effects in arrays. entire surface is free from shading all year round,
• To minimize risk in the event of an indirect lightning strike, including on the shortest day of the year.
avoid forming loops with the wiring when designing the Reliable Ventilation
system. • Sufficient clearance (at least 100 mm (3.94 in)) between
• The recommended maximum series fuse rating is stated the module frame and the mounting surface is required to
in the module datasheets. allow cooling air to circulate around the back of the
• Modules should be safely fixed to bear all expected loads, module. This also allows condensation or moisture to
including wind and snow loads. dissipate.
• A minimum clearance of 6.5 mm (0.25 in) between • According to IEC 61730, any other specific clearance
modules is required to allow for thermal expansion of the required for maintaining a system fire rating should
frames. prevail. Detailed clearance requirements pertaining to
• The small drainage holes on the underside of the module system fire ratings must be provided by your racking
must not be blocked. supplier.
Optimum Orientation and Tilt 5.1 Module Wiring
• To maximize the annual yield, please calculate the Correct Wiring Scheme
optimum orientation and tilt for PV modules in that • Cable management scheme should be reviewed and
specific installation site. The highest yields are achieved approved by the EPC contractor; in particular required
when sunlight shines perpendicularly onto the PV cable lengths should be cross-checked considering the
modules. specificities of the tracker structure like bearing house
Avoid Shading gaps. If longer cable or additional jumper cables are
• Modules shall not be permanently shaded (including requested, please contact DMEGC Solar’s sales
partial shading, spot shading, even shading or uneven representative in advance.
shading) under any circumstance. Permanent shading • Ensure that the wiring is correct before starting up the
includes shading of the same cell, cell row, or module system. If the measured open circuit voltage (Voc) and
portion for extended and repeated periods of time (e.g. short-circuit current (Isc) differ from the specifications,
more than 200 daylight hours over the warrantied service this indicates that there is a wiring fault.

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 DMEGC Solar PV Modules Installation Manual

• When modules have been installed but the system has not Correct Connection Connectors
been connected to the grid yet, each module string should • Make sure that all connections are safe and properly
be kept under open-circuit conditions and proper actions mated. The PV connector should not be subject to stress
should be taken to avoid dust and moisture penetration from the exterior. Connectors should only be used to
inside the connectors. connect the circuit. They should never be used to turn the
• In case where a cable connection method not included in circuit on and off.
the below is used, please confirm the suitable cable • Connectors are not waterproof when unmated. When
length with DMEGC Solar’s sales representative. installing modules, connector should be connected to
• For different DMEGC Solar’s module types, DMEGC Solar each other as soon as possible or appropriate measures
offers optional cable lengths to match various system (like using connector endcaps) should be taken to avoid
configurations. moisture and dust penetrating into the connector.
• Recommended system cable schemes are shown below: • Do not connect different connectors (manufacturer and
1. Portrait two rows installation type) together.
• Do not clean or precondition the connectors using
lubricants or any unauthorized chemical substances
Use of Suitable Materials
• Only use dedicated solar cable and suitable connectors
(wiring should be sheathed in a sunlight-resistant conduit
or, if exposed, should itself be sunlight- resistant) that
meet local fire, building and electrical regulations. Please
ensure that all wiring is in perfect electrical and
Note: Adjacent two modules (up and down) need to be mechanical condition.
rotated 180 degrees • Installers may only use cables listed and labeled as or PV
2. Portrait one row installation
wire, and the cable with a cross section area of at least 4
mm² (12 AWG), 90° C wet rated in other areas (i.e. IEC
62930 approved), with proper insulation which is able to
withstand the maximum possible system open-circuit
voltage.
3. Landscape installation • Only copper conductor material should be used. Select a
suitable conductor gauge to minimize voltage drop and
ensure that the conductor ampacity complies with local
regulations.
Note: Adjacent two modules (left to right) need to be Cable and Connector Protection
rotated 180 degrees • Secure the cables to the mounting system using UV-
4. Leapfrog resistant cable ties. Protect exposed cables from damage
by taking appropriate precautions (e.g. placing them
inside a metallic raceway like EMT conduit). Avoid
exposure to direct sunlight.
• A minimum bending radius of 60 mm (2.36 in) is required
The maximum distance between two adjacent module when securing the junction box cables to the racking
frames should be within 50 mm (1.96in) for the side with system.
mounting clamps, and 25 mm (0.98in) for the side without • Protect exposed connectors from weathering damage by
mounting clamps, in order to meet the system cable taking appropriate precautions. Avoid exposure to direct
scheme. sunlight.

