R

OWNER'S MANUAL & SERVICE GUIDE

Starting Model Year 2003
 MANUAL INFORMATION
For any questions on material contained in this manual, contact a representative Please observe these notes, cautions, and warnings; be aware that servicing a
for clarification. vehicle requires mechanical skill and a regard for conditions that could be haz-
Read and understand all labels located on the vehicle. Always replace any dam- ardous. Improper service or repair may damage the vehicle or render it unsafe.
aged or missing labels. Engine exhaust from this product
On steep hills it is possible for vehicles to coast at greater than normal speeds ! ! contains chemicals known, in cer-
encountered on a flat surface. To prevent loss of vehicle control and possible tain quantities, to cause cancer,
serious injury, speeds should be limited to no more than the maximum speed on birth defects, or other reproductive harm.
level ground. (See vehicle specification.) Limit speed by applying the service The exhaust emissions of this vehicles’ engine
brake. complies with regulations set forth by the Environ-
Catastrophic damage to the drive train components due to excessive speed mental Protection Agency (EPA) of the United States of America
may result from driving the vehicle above specified speed. Damage caused by (USA) at time of manufacture. Significant fines could result from
excessive speed may cause a loss of vehicle control, is costly, is considered modifications or tampering with the engine, fuel, ignition or air
abuse and will not be covered under warranty. intake systems.

Be sure that this manual remains as part of the permanent service record Battery posts, terminals and relat-
should the vehicle be re-sold. ! ! ed accessories contain lead and
Throughout this guide, NOTE, CAUTION and WARNING will be used.
lead compounds. Wash hands
after handling.
A NOTE indicates a condition that should be This spark ignition system meets all requirements
observed. of the Canadian Interference-Causing Equipment
A CAUTION indicates a condition that Regulations.
may result in damage to the vehicle.
Ce système d'allumage par étincelle de véhicule respecte
A WARNING indicates a hazard- toutes les exigences du Règlement sur le matériel brouilleur
! ! ous condition which could result du Canada.
in severe injury or death.
 OWNER’S MANUAL & SERVICE GUIDE

ST 350
ST SPORT

Textron Golf, Turf & Specialty Products reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in
this manual is subject to change without notice.
Textron Golf, Turf & Specialty Products is not liable for errors in this manual or for incidental or consequential damage that result from the use of material in this manual.

CUSTOMER SERVICE DEPARTMENT IN USA PHONE: 1-800-241-5855 FAX: 1-800-448-8124

OUTSIDE USA PHONE: 010-1-706-798-4311 FAX: 010-1-706-771-4609
TEXTRON GOLF, TURF & SPECIALTY PRODUCTS, P.O. BOX 388 AUGUSTA, GEORGIA 30903-0388 USA

i
NOTES

To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or
the Warranty Department with vehicle serial number and manufacture date code.
The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.

Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void
the vehicle warranty.

When servicing engines, all adjustments and replacement components must be per original vehicle specifications in order to
maintain the United States of America Federal and State emission certification applicable at the time of manufacture.

BATTERY PROLONGED STORAGE

All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature
and the age and condition of the battery.
A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75° F (-60° C).

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 TABLE OF CONTENTS
TITLE PAGE TITLE PAGE
MANUAL INFORMATION.......................... Inside Front Cover ACCELERATOR PEDAL ..................................................................... 3-10
Fig. 12 Accelerator and Brake Controls ................................... 3-10
NOTES ...................................................................................... i COMBINATION BRAKE AND PARK BRAKE PEDAL ......................... 3-10
HORN ................................................................................................... 3-10
SAFETY INFORMATION ......................................................2-1 Fig. 13 Horn Button .................................................................. 3-10
LOAD BED ................................................................................................ 3-11
OPERATION AND SERVICE INFORMATION .....................3-1 ELECTRIC LIFT BED OPERATION (ST350 ONLY) ............................ 3-11
BEFORE INITIAL USE ................................................................................3-1 Fig. 14 Electric Lift Switch ........................................................ 3-11
Fig. 1 Initial Service Chart ..........................................................3-2 OPERATING THE VEHICLE ..................................................................... 3-12
TERRAIN .....................................................................................................3-2 RUN-IN ................................................................................................. 3-13
Fig. 15 Check Oil Level on Dipstick ......................................... 3-13
VEHICLE CAPACITY ..................................................................................3-2 COLD STARTING ................................................................................ 3-14
MODIFICATIONS TO VEHICLE ..................................................................3-2 STARTING AND DRIVING .................................................................. 3-14
STARTING THE VEHICLE ON A HILL ................................................ 3-14
COMMON SENSE OPERATION .................................................................3-3
COASTING .......................................................................................... 3-14
POWER CONSUMPTION ...........................................................................3-3 FUEL .................................................................................................... 3-15
ENVIRONMENTAL CONCERNS ................................................................3-4 Fig. 16 Fueling ......................................................................... 3-15
BATTERY ............................................................................................. 3-15
OPTIONAL WINCH .....................................................................................3-4 LABELS AND PICTOGRAMS .............................................................. 3-16
OPERATION OF THE WINCH ...............................................................3-4 SUN TOP AND WINDSHIELD ............................................................. 3-16
Fig. 2 Winch Mounted to Vehicle ................................................3-4 12 VOLT POWER OUTLET ................................................................. 3-16
Fig. 3 Winch Remote Control .....................................................3-5 Fig. 17 12 Volt Power Outlet .................................................... 3-16
Fig. 4 Winch Clutch Knob ...........................................................3-5 TOWING A TRAILER ........................................................................... 3-16
WINCH APPLICATIONS ........................................................................3-5
Fig. 5 Never Operate Winch with Less Than VEHICLE CLEANING AND CARE ........................................................... 3-17
Five Turns Around Drum ..................................................3-6 VEHICLE CLEANING .......................................................................... 3-17
Fig. 6 Do Not Hook Cable to Itself ..............................................3-7 VEHICLE CARE PRODUCTS .............................................................. 3-18
Fig. 7 Use a Nylon Sling and REPAIR ..................................................................................................... 3-18
Install a Damper when Winching ......................................3-7 LIFTING THE VEHICLE ....................................................................... 3-18
Fig. 8 Do Not Pull at Angle .........................................................3-7 Fig. 18 Lifting the Vehicle ......................................................... 3-19
CONTROLS AND INDICATORS .................................................................3-8 WHEELS AND TIRES .......................................................................... 3-19
KEY/LIGHT SWITCH ............................................................................3-8 Tire Repair ..................................................................................... 3-19
Fig. 9 Key/Light Switch, Low Oil Pressure Light and Fuel Gauge 3-8 Wheel Installation .......................................................................... 3-20
DIRECTION SELECTOR .......................................................................3-9 Fig. 19 Wheel Installation ......................................................... 3-21
Fig. 10 Direction Selector ...........................................................3-9 LIGHT BULB REPLACEMENT ............................................................ 3-21
CHOKE ...................................................................................................3-9 Fig. 20 Headlight and Turn Signal Bulb Replacement ............. 3-21
Fig. 11 Choke .............................................................................3-9 Fig. 21 Tail and Brake Light Bulb Replacement ....................... 3-22
FUEL GAUGE ........................................................................................3-9 FUSE REPLACEMENT ........................................................................ 3-21
LOW OIL PRESSURE INDICATOR LIGHT ...........................................3-9 VEHICLE WITH A DISCHARGED BATTERY ...................................... 3-21

1-1
TABLE OF CONTENTS
TITLE PAGE TITLE PAGE
TRANSPORTING VEHICLE ..................................................................... 3-22 Fig. 41 Cleaning the Cooling Fins ........................................... 3-36
TOWING .............................................................................................. 3-22 SPARK PLUGS ................................................................................... 3-36
NEUTRAL LOCK ................................................................................. 3-22 BRAKES .............................................................................................. 3-37
Fig. 22 Neutral Lock ................................................................. 3-23 Periodic Brake Test for Mechanical Brakes .................................. 3-37
HAULING ............................................................................................. 3-22 Fig. 42 Typical Brake Performance Test ................................. 3-37
SERVICE AND MAINTENANCE .............................................................. 3-23 PROLONGED STORAGE ................................................................... 3-38
SERIAL NUMBER PLATE LOCATION ................................................ 3-25 HARDWARE ........................................................................................ 3-39
Fig. 23 Serial Number Plate Location ...................................... 3-25 Fig. 43 Torque Specifications and Bolt Grades ....................... 3-39
PERIODIC SERVICE SCHEDULE ..................................................... 3-26 CAPACITIES AND REPLACEMENT PARTS ..................................... 3-40
Fig. 24 Periodic Service Schedule ........................................... 3-26 Fig. 44 Capacities and Replacement Parts ............................. 3-40
TIRE INSPECTION .............................................................................. 3-28 GENERAL SPECIFICATIONS.............................................. 4-1
REPLACING THE FUEL FILTER ........................................................ 3-28
CHECKING THE OIL LEVEL ............................................................... 3-29 ST 350 ................................................................................................... 4-1
Fig. 25 Clean Entire Dipstick ................................................... 3-29 ST SPORT.............................................................................................. 4-2
Fig. 26 Check Oil Level on Dipstick ......................................... 3-29 Fig. 1 Vehicle Dimensions for ST 350 ........................................ 4-3
CHANGING THE OIL ........................................................................... 3-29 Fig. 2 Vehicle Dimensions for ST SPORT .................................. 4-4
Fig. 27 Oil Viscosity Chart ....................................................... 3-30 Fig. 3 Vehicle Incline Specifications ........................................... 4-5
Fig. 28 Cleaning Top of Engine ............................................... 3-30 Fig. 4 Vehicle Turning Clearance Diameter and
Fig. 29 Remove Oil Filter ......................................................... 3-30 Intersecting Aisle Clearance............................................. 4-6
Fig. 30 Clean the Oil Filter ....................................................... 3-31 LIMITED WARRANTY .......................................................... 5-1
Fig. 31 Blow Out Oil Filter ........................................................ 3-31
Fig. 32 Add Engine Oil ............................................................. 3-31 DECLARATION OF CONFORMITY ..................................... 6-1
LUBRICATION ..................................................................................... 3-32
Fig. 33 Lubrication Points ........................................................ 3-32 LABELS AND PICTOGRAMS ............................. APPENDIX A
AIR CLEANER INSPECTION AND REPLACEMENT ......................... 3-32
Fig. 34 Air Cleaner ................................................................... 3-32
Cleaning the Air Filter Element ...................................................... 3-33
REAR AXLE ......................................................................................... 3-33
Checking the Lubricant Level ........................................................ 3-33
Fig. 35 Add, Check and Drain Rear Axle Lubricant ................. 3-33
STARTER/GENERATOR BELT TENSION ......................................... 3-33
Fig. 36 Checking Belt Tension with Gauge .............................. 3-34
Fig. 37 Checking Belt Tension Manually ................................. 3-34
Adjusting the Belt .......................................................................... 3-34
Fig. 38 Adjust Belt Tension ...................................................... 3-34
BATTERY CLEANING ......................................................................... 3-35
Fig. 39 Preparing Acid Neutralizing Solution ........................... 3-35
AIR INTAKE AND COOLING FINS ...................................................... 3-35
Fig. 40 Cleaning the Air Intake ................................................ 3-36

