Designation: D 2846/D 2846M – 99 An American National Standard

Standard Specification for

Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Hot- and
Cold-Water Distribution Systems1
This standard is issued under the fixed designation D 2846/D 2846M; the number immediately following the designation indicates the
year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last
reapproval. A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

This standard has been approved for use by agencies of the Department of Defense.

1. Scope Design, assembly, and installation considerations are discussed in Appen-

dix X2. An optional performance qualification and an in-plant quality
1.1 This specification covers requirements, test methods, control program are recommended in Appendix X3.
and methods of marking for chlorinated poly(vinyl chloride)
plastic hot- and cold-water distribution system components 1.5 The following safety hazards caveat pertains only to the
made in one standard dimension ratio and intended for water test method portion, Sections 9 and 10, of this specification:
service up to and including 180°F (82°C). These components This standard does not purport to address all of the safety
comprise pipe and tubing, socket-type fittings, street fittings, concerns, if any, associated with its use. It is the responsibility
plastic-to-metal transition fittings, solvent cements, and adhe- of the user of this standard to establish appropriate safety and
sives. Requirements and methods of test are included for health practices and determine the applicability of regulatory
materials, workmanship, dimensions and tolerances, hydro- limitations prior to use.
static sustained pressure strength, and thermocycling resis- 2. Referenced Documents
tance. The components covered by this specification are
intended for use in residential and commercial, hot and cold, 2.1 ASTM Standards:
potable water distribution systems. D 1598 Test Method for Time-to-Failure of Plastic Pipe
1.2 The products covered by this specification are intended Under Constant Internal Pressure2
for use with the distribution of pressurized liquids only, which D 1599 Test Method for Short-Time Hydraulic Failure Pres-
are chemically compatible with the piping materials. Due to sure of Plastic Pipe, Tubing, and Fittings2
inherent hazards associated with testing components and sys- D 1784 Specification for Rigid Poly(Vinyl Chloride) (PVC)
tems with compressed air or other compressed gases some Compounds and Chlorinated Poly(Vinyl Chloride)
manufacturers do not allow pneumatic testing of their products. (CPVC) Compounds3
Consult with specific product/component manufacturers for D 1898 Practice for Sampling of Plastics3
their specific testing procedures prior to pneumatic testing. D 2122 Test Method for Determining Dimensions of Ther-
moplastic Pipe and Fittings2
NOTE 1—Pressurized (compressed) air or other compressed gases D 2444 Test Method for Impact Resistance of Thermoplas-
contain large amounts of stored energy which present serious saftey tic Pipe and Fittings by Means of a Tup (Falling Weight)2
hazards should a system fail for any reason.
D 2837 Test Method for Obtaining Hydrostatic Design
1.3 The text of this specification references notes, footnotes, Basis for Thermoplastic Pipe Materials2
and appendixes which provide explanatory material. These F 402 Practice for Safe Handling of Solvent Cements,
notes and footnotes (excluding those in tables and figures) shall Primers, and Cleaners Used for Joining Thermoplastic Pipe
not be considered as requirements of the specification. and Fittings2
1.4 The values stated in either inch-pound or SI units are to F 412 Terminology Relating to Plastic Piping Systems2
be regarded separately as standard. Within the text, SI units are F 493 Specification for Solvent Cements for Chlorinated
shown in brackets. The values stated in each system are not Poly(Vinyl Chloride) (CPVC) Plastic Pipe and Fittings2
exact equivalents; therefore, each system shall be used inde- F 1498 Specification for Taper Pipe Threads 60° for Ther-
pendently of the other. Combining values from the two systems moplastic Pipe and Fittings2
may result in nonconformance with the specification. 2.2 ANSI Standards:
NOTE 2—Suggested hydrostatic design stresses and hydrostatic pres- ANSI Z17.1-1958 Preferred Numbers4
sure ratings for pipe, tubing, and fittings are listed in Appendix X1. 2.3 Federal Standard:

1 2
This specification is under the jurisdiction of ASTM Committee F-17 on Plastic Annual Book of ASTM Standards, Vol 08.04.
3
Piping Systems and is the direct responsibility of Subcommittee F17.61 on Water. Annual Book of ASTM Standards, Vol 08.01.
4
Current edition approved May 10, 1999. Published July 1999. Originally Available from American National Standards Institute, 11 West 42nd Street,
published as D 2846 – 69. Last previous edition D 2846 – 97. 13th Floor, New York, NY 10036.

Copyright © ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, United States.