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 DMEGC Solar PV Modules Installation Manual

• Do not place connectors in locations where water could • As shown in the figure2, the grounding clip assembly
easily accumulate. consists of a slider, base, and self–captivating thread–
5.2 Grounding cutting screw or 8–32 screw and hex nut. The grounding
• Although the modules are certified to Safety Class II, we clip accepts solid uninsulated copper wire sizes 10 or 12
recommend them to be grounded and that module AWG.
installation should comply with all applicable local Addition Third-party Grounding Devices
electrical codes and regulations. Minimum size of • DMEGC Solar’s Modules can be grounded using third
equipment grounding conductors for ground raceway and party grounding devices so long as they are certified for
equipment should be considered. Grounding connections grounding modules and the devices are installed
should be installed by a qualified electrician. Connect according to the manufacturer’s specified instructions.
module frames together using adequate grounding cables:
the use of 4-14 mm² (AWG 6-12) copper wire is 6. Mounting Instructions
recommended. Holes provided for this purpose are The applicable regulations pertaining to work safety, accident
identified with a grounding symbol (IEC 61730-1). prevention and securing the construction site must be
All conductive connection junctions must be firmly fixed. observed. Workers and third party personnel shall wear or
• Do not drill any extra ground holes for convenience as this install fall arrest equipment. Any third party need to be
will void the modules warranty. protected against injuries and damages.
• All bolts, nuts, flat washers, lock washers and other • The mounting design must be certified by a registered
relevant hardware should be made of stainless steel, professional engineer. The mounting design and
unless otherwise specified. procedures must comply with all applicable local codes
• DMEGC Solar does not provide grounding hardware. and requirements from all relevant authorities.
• The grounding method described below is commended • The module is considered to be in compliance with IEC
by DMEGC Solar. 61730 and IEC 61215 only when the module is mounted
Grounding by grounding bolt in the manner specified by the mounting instructions
• Use M8 bolt and washers to bond the ground wire and included in this installation manual.
aluminum frame through the grounding holes (as shown • The system designer and installer are responsible for load
figure 1). The tightening torque is 3-7N.m. All nuts and calculations and for proper design of support structure.
washers should be made of stainless steel. • Any module without a frame (laminate) shall not be
considered to comply with the requirements of IEC 61730
unless the module is mounted with hardware that has
been tested and evaluated with the module under this
standard or by a field Inspection certifying that the
installed module complies with the requirements of IEC
61730.
• DMEGC Solar does not provide mounting hardware.
figure 1 • Standard modules can be mounted onto a support
Grounding by using grounding clamp structure using one of several approved methods as
described below. For information about other installation
methods, please contact your local representative.
Failure to use a recognized installation method will void
the DMEGC Solar’s warranty.
• Use appropriate corrosion-proof fastening materials. All
mounting hardware (bolts, spring washers, flat washers,
figure 2 nuts) should be hot dip galvanized or stainless steel.

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 DMEGC Solar PV Modules Installation Manual

• Use a torque wrench for installation. Bolt Flat Washer

• Do not drill additional holes or modify the module frame. Material: stainless steel
Material: stainless steel
Doing so will void the warranty. size: M8
size: M8*20mm
• Standard modules can be installed in either landscape or thickness: ≥1.6mm
portrait orientations. Refer to the detailed instructions for Spring Washer Nut
further guidance. Please note that in areas with heavy Material: stainless steel
Material: stainless steel
snowfall (> 2400 Pa) further countermeasures such the size: M8
size: M8
thickness: ≥2.0mm
use of additional support bars should be considered to
6.2 Mounting Method: Clamping
avoid snow loads damaging the lowest row of modules.
• The mechanical load test with these mounting methods
• The loads described in this manual correspond to test
were performed according to IEC 61215.
loads. For installations complying with IEC 61215 and IEC
• Top or bottom clamping methods will vary and are
61730, a safety factor of 1.5 should be applied for
dependent on the mounting structures. Please follow the
calculating the equivalent maximum authorized design
mounting guidelines recommended by the mounting
loads. Project design loads depend on construction,
system supplier.
applicable standards, location and local climate.
• Each module must be securely fastened at a minimum of
Determination of the design loads is the responsibility of
four points on two opposite sides. The clamps should be
the racking suppliers and/or professional engineers. For
positioned symmetrically. The clamps should be
detailed information, please follow local structural code
positioned according to the authorized position ranges.
or contact your professional structural engineer.
• Install and tighten the module clamps to the mounting
6.1 Mounting Method: Bolting
rails using the torque stated by the mounting hardware
• The mechanical load test with these mounting methods
manufacturer. M8 bolt and nut are used for this clamping
were performed according to IEC 61215.
method.
• Modules should be bolted to supporting structures
• Tightening torques should be within 18~24 N•m for M8
through the mounting holes in the rear frame flanges only.
coarse thread bolts, depending on the bolt class. For the
• In areas with heavy wind loads, additional mounting
bolt grade, the technical guideline from the fastener
points should be used. The system designer and the
suppliers should be followed. Different recommendations
installer are responsible for correctly calculating the
from specific clamping hardware suppliers should prevail.
loads and ensuring that the supporting structure meets
• The system designer and installer are responsible for load
all the applicable requirements.
calculations and for proper design of support structure.
• Each module must be securely fastened at a minimum of
• DMEGC Solar’s warranty may be void in cases where
4 points on two opposite sides.
improper clamps or unsuitable installation methods are
• Tightening torques should be 15~20 N•m for M8 coarse
found. When installing inter-modules or end-type clamps,
thread bolts, depending on bolt class.
please take the following measures into account:
• The method and the specifications of the fixing parts are
1. Do not bend the module frame.
shown in the figure 3 below:
2. Do not touch or cast shadows on the front glass.
3. Do not damage the surface of the frame (to the
exception of the clamps with bonding pins).
4. Ensure the clamps overlap the module frame by at
least 7mm but no more than 12mm.
5. Overlap in length by at least 50mm.
6. Ensure the clamp thickness is at least 3 mm.
• Clamp material should be anodized aluminum alloy or
figure 3 stainless steel. The mounting details are shown in the
following figures4 and figures5.