1-2
 SAFETY INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
The Owner’s Manual and Service Guide has been designed to assist in main- their streets on a limited basis and in accordance with local ordinances.
taining the vehicle in accordance with procedures developed by the manufac- • Vehicle capacity is limited to a maximum of two persons.
turer. Adherence to these procedures and troubleshooting tips will ensure the • Never modify the vehicle in any way that will alter the weight distribution of
best possible service from the product. To reduce the chance of personal injury the vehicle, decrease its stability or increase the speed beyond the factory
or property damage, the following must be carefully observed: specification. Such modifications can cause serious personal injury or
death. Modifications that increase the speed and/or weight of the vehicle
GENERAL will extend the stopping distance and may reduce the stability of the vehi-
cle. Do not make any such modifications or changes. The manufacturer
Many vehicles are used for a variety of tasks beyond the original intended use of
prohibits and disclaims responsibility for any such modifications or any
the vehicle; therefore, it is impossible to anticipate and warn against every possi-
other alteration which would adversely affect the safety of the vehicle.
ble combination of circumstances that may occur.
Good common sense and prudent driving practices do more to prevent acci-
GENERAL OPERATION
dents and injury than all of the warnings and instructions combined. The manu-
facturer strongly suggests that all users and maintenance personnel read this The following information is very important in the operation of the vehicle. The
entire manual paying particular attention to the CAUTIONS and WARNINGS operator should read, understand and always observe the following:
contained therein. If you have any questions, contact your closest representative • Use the vehicle in a responsible manner and maintain the vehicle in safe
or write to the address on the back cover of this publication, Attention: Product operating condition.
Service Department. • Read, understand and observe all warnings and operation instruction
• Textron Golf, Turf & Specialty Products is not liable for errors in this manual labels affixed to the vehicle.
or for incidental or consequential damages that result from the use of the • Follow all safety rules established in the area where the vehicle is being
material in this manual. operated.
• Textron Golf, Turf & Specialty Products reserves the right to make design • Reduce speed to compensate for unsuitable terrain or conditions.
changes without obligation to make these changes on units previously • Apply service brake to control speed on steep grades.
sold and the information contained in this manual is subject to change
• Reduce speed in wet areas.
without notice.
• Use extreme caution and reduced speed when approaching sharp or blind
• This vehicle conforms to the current applicable standard for safety and
turns.
performance requirements.
• Use extreme caution and reduced speed when driving over loose terrain.
• These vehicles are designed and manufactured for off-road use. They do
not conform to Federal Motor Vehicle Safety Standards of the United • Use extreme caution and reduced speed in areas where pedestrians are
States of America (USA) and are not equipped for operation on public present.
streets. Some communities may permit these vehicles to be operated on

2-1
SAFETY INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
MAINTENANCE • Be aware that a vehicle that is not performing as designed is a potential
hazard and must not be operated until inspected and repaired.
The following information is very important in the maintenance of the vehicle.
The person performing maintenance procedures should read, understand and • The manufacturer cannot anticipate all dangerous situations. People
always observe the following: attempting to maintain or repair the vehicle must have the skill and experi-
ence to recognize and protect themselves from potential dangerous situa-
• Maintain your vehicle in accordance with the manufacturer’s periodic ser- tions. These situations could result in severe personal injury or death and
vice schedule. damage to the vehicle. Use extreme caution and if unsure as to the poten-
• Ensure that mechanics performing repairs are trained and qualified to do tial for injury refer the repair or maintenance to a qualified mechanic.
so. • Test drive the vehicle after any repairs are made or maintenance proce-
• Follow the manufacturer’s directions if you perform maintenance on your dures performed to assure the vehicle is safe to return to service. All tests
own vehicle. Be sure to disable the vehicle before performing any mainte- must be conducted in a safe area that is free of both vehicular and pedes-
nance. Disabling includes removing the key from the key switch and trian traffic.
removal of a battery wire. • Replace damaged or missing warning, caution or information labels.
• Insulate any tools used within the battery area in order to prevent sparks or • Keep complete records of the maintenance history of the vehicle.
battery explosion caused by shorting the battery terminals or associated
wiring. Remove the battery or cover exposed terminals with an insulating
material. VENTILATION
• Check the polarity of each battery terminal and be sure to rewire the bat- • Always store gasoline vehicles in a well ventilated area to prevent gasoline
tery correctly. fumes from accumulating.
• Use specified replacement parts. Never use replacement parts of lesser • Never fuel a vehicle in an area that is subject to flame or spark. Pay partic-
quality. ular attention to natural gas or propane water heaters and furnaces.
• Use only tools recommended by the manufacturer. • Never work around or operate a vehicle in an environment that does not
• Determine that tools and procedures not specifically recommended by the ventilate exhaust gases from the area. Carbon monoxide is a dangerous
manufacturer will not compromise the safety of personnel nor jeopardize gas that can cause unconsciousness and is potentially lethal.
the safe operation of the vehicle.
• Support the vehicle using wheel chocks and jack stands. Never get under
a vehicle that is supported by a jack. Lift the vehicle in accordance with the
manufacturer’s instructions.
• Never attempt to perform vehicle maintenance in an area where exposed
flame is present or persons are smoking.

2-2
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
Service Parts Manuals and Technician’s Repair and Service Manuals
\

are available from a local Distributor, an authorized Branch or the Ser-

vice Parts Department. When ordering parts or requesting information
for your vehicle, provide vehicle model, serial number and manufacture
date code.
BEFORE INITIAL USE
Read, understand and follow the safety label on the instrument panel
(Ref Appendix A). Be sure you understand how to operate the vehicle,
its equipment and how to use it safely. Maintaining good performance
depends to a large extent on the operator.
Improper use of this vehicle could
! ! result in severe injury or death. The
ST Series vehicle is a light duty utili-
Thank you for purchasing a light duty utility vehicle. Before driving the ty vehicle. It is NOT an all terrain vehicle (ATV).
vehicle, we ask you to spend some time reading this Owner’s Manual This vehicle is not a toy and using it while engaging in horse-
and Service Guide. This guide contains the information that will assist play is dangerous.
you in maintaining this highly reliable vehicle. Some illustrations may Plan carefully before using the vehicle to go significant dis-
show items that are optional for your vehicle. This guide covers the tances over questionable terrain. Remember that a one hour
operation of several vehicles; therefore, some pictorial views may not drive may take many hours to walk out should you run out of
represent your vehicle. Physical differences in controls will be illus- fuel or be stranded by becoming stuck on unsuitable terrain.
trated. Hydrogen gas is generated as a natural part of the lead acid
This vehicle has been designed and manufactured as a ‘World Vehi- battery charging process. A 4% concentration of hydrogen
gas is explosive and could cause severe injury or death.
cle’. Some countries have individual requirements to comply with their
Charging must take place in an area that is adequately venti-
specifications; therefore, some sections may not apply in your country. lated (minimum of 5 air exchanges per hour).
Most of the service procedures in this guide can be accomplished To reduce the chance of battery explosion that could result in
using common automotive hand tools. Contact your service represen- severe injury or death, never smoke around or charge batter-
tative on servicing the vehicle in accordance with the Periodic Service ies in an area that has open flame or electrical equipment that
Schedule. could cause an electrical arc.
3-1
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
Before a new vehicle is put into operation, the items shown in the INI- VEHICLE CAPACITY
TIAL SERVICE CHART must be performed (Ref Fig. 1 on page 3-2).
Due to the variety of ways the vehi-
Vehicle battery must be fully charged before initial use. ! !
cle may be used, it is important that
Check for correct tire inflation. See GENERAL SPECIFICATIONS. the operator consider any potential
hazards before use to prevent serious injury or death.
Check for oil or fuel leaks that could have developed in shipment from
The vehicle may be used to transport a maximum of two people
the factory.
within the operator/passenger compartment and cargo in the load
Determine and record braking distance required to stop vehicle for bed. Never carry passengers in the load bed. The total payload of
future brake performance tests. the ST 350 is 800 lbs. (363 kg) and the ST SPORT is 650 lbs. (295 kg).
Remove the protective clear plastic, that protect the seat bottom and The weight of the driver and passenger plus any options or accessories
back rest during shipping, before placing the vehicle in service. must be deducted from the total payload rating to determine the load
bed capacity. Remember that towing a trailer will reduce the payload of
the vehicle itself.
ITEM SERVICE OPERATION
Battery Charge battery
Remember that volume of your load can be misleading. Loading the
Seats Remove protective plastic covering
vehicle to its rated capacity with dry sand, fertilizer, sod, etc. can be
Brakes Check operation and adjust if necessary
handled with complete safety. The same load when wet will grossly
Establish acceptable stopping distance
overload the vehicle and increase the potential for roll over and dam-
Tires Check air pressure (see SPECIFICATIONS)
age to the vehicle.
Fuel Fill tank with correct fuel MODIFICATIONS TO VEHICLE
Engine Check oil level Changes to the weight distribution
! ! or the center of gravity may make it
Fig. 1 Initial Service Chart unstable or prone to roll over which
could result in injury or death to the operator or passenger.
TERRAIN
Do not modify the vehicle in any manner that will change the weight
The vehicle is designed for use on improved roads (but not on public distribution of the vehicle. Changes to the weight distribution or the cen-
highways). The vehicle may also be used on established trails or open ter of gravity may make it unstable or prone to roll over which could
terrain that is free from stumps, large rocks or holes. result in injury or death to the operator or passenger.
The vehicle should not be used to cross water.