1
 D 2846/D 2846M
Fed. Std. No. 123 Marking for Shipments (Civil Agencies)5 continuous use temperature which shall be 180°F [82°C] and
2.4 Military Standard: by nominal pipe or tubing diameters from 1⁄4 in. [9.5 mm]
MIL-STD-129 Marking for Shipment and Storage5 through 2 in. [50 mm].
2.5 NSF Standards: 4.2 Plastic-to-Metal Transition Fittings—This specification
Standard No. 14 for Plastic Piping Components and Related classifies CPVC plastic-to-metal transition fittings intended for
Materials6 use up to and including 180°F [82°C] as CPVC-180°F on the
Standard No. 61 for Drinking Water Systems basis of resistance to failure by thermocycling.
Components—Health Effects6 4.3 Solvent Cements and Adhesives— This specification
classifies solvent cements and adhesives meeting the require-
3. Terminology ments contained herein as CPVC Solvent Cement or CPVC
3.1 Definitions: Adhesive.
3.1.1 General—Definitions used in this specification are in
accordance with Terminology F 412, unless otherwise speci- 5. Materials
fied. The abbreviation for chlorinated poly(vinyl chlo-ride) is 5.1 Basic Materials Description—Chlorinated poly(vinyl
CPVC. Plastic tubing denotes a particular diameter schedule of chloride) plastics used to make pipe, tubing, and fittings
plastic pipe in which the outside diameter of the tubing is equal meeting the requirements of this specification are categorized
to the nominal size plus 1⁄8 in. (3.18 mm). by two criteria; namely, basic short-term properties, and
3.1.2 relation between standard dimension ratio, stress, and long-term hydrostatic strength. Sections 5.1.1 and 5.1.2 respec-
internal pressure—the following expression is used to relate tively define these categories.
standard dimension ratio, stress, and internal pressure for pipe 5.1.1 Basic Short-Term Properties—This specification cov-
and tubing: ers CPVC 41 pipe, tubing, and fittings made from plastic
2S/P 5 R 2 1 (1)
materials meeting the mechanical strength, heat resistance,
flammability, and chemical resistance requirements for CPVC
or 23447-B in Specification D 1784.
2 S/P 5 ~D0/t ! 2 1 (2)
NOTE 3—CPVC 23447-B was formerly designated as CPVC Type IV
where: Grade 1, and is herein designated as CPVC 41. This is also used in
marking pipe, tubing, or fittings.
S 5 stress in circumferential or hoop direction, psi
(MPa), 5.1.2 Long-Term Hydrostatic Strength— This specification
P 5 internal pressure, psi (MPa), covers CPVC 41 pipe, tubing, and fittings which are further
D 0 5 average outside diameter, in. (mm), defined by hydrostatic design stress as CPVC 4120. Pipe and
t 5 minimum wall thickness, in. (mm), and tubing are so defined on the basis of long-term hydrostatic
R 5 standard dimension ratio, SDR strength tests and are made from compounds having an
3.1.3 standard dimension ratio (SDR)—a selected series of established 180°F [82°C] hydrostatic design stress of 500 psi
numbers in which the average outside diameter to minimum [3.45 MPa] or greater in accordance with Test Method D 2837.
wall thickness dimension ratios are constant for all sizes of Fittings are so defined by hydrostatic sustained pressure tests
pipe and tubing in each standard dimension ratio, and which on fitting assemblies, required by this specification (see 6.2),
are the ANSI Z17.1 Preferred Number Series 10 modified by based on the hydrostatic strength of the corresponding pipe or
+1. SDR fittings shall by definition be equivalent in minimum tubing.
socket wall thickness to the minimum wall thickness of the
NOTE 4—No hydrostatic design stress, as such, exists for fittings until
corresponding SDR and size of pipe or tubing, and the
such time as long-term hydrostatic strength test methods for fittings are
minimum body wall thickness shall be 125 % of that value. developed.
3.1.4 standard material designation code—the chlorinated
poly(vinyl chloride) material designation code shall consist of 5.2 Rework Material—Clean rework material generated
the abbreviation CPVC followed by two digits indicating the from the manufacturer’s own tube or fitting production may be
ASTM type and grade in Arabic numerals. Where necessary, a used by the same manufacturer provided the pipe, tubing, or
third and fourth digit shall be added to indicate the hydrostatic fittings meet all the requirements of this specification.
design stress for water at 73°F [23°C] in units of 100 psi [0.69 6. Requirements for Pipe, Tubing and Fittings
MPa].
6.1 Dimensions and Tolerances:
4. Classification 6.1.1 General:
6.1.1.1 Wall Minimums—Table 1 and Table 2 show wall
4.1 Pipe, Tubing, and Fittings—This specification classifies
thickness minimums. Calculated SDR 11 fitting wall thick-
CPVC 4120 pipe, tubing, and fittings by a single standard
nesses that fall below 0.102 in. [2.59 mm] for the fitting socket
dimension ratio which shall be SDR 11, by a maximum
bottom, or 0.128 in. [3.25 mm] for the fitting body, shall be
arbitrarily increased to these values.
5
6.1.1.2 Interference Fit—The diameters and tolerances in
Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700
Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
Table 1 and Table 2 provide for socket-type joints having an
6
Available from the National Sanitation Foundation, PO Box 1468, Ann Arbor, interference fit based on the major diameter of pipe and tubing
MI 48106. having a degree of out-of-roundness.

2
 D 2846/D 2846M
TABLE 1 Outside Diameters, Wall Thicknesses, and Tolerances for CPVC 41, SDR 11, Plastic Pipe and TubingA
Outside Diameter, in. [mm] Wall Thickness, in. [mm]B
C
Nominal Tube or Pipe Size Average Tolerance on Average Max Out-of-Round SDR 11
Min Tolerance
⁄ Tubing
14 0.375 [9.5] 60.003 [60.008] 60.003 [60.008] 0.055 [1.40]D +0.020 [+0.51]
3⁄8 Tube [10] 0.500 [12.7] 60.003 [60.08] 60.003 [60.08] 0.068 [1.73]D +0.020 [+0.51]
1⁄2 Tube [15] 0.625 [15.9] 60.003 [60.08] 60.004 [60.10] 0.068 [1.73]D +0.020 [+0.51]
3⁄4 Tube [20] 0.875 [22.2] 60.003 [60.08] 60.005 [60.13] 0.080 [2.03] +0.020 [+0.51]
1 Tube [25] 1.125 [28.6] 60.003 [60.08] 60.006 [60.15] 0.102 [2.59] +0.020 [+0.51]
11⁄4 Tube [32] 1.375 [34.9] 60.003 [60.08] 60.007 [60.18] 0.125 [3.18] +0.020 [+0.51]
11⁄2 Tube [40] 1.625 [41.3] 60.004 [60.10] 60.008 [60.20] 0.148 [3.76] +0.020 [+0.51]
2 Tube [50] 2.125 [54.0] 60.004 [60.10] 60.010 [60.25] 0.193 [4.90] +0.023 [+0.58]
11⁄2 Pipe [40] 1.900 [48.6] +0.006, −0.002 [+0.15, −0.05] 60.008 [60.20] 0.173 [4.39] +0.021 [+0.53]
2 Pipe [50] 2.375 [60.7] +0.006, −0.002 [+0.15, −0.05] 60.010 [60.25] 0.216 [5.49] +0.026 [+0.66]
All dimensions are in inches and millimetres. (1 in. 5 25.4 mm.)
A
B
The minimum is the lowest wall thickness at any cross section. The maximum permitted wall thickness, at any cross section, is the minimum wall thickness plus the
stated tolerance. All wall tolerances are on the plus side of the minimum requirement.
C
The maximum out-of-roundness applies to the average measured outside diameter.
D
For tubing sizes of 1⁄2in. and below, wall thickness minimums are not a function of SDR.

TABLE 2 Tapered Socket Dimensions for CPVC 41, SDR 11, Plastic Pipe and Tubing FittingsA,B

A Socket Entrance Diameter, in. [mm] B Socket Bottom Diameter, in. [mm]
Nominal Tube
or Pipe Size Tolerance on C Tolerance on
Average Max Out-of-Round Average Max Out-of-RoundC
Average Average
3 / 8 Tube [10] 0.508 [12.90] 60.003 [60.08] 60.003 [60.08] 0.494 [12.55] 60.003 [60.08] 60.003 [60.08]
1 / 2 Tube [15] 0.633 [16.08] 60.003 [60.08] 60.004 [60.10] 0.619 [15.72] 60.003 [60.08] 60.004 [60.10]
3 / 4 Tube [20] 0.884 [22.45] 60.003 [60.08] 60.005 [60.13] 0.870 [22.10] 60.003 [60.08] 60.005 [60.13]
1 Tube [25] 1.135 [28.83] 60.003 [60.08] 60.006 [60.15] 1.121 [28.47] 60.003 [60.08] 60.006 [60.15]
1 1 / 4 Tube [32] 1.386 [35.20] 60.003 [60.08] 60.007 [60.18] 1.372 [34.85] 60.003 [60.08] 60.007 [60.18]
1 1 / 2 Tube [40] 1.640 [41.66] 60.004 [60.10] 60.008 [60.20] 1.622 [41.20] 60.004 [60.10] 60.008 [60.20]
2 Tube [50] 2.141 [54.38] 60.004 [60.10] 60.010 [60.25] 2.123 [53.92] 60.004 [60.10] 60.010 [60.25]
1 1 / 2 Pipe [40] 1.918 [48.72] 60.004 [60.10] 60.008 [60.20] 1.900 [48.26] 60.004 [60.10] 60.008 [60.20]
2 Pipe [50] 2.393 [60.78] 60.004 [60.10] 60.010 [60.25] 2.375 [60.33] 60.004 [60.10] 60.010 [60.25]