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 figure4 figure 5

6.3 Test Loads and Design Loads like storm, big snow, etc. The modules are tested under a
• The Standard/lower loading capacity applies to normal maximum positive pressure of 5400 Pa, and negative
environment: the modules are tested under a maximum pressure of 2400 Pa, the modules are designed to meet a
positive pressure of 2400 Pa, and negative pressure of maximum positive pressure of 3600 Pa, and negative
1600 Pa, the modules are designed to meet a maximum pressure of 1600 Pa, this design load was then tested with
positive pressure of 1600Pa, and negative pressure of a safety factor of 1.5 times.
1067 Pa, this design load was then tested with a safety • For bifacial double-glass modules, it is recommended
factor of 1.5 times. that the beam is installed parallel to the long frame to
• The high loading capacity applies to severe environment, reduce backside shielding.
M10-60H / 66H / 72H / 78H & M10-B/G-60H / 66H / 72H / 78H
Installation method 4 bolts at the long frame (60H inner holes) 4 bolts at the long frame (66H/72H/78H outer holes)

Bolt installation

Test load: positive 3600Pa, negative 2400Pa Test load: positive 3600Pa, negative 2400Pa
Loading capacity
Design load: positive 2400Pa, negative 1600Pa Design load: positive 2400Pa, negative 1600Pa
Installation method 4 clamps at the long frame 6 clamps at the long frame

Clamp installation

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 DMEGC Solar PV Modules Installation Manual

Clamp position (1/5L-50)<S<(1/5L+50) (1/2L-80)<S<(1/2L-30);(1/6L-50)<H<(1/6L+50)

Test load: positive 5400Pa, negative 2400Pa Test load: positive 5400Pa, negative3 600Pa
Loading capacity
Design load: positive 3600Pa, negative 1600Pa Design load: positive 3600Pa, negative 2400Pa

M10-54H & M10-B/G-54H

Installation method 4 bolts at the long frame Installation method 4 clamps at the short frame

Clamp installation
Bolt installation

Clamp position 0<H<1/4W

Test load: positive 5400Pa, negative 2400Pa Test load: positive 2400Pa, negative 1600Pa
Loading capacity Loading capacity
Design load: positive 3600Pa, negative 1600Pa Design load: positive 1600Pa, negative 1067Pa
Installation method 4 clamps at the long frame 6 clamps at the long frame

Clamp installation

Clamp position (1/5L-50)<S<(1/5L+50) (1/2L-80)<S<(1/2L-30);(1/6L-50)<H<(1/6L+50)

Test load: positive 5400Pa, negative 2400Pa Test load: positive 5400Pa, negative 3600Pa
Loading capacity
Design load: positive 3600Pa, negative 1600Pa Design load: positive 3600Pa, negative 2400Pa

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 DMEGC Solar PV Modules Installation Manual

M2、P1、G1、M6-66H/72/72H & M2、P1、G1、M6-B/G-66H/72/72H

Installation method 4 bolts at the long frame (inner holes) 8 bolts at the long frame