3-2
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
COMMON SENSE OPERATION POWER CONSUMPTION
This vehicle is not a toy. If not operated properly and responsibly, it The vehicle uses a combination starter/generator to both start the
can cause severe injury or death to the operator, passenger or engine and charge the battery. The engine will not idle; therefore, the
bystanders. All operators should possess a valid driver’s license. Chil- battery cannot be charged while the vehicle is stopped. Do not operate
dren should not be permitted to operate the vehicle. Children may not accessory items (such as accessory lights, radios, winch, etc.) exces-
have the skill, judgement or strength to operate this or similar vehicles. sively while the vehicle is stopped.
Alcohol, drugs and many over the counter medications reduce the abil- Overuse of accessories may drain
ity of the driver to operate the vehicle safely. Always review side effects the battery and leave insufficient
of any medication with a doctor or pharmacist before operating vehicle. reserve to start the vehicle.
Protective clothing and an approved motorcycle helmet are recom- The generator is only capable of supplying 35 amps; therefore, opera-
mended for operator and passenger at all times. tion of all accessories could result in the discharge of the battery even
When driving at full speed on a dirt road, loose surfaces or wet grass, though the engine is running and the generator operating. Discharging
vehicle stopping distance will increase. If the vehicle is fully loaded, it the battery is known as deep cycling. The battery is not a deep cycle
will take longer to stop than with no load. When operating vehicle in wet model, but is a starting battery. Multiple deep cycling of the battery will
weather conditions, remember that the brakes may need to be lightly result in the premature failure of the battery.
applied in order to provide enough friction to dry the brake unit. If wet, Vehicle battery must be fully charged before initial use.
the brakes will lose much of their effect. Hydrogen gas is generated as a nat-
Slow down when in unfamiliar terrain. Slow down when cresting a hill in ! ! ural part of the lead acid battery
an area that you are unfamiliar with. charging process. A 4% concentra-
tion of hydrogen gas is explosive and could cause severe
Some hills are too steep to climb. If you attempt to climb a hill that is too injury or death. Charging must take place in an area that is
steep or if you are unable to achieve adequate traction, do not attempt adequately ventilated (minimum of 5 air exchanges per hour).
to turn around on the hill. Slowly back straight down the hill using
To reduce the chance of battery explosion that could result in
the service brake to control speed. severe injury or death, never smoke around or charge batter-
ies in an area that has open flame or electrical equipment that
could cause an electrical arc.

3-3
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
ENVIRONMENTAL CONCERNS as shown (Ref Fig. 2 on page 3-4). At the rear, the winch is mounted
As a responsible user, practice respect for all wildlife and their habitat. upside down in the hitch receiver.
Respect private property and comply with all local laws and regulations If mounting winch at rear of vehicle, the winch must
governing the use of light duty utility vehicles. Do not tamper with the be mounted upside down.
exhaust system or governor. The exhaust system has been tuned to Winch shown mounted at front of vehicle
the engine for maximum performance. Removal or modification of the
exhaust is annoying to other people and will not improve the perfor- Front Axle

mance of the vehicle.

To prevent severe injury or death
! ! while driving, be aware of the follow- Spring Pin
ing:
Environmental hazards such as steep slopes, overhanging
limbs, etc.
Danger of fire when vehicle is operated over dry combusti- Clevis Pin
ble organic material.
When driving, be aware of environmental hazards such as steep Fig. 2 Winch Mounted to Vehicle
slopes, overhanging limbs, etc. Be aware of the danger of fire when the
vehicle is operated over dry combustible organic material. Before moving the winch, unplug the winch connector from the wire
harness. To move the winch from one end of the vehicle to the other,
OPTIONAL WINCH remove the spring pin, pull out the clevis pin and remove the winch
This vehicle may be equipped with an optional winch (not available on mount tube from the receiver. Move to opposite end of vehicle and
ST SPORT). Read, understand and follow all of the following informa- install by inserting clevis pin and securing with spring pin. Plug the
tion on the operation and use of winch before attempting to operate it. winch connector into wire harness.
OPERATION OF THE WINCH The winch remote control plugs into the receptacle on the seat support
The winch can be mounted at the front or rear of the vehicle and (Ref Fig. 3 on page 3-5).
moved to accommodate different situations. At the front, it is mounted To unwind the cable, locate the clutch knob on the winch. Pull out knob
under the center of the front cowl to a bracket attached to the front axle and rotate 90° to lock out. Using handsaver bar, pull cable from winch
drum. Leave at least five turns of cable on drum. Re-engage drum by

3-4
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
WINCH APPLICATIONS
The winch may be used for a number of purposes, including pulling the
vehicle if it loses traction on unsuitable terrain.
Remote Control
Improper use of the winch could
Receptacle ! !
result in a number of conditions that
could cause severe injury or death
to operator, occupants of vehicle or bystander.
Fig. 3 Winch Remote Control
It is impossible to predict all conditions that the winch could be used,
turning clutch knob 90°, returning it to original position (Ref Fig. 4 on therefore the following warnings should not be considered as complete.
page 3-5). Before operating the winch, consider the possible dangers and take
To wind cable, use handsaver bar to keep tension on the cable while precautions to protect yourself, your passenger and any bystanders.
activating remote. When winding cable, make sure the cable winds To prevent severe injury or death to
tightly and evenly onto the drum leaving no gaps that could cause pre- ! ! operator, occupants or bystanders,
mature wear to the cable. When using winch under a load, operate the select the object to which the cable
remote control from as far to the side of the vehicle as possible. Do not is attached with the following considerations:
operate winch while sitting in passenger seat. Read the following sec- Make sure the object cannot be pulled over or otherwise
tion (Winch Applications) before attempting to operate winch. damaged.
The object the winch is attached to could fall on the vehi-
ENGAGED LOCKED OUT cle and it’s occupants.
If attaching the winch to a dead tree, a section could fall.
When pulling vehicle with winch, pull straight only. Do not permit the
cable to contact the side of the drum.
Pull out
Do not pull vehicle at angle. If the
Clutch Knob Turn 90 0 ! !
vehicle is pulled at an angle, it could
turn over causing severe injury or
death to anyone in the area. The winch cable could also
become overstressed and break causing severe injury or
Fig. 4 Winch Clutch Knob death to anyone struck by the cable.

3-5
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
If the vehicle becomes stuck or ‘hung up’ on an obstruction, the vehicle
may be moved using the winch.
The winch may be installed in either the front or rear receiver and held
in place with the locking pin provided.
To prevent severe injury or death,
! ! read and understand the following
before attempting to use the winch:
The winch is not intended to be used in any hoisting oper-
ation.
Fig. 5 Never Operate Winch with Less Than
The rolling load capacity of the winch decreases with the Five Turns Around Drum
steepness of the slope.
cable to release the tension and operate clutch. Pull out
The winch is designed for intermittent duty only. The elec- the desired amount of cable and secure. Engage the drum
tric motor should not be allowed to become excessively by rotating the knob until it snaps in place. Never operate
hot. If the motor becomes uncomfortably hot to the touch, the winch unless the clutch is engaged.
stop winching and allow the motor to cool.
Have all persons and pets leave the area while operating
Always wear thick leather gloves when handling the wire winch. Never allow anyone to remain in the vehicle.
cable.
To prevent damage to the wire cable, never hook the cable
Replace frayed wire cable with a direct factory replace- to itself. Always use a nylon sling (Ref Fig. 6 on page 3-7)
ment only. (Ref Fig. 7 on page 3-7).
Never operate the winch with less than five (5) full turns of Stay clear of the winch, the cable and the cable hook.
cable around the drum (Ref Fig. 5 on page 3-6). Place a heavy cloth, jacket or blanket over the cable to act
If the winch motor stalls from overloading, do not continue as a damper should the cable break when operating the
to activate the winch remote control. The wire cable may winch (Ref Fig. 7 on page 3-7).
become overstressed. Remember that the winch operation will drain the battery
Do not attempt to pull loads exceeding 1500 lbs. (680 kg). and may leave insufficient power to start the vehicle.
To pull out the cable, the free spool clutch knob must be When operating the winch, keep the entire area in view.
used. Pull out and rotate the knob. If the cable is under any Never release the free spool clutch while the cable is
load the clutch may not release easily. Jog out some of the under load.
3-6
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
Unplug the winch switch before working on the winch
drum in order to prevent inadvertent operation.
When operating winch, take up slack slowly. Stop winch
before cable becomes tight and inspect all winching con-
nections. Check winch attachment, hook attachment,
nylon sling (if required) and load attachment.
Do not pull at an angle. This will cause the wire cable to
pile up on one end of the winch. This may jam the winch
causing damage to the cable and/or the winch. Pulling the
vehicle at an angle can cause damage to the front suspen-
sion and may cause the vehicle to overturn. When pulling
vehicle, pull straight only (Ref Fig. 8 on page 3-7).
Fig. 6 Do Not Hook Cable to Itself
Correct

Damper
Incorrect
Nylon
Sling

Fig. 7 Use a Nylon Sling and

Install a Damper when Winching
Never work around the winch drum or the winch cable
while it is under tension. Fig. 8 Do Not Pull at Angle

3-7
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
If the vehicle is being used as an anchor to winch a load, it KEY/LIGHT SWITCH
should have the park brake set and chocks installed on all
wheels. Key/Light Switch
Fuel
Never use the winch to lift people or other overhead loads. Gauge
OFF
Do not use the winch to secure loads. Use a tie down ON
designed for the job.
Do not apply shock loads to the winch. E

F
Do not attempt to modify or weld the winch. F UE
L

Low Oil Pressure

Indicator Light
CONTROLS AND INDICATORS
Fig. 9 Key/Light Switch, Low Oil Pressure Light and Fuel Gauge
Vehicle controls and indicators consist of:
• key/light switch Located on the dash panel, this switch enables the basic electrical sys-
• direction selector tem of the vehicle to be turned on and off by turning the key. To prevent
inadvertent operation of the vehicle when left unattended, the key
• choke
should be turned to the ‘OFF’ position and removed (Ref Fig. 9 on page
• fuel gauge 3-8).
• low oil pressure indicator light If the vehicle is equipped with lights, the key switch has a position to
• accelerator pedal operate them, indicated by the light icon.
• combination service and park brake pedal If the vehicle is equipped with factory installed cus-
• horn tom accessories, some accessories remain opera-
tional with the key switch in the ‘OFF’ position.

3-8
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
DIRECTION SELECTOR
To reduce the possibility of
component damage, the vehicle
must be completely stopped before moving the
direction selector.
Located on the seat support panel, this lever permits the selection of
either ‘F’ (forward) or ‘R’ (reverse) (Ref Fig. 10 on page 3-9). Vehicle
should be left in ‘F’ when unattended.

Reverse Forward

Choke

Fig. 11 Choke
LOW OIL PRESSURE INDICATOR LIGHT
Fig. 10 Direction Selector A low oil pressure indicator light is located on the dash panel (Ref Fig. 9
CHOKE on page 3-8). The light illuminates when the oil pressure is low. Check
oil level. If oil level is between ADD and FULL mark on dipstick, a
The choke is used to aid cold starting (Ref Fig. 11 on page 3-9). See
mechanical problem exists within the engine and the vehicle must not
‘Cold Starting’ (Refer to page 3-14) for instructions on using the
be driven. Contact a local distributor or authorized branch.
choke properly.
To prevent engine damage, do not
FUEL GAUGE operate engine until oil pressure is
The fuel gauge (if equipped) will either be located on the dash panel corrected. Do not overfill engine. Too much oil may
(electric) (Ref Fig. 9 on page 3-8) or directly on the fuel tank (mechani- cause smoking or allow oil to enter the air filter
cal). enclosure.