C Socket Length, D Inside Diameter, Wall Thickness, min,D in. [mm] Entrance; min EW
min, in. [mm] min, in. [mm] (Ea) Socket Entrance (Eb) Socket Bottom F EX EZ, in. [mm]

0.500 [12.70] 0.364 [9.25] 0.068 [1.73] 0.102 [2.59] 0.128 [3.25] 0.034 [0.86]
0.500 [12.70] 0.489 [12.42] 0.068 [1.73] 0.102 [2.59] 0.128 [3.25] 0.034 [0.86]
0.700 [17.78] 0.715 [18.16] 0.080 [2.03] 0.102 [2.59] 0.128 [3.25] 0.034 [0.86]
0.900 [22.86] 0.921 [23.39] 0.102 [2.59] 0.102 [2.59] 0.128 [3.25] 0.034 [0.86]
1.100 [27.94] 1.125 [28.58] 0.125 [3.18] 0.125 [3.18] 0.156 [3.96] 0.042 [1.07]
1.300 [33.02] 1.329 [33.76] 0.148 [3.76] 0.148 [3.76] 0.185 [4.70] 0.049 [1.24]
1.700 [43.18] 1.739 [44.17] 0.193 [4.90] 0.193 [4.90] 0.241 [6.12] 0.064 [1.63]
1.375 [34.92] 1.494 [37.95] 0.173 [4.39] 0.173 [4.39] 0.216 [5.49] 0.058 [1.47]
1.500 [38.10] 1.933 [49.10] 0.216 [5.49] 0.216 [5.49] 0.270 [6.86] 0.072 [1.83]

A
All dimensions are in inches and millimetres. (1 in. 5 25.4 mm.)
B
All sketches and designs of fittings are illustrative only.
C
Maximum out-of-roundness applies to the average measured inside diameter.
D
The minimum is the lowest wall thickness at any cross section.

6.1.1.3 Out-of-Roundness—The maximum out-of- 6.1.2.1 Outside Diameter and Wall Thickness—The outside
roundness requirements shown in Table 1 and Table 2 for pipe, diameters and wall thicknesses for pipe and tubing shall meet
tubing, and fittings apply to the average measured diameter. the requirements for dimension and tolerance given in Table 1
NOTE 5—Example: In the 1-in. [25 mm] tubing size, if the measured when measured in accordance with Test Method D 2122.
average tubing diameter was 1.123 in. [28.52 mm], then the extreme 6.1.2.2 Wall Thickness Range—The wall thickness range for
measured diameters due to ovality could be 1.129 in. [28.68 mm] pipe and tubing shall be within 12 % when measured in
maximum and 1.117 in. [28.37 mm] minimum.
accordance with Test Method D 2122.
6.1.2 Pipe and Tubing:

3
 D 2846/D 2846M
6.1.2.3 Flattening—There shall be no evidence of split- performance qualification. Failure to pass either test is cause
ting, cracking, or breaking when the pipe is tested in accor- for rejection.
dance with 9.2. 6.2.3 Fitting Quality—Test Condition A shall be termed the
6.1.2.4 Length—Pipe and tubing supplied in straight lengths primary sustained pressure test for fittings and shall be used for
shall have a tolerance on any specified length of +1⁄2, −0 in. quality control (see Appendix X3). Test Condition B shall be
[+12.5, −0 mm]. termed the secondary sustained pressure test for fittings and
6.1.3 Socket-Type Fittings: shall be used for periodic performance qualification. Failure to
6.1.3.1 Dimensions—Fitting sockets, inside diameters (wa- pass either test is cause for rejection.
terways), wall thicknesses, laying lengths, and reducing bush- NOTE 6—Drop weight impact resistance is correlatable with hydrostatic
ing minimums shall meet the requirements for dimension and sustained pressure resistance for CPVC 41 components, and may be useful
tolerance given in Table 2, Table 3, and Table 4 when measured for predicting compliance with the sustained pressure requirements of
in accordance with Test Method D 2122. The spigot ends of Table 5. Such correlations will necessarily differ with the size, wall
street fittings shall meet the outside diameter and minimum thickness, and geometry of individual components. Test Method D 2444
wall requirements of Table 1. using Tup A and Holder A is suggested for nominal diameters of 1 in. [25
mm] and above. For smaller components, a guided mandrel type of
6.1.3.2 Alignment—The maximum angular variation of any impacter such as the Gardner Impacter7 equipped with a 1⁄2 in. [12.7 mm]
socket opening shall not exceed 1⁄2 ° off the true centerline axis. radius mandrel is suggested. Drop impact is not included in this specifi-
6.1.4 Plastic-to-Metal Transition Fittings: cation directly as a quality requirement because of the wide test scatter
6.1.4.1 Basic Dimensions—Plastic parts of plastic-to-metal normally associated with this test, and also because of the wide differences
transition fittings shall meet the dimensional requirements of in value over the range of sizes and components covered in this
Table 1 and Table 2, where applicable, with the following specification.
exceptions. Such parts shall be exempted from the require- 6.3 Thermocycling—Plastic-to-metal transition fittings
ments for inside diameter (waterway) and wall thickness (other than metal socket-type transitions for use with adhe-
tolerance. sives), assembled according to the manufacturer’s instructions,
6.1.4.2 Threads—For all fittings having taper pipe threads, shall not separate or leak when thermocycled 1000 times
threads shall conform to Specification F 1498 and be gaged in between the temperatures of 60°F and 180°F [16°C and 82°C]
accordance with 9.5. in accordance with 9.3.8
6.2 Hydrostatic Sustained Pressure: 7. Requirements for Solvent Cement and Adhesive Joints
6.2.1 General—Pipe, tubing, and fittings (tested as assem-
7.1 CPVC Solvent Cements:
blies) shall meet the minimum hydrostatic sustained pressure
requirements of both test conditions shown in Table 5 when NOTE 7—CPVC solvent cements may exist which meet the require-
tested in accordance with 9.2. ments of the specification when used in accordance with the manufactur-
6.2.2 Pipe and Tubing Quality—Test Condition B shall be er’s recommendations, without a primer or cleaner. It is recommended that
termed the primary sustained pressure test for pipe and tubing 7
Available from the Plastics Pipe Institute, 355 Lexington Ave., New York, NY
and shall be used for quality control (see Appendix X3). Test
10017.
Condition A shall be termed the secondary sustained pressure 8
Supporting data are available from ASTM Headquarters. Request RR:
test for pipe and tubing and shall be used for periodic F17–1039.