Bolt installation

Test load: positive 3600Pa, negative 2400Pa Test load: positive 5400Pa, negative 3600Pa
Loading capacity
Design load: positive 2400Pa, negative1600Pa Design load: positive 3600Pa, negative 2400Pa
Installation method 4 clamps at the long frame 6 clamps at the long frame

Clamp installation

Clamp position (1/4L-50)<S<(1/4L+50) (1/2L-80)< S <(1/2L-30); (1/6L-50)< H <(1/6L+50)

Test load: positive 5400Pa, negative 2400Pa Test load: positive 5400Pa, negative 3600Pa
Loading capacity
Design load: positive 3600Pa, negative1600Pa Design load: positive 3600Pa, negative 2400Pa
Installation method 4 clamps at the short frame Short side in-rail installation +long side reinforce with clamps

Clamp installation

Clamp position 0<H<1/4W (1/2L-80)< S <(1/2L-30)

Test load: positive 1600Pa, negative 1600Pa Test load: positive 5400Pa, negative 2400Pa
Loading capacity
Design load: positive 1067Pa, negative 1067Pa Design load: positive 3600Pa, negative 1600Pa

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 DMEGC Solar PV Modules Installation Manual

Installation method Long side in-rail installation Short side in-rail installation

In-rail installation

Test load: positive 5400Pa, negative 2400Pa Test load: positive 1600Pa, negative 1600Pa
Loading capacity
Design load: positive 3600Pa, negative 1600Pa Design load: positive 1067Pa, negative 1067Pa

M2、P1、G1、M6---60/60H & M2、P1、G1、M6-B/G-60/60H

Installation method 4 bolts at the long frame (inner holes) 8 bolts at the long frame

Bolt
installation

Test load: positive 5400Pa, negative 2400Pa Test load: positive 5400Pa, negative 3600Pa
Loading capacity
Design load: positive 3600Pa, negative 1600Pa Design load: positive 3600Pa, negative 2400Pa
Installation method 4 clamps at the long frame 6 clamps at the long frame

Clamp installation

Clamp position (1/4L-50)<S<(1/4L+50) (1/2L-80)<S<(1/2L-30); (1/6L-50)<H<(1/6L+50)

Test load: positive 5400Pa, negative 2400Pa Test load: positive 5400Pa, negative 3600Pa
Loading capacity
Design load: positive 3600Pa, negative 1600Pa Design load: positive 3600Pa, negative 2400Pa

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 DMEGC Solar PV Modules Installation Manual

Installation method 4 clamps at shorter frames Short side in-rail installation + long side reinforce with clamps

Clamp installation

Clamp position 0<H<1/4W (1/2L-80)<S<(1/2L-30)

Test load: positive 2400Pa, negative 1600Pa Test load: positive 5400Pa, negative 2400Pa
Loading capacity
Design load: positive 1600Pa, negative 1067Pa Design load: positive 3600Pa, negative 1600Pa
Installation method Long side in-rail installation Short side in-rail installation

In-rail installation

Test load: positive 5400Pa, negative 2400Pa Test load: positive 2400Pa, negative 1600Pa
Loading capacity
Design load: positive 3600Pa, negative 1600Pa Design load: positive 1600Pa, negative 1067Pa

7. Maintenance information for cleaning DMEGC Solar’s modules. System

• Do not make modifications to any component of the PV users and professional installers should read these
module (diode, junction box, connectors or others). guidelines carefully and strictly follow these instructions.
• Regular maintenance is required to keep modules clear of • Failure to follow these instructions may result in death,
snow, bird droppings, seeds, pollen, leaves, branches, dirt injury or damage to the photovoltaic modules. Damages
spots, and dust. induced by inappropriate cleaning procedures will void
• Modules with sufficient tilt (at least 15° ), generally may DMEGC Solar’s warranty.
not require cleaning (rain will have a self-cleaning effect).
If the module has become soiled, wash with water and a Safety Warning
non-abrasive cleaning implement (sponge) during the • Cleaning activities create risk of damaging the modules
cool part of the day. Do not scrape or rub dry dirt away, as and array components, as well as increasing the potential
this may cause micro scratches. electric shock hazard.
• Snow should be removed using a soft brush. • Cracked or broken modules represent an electric shock
• Periodically inspect the system to check the integrity of hazard due to leakage currents, and the risk of shock is
all wiring and supports. increased when modules are wet. Before cleaning,
• To protect against electric shock or injury, electrical or thoroughly inspect modules for cracks, damage, and
mechanical inspections and maintenance should be loose connections.
performed by qualified personnel only. • The voltage and current present in an array during
daylight hours are sufficient to cause a lethal electrical
shock.
8. Module Cleaning Guidelines
• Ensure that the circuit is disconnected before starting the
• This manual covers the requirements for the cleaning
cleaning procedure as contact with leakage of electrically
procedure of PV modules of DMEGC Solar. The purpose of
active parts can result in injury.
these cleaning guidelines is to provide general
• Ensure that the array has been disconnected to other