3-9
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
If oil level is below ADD mark on dipstick, add oil to bring level to FULL Depressing the accelerator pedal will release the park brake if it is
mark. Drive vehicle a short distance and check oil pressure. If oil light engaged. This is a feature to assure the vehicle is not driven with the
does not come on, continue to use vehicle. park brake engaged. Depressing the accelerator pedal is not the pre-
ferred method of releasing the park brake.
ACCELERATOR PEDAL
Depressing the lower section of the brake pedal
Unintentional movement of the is the preferred method of releasing the park brake
! ! accelerator pedal will release the
to assure the longest service life of brake components.
park brake and may cause the vehi-
cle to move which could result in severe injury or death. COMBINATION BRAKE AND PARK BRAKE PEDAL
With the key switch ‘ON’, depressing the accelerator pedal starts the The brake pedal incorporates a park brake feature (Ref Fig. 12 on page
engine. When the pedal is released, the engine will stop (Ref Fig. 12 on 3-10). To engage, push down on the upper section of the pedal until it
page 3-10). To stop the vehicle more quickly, depress the service locks in place. The park brake will release when the service brake
brake. pedal is depressed. Use the lower section of the brake pedal to operate
the service brake system.
Park Service
Brake Brake HORN
The horn is operated by pushing the horn button located on the floor to
PARK
the left of the brake pedal (Ref Fig. 13 on page 3-10).

Horn

ORN
PARK

H
Accelerator

Fig. 12 Accelerator and Brake Controls

If key switch is ‘ON’ and park brake is set, depressing the accelerator
inadvertently will release the park brake and will cause the vehicle to
move which could cause severe injury or death.
Fig. 13 Horn Button

3-10
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
LOAD BED Never fill a gas can in the bed of a
! ! vehicle. Static discharge could ignite
To reduce the possibility of severe gasoline vapor and cause an explo-
! ! injury or death, read, understand sion.
and follow the Danger label affixed
to the front of the load bed. Always place a gas can on the ground before filling. Never fill a gas can
The electric lift bed is the standard bed for the ST350. A fixed bed is the in the bed of the vehicle. Static electricity is built up during the fueling
only bed for the ST Sport. process and could discharge causing the gasoline vapor to ignite.

A load bed warning label is affixed to the front of the bed. See Appendix ELECTRIC LIFT BED OPERATION (ST350 ONLY)
A. For safe operation of the vehicle, this label must be understood. See Exercise caution while operating the
the load bed warning label for maximum load. The load must be posi- ! ! electric lift bed to ensure clothing is
tioned in the bed as far forward as possible, distributed in such a way not caught during lifting or lowering
that its center of gravity must not be higher than height noted on label, procedure. Severe injury could result if bed is lowered and
and secured. Failure to follow these instructions may result in severe traps fingers or other body parts.
injury, damage the vehicle and/or cause the vehicle to tip over. Use The electric lift switch is located on the driver side of the front seat panel
extra care when operating loaded vehicle. (Ref Fig. 14 on page 3-11). Move the toggle switch lever up to raise the
Do not permit any one to ride in the bed. load bed and down to lower.

Do not drive the vehicle with the load bed raised or with the tailgate
unsupported.
Rais
When using the electric lift on the ST 350, be sure to avoid backing up e

to the edge of a drop off, such as a loading dock or ravine. A misjudg-

ment of distance or an unstable surface could result in the vehicle fall- Low
er
ing backwards.
Before operating load bed, check to ensure no one is behind the vehi-
cle.
Fig. 14 Electric Lift Switch

3-11
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
OPERATING THE VEHICLE If the vehicle is unable to climb a hill, do NOT attempt to
turn it around. Turning the vehicle sideways on a hill could
Improper use of the vehicle or the result in the vehicle rolling over. Slowly back down the hill
lack of proper maintenance may using the service brake to control speed.
result in damage or decreased performance.
When operating the electric dump, do not back up to a
Read and understand the following warnings before attempting to drop off, such as a loading dock or ravine. Misjudgment or
operate the vehicle. an unstable surface could cause the vehicle to fall back-
To reduce the possibility of severe ward into the drop off.
! ! injury or death resulting from loss of To reduce the possibility of severe
vehicle control, the following warn- ! ! in j ury or de a th re su l ti ng from
ings must be observed: improper vehicle operation, the fol-
When driving vehicle, consider the terrain, traffic condi- lowing warnings must be observed:
tions and the environmental factors which effect the ter- The vehicle is a light duty utility vehicle. It is not an ATV
rain and the ability to control the vehicle. (All Terrain Vehicle).
Use extra care and reduced speed when driving on poor The vehicle is not a toy and engaging in horseplay is dan-
surfaces, such as loose dirt, wet grass, gravel, etc. gerous.
Stay in areas suitable for a light duty utility vehicle. Avoid The vehicle should not be operated on public highways. It
rough, unimproved trails, areas with large rocks, stumps is not designed to comply with any DOT requirements.
or holes and avoid steep slopes.
The vehicle should be operated by persons with a valid
Maintain a safe speed when driving down hill. Use service driver’s license. Children should not operate this vehicle.
brake to control speed when traveling down an incline. A
sudden stop or change of direction may result in loss of Refer to GENERAL SPECIFICATIONS for seating capacity.
control. Use the park brake when the vehicle is parked.
Slow down before and during turns. All turns should be Depressing accelerator pedal will release foot operated
made at reduced speed. park brake and may cause inadvertent vehicle movement.
Never drive vehicle up, down, or across an incline that Turn the key to the ‘OFF’ position whenever the vehicle is
exceeds 14° (25% grade). parked.
When driving the vehicle on unfamiliar terrain, drive the To prevent inadvertent movement when the vehicle is to
vehicle slowly, especially when cresting a hill. be left unattended, engage the park brake, move direction

3-12
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
selector to forward position, turn key to ‘OFF’ position and RUN-IN
remove key. Check for oil or fuel leaks that could have developed in shipment from
Make sure that the direction selector is in correct position the factory. Avoid full throttle starts and rapid acceleration until the
before attempting to start the vehicle. engine has achieved operating temperature.
Always bring the vehicle to a complete stop before shifting All engines consume more oil than normal during the first hours of
the direction selector. operation. As internal moving parts are run-in, oil consumption should
Do not take vehicle out of ‘gear’ while in motion (coast). gradually decrease until the rate of consumption stabilizes.
Check the area behind the vehicle before operating in Check the oil level per the Periodic Service Schedule. Add oil if the
reverse. level on the dipstick indicates that oil is in the add oil range (Ref Fig. 15
All occupants must be seated. Keep entire body inside on page 3-13).
vehicle and hold on while vehicle is in motion.
Do not overfill engine. Too much oil
The vehicle is not equipped with seat belts and is not may cause engine to smoke or
designed with roll over protection. The top and windshield spark plug fouling.
do not provide protection from falling or flying objects.
Both the oil dipstick and fill cap must be in place
A motorcycle helmet and protective clothing are recom- before operating the engine. Failure to install the
mended for operator and passenger at all times. dipstick and fill cap will result in oil becoming contaminated and/
Do not permit anyone in the load bed while vehicle is in or being discharged into the engine compartment.
motion. The oil should be changed in accordance with the Periodic Service
Use caution when operating the electric dump. Do not Schedule while the engine is warm. See SERVICE AND MAINTE-
allow anyone behind the vehicle when operating the unit. NANCE for checking oil level and changing oil procedures.
When operating the winch, observe all warnings and safe-
Maximum oil level
ty decals on the vehicle. Read, understand and follow the DO NOT OVERFILL
instructions located in the front part of this manual.
Do not winch at an angle. Do not exceed winch capacity.

Add Safe Full

oil operating range

Fig. 15 Check Oil Level on Dipstick

3-13
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
COLD STARTING energized and the engine stops. To stop the vehicle more quickly,
Starting a cold engine may require use of the choke. Depress the depress the service brake pedal.
accelerator approximately 1" (2.5 cm) or until the starter just begins to When the direction selector is in the reverse posi-
operate. Pull the choke out if required. Accelerate slowly and push the tion, a warning signal will sound to indicate that the
choke in completely when the engine runs smoothly. vehicle is ready to run in reverse.

Do not allow the starter to operate STARTING THE VEHICLE ON A HILL

continuousl y for more than 10 To reduce the possibility of roll-back
s econds. Allow 3 0 seconds between st arting ! ! which could result in severe injury
attempts. If the vehicle does not start on the third or vehicle damage, do not release
attempt, turn the key switch off, set the park brake and the service brake until engine has started.
determine the cause of the problem.
Do not hold vehicle on hill by using
If the vehicle had been running and the engine does not start within 10 accelerator and engine. This will
seconds, use the choke. cause premature and excessive wear to drive train
components.
STARTING AND DRIVING
To reduce the possibility of permanent damage to the drive system, it is
To reduce the possibility of roll-back
! ! which could result in severe injury important to prevent excessive roll-back when starting the vehicle on a
or vehicle damage, do not release hill.
the service brake until engine has started. Place left foot on service brake and release the park brake. Depress
To operate vehicle: accelerator with right foot and release the service brake by lifting left
• Apply the service brake, place the key in the key switch and turn it foot.
to the ‘ON’ position. COASTING
• Move the direction selector to the direction desired. To reduce the possibility of severe
• Release the park brake by depressing the service brake pedal ! !
injury or death from coasting at
until the park brake releases. above recommended speeds, limit
• Slowly depress the accelerator pedal to start the engine. Release speed with service brake.
service brake when engine starts. On steep hills, it is possible for the vehicle to coast at greater than nor-
• When the accelerator pedal is released, the ignition circuit is de- mal speeds encountered on a flat surface. To reduce the possible loss

3-14
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
of vehicle control and severe drivetrain damage, speeds should be lim- these blends can damage the fuel system or cause
ited to no more than the maximum governed speed on level ground performance problems. If any undesirable operating
(see GENERAL SPECIFICATIONS). Limit speed by applying service symptoms occur, use gasoline with a lower percentage of
alcohol or ether.
brake.
Do not overfill the fuel tank. Allow adequate space for
FUEL the expansion of gasoline. Leave at least 1" (2.5 cm)
To reduce the possibility of severe space below bottom of filler neck.
! ! injury or death from improper fuel
handling:
Do not smoke near the fuel tank.
Do not refuel near open flame or electrical items which
could produce a spark.
Always handle gasoline in a well ventilated area. Fuel
Always wear eye protection to protect against splashed 1" Min.
fuel and fuel vapors. (2.5 cm)