TABLE 3 Minimum Dimensions from Center to End of Socket (Laying Length) for CPVC 41, SDR 11 Plastic Pipe
and Tubing FittingsA ,B,C

Nominal Tube or Pipe Size G MinD, in. [mm] J MinD, in. [mm] N MinD, in. [mm]
3 / 8 Tube [10] 0.359 [9.12] 0.174 [4.42] 0.102 [2.59]
1 / 2 Tube [15] 0.382 [9.70] 0.183 [4.65] 0.102 [2.59]
3 / 4 Tube [20] 0.507 [12.88] 0.235 [5.97] 0.102 [2.59]
1 Tube [25] 0.633 [16.08] 0.287 [7.29] 0.102 [2.59]
1 1 / 4 Tube [32] 0.758 [19.25] 0.339 [8.61] 0.102 [2.59]
1 1 / 2 Tube [40] 0.884 [22.45] 0.391 [9.93] 0.102 [2.59]
2 Tube [50] 1.134 [28.83] 0.495 [12.57] 0.102 [2.59]
1 1 / 2 Pipe [40] 1.022 [25.96] 0.448 [11.38] 0.102 [2.59]
2 Pipe [50] 1.260 [32.00] 0.547 [13.89] 0.102 [2.59]
A
All dimensions are in inches and millimetres. (1 in. 5 25.4 mm.)
B
All dimensions not shown shall be in accordance with those in Table 2.
C
The sketches and designs of fittings are illustrative only.
D
Minimum dimensions have zero negative tolerance.

4
 D 2846/D 2846M
TABLE 4 Dimensions of Reducer Bushings for CPVC 41, SDR 11, Socket-Type, Plastic Pipe and Tubing FittingsA,B ,C,D

A
Tubing socket dimensions, A, B, and C, and tolerances on these dimensions shall be the same as in Table 2. The minimum length of the male end of the bushing or
coupling, CM, shall be the same as C in Table 2, but in any case the male end shall bottom in the mating fitting. Minimum waterway dimensions, D and DM, shall be the
same as D in Table 2. Minimum wall dimensions, EJ and EN, apply to the larger and smaller sizes joined respectively, and shall be the same as the corresponding values
for Ea in Table 2.
B
The minimum socket wall thickness for reducing bushings shall be 102 in. [2.59 mm]. If the socket wall thickness exceeds the total of EJ and EN calculated from the
appropriate Eb values in Table 2 and the reducer bushing is cored, the inner socket shall be reinforced from the outer wall by a minimum of three ribs extending the full
depth of the coring.
C
The transition from D to DM shall be straight, tapered as shown, or radiused, at the discretion of the manufacturer.
D
A taper on the male end of a bushing is optional. If a taper is used, it shall be a positive taper in the same direction as the taper in the socket. Whether a taper is used
or not, all diameters X shall conform to the diameter and tolerance for the corresponding size of tubing shown in Table 1.

TABLE 5 Minimum Hydrostatic Sustained Pressure 7.1.3 Hydrostatic Sustained Pressure Strength—1⁄2-in. [15-
Requirements for CPVC 4120, SDR 11, Pipe, Tubing, and Fitting mm] CPVC solvent cement joints shall meet the requirements
Assemblies Tested in Either Water or Air Bath External
Environment at 180°F [82°C]A of 6.2 when tested in accordance with 9.3.
7.1.4 Safe Handling of Solvent Cement— Refer to Practice
Test Con- Test Dura- Hydrostatic Test Pressure
dition tion
F 402.
Water Bath Air Bath
7.2 CPVC Adhesives:
A 6 min 521 psi 551 psi
7.2.1 General—CPVC adhesives (other than CPVC solvent
[3 590 kPa] [3 800 kPa]
B 4h 364 psi 403 psi cement), shall qualify for use in CPVC socket-type joints by a
(2 510 kPa) [2 780 kPa] rigorous simulated use testing program as further defined in
A
Test conditions were calculated from the following experimentally derived, 7.2.2 and 7.2.3. CPVC adhesives shall be tested in the largest
95 % confidence, rupture pressure versus time relationships for CPVC 41, SDR size joint and in the exact type of joint for which they are
11, pipe and tubing at 180°F [82°C]. Pressure, P, and time, t, are in psi and h
respectively. The 50 % confidence relationships are given for information only. intended; that is, 2-in. [50-mm] plastic-to-metal or 2-in. [50-
log P 5 −0.085155 log t + 2.726805 (50 % confidence in air) mm] plastic-to-plastic.
log P 5 −0.085155 log t + 2.656225 (95 % confidence in air) 7.2.2 Hydrostatic Sustained Pressure Strength—Socket-
log P 5 −0.097269 log t + 2.690464 (50 % confidence in water)
log P 5 −0.097269 log t + 2.619884 (95 % confidence in water) type CPVC adhesive joints, made and cured according to the
adhesive manufacturer’s instructions, shall not separate or leak
when tested in accordance with 10.2 at the hydrostatic sus-
those CPVC solvent cements which may be used without a primer or tained pressure condition given in Table 7.
cleaner be clear or yellow in color. Otherwise, it is recommended that 7.2.3 Thermocycling—Socket-type CPVC adhesive joints,
CPVC solvent cement requiring the use of a primer or cleaner be orange
in color. Color identification is recommended to facilitate cement recog-
made and cured according to the adhesive manufacturer’s
nition, to prevent the misuse of the cement and to minimize the instructions, shall not separate or leak when thermocycled
unintentional use of other cements that may fail at elevated service 10 000 times between the temperatures of 60°F and 180°F
temperatures. [16°C and 82°C] in accordance with 10.2.
7.1.1 General—CPVC solvent cements, for use in CPVC 8. Workmanship, Finish, and Appearance
41, plastic-to-plastic, socket-type joints shall meet the require-
ments set forth in Specification F 493. 8.1 Workmanship—The pipe and fittings shall be homoge-
7.1.2 Hydrostatic Burst Strength—2-in. [50-mm] CPVC neous throughout and free of visible cracks, holes, foreign
solvent cement joints shall exceed the minimum hydrostatic
TABLE 7 Minimum Hydrostatic Sustained Pressure
burst strength requirements given in Table 6 after a maximum Requirements for CPVC Socket-Type Adhesive Joint Assemblies
drying interval of 2 h when tested in accordance with 10.1.1. Tested Either in Water Bath or Air Bath External Environment at
Failure to pass the burst requirement at either temperature is 180°F [82°C]A
cause for rejection. Test Pressure
Test Duration, h
Water Bath Air Bath
TABLE 6 Minimum Hydrostatic Burst Strength Requirements for
Nominal 2-in. [50-mm] CPVC Solvent Cemented Joints after 2 h 10 000 170 psi 207 psi
[1 170 kPa) (1 430 kPa)
Drying at Test Temperature
A
Test conditions were calculated from the experimentally derived, 95 % confi-
Temperature Burst Pressure
dence limit, rupture pressure versus time relationships for CPVC 41, SDR 11, pipe
73.4°F [23°C] 400 psi [2 760 kPa] and tubing noted in Table 5. It is implied that CPVC adhesive joints meeting the
180°F [82°C] 200 psi [1 380 kPa] sustained pressure requirements of 7.2.2 would necessarily pass the less rigorous
requirements of 6.2.1.