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 DMEGC Solar PV Modules Installation Manual

active components (such as inverter or combiner boxes) this will cause micro-scratches on the glass surface.
before starting with the cleaning. OPERATION PREPARATION
• Wear suitable protection (clothes, insulated gloves, etc.). • Noticeable dirt must be rubbed away by gentle cleaning
• Do not immerse the module, partially or totally, in water implement (soft cloth, sponge or brush with soft bristles).
or any other cleaning solution. • Ensure that brushes or agitating tools are not abrasive to
• Rear side cleaning of the modules is not required. If glass, EPDM, silicone, aluminum, or steel.
cleaning the rear of a module is desired, care should be • Conduct the cleaning activities avoiding the hottest hours
taken to ensure there is no damage caused to the of the day, in order to avoid thermal stress on the module.
backsheet by simply clearing the contaminant by hand or CLEANING METHODS
with a soft sponge. Method A: Compressed Air
DMEGC Solar recommends cleaning the soft dirt (like dust)
Handing Notice on modules just with air pressure. This technique can be
• Use a proper cleaning solution and suitable cleaning applied as long as the method is efficient enough
equipment. considering the existing conditions.
• Do not use abrasive or electric cleaners on the module. Method B: Wet cleaning
• Particular attention should be taken to avoid the module • If excessive soiling is present on the module surface, a
backsheet or frame to come in contact with sharp objects, non-conductive brush, sponge, or other mild agitating
as scratches may directly affect product safety. method may be used with caution.
• Do not use abrasive cleaners, de-greasers or any • Ensure that any brushes or agitating tools are
unauthorized chemical substance (e.g. oil, lubricant, constructed with non-conductive materials to
pesticide, etc.) on the module. minimize risk of electric shock and that they are not
• Do not use cleaning corrosive solutions containing abrasive to the glass or the aluminum frame.
hydrofluoric acid, alkali, acetone, or industrial alcohol. • If grease is present, an environmental-friendly cleaning
Only substances explicitly approved by DMEGC Solar are agent may be used with caution.
allowed to be used for cleaning modules. • DMEGC Solar recommends the following to be used:
• For cleaning methods using rotating brush, please 1. Water with low mineral content
consult with DMEGC Solar's technical support before 2. Near neutral pH water
using. 3. The maximum water pressure recommended is 4
• Dirt must never be scraped or rubbed away when dry, as MPa (40 bar)

Annex
Glass/Foil Modules Double Glass Modules
DMXXXM10-54HSW/HBW/HBB DMXXXM10-G/B54HSW/HBW/HBB/HBT/HST
DMXXXM10-60HSW/HBW/HBB DMXXXM10-G/B66HSW/HBW/HBB/HBT/HST
DMXXXM10-66HSW/HBW/HBB DMXXXM10-G/B72HSW/HBW/HBB/HBT/HST
DMXXXM10-72HSW/HBW/HBB DMXXXM10-G/B78HSW/HBW/HBB/HBT/HST
DMXXXM10-78HSW/HBW DMXXXM6-G/B60HSW//HBW/HBB/HBT/HST
DMXXXM6-60HSW/HBW/HBB DMXXXM6-G/B72HSW/HBW/HBB/HBT/HST
DMXXXM6-72HSW/HBW/HBB DMXXXG1-G/B60HSW/HBW/HBB/HBT/HST
DMXXXG1-60HSW/HBW/HBB DMXXXG1-G/B72HSW/HBW/HBB/HBT/HST
DMXXXG1-72HSW/HBW/HBB DMXXXG1-G/B60SW/BW/BB/BT/ST
DMXXXG1-60SW/BW/BB DMXXXG1-G/B72SW/BW/BB/BT/ST
DMXXXG1-72SW/BW/BB DMXXXM2-G/B60HSW/HBW/HBB/HBT/HST
DMXXXM2-60HSW/HBW/HBB DMXXXM2-G/B72HSW/HBW/HBB/HBT/HST
DMXXXM2-72HSW/HBW/HBB DMXXXM2-G/B60SW/BW/BB/BT

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 DMEGC Solar PV Modules Installation Manual

DMXXXM2-60SW/BW/BB DMXXXM2-G/B72SW/BW/BB/BT
DMXXXM2-72SW/BW/BB
DMXXXP1-60HSW/BW
DMXXXP1-72HSW/BW
DMXXXP1-60SW/BW
DMXXXP1-72SW/BW

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