Always allow adequate space for the expansion of gaso-

line. Leave at least 1" (2.5 cm) space below bottom of filler
neck.
Inspect fuel cap, tank and other components for leaks or
deterioration that could cause a hazardous condition. Fig. 16 Fueling
The fuel tank is located under the seat on the passenger side of the BATTERY
vehicle (Ref Fig. 16 on page 3-15). Fill the tank with fresh, clean, auto-
motive grade gasoline (Ref Fig. 44 on page 3-40). High altitude or Excessive use of accessories may
drain the battery and leave
heavy use/load applications may benefit from higher octane gasoline.
insufficient reserve to start the vehicle.
Do not use gasoline which contains Methanol.
The vehicle uses a combination starter/generator to both start the
Some fuels, called oxygenated or engine and charge the battery. The engine will not idle; therefore, the
reformulated gasoline, are gasoline battery cannot be charged while the vehicle is stopped. Do not operate
blended with alcohols or ethers. Excessive amounts of

3-15
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
accessory items (such as accessory lights, radios, winch, etc.) exces- provide roll over protection. In addition, the sun top does not protect
sively while the vehicle is stopped. against falling objects nor does the windshield protect against flying
The generator is capable of supplying 35 amps; therefore, operation of objects and tree limbs. Keep arms and legs inside of vehicle while it is
all accessories could result in the discharge of the battery even though moving.
the engine is running and the generator operating. Discharging the bat- 12 VOLT POWER OUTLET
tery is known as deep cycling. The battery is not a deep cycle model,
but is a starting battery. Multiple deep cycling will result in the premature Overuse of accessories may drain
the battery and leave insufficient
failure of the battery. reserve to start the vehicle.
If the vehicle battery has become discharged, it must be charged using A 12 volt power outlet, rated at 15 amps, is located to the left side of the
a 12 Volt charger that is rated at 10 amps or less and in accordance key/light switch (Ref Fig. 17 on page 3-16). It provides constant power
with all instructions provided by the manufacturer of the charger.
for accessories equipped with a 12 volt plug.
LABELS AND PICTOGRAMS F
OFF ON
E

Vehicles may be labeled with pictograms as a method of conveying FUEL

information or warnings. Appendix A illustrates and explains picto-

grams that may appear on the vehicle. Not all pictograms shown in
Appendix A will be found on your vehicle.
SUN TOP AND WINDSHIELD
The sun top does not provide pro- 12V Power
! ! tection from roll over or falling Outlet
objects.
The windshield does not provide protection from tree limbs Fig. 17 12 Volt Power Outlet
or flying objects. TOWING A TRAILER
The sun top and windshield provide some protection from the ele- The vehicle is equipped with a receiver that can be fitted with a stan-
ments; however, they will not keep the operator and passenger dry in a dard 1 7/8" ball. The trailer and its load must not exceed 500 lbs (227
downpour. For complete protection from the elements, a cab can be kg) and no more than 50 lbs (23 kg) tongue weight may be attached to
installed on the ST 350 (not available for ST SPORT). This vehicle is the hitch. Remember that the overall capacity of the vehicle, operator,
not equipped with seat belts and the sun top has not been designed to

3-16
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
passenger, contents of load bed and accessories must be reduced to Normal cleaning of vinyl seats and plastic or rubber trim requires the
compensate for the trailer and load. use of a mild soap solution applied with a sponge or soft brush and
The range of motion of the trailer is limited by the ball and hitch. The wipe with a damp cloth.
trailer should not be used on rough trails or over objects such as logs, Removal of oil, tar, asphalt, shoe polish, etc. will require the use of a
large rocks, holes, etc. commercially available vinyl/rubber cleaner.
Never install baskets or extensions using the hitch receivers (front or The painted surfaces of the vehicle provide attractive appearance and
rear). Such items will change the performance characteristics of vehicle durable protection. Frequent washing with lukewarm or cold water and
and result in unsafe handling, possible roll over or vehicle damage. mild detergent is required to preserve the painted surfaces.
VEHICLE CLEANING AND CARE Occasional cleaning and waxing with non-abrasive products designed
for ‘clear coat’ automotive finishes will enhance the appearance and
VEHICLE CLEANING
durability of the painted surfaces.
To reduce the possibility of severe
! ! Corrosive materials used as fertilizers or for dust control can collect on
injury or vehicle damage, read and
understand all instructions supplied the underbody of the vehicle. These materials will cause corrosion of
by manufacturer of pressure washer. underbody parts unless flushed occasionally with plain water. Thor-
oughly clean any areas where mud or other debris can collect. Sedi-
When pressure washing exterior of
vehicle, do not use pressure in ment packed in closed areas should be loosened to ease it’s removal,
excess of 700 psi. To reduce the possibility of taking care not to chip or otherwise damage paint.
cosmetic damage, do not use any abrasive or reactive If the engine does not start or runs improperly after
solvents to clean plastic parts. washing, remove the spark plug wires (by pulling
It is important that proper techniques and cleaning materials be used. the spark plug boots, never the wires). Dry all connections with
forced air. Reinstall the wires.
Using excessive water pressure may cause severe injury to operator or
bystander, damage to seals, plastics, seat material, body finish or elec- VEHICLE CARE PRODUCTS
trical system. Do not use pressure in excess of 700 psi to wash exterior To help maintain the vehicle there are several products available
of vehicle. through local Distributors, authorized Branches, or the Service Parts
Clean windshield with lots of water and a clean cloth. Minor scratches Department.
may be removed using a commercial plastic polish or Plexus® plastic • Touch-up paint specially formulated to match vehicle colors for
cleaner available from the service parts department. use on both metal and molded plastic bodies. (P/N 28140-G** and

3-17
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
28432-G** for solid colors; 75831-G** for camouflage colors) REPAIR
• Battery Protectant formulated to form a long-term, flexible, non-
LIFTING THE VEHICLE
tacky, dry coating that will not crack, peel or flake over a wide tem-
perature range. (P/N 75500-G01) Tool List Qty. Required
• White Lithium Grease designed to provide lubrication protection in Floor jack ...............................................................................1
areas where staining or discoloring is a problem, or in areas of Jack stands............................................................................4
extreme temperature ranges. (P/N 75502-G01)
Chocks...................................................................................4
• Penetrant/Lubricant, a 4-in-1 product that penetrates seized parts,
lubricates leaving a light lubricating film, reduces corrosion by To prevent possible injury or death
adhering to wet or dry surfaces and displaces moisture, sealing
! !
resulting from a vehicle falling from
against future moisture return. (P/N 75503-G01) a jack, be sure the vehicle is on a
firm and level surface. Never get under a vehicle while it is
• Multi-purpose Cleaner and Degreaser that contains natural, envi- supported by a jack. Use jack stands and test the stability of
ronmentally safe solvents. (P/N 75504-G01) the vehicle on the stands. Always place chocks in front and
• Multi-purpose Hand Cleaner is an industrial strength cleaner con- behind the wheels not being raised. Use extreme care since
taining no harsh solvents, yet gently lifts grease off hands. May be the vehicle is extremely unstable during the lifting process.
used with or without water. (P/N 75505-G01) Some servicing operations may require the rear wheels or the entire
• Battery Cleaner that neutralizes battery acids and dissolves termi- vehicle be raised.
nal corrosion and can be rinsed with water. (P/N 75506-G01) Install chocks in front and behind each front wheel (Ref Fig. 18 on page
• Biodegradable Cleaner that breaks down grease to be easily 3-19). Center jack under rear bumper. Raise vehicle and locate a jack
wiped or rinsed away. (P/N 75507-G01) stand under the outer end of each rear axle.
• Multi-purpose Value Pack sampler includes 4 ounce (118 ml) Lower jack and test the stability of the vehicle on the two jack stands.
aerosol cans of Battery Protector, Penetrant/Lubricant, White Lith- Place the jack at the center of the front axle. Raise the vehicle and posi-
ium Grease, and Carburetor and Choke Cleaner. (P/N 75508- tion jack stands under the frame crossmember as indicated.
G01)
Lower jack and test the stability of vehicle on the four jack stands.
• Plexus® plastic cleaner and polish removes minor scratches from If only front or rear of vehicle is to be raised, place the chocks in front
windshield. (P/N 28433-G**) and behind each wheel not being raised in order to stabilize the vehicle.
Lower the vehicle by reversing the lifting sequence.
3-18
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
WHEELS AND TIRES
Standard tires for this vehicle are uni-directional
and should never be moved from one side of vehi-
cle to the other.
This vehicle comes standard with uni-directional tires. Left side tires
should always remain on the left side of the vehicle. Right side tires
should always remain on the right side of the vehicle. Uni-directional
tires have an arrow on the sidewall indicating direction of rotation when
moving forward. Tire condition should be inspected per the Periodic
Service Schedule (Ref Fig. 24 on page 3-26). Inflation pressures
should be checked when the tires are cool. Be sure to install valve dust
cap after checking or inflating.

Tire Repair
Tool List Qty. Required
Lug wrench, 3/4" ................................................................... 1
Impact socket, 3/4", 1/2" drive .............................................. 1
Impact wrench, 1/2" drive...................................................... 1
Torque wrench, 1/2" drive ..................................................... 1

A tire explosion can cause severe

! !
injury or death. Never exceed infla-
tion pressure rating on tire sidewall.
View from Underside of Vehicle To reduce the possibility of tire explosion, pressurize tire
with small amount of air applied intermittently to seat
Fig. 18 Lifting the Vehicle beads. Due to the low volume of the small tires, overinfla-
tion can occur in seconds. Never exceed the tire manufac-

3-19
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
turer’s recommendation when seating a bead. Protect face If the tire is flat, raise vehicle and remove wheel. Refer to ‘Lifting the
and eyes from escaping air when removing valve core. Vehicle’ for proper lifting procedure and safety information. Inflate tire to
To reduce the possibility of severe injury caused by a bro- maximum recommended pressure. Immerse the tire in water to locate
ken socket when removing wheels, use only sockets the leak and mark with chalk. Insert tire plug in accordance with manu-
designed for impact wrench use. facturer’s specifications.
Use caution when inflating tires. Overinflation could To reduce the possibility of severe
cause the tire to separate from the wheel or cause the tire ! !
injury, be sure mounting/demount-
to explode, either of which could cause severe injury. ing machine is anchored to floor.
Use caution when inflating tires. Due to the low volume of the small Wear OSHA approved safety equipment when mounting/
tires, overinflation can occur in seconds. Overinflation could cause the demounting tires.
tire to separate from the wheel or cause the tire to explode. If the tire is to be removed or mounted, the tire changing machine man-
Tire inflation will depend on the type of tires fitted but under no condition ufacturer’s recommendations must be followed in order to reduce pos-
should inflation pressure be higher than recommended on the tire side- sibility of severe injury. Be sure to position tire on wheel correctly. Arrow
wall. Standard and optional tires should be inflated to pressure desig- on tire indicates rotation when moving forward.
nated in GENERAL SPECIFICATIONS on page 4-1. If pressure is Wheel Installation
not designated in GENERAL SPECIFICATIONS, inflate to pressure
designated on tire sidewall. All four tires should have the same pres- To reduce the possibility of
component damage, do not tighten
sure for optimum handling characteristics. Be sure to install the valve lug nuts to more than 85 ft. lbs. (115 Nm) torque.
dust cap after checking or inflating.
It is important to follow the ‘cross sequence’ pattern
The vehicle is fitted with low pressure tubeless tires mounted on one when installing lug nuts. This will assure even seat-
piece rims. When removing wheels with an impact wrench, use ing of the wheel against the hub.
only impact sockets. Regular sockets are not designed for With the valve stem to the outside, mount the wheel onto the hub with
impact pressures exerted by power tools. lug nuts. Be sure to position the wheel on hub correctly with arrow indi-
Generally, the most cost effective way to repair a puncture in the tread cating direction of rotation when moving forward. Finger tighten lug nuts
is to use a commercial tire plug. in a ‘cross sequence’ pattern (Ref Fig. 19 on page 3-21). Tighten lug
Tire plug tools and plugs are available at most auto- nuts to 50 - 85 ft. lbs. (70 - 115 Nm) torque in 20 ft. lbs. (30 Nm) incre-
motive parts outlets and have the advantage of not ments following the ‘cross sequence’ pattern.
requiring the tire be removed from the wheel.