5
 D 2846/D 2846M
inclusions, or other defects. The pipe shall be as uniform as qualification or referee testing. Assemble the fittings, individu-
commercially practicable in color, opacity, density, and other ally or collectively, using suitable lengths of CPVC 41 pipe or
physical properties. tubing and CPVC solvent cement or CPVC adhesive. Use only
9. Test Methods for Pipe, Tubing, and Fittings pipe or tubing and solvent cement or adhesive meeting the
requirements of this specification. Assemble the joints in
9.1 Sampling—A sufficient quantity of pipe, tubing, or accordance with the cement manufacturer’s instructions. Allow
fittings, as agreed upon between the purchaser and the seller, solvent cemented fitting assemblies to dry at elevated tempera-
shall be selected from each lot or shipment and tested to ture, up to 180°F [82°C] maximum, in a forced-air oven until
determine conformance with this specification (see Practice all joints are sufficiently strong to eliminate joint failures
D 1898). In the case of no prior agreement, random samples during the test. Minimum suggested drying times are shown in
selected by the testing laboratory shall be deemed adequate. Table 8. Cure assemblies prepared with CPVC adhesives
9.1.1 Test Specimens—Not less than 50 % of the test speci- according to the adhesive manufacturer’s instructions until the
mens required for any pressure test shall have at least a part of adhesive joints are sufficiently strong to eliminate joint failures
the marking in their central sections. The central section is that during the test. In no case, however, should adhesive joints be
portion of pipe which is at least one pipe diameter away from cured at a temperature higher than 180°F [82°C].
an end closure. 9.3.4 Procedure—After curing all cemented or adhesive
9.2 Flattening—Flatten three specimens of the pipe, 2 in. joints used, attach suitable end closures where necessary. Fill
[50-mm] long, between parallel plates in a suitable press until the specimen with water, making certain to avoid entrapment
the distance between the plates is 40 % of the outside diameter of air. Condition the test specimen at 180 6 1.8°F [82 6 1°C]
of the pipe or the walls of the pipe touch, whichever occurs for a minimum of 30 min if using a water bath, or 4 h if using
first. The rate of loading shall be uniform and such that the an air bath. Attach the specimen to the pressure source, and
compression is completed within 5 min. Upon removal of the place it on test at 180 6 1.8°F [826 1°C] under the proper
load, examine the specimens for evidence of splitting, crack- hydrostatic pressure selected from Table 5. Start the timer
ing, or breaking. immediately. Hold the test pressure and temperature as close as
9.3 Hydrostatic Sustained Pressure: possible to the specified values, but in any case to within 610
9.3.1 Summary of Test Method—This test method describes psi [669 kPa] and 1.8°F [1°C] respectively. At the end of the
a pass-fail test for CPVC 41 pipe, tubing, or fittings (tested as specified minimum time interval, isolate the specimen from the
assemblies) subjected to a constant internal hydrostatic pres- pressure source and check for any continuous loss of pressure
sure for a predetermined period of time. Test conditions are resulting from transmission of water through the specimen.
based on known rupture pressure versus time relationships for Any such continuous loss of pressure, resulting from bursting
standard CPVC 41 components (see footnote to Table 5). The or weeping of the test specimens as defined in Test Method
external test environment shall be either water or air; however, D 1598, shall constitute failure. If joint leakage or joint
test pressures differ depending on the environment selected separation has occurred, the test shall be repeated using a
(see Table 5). longer joint drying or curing cycle.
9.3.2 Apparatus: 9.3.5 Interpretation of Results:
9.3.2.1 Constant-Temperature Environment—Either a wa- 9.3.5.1 For Quality Control—Failure of any one of three
ter bath or an air bath capable of maintaining a constant and specimens tested shall constitute failure in this test.
uniform temperature of 180 6 1.8°F [82 6 1°C] throughout. 9.3.5.2 For Performance Qualification— Failure of any one
9.3.2.2 Pressurizing System—A pressure source capable of of six specimens tested shall constitute failure in this test.
rapidly and continuously applying a constant hydrostatic pres- 9.4 Thermocycling:
sure, controlled to 610 psi [669 kPa] or better, to the test 9.4.1 Summary of Method—This method describes a pass-
specimens. fail test for thermally cycling CPVC plastic-to-metal transition
9.3.2.3 Timing Device—Any clock capable of accuracy to fitting assemblies over a critical temperature range for a
within 1 % of the total test time. selected number of cycles while subjected to a nominal internal
9.3.2.4 Closure Fittings—Any suitable specimen closure pressure. The test provides a measure of resistance to failure
that allows “free-end” mounting, is free of leaks, and will not due to the combined effects of differential thermal expansion
contribute to end failures. and creep for CPVC plastic-to-metal transition fittings intended
NOTE 8—Various types of compression and flared, metal fittings have for continuous use up to and including 180°F [82°C].
been found to be acceptable. Socket-type CPVC 41 caps are also 9.4.2 Apparatus—A nitrogen or air source capable of main-
acceptable provided that the necessary solvent cemented or adhesive joints taining a nominal internal pressure of 100 6 10 psi [690 6 69
are suitably dried or cured (refer to 9.3.3.2). kPa) on the specimens is required. The immersion system shall
9.3.3 Sampling and Specimen Preparation: consist of two water reservoirs controlled at 60 6 3.6°F [16 6
9.3.3.1 Pipe and Tubing—Select at random specimens of at
least seven times the nominal diameter in length, but in any TABLE 8 Minimum Suggested Drying Times for Solvent
Cemented Fitting Assemblies in Air at 180°F [82°C]
case not shorter than 10 in. [250 mm]. Take three specimens for
Test Condition Suggested Drying Time at
quality control testing. Take six specimens for qualification or (from Table 5) 180°F [82°C], h
referee testing.
A 4
9.3.3.2 Fittings—Select specimens at random. Take three B 16
specimens for quality control testing. Take six specimens for