3-20
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

Turn Signal Lens Inside

'Cross Sequence' of Cowl
Rota 1 3
ti

on
Headlight
Front of
Bulb
Vehicle 4 2

Turn Signal
Tire style may vary Housing

Fig. 19 Wheel Installation

LIGHT BULB REPLACEMENT Fig. 20 Headlight and Turn Signal Bulb Replacement

For vehicles with headlights mounted in cowl, locate the two screws on
backside of cowl that secure headlight (Ref Fig. 20 on page 3-21). Roll Rubber
Bezel Away
Remove screws, pull headlight out and disconnect wires. Connect From Body Tail/Brake
Light
wires to new headlight, install in cowl and secure with screws previ-
ously removed.
To replace the turn signal light bulb, support turn signal housing from
backside of cowl while removing two screws securing lens (Ref Fig. 20 Rear
on page 3-21). Install new bulb and replace lens. Fender

To replace the tail and brake light bulb, roll the rubber bezel from
around the edge of the taillight and remove lens (Ref Fig. 21 on page 3-
21). Install replacement bulb and replace lens.
FUSE REPLACEMENT
To replace fuses, locate the fuse block under the driver side seat. Pull
out old fuse and replace with a new automotive type fuse. Headlight Fig. 21 Tail and Brake Light Bulb Replacement

3-21
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
and taillight bulbs and fuses are available from a local Distributor, an NEUTRAL LOCK
authorized Branch or the Service Parts Department. To prevent the driven clutch from turning the rear wheels during service
VEHICLE WITH A DISCHARGED BATTERY operations, a neutral lock is located on the direction selector.
To reduce the possibility of severe To operate:
! ! injury or death from inadvertent Turn key switch to ‘OFF’ and lift seat. Pull out and rotate the neutral lock
motion, do not attempt to ‘jump pin handle so that the pointed portion of the handle is to the side of the
start’ a vehicle. direction selector cam (Ref Fig. 22 on page 3-23). Move direction
The vehicle is equipped with a starter/generator and does not idle. selector towards the area between ‘F’ and ‘R’. During that motion, the
When starting the engine, the starter/generator functions as a starter pin will snap into the hole in the direction selector mounting bracket pre-
and with the engine running, it functions as a generator. venting any movement. When in this position, the direction selector
With the short running times associated with this kind of vehicle, the remains locked in the neutral position. To unlock the direction selector,
generator is more than adequate to maintain the battery charge level. pull the neutral lock pin handle out and rotate until the pointed portion of
The generator is not designed to charge a discharged battery. the handle fits into the hole in the direction selector cam.
When engine starts, the clutches engage and cause vehicle to move HAULING
making ‘jump starting’ both dangerous and impractical.
To reduce the possibility of severe
If the vehicle battery has become discharged, it must be charged using ! !injury or death while transporting
a 12 Volt charger that is rated at 10 amps or less. Read and understand vehicle:
all instructions provided by the manufacturer of the charger. Secure the vehicle and contents.
TRANSPORTING VEHICLE Never ride on vehicle being transported.
TOWING Always remove windshield before transporting.
This vehicle is not designed to be Maximum speed with sun top installed is 50 mph (80 kph).
! ! towed. If the vehicle is to be transported at highway speeds, the sun top must
be removed and the seat bottom secured. When transporting vehicle
It is recommended that the vehicle be moved by placing the entire vehi- below highway speeds, check for tightness of hardware and cracks in
cle on a trailer, flatbed truck or other suitable transport. sun top at mounting points. Always remove windshield when transport-
ing. Always check that the vehicle and contents are adequately
secured before transporting. The rated capacity of the trailer or truck
3-22
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
ing techniques:
Hole in Direction
Selector Cam
Hole in Direction Do not attempt any type of servicing operations before
Selector Mounting reading and understanding all notes, cautions and warn-
Bracket
ings in this manual.
Any servicing requiring adjustments to be made to the
To
Lock
powertrain while the engine is running must be made with
both drive wheels raised and vehicle properly supported
Unlocked on jack stands.
To reduce the possibility of engine damage, never operate
vehicle at full throttle for more than 4 - 5 seconds while
vehicle is in a ‘no load’ condition.
Wear eye protection when working on the vehi-
cle. Use extra care when working around bat-
teries, or using solvents or compressed air.

To reduce the possibility of causing an electrical arc,

which could result in a battery explosion, turn off all elec-
Neutral Lock trical loads from the battery before removing battery
Pin Handle wires.
Wrap wrenches with vinyl tape to
reduce the possibility of a dropped
Fig. 22 Neutral Lock wrench ‘shorting out’ a battery, which
must exceed the weight of the vehicle (see GENERAL SPECIFICA- could result in an explosion.
TIONS for vehicle weight) and load. Lock the park brake and secure Reduce the possibility of accidental starting by removing
the vehicle using ratchet tie downs. and grounding spark plug wires and disconnecting battery
at negative terminal before servicing.
SERVICE AND MAINTENANCE The electrolyte in a battery is an acid solution which can
To reduce the possibility of severe cause severe burns to the skin and eyes. Treat all electro-
! ! injury or death from improper servic- lyte spills to the body and eyes with extended flushing

3-23
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
with clear water. Contact a physician immediately. Some components are heavy, spring loaded, highly corrosive, explo-
Any electrolyte spills should be neutralized with a solution sive, may produce amperage or reach high temperatures. Gasoline,
of 1/4 cup (60 ml) sodium bicarbonate (baking soda) dis- carbon monoxide, battery acid and hydrogen gas could result in seri-
solved in 1 1/2 gallons (6 liters) of water and flushed with ous bodily injury to the technician/mechanic and bystanders if not
water. treated with utmost caution. Be careful not to place hands, face, feet or
Aerosol containers of battery terminal protectant must be body in a location that could expose them to injury should an unfore-
used with extreme care. Insulate metal container to reduce seen dangerous situation occur.
the possibility of can contacting battery terminals which To prevent personal injury or death,
could result in an explosion. ! ! observe the following:
Always install a positive stop to prevent load bed from Before working on the vehicle,
unexpectedly falling. remove all jewelry (rings, watches, necklaces, etc.)
It is in the best interest of both vehicle owner and service technician, to
Be sure that no loose clothing or hair can contact moving
carefully follow the procedures recommended in this manual. Preven- parts.
tative maintenance, applied at recommended intervals, is the best
Use care not to touch hot objects.
guarantee for keeping the vehicle both dependable and economical.
Raise entire vehicle and support on jack stands before
This vehicle will give years of satisfactory service, providing it receives attempting to run or adjust powertrain.
regular maintenance. Refer to the Periodic Service Schedule for appro-
Hydrogen gas is formed when charging batteries. Do not
priate service intervals (Ref Fig. 24 on page 3-26). Refer to Lubrication
charge batteries without adequate ventilation.
Points for appropriate lubrication locations (Ref Fig. 33 on page 3-32).
Do not permit open flame or anyone to smoke in an area
In any product, components will fail to perform properly as the result of that is being used for charging batteries. A concentration
normal use, age, wear or abuse. of 4% hydrogen gas or more is explosive.
A vehicle requiring repair indicates the vehicle is no longer functioning Engine exhaust gas (carbon monoxide) is deadly. Carbon
as designed and should be considered potentially hazardous. Use monoxide is an odorless, colorless gas that is formed as a
extreme care when working on any vehicle. When diagnosing, remov- natural part of incomplete combustion of hydrocarbon
ing or replacing any components that are not operating properly, con- fuels. Carbon monoxide is a dangerous gas that can cause
sider the safety of yourself and those around you, should the unconsciousness and is potentially lethal.
component move unexpectedly. The following are symptoms of carbon monoxide inhala-
tion:

3-24
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
• Dizziness
• Vomiting OFF

ON

• Intense headache E

FUE
L

• Muscular twitching
• Weakness and sleepiness
• Throbbing in temples
If any of these symptoms are experienced, get fresh air
immediately. Never work around or operate a vehicle in an
environment that does not ventilate exhaust gases from
the area.
Fig. 23 Serial Number Plate Location
SERIAL NUMBER PLATE LOCATION
major repair, refer to appropriate Technician’s Repair and Service Man-
The serial number and manufacturing date code are located on a plate ual.
on the passenger side of the dash housing of the vehicle (Ref Fig. 23
Some service procedures may require the vehicle to be lifted. Refer to
on page 3-25).
LIFTING THE VEHICLE for proper lifting procedure and safety infor-
Design changes take place on an ongoing basis. In order to obtain cor- mation.
rect components for the vehicle, the manufacturing date code, serial
number and vehicle model must be provided when ordering service
parts.

T o p r o l o n g v e h i c l e l i f e , s o me
maintenance items must be
serviced more frequently on vehicles used under
severe driving conditions such as extreme
temperatures, extreme dust/debris conditions,
frequent use with maximum load.
To access powertrain for routine maintenance, lift or remove seat. Addi-
tional access may be obtained by raising or removing the load bed. For

3-25
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
PERIODIC SERVICE SCHEDULE
✓ Check ♦ Clean, Adjust, etc. ▲ Replace
To perform service that is listed in this schedule but not described in this manual, contact a local Service Representative or see the Repair and Service Manual for
this vehicle.
NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
BEFORE USE:
✓ Check service brake general operation
✓ Check park brake function
✓ Check warning device function in reverse
✓ Check tire condition
✓ Check overall vehicle condition
WEEKLY
TIRES ✓ Examine for cuts, excessive wear and pressure, see GENERAL SPECIFICATIONS
WHEELS ✓ Check for bent rims, missing or loose lug nuts
FUEL GAUGE ✓ Check for proper operation (at fueling), and fuel cap vent is free of dirt
ENGINE OIL ✓ Check and add if required - DO NOT OVERFILL
STARTER/GENERATOR BELT ✓ Check for tension, wear, cracks
MONTHLY - 20 HOURS (includes items listed in previous table & the following)
WIRING ✓ Check all wiring for loose connections and broken/missing insulation
ACCELERATOR ✓ Check for smooth movement - DO NOT LUBRICATE CABLE
SERVICE BRAKE (MECHANICAL BRAKES) ✓ Conduct brake performance test
PARK BRAKE ✓ Check brake performance and adjust if required
CHOKE CABLE ✓ Check for smooth movement and adjustment - DO NOT LUBRICATE CABLE
CARBURETOR LINKAGE ✓ Check attachment, adjust as required
DIRECTION SELECTOR ✓ Check attachment, adjust as required
ENGINE ✓ Check for unusual noise, vibration, acceleration, oil leaks
COOLING FAN ✓ Check for build-up of foreign matter inside blower housing and fins, clean if required
STEERING ASSEMBLY ✓ Check for abnormal play, tightness of all hardware
Fig. 24 Periodic Service Schedule

3-26
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
TIE RODS/LINKAGES ✓ Check for excessive play, bent components or loose connections
REAR AXLE ✓ Check for leakage, add SAE 30 oil as required
QUARTERLY - 50 HOURS (includes items listed in previous tables & the following)
FRONT AXLE ✓ Check for damage to axle and loose or missing hardware
FRONT SHOCK ABSORBERS ✓ Check for oil leakage and loose fasteners
FRONT SPRINGS ✓ Check for loose hardware, cracks at attachments
FRONT WHEEL ALIGNMENT ✓ Check for unusual tire wear, align if required
✓ Check for bent/binding linkage rod
PARK BRAKE ✓ Check for damage or wear to latch arm or catch bracket
♦ Lubricate as required, use light oil. DO NOT LUBRICATE CABLES OR BRAKE LATCH
REAR SHOCK ABSORBERS ✓ Check for oil leakage, loose mounting hardware
ENGINE ELECTRICAL SYSTEM ✓ Check coil/spark plug wires for cracks/loose connections
✓ Check for leaks at tank, cap, system lines, filters, pump, carburetor
FUEL SYSTEM
✓ Check system lines for cracks/deterioration
THROTTLE/GOVERNOR LINKAGE ✓ Check operation and governed speed
✓ Check for loose or missing hardware and components
HARDWARE AND FASTENERS
♦ Tighten or replace missing hardware
SEMI-ANNUAL - 125 HOURS (includes items listed in previous tables & the following)
BATTERY ♦ Clean battery & terminals
DIRECTION SELECTOR ✓ Check for wear and smooth movement (lubricate shaft with light oil if required)
✓ Check for excessive play and tightness of retaining nuts
KING PINS
♦ Lubricate, use wheel bearing grease
STEERING ASSEMBLY ♦ Lubricate unit and idler arm, use wheel bearing grease
RACK END BALL JOINT ♦ Lubricate, use wheel bearing grease
REAR AXLE ✓ Check for unusual noise and loose or missing mounting hardware
AIR CLEANER ✓ Check filter element, clean/replace as required
OIL FILTER ♦ Clean in solvent (at oil change), replace ‘O’ rings if required
ENGINE OIL ▲ Replace with SAE 10W-30 or 10W-40 that meets or exceeds SF, SG, CC oil, DO NOT OVERFILL,
DRIVE BELT ✓ Check for cracks, fraying and excessive wear
Fig. 24 Periodic Service Schedule

3-27
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

ANNUAL - 250-300 HOURS (includes items listed in previous tables & the following)
FRONT WHEEL BEARINGS ✓ Check and adjust as required, see Technician’s Repair and Service Manual
REAR AXLE ✓ Check lubricant, add lubricant (SAE 30 oil) as required
♦ Clean and adjust, see Technician’s Repair and Service Manual
SERVICE BRAKES
✓ Check brake shoe linings, see Technician’s Repair and Service Manual
FUEL FILTER ♦ Replace
SPARK PLUGS ♦ Replace, gap new plugs (Ref. Capacities and Replacement Parts on page 3-40)
MUFFLER/EXHAUST ✓ Check mounting hardware; check for leaks at head and muffler gaskets
VALVES ✓ Check cold (intake/exhaust) per Technician’s Repair and Service Manual
500 HOURS (includes items listed in previous tables & the following)
TIMING BELT ✓ Check tension and for signs of wear/damage, replace if worn or damaged
CARBURETOR LINKAGE ♦ Clean
♦ Remove carbon from cylinder head and pistons
CYLINDER HEAD AND PISTONS
✓ Check valve seats for carbon buildup and clean as required
Fig. 24 Periodic Service Schedule
TIRE INSPECTION Do not handle gasoline in an area that is not adequately ven-
Tire condition should be inspected per the Periodic Service Schedule tilated.
(Ref Fig. 24 on page 3-26). Inflation pressures should be checked Always wear safety glasses to prevent possible eye injury
when the tires are cool. Be sure to install the valve dust cap after check- from gasoline or gasoline vapor.
ing or inflating. Using a pair of pliers, squeeze the tabs of the clamps together and slide
them off the filter inlet and outlet. Pull the fuel filter up higher than the
fuel pump to reduce the amount of gas that may spill. Twist and pull the
REPLACING THE FUEL FILTER hose from the tank off the filter first and plug. Then twist and pull filter
To prevent a possible explosion, do out of the hose from the fuel pump and discard.
! ! not smoke near the fuel tank or in an Orient direction of new fuel filter according to the
area where gasoline is being han- FLOW arrow on the side of filter.
dled. Do not perform procedures involving the fuel system
near open fire or electrical items which could produce a Install new fuel filter and reposition the clamps over the inlet and outlet.
spark.
3-28
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
CHECKING THE OIL LEVEL The engine can be operated safely as long as oil is within the safe
operating range as indicated on the dipstick. Do not operate vehicle if
Do not overfill engine. Too much oil
may cause engine to smoke or oil level is below the safe area indicated on the dipstick (Ref Fig.
spark plug fouling. 26 on page 3-29).
When adding oil between oil changes, do not mix
Maximum oil level
brands and viscosity grades of oil. Both the oil dip- DO NOT OVERFILL
stick and fill cap must be in place before operating the engine.
Failure to install the dipstick and fill cap will result in oil becoming
contaminated and/or oil being discharged into the engine com-
partment.
Add Safe Full
The oil should be checked with the engine warm. The vehicle must be oil operating range
on a level surface with the park brake engaged. Allow adequate time
for oil to drain into the crankcase before checking. Fig. 26 Check Oil Level on Dipstick

Remove the dipstick and wipe off the entire area indicated with a lint Oil should be added to bring the level into the safe operating range. Do
free cloth (Ref Fig. 25 on page 3-29). not overfill. Check that the oil fill cap and dipstick are firmly in place.
CHANGING THE OIL
Tool List Qty. Required
Socket, 10 mm, 3/8" drive..................................................... 1
Ratchet, 3/8" drive ................................................................ 1
Extension, 8", 3/8" drive........................................................ 1
Oil drain pan.......................................................................... 1
For maximum performance and longevity, the engine oil should be
Fig. 25 Clean Entire Dipstick replaced every 125 hours of operation or semi-annually, whichever
comes first.
Insert the dipstick fully into the dipstick hole and remove. Examine the
level of oil on the dipstick. The selection of oil is dependent upon the service that the vehicle will
perform. Most vehicles require 10W-30 oil, whereas vehicles used at

3-29
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
capacity or near capacity load applications will require 10W-40 oil after
a break-in (Ref Fig. 27 on page 3-30).

HEAVY DUTY WORK

10W-30 10W-40
Oil Fill Cap
LIGHT DUTY WORK
10W-30

F0 -20 0 20 40 60 80 100

C0 -30 -20 -10 0 10 20 30 40

(Air Temperature)
Fig. 28 Cleaning Top of Engine
Fig. 27 Oil Viscosity Chart

To reduce the possibility of severe Large

! !
injury, wear rubber gloves to protect 'O' Ring
Oil
skin from exposure to hot, used oil Filter
and degreaser. These fluids contain chemicals known to
cause cancer.
The oil should be changed with the engine warm. Park the vehicle on a
level surface, engage the park brake and remove the key. Place a drain Small 'O' Ring Inside
pan under the engine. Wipe the top of the engine clean with a cloth (Ref End Of Oil Filter

Fig. 28 on page 3-30). Remove the oil fill cap.

Fig. 29 Remove Oil Filter
Clean the area around the filter. Oil drainage is accomplished by
removing the three bolts securing the oil filter to the engine. Remove from engine run-in. At subsequent oil changes, the presence of metal
the filter by pulling it from the engine and allow the oil to drain. The ‘O’ chips may indicate possible engine damage.
rings may remain on the engine or the filter (Ref Fig. 29 on page 3-30). Wear eye protection to reduce the possibility of
At each oil change, thoroughly inspect filter before cleaning. At the first splashed solvent contacting the eyes when clean-
oil change, metal chips and lint may be found. This is normal, resulting ing oil filter.

3-30
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
Clean the filter by washing in any shop degreaser and brushing the filter into the engine. The filter engages over a short nipple in the
metal screen clean with a soft brush (Ref Fig. 30 on page 3-31). engine. The filter should slide easily onto the nipple and seat against
the engine using light hand pressure only. Align the holes in the filter
mounting plate with the holes in the engine. Install and hand tighten the
bolts before tightening them firmly.
Add slightly less than 1 1/2 quarts (1.4 liters) to allow for possible resid-
ual oil left in engine (Ref Fig. 32 on page 3-31). The oil must be high
quality oil that meets or exceeds API SF, SG, CC standards (Ref Fig. 44
on page 3-40). Check oil level on dipstick. If necessary, continue to add
oil slowly and allow time for oil to flow down into engine. Check oil level
on dipstick. Do not overfill.

Fig. 30 Clean the Oil Filter

Blow out the filter with low pressure air 30 psi (210 kPa) or less from no
closer than 3" (8 cm) and allow to air dry (Ref Fig. 31 on page 3-31).