6
 D 2846/D 2846M
2°C] and 180 6 3.6°F [82 6 2°C]. The specimens shall be minimum hydrostatic burst requirement specified in Table 6
cycled from one reservoir to the other or the hot and cold water shall constitute failure in this test.
shall be alternately cycled over the test specimens automati- 10.2 Test for Adhesive Joints:
cally and returned to the proper reservoir. 10.2.1 General—Prepare a test assembly containing at least
six adhesive joints of the largest nominal diameter and the
NOTE 9—Automatic cycling may be accomplished by pumping from
each reservoir through a delivery system having timer-actuated valves to exact type (plastic-to-plastic, or plastic-to-metal) for which the
a specimen water trough having synchronized, timer-actuated return adhesive is intended to qualify. Make and cure the adhesive
drains. Any automatic apparatus shall provide for complete immersion of joints in accordance with the adhesive manufacturer’s instruc-
the test specimens in the trough. tions, but in no case above 180°F [82°C]. The CPVC 41 pipe
9.4.3 Sampling and Specimen Preparation— Select at ran- or tubing and fittings used in the assembly shall meet the
dom six specimens of the type and size of CPVC plastic-to- requirements of this specification.
metal transition fitting to be tested. Assemble the fittings with 10.2.2 Hydrostatic Sustained Pressure for Adhesive
suitable lengths of pipe or tubing meeting the requirements of Joints—Test in accordance with 9.2, but at the conditions in
this specification, and attach to a common manifold. Assemble Table 7 which require a test duration of 10 000 h. Any evidence
strictly according to the instructions of the transition fitting of leaking or separation at the adhesive joint, or adhesive-
manufacturer. If plastic threads are to be mated to metal related bursting, weeping, or ballooning of the CPVC 41
threads, use the thread sealant intended for use with the components adjacent to the joint, shall constitute failure.
threaded transition. Close the specimen assembly with any Failure of any one of six joint specimens tested shall constitute
suitable end closures that allow “free-end” mounting and will failure in this test.
not leak under the thermocycling conditions, and connect the 10.2.3 Thermocycling for Adhesive Joints— Test in accor-
specimen assembly to the pressure source. dance with 9.3, but carry the test to 10 000 cycles. Any
9.4.4 Procedure—Pressure the specimen assembly with ni- evidence of leakage or separation at the adhesive joint consti-
trogen in air 100 6 10 psi [690 6 69 kPa]. Immerse in 60 6 tutes a failure. Failure of any one of six joint specimens tested
3.6°F [16 6 2°C] water to determine if there are any initial shall constitute failure in this test.
leaks. All leaks shall be eliminated before the thermocycling 11. Retest and Rejection
test is started. Thermally cycle the specimen assembly either 11.1 If the results of any test(s) do not meet the require-
manually or automatically, and under an internal pressure of ments of this specification, the tests(s) shall be conducted again
100 6 10 psi [6906 69 kPa] alternately between 60 6 3.6°F only by agreement between the purchaser and seller. Under
[16 6 2°C] and 180 6 3.6°F [82 6 2°C] by means of such agreement, minimum requirements shall not be lowered,
immersion in water using the following test cycle: changed, or modified, nor shall specification limits be changed.
Water immersion at 180°F [82°C] 2 minutes (min)
Air immersion at ambient 2 minutes (max)
If upon retest, failure occurs, the quantity of product repre-
Water immersion at 60°F [16°C] 2 minutes (min) sented by the test(s) does not meet the requirements of this
Air immersion at ambient 2 minutes (max) specification.
Upon the completion of 1000 thermal cycles, immerse the NOTE 10—Manufacturers using the seal or mark of a laboratory must
specimen assembly again in 60 6 3.6°F [16 6 2°C] water and obtain prior authorization from the laboratory concerned.
check for any sign of gas leakage. Any evidence of leakage at
the transition fitting or separation of the transition fitting from 12. Product Marking
the pipe or tubing constitutes a failure. 12.1 Quality of Marking—The marking shall be applied to
9.4.5 Interpretation of Results—Failure of any one of six the pipe in such a manner that it remains legible (easily read)
specimens tested shall constitute failure in this test. after installation and inspection.
9.5 Threads—All taper pipe threads shall be gaged in 12.2 Content of Marking:
accordance with Specification F 1498. 12.2.1 Manufacturer’s name (or trademark), and production
code,
10. Tests for Solvent Cement and Adhesive Joints 12.2.2 Components intended for the transport of potable
10.1 Test for Solvent Cement Joints: water shall also include the seal or mark of the laboratory
10.1.1 Hydrostatic Burst Strength—Determine the mini- making the evaluation for this purpose, spaced at intervals
mum hydrostatic burst strength for CPVC solvent cemented specified by the laboratory,
joints according to Test Method D 1599, except as herein 12.2.3 This designation: “ASTM D 2846, or /D 2846M, or
specified. Test assemblies containing at least six nominal 2-in. D 2846/D 2846M,”
[50-mm] solvent cemented joints prepared for CPVC 41 pipe 12.2.4 Material designation in accordance with 5.1.2
or tubing and fittings meeting the requirements of this speci- (CPVC 4120),
fication. Assemble the joints in accordance with the solvent 12.2.5 Pressure rating (see Appendix X1) at 180°F [82°C].
cement manufacturer’s instructions. After attaching end clo- 12.2.6 Nominal size,
sures, fill the specimen assembly with water and condition in 12.2.7 Standard dimension ratio (SDR 11), and
water at the test temperature for 2 h maximum. Then test 12.2.8 A code number identifying the compound and the
immediately. Increase the internal pressure at a constant rate so date of manufacture.
as to reach the minimum burst requirement in 60 to 70 s. 12.3 Pipe and Tubing—Markings 12.2.1 through 12.2.7
Leakage or separation at any of the joints tested at less than the shall be required on pipe and tubing at intervals of not more

7
 D 2846/D 2846M
than 5 ft [1.5 m]. Marking shall be applied without indentation including CPVC solvent cement. Both the cement producer and user
in some permanent manner so as to remain legible under should ensure that the product complies with the specific air quality
normal handling and installation practice. district requirements as determined by the test methods specified by that
12.4 Socket-Type Fittings—Markings 12.2.1 through 12.2.4 air quality district. It is recommended that the air quality district and the
air quality district’s regulation to which the cement conforms be indicated
shall be required on socket-type fittings, except where size
on the label.
makes such marking impractical. Where markings are omitted,
fittings shall be identified by some symbol which is defined in 13. Safe Handling of Solvent Cement
the manufacturer’s trade literature. Marking on fittings shall be
molded, hot stamped, or applied in some other permanent 13.1 Refer to Practice F 402 for information on safe han-
manner so as to remain legible under normal handling and dling of solvent cements.
installation practice. Where recessed marking is used, care
shall be taken to see that wall thicknesses are not reduced 14. Quality Assurance
below the specified minimums.
14.1 When the product is marked with this designation, D
12.5 Transition Fittings—Markings 12.2.1 through 12.2.3
shall be required on CPVC plastic-to-metal transition fittings in 2846/D 2846M, the manufacturer affirms that the product was
addition to the designation CPVC. manufactured, inspected, sampled, and tested in accordance
12.6 Solvent Cements and Adhesives— Solvent cements and with this specification and has been found to meet the
adhesives shall be labeled in accordance with 12.2.1 through requirements of this specification.
12.2.3 in addition to the designation CPVC Solvent Cement or
CPVC Adhesive. 15. Keywords
NOTE 11—Certain regional air quality districts have established criteria 15.1 cold-water pipe; CPVC piping; hot-water pipe; water
regarding limits on volatile organic content levels for certain products, distribution piping

SUPPLEMENTARY REQUIREMENTS

GOVERNMENT/MILITARY PROCUREMENT

These requirements apply only to Federal/Military procurement, not domestic sales of transfers.

S1. Responsibility for Inspection—Unless otherwise speci- S2.1 Packaging—Unless otherwise specified in the con-
fied in the contract or purchase order, the producer is respon- tract, the materials shall be packaged in accordance with the
sible for the performance of all inspection and test require- supplier’s standard practice in a manner ensuring arrival at
ments specified herein. The producer may use his own or any destination in satisfactory condition and which will be accept-
other suitable facilities for the performance of the inspection able to the carrier at lowest rates. Containers and packing shall
and test requirements specified herein, unless the purchaser comply with Uniform Freight Classification rules or National
disapproves. The purchaser shall have the right to perform any Motor Freight Classification rules.
of the inspections and tests set forth in this specification where
S2.2 Marking—Marking for shipment shall be in accor-
such inspections are deemed necessary to ensure that material
dance with Fed. Std. No. 123 for civil agencies and MIL-STD-
conforms to prescribed requirements.
129 for military agencies.
NOTE S1.1—In U.S. Federal contracts, the contractor is responsible for
inspection. NOTE S2.1—The inclusion of U.S. Government procurement require-
ments should not be construed as an indication that the U.S. Government
S2. Packaging and Marking for U.S. Government Procure-
uses or endorses the products described in this document.
ment:

8
 D 2846/D 2846M
POTABLE WATER REQUIREMENT

This requirement applies whenever a Regulatory Authority certified for conformance with ANSI/NSF Standard No. 61 or
or user calls for product to be used to convey or to be in contact the health effects portion of NSF Standard No. 14 by an
with potable water. acceptable certifying organization when required by the regu-
S3. Potable Water Requirement—Products intended for latory authority having jurisdiction.
contact with potable water shall be evaluated, tested and

APPENDIXES

(Nonmandatory Information)

X1. HYDROSTATIC DESIGN STRESS

X1.1 Hydrostatic design stresses recommended by the TABLE X1.1 Hydrostatic Design Stresses and Pressure Ratings
Plastics Pipe Institute are used to pressure rate CPVC plastic for CPVC 4120, SDR 11, Hot-Water Distribution Systems
pipe and tubing. These design stresses are based on the Hydrostatic Pressure Rating
Rated Temperature
Design Stress for Water
100 000-h hydrostatic strength of the pipe and tubing obtained
73.4°F [23°C] 2000 psi 400 psi
in accordance with Test Method D 2837. Additional informa- [13.8 MPa] [2.8 MPa]
tion regarding the method of test and other criteria used in 180°F [82°C] 500 psi 100 psi
developing these hydrostatic design stresses may be obtained [3.5 MPa] [0.7 MPa]
from the Plastics Pipe Institute, Division of the Society of the
Plastics Industry, 355 Lexington Ave., New York, NY 10017.
X1.2 Independent methods for determining the hydrostatic SDR 11, components meeting the requirements of this speci-
design stress of fittings have yet to be developed due to the fication.
complicating effects of fitting geometry. Instead, fittings and
assembled systems carry an implied pressure rating equivalent X1.4 These hydrostatic design stresses are not suitable for
to that of the corresponding pipe or tubing on the basis of materials that show a negative departure from a straight-line
actual equivalent hydrostatic performance of assembled sys- plot of log stress versus log time-to-failure. All of the data
tems for periods exceeding 10 000 h. The sustained pressure available to date on CPVC materials made in the United States
requirements of 6.2 for fittings, tested as assembled systems, and tested in the form of pipe, tubing, or cured fitting
are derived from the rupture pressure-time relationship for pipe assemblies meet this requirement. Experience of the industry
and tubing (see footnote to Table 5). indicates that CPVC hot- and cold-water distribution systems
made from components meeting the requirements of this
X1.3 The hydrostatic design stresses and pressure ratings in specification give satisfactory service under normal conditions
Table X1.1 apply to systems assembled from CPVC 4120, at this temperature-pressure rating.

X2. DESIGN, ASSEMBLY, AND INSTALLATION CONSIDERATIONS

X2.1 Design fication are not intended for use at temperatures above 180°F
X2.1.1 Thermal Expansion—The linear thermal expansion [82.2°C]. Hence, they may not be suitable for use with the
rate for CPVC is approximately 1⁄2 in. for each 10°F tempera- instantaneous type (coil or immersion) water heater. They are
ture change for each 100 ft [8 mm for each 10°C temperature suitable for use with storage type water heaters with connec-
change for each 10 m] of pipe or tubing. When installing long tions made in an approved manner.
runs of pipe allow 1⁄16 to 3⁄32 in. longitudinal clearance per foot X2.1.4 Sweating—Even though the thermal conductivity of
[5 to 7 mm per metre] of run to accommodate thermal CPVC is several orders of magnitude lower than that of metal,
expansion. Proper design includes offsets of 12 in. [300 mm] or sweating or condensation at a slow rate may occur under
more every 10 ft [3 m] on vertical risers if they are restrained certain temperature and humidity conditions.
by horizontal branches at each floor level. Pipe should not be X2.1.5 Water Hammer and Surge—A CPVC hot-water
anchored rigidly to a support but rather be secured with broad, system will withstand repeated pressure surges well in excess
smooth hangers providing for a degree of movement. of its rated pressure, but water hammer arrestors may be
X2.1.2 Support Spacing—The maximum recommended advisable when solenoid valves or other quick closing devices
spacing between supports is 3 ft [1 m] for sizes 1 in. or smaller are used in the system. In designing for such situations it is
and 4 ft [1.2 m] for larger sizes. advisable to consult the pipe or fitting manufacturer for
X2.1.3 Water Heaters—Components covered by this speci- recommended surge pressure limits. Water hammer and surge

9
 D 2846/D 2846M
pressure calculations are reviewed in AWWA Manual M11, X2.2.3 Plastic-to-Metal Transitions—Assemble in accor-
“Steel Pipe Design and Installation”, 1964, Chapter 7, Ameri- dance with the manufacturer’s instructions. Union and com-
can Water Works Association Inc., 2 Park Ave., New York, NY pression type transition fittings are likely to include ferrules or
10016. O-rings, or both, which form an essential part of the fitting
assembly and should not be omitted. Plastic socket-to-male
X2.2 Assembly
threaded adapters should be installed with a recommended
X2.2.1 Solvent Cemented Joints: thread sealant.
X2.2.1.1 Interference Fit—Components meeting the dimen-
sional requirements of this specification are designed to have X2.3 Installation
an interference fit. Before making a cemented joint, it is
advisable to check for an interference dry-fit. A good interfer- X2.3.1 Storage and Handling—CPVC pipe, tubing, and
ence dry-fit exists when the pipe or tubing makes contact with fittings should be stored under cover to avoid unnecessary dirt
the fitting socket wall between one third and two thirds of the accumulation and long-term exposure to sunlight. Pipe and
way into the socket. tubing should be stored with continuous support in straight,
X2.2.1.2 Cutting—Pipe and tubing may be cut to length uncrossed bundles. Care should be used in handling to ensure
with tubing cutters. Tubing cutters with thin cutting wheels that unnecessary abuse such as abrasion on concrete or
designed specially for plastic are recommended. Where tubing crushing is avoided.
cutters are not available, a saw and mitre box may be used. X2.3.2 Installation Temperature—Extra care must be taken
Burrs and ridges caused by handling or cutting must be at temperatures of 40°F or lower and 110°F or higher. Always
removed before assembling a joint. follow the manufacturer’s installation instructions carefully.
X2.2.1.3 Solvent Cleaning—When recommended by the
cement manufacturer, organic liquids can be used as a cleaning X2.3.3 Pressure Testing—CPVC piping systems made of
1⁄2 through 2-in. sizes in accordance with this specification, and
solvent for CPVC 41 components. These organic liquids
should have a low solvation power for CPVC, to prevent utilizing a solvent cement requiring a primer or cleaner, can be
mistaken use of the cleaning solvent for a cement. Uncemented pressure tested (using cold tap water only) at line pressure (150
joints with a good solvent. THF for instance, will pass the usual psi maximum) after the solvent cement joints have cured for at
cold water pressure check but are likely to fail later in hot water least the following amount of time:
service. Ambient Minimum Cure Times, h
Temperature 1 / 2 in. to 1 in. 1 1 / 4 in. to 2 in.
X2.2.1.4 Step-by-Step Assembly—Correct assembly con-
sists of the following steps: (1) cut the pipe square; (2) remove over 60°F 1 2
40° to 60°F 2 4
burrs; ( 3) check for interference fit; (4) clean both pipe end and
fitting socket with a recommended CPVC cleaner or by light For cements not requiring a primer or cleaner, refer to the
sanding, or both; (5) apply a liberal coat of CPVC solvent manufacturer’s recommended cure times specific to that ce-
cement to the pipe and apply a light coat of cement to the fitting ment.
socket; ( 6) assemble immediately by bottoming the pipe in the X2.3.4 Repairs—If a leak is discovered, that portion of the
socket and rotating a quarter turn as the joint is assembled; and
system should be drained and the joint and fitting should be cut
(7) remove excess cement from the joint. If a joint has been
out. The pipe should be thoroughly dried and a new fitting
properly made, a small bead of cement will always appear at
should be installed using couplings and short lengths of pipe.
the juncture between the pipe or tubing and the fitting.
X2.2.2 Adhesive Joints—Assemble according to the manu- X2.3.5 Soldering in the Area—Soldered metal joints should
facturer’s instructions paying particular attention to whether not be made closer than 18 in. (460 mm) to an installed
sanding of the pipe or tubing is recommended to eliminate the plastic-to-metal adapter in the same water line.
interference fit.

X3. OPTIONAL PERFORMANCE QUALIFICATION AND IN-PLANT QUALITY CONTROL PROGRAM

FOR CPVC HOT-WATER DISTRIBUTION SYSTEM COMPONENTS

X3.1 Scope on each component design, size, and formulation according to

X3.1.1 The following program covers performance qualifi- the requirements of this specification. The test results shall be
cation and in-plant quality control for component design and independently certified, and shall be made available to the
manufacture respectively to provide reasonable assurance that purchaser on request.
CPVC hot-water distribution system components supplied X3.3 In-Plant Quality Control
under this specification shall consistently meet its require- X3.3.1 Material—The pipe, tubing, and fittings shall be
ments. manufactured only from CPVC 4120 materials, as defined in
Section 5 of this specification. The manufacturer shall so
X3.2 Performance Qualification certify.
X3.2.1 Performance qualification tests shall be run initially X3.3.2 Quality Control Testing—Pipe, tubing, and fitting

10
 D 2846/D 2846M
quality control tests shall be run for each extrusion line or mold TABLE X3.1 Suggested Quality Control Program
cavity in accordance with the requirements of this specification Component Property Frequency Method
at a frequency agreed upon between the purchaser and the Pipe and tubing outside diameter hourly 6.1.2.1
manufacturer. The program outlined in Table X3.1 is recom- wall thickness hourly 6.1.2.1
sustained pressure daily 6.2
mended. The test results shall be recorded and filed for 6.1.3
inspection on request. Should a component fail to meet the Fittings socket diameter hourly 6.1.4.2
specification in any test, production should be sampled back to external threads hourly 6.2
sustained pressure daily 6.2
the previous acceptable test result and tested to determine
which components produced in the interim do not meet the
requirement. Components that do not meet the requirements of
this specification shall be rejected. pipe, tubing, and fittings that can be used to identify the
X3.3.3 Marking—A code number shall be included on the manufacturer, the compound, and the date of manufacture.

The American Society for Testing and Materials takes no position respecting the validity of any patent rights asserted in connection
with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such
patent rights, and the risk of infringement of such rights, are entirely their own responsibility.

This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible
technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your
views known to the ASTM Committee on Standards, at the address shown below.

This standard is copyrighted by ASTM, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above address or at
610-832-9585 (phone), 610-832-9555 (fax), or [email protected] (e-mail); or through the ASTM website (www.astm.org).

11