'O' Ring
3" (8 cm)
Minimum

30 psi (210 kPa) Maximum

Fig. 32 Add Engine Oil
Fig. 31 Blow Out Oil Filter Do not overfill engine. Too much oil
Wipe the area around the filter mount with a clean, lint free cloth and may cause smoking or allow oil to
enter the air filter enclosure.
inspect both filter ‘O’ rings for damage; replace if necessary. Install the

3-31
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
Both the oil dipstick and fill cap must be in place King Pin
King Pin
before operating the engine. Failure to install the Idler Arm
dipstick and fill cap will result in oil being discharged into the
engine compartment.
Inspect oil fill cap ‘O’ ring and replace if necessary. Install the oil fill cap.
Run the vehicle for one or two minutes and check the filter for oil leaks.
Check the oil level again with the vehicle on level ground. Oil should be
added to bring the level into the safe operating range. Do not overfill.
The engine can be operated safely as long as the oil is within the safe
operating range as indicated on the dipstick. Do not operate vehicle if
oil level is below the safe area indicated on the dipstick.
Ball Joint Steering
LUBRICATION on Rack Unit
and Rod
Do not use more than three (3)
pumps of grease in each grease
fitting at any one time. Excess grease may cause
grease seals to fail or grease migration into areas that
could damage components. Fig. 33 Lubrication Points

Putting more than three pumps of grease in a grease fitting could dam-
Air Filter
age grease seals and cause premature bearing failure (Ref Fig. 33 on Air Cleaner Element
page 3-32). Canister

AIR CLEANER INSPECTION AND REPLACEMENT

The air cleaner element is accessible by unsnapping the clips on the air
canister and removing the cover and air filter element (Ref Fig. 34 on
page 3-32). Clean inside of cover, canister and dust collector. Install the Air Cleaner Dust
Cover Collector
element and cover the same way they were removed. Be sure the pos-
tioning arrow on cover is pointing upward and all clips are fastened
securely.
Fig. 34 Air Cleaner

3-32
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
Cleaning the Air Filter Element Checking the Lubricant Level
Do not use compressed air to clean Tool List Qty. Required
the air filter. Doing so will damage Socket, 13 mm, 3/8" drive..................................................... 1
the filter and will damage the engine.
Ratchet, 3/8" drive ................................................................ 1
If the element is in acceptable condition, loose dirt may be removed by
tapping the filter lightly. Do not use oil on the filter element or any part of Funnel ................................................................................... 1
the unit. Install the element in the same way it was removed, being sure Clean the area around the check and fill plugs. Remove the check
that the clips are fastened securely. plug. The correct lubricant level is just below the bottom of the
REAR AXLE threaded hole (Ref Fig. 44 on page 3-40). If lubricant is to be added,
remove the fill plug and add lubricant using a funnel. Add lubricant
The rear axle is provided with a lubricant level check plug located on
slowly until lubricant starts to seep from the check plug hole. Install the
the driver side at the rear of the housing (Ref Fig. 35 on page 3-33).
check plug and the fill plug. In the event that the lubricant is to be
Unless leakage of rear axle lubricant is evident, an annual lubricant
replaced, a drain plug is provided at the bottom of the differential hous-
check is sufficient.
ing.
STARTER/GENERATOR BELT TENSION
Tool List Qty. Required
Belt tension gauge ................................................................ 1
Wrench, 3/4" ......................................................................... 1
Wrench, 9/16" ....................................................................... 2
Check Plug Ratchet, 3/8" drive ................................................................ 1
Socket, 3/4", 3/8" drive.......................................................... 1
The starter/generator belt tension should be checked after the first 15 -
20 hours and set to 75 - 80 lbs. (34 - 36 kg).
Drain Plug
A loose belt can cause audible vibration and
Fig. 35 Add, Check and Drain Rear Axle Lubricant squeal.

3-33
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
Tighten a new starter/generator belt (Ref Fig. 44 on page 3-40) to 90 - Tighten an existing belt to 75 - 80 lbs. (34 - 36 kg) tension using the
110 lbs. (41-50 kg) tension when a gauge is applied half way between same technique and inspect for cracking or wear. A maximum deflec-
the two pulleys (Ref Fig. 36 on page 3-34). tion of 1/2" (13 mm) is acceptable.

Adjusting the Belt

Loosen the starter/generator pivot bolt.
While holding the lower adjusting nut with a wrench, loosen the upper
jam nut with another wrench. Move the lower nut up or down the
adjustment bolt until proper belt tension is achieved. Hold the lower nut
in place and tighten the upper jam nut against it (Ref Fig. 38 on page 3-
Fig. 36 Checking Belt Tension with Gauge
34).
A new belt may be checked manually. A maximum deflection of 3/8"
(10 mm) is acceptable (Ref Fig. 37 on page 3-34).

Adjusting Bolt

3/8" (1 cm) Max. Deflection for New Belt

1/2" (1.3 cm) Max. Deflection for Existing Belt Jam Nut
Adjusting Nut

Fig. 38 Adjust Belt Tension

Tighten the starter/generator pivot bolt.

Fig. 37 Checking Belt Tension Manually

3-34
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
BATTERY CLEANING components adjacent to the battery which should also be sprayed with
the sodium bicarbonate (baking soda) solution.
To reduce the possibility of damage
to vehicle or floor, neutralize acid
before rinsing battery. 1 quart
(1 liter)
To reduce the possibility of damage to electrical Clear Water
components while cleaning, do not use a pressure
washer.
Cleaning should take place per the Periodic Service Schedule (Ref Fig. 2 Teaspoons (10 ml)
Sodium Bicarbonate
24 on page 3-26). (Baking Soda)
When cleaning the outside of the battery and terminals, first spray with
a solution of sodium bicarbonate (baking soda) and water to neutralize
any acid deposits before rinsing with clear water.
Plastic
Use of a water hose without first neutralizing any acid, will move acid Spray
from the top of the battery to another area of the vehicle or storage facil- Bottle
ity where it will attack the metal structure or the concrete/asphalt floor.
Additionally, a residue will be left on the battery which is conductive and
will contribute to the discharge of the battery. Fig. 39 Preparing Acid Neutralizing Solution
To reduce the possibility of battery Allow the solution to sit for at least three minutes; use a soft bristle
! ! explosion that could result in severe
brush or cloth to wipe the tops of the battery to remove any residue that
injury or death, do not use metallic
spray wand to clean battery and keep all smoking materials, could contribute to the self discharge of the battery. Rinse the entire
open flame or sparks away from the battery. area with low pressure clear water. Do not use a pressure washer.
The correct cleaning technique is to spray the top and sides of the bat- AIR INTAKE AND COOLING FINS
tery with a solution of sodium bicarbonate (baking soda) and water.
To prevent possible burns, engine
This solution is best applied with a plastic spray bottle. The solution ! ! parts should be kept clean to reduce
should consist of 2 teaspoons (10 ml) of sodium bicarbonate (baking risk of overheating and ignition of
soda) mixed with 1 quart (1 liters) of clear water (Ref Fig. 39 on page 3- accumulated debris.
35). In addition to the battery, special attention should be paid to metal

3-35
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

Fig. 41 Cleaning the Cooling Fins

Fig. 40 Cleaning the Air Intake
Use care not to over-tighten the
After every off road use, allow to cool and then check for a build up of plug. Over-tightening can cause
dirt and debris in the air intake and cooling fins. Dirt and debris may damage to the aluminum cylinder head threads.
clog the engine’s air cooling system. Clean areas shown to prevent Remove and inspect the spark plugs at intervals per the Periodic Ser-
engine damage (Ref Fig. 40 on page 3-36) (Ref Fig. 41 on page 3-36). vice Schedule (Ref Fig. 24 on page 3-26). All new spark plugs should
Keep linkages, springs and controls clean. Keep area around muffler be properly gapped before installation (Ref Fig. 44 on page 3-40).
free of any combustible material. Apply a light coat of anti-seize compound and tighten to 18 ft. lbs. (24
SPARK PLUGS Nm) torque.
Tool List Qty. Required Fouled spark plugs are indicated by a wet, black appearance. This
could be caused by a dirty air filter element or other restrictions in the air
Spark plug socket, 13/16", 1/2" drive..................................... 1 intake system. Incorrectly adjusted valves, spark plug wires which are
Ratchet, 1/2" drive................................................................. 1 in poor condition or poor quality fuel could also contribute to the prob-
lem.
Plug gauge, wire type............................................................ 1
Anti-seize compound.......................................................... AR
Torque wrench, 1/2" drive, ft. lbs. .......................................... 1

3-36
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
BRAKES To reduce the possibility of severe
! ! injury or death, always evaluate ped-
al travel before operating a vehicle
Dry, Level, Clean, Paved Surface to verify some braking function is present.
All driving brake tests must be done in a safe location with
Accelerate To regard for the safety of all personnel.
Maximum Speed
The Periodic Brake Performance Test should be performed regularly
(Ref Fig. 42 on page 3-37) as an evaluation of braking system perfor-
mance, It is useful as a method of identifying subtle loss of perfor-
Line or Marker
mance over time.
Latch
Parking Brake Periodic Brake Test for Mechanical Brakes
and Take Foot
Off Pedal
The purpose of this test is to compare the braking performance of the
vehicle to the braking performance of new or ‘known to be good’ vehi-
cles or to an established acceptable stopping distance. Actual stopping
distances will be influenced by weather conditions, terrain, road surface
Acceptable Line or Marker
condition, actual vehicle weight (accessories installed) and vehicle
Stopping 4 ft. (1.2 m) Normal Range of
speed. No specific braking distance can be reliably specified. The test
Distance Stopping Distance is conducted by latching the park brake to eliminate different pedal
pressures and to include the affects of linkage mis-adjustment.
Any vehicles that stop
more than 4 ft. (1.2 m) Establish the acceptable stopping distance by testing a new or "known
beyond the Acceptable to be good" vehicle and recording the stopping location or stopping dis-
Stopping Distance or tance. For fleets of vehicles, several vehicles should be tested when
pulls to one side should new and the range of stopping locations or distances recorded.
be removed from service
Over time, a subtle loss of performance may take
and inspected by a
place; therefore, it is important to establish the stan-
qualified mechanic
dard with a new vehicle.
Drive the vehicle at maximum speed on a flat, dry, clean, paved surface
Fig. 42 Typical Brake Performance Test
(Ref Fig. 42 on page 3-37). Quickly depress the brake pedal to latch
3-37
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
the park brake at the line or marker in the test area and remove foot Keep hands, clothing and jewelry away from moving parts.
from pedal. The vehicle should stop aggressively. The wheel brakes Use care not to contact hot objects. Raise the rear of the
may or may not lock. Observe the vehicle stopping location or measure vehicle and support on jack stands before attempting to
the vehicle stopping distance from the point at which the brakes were run the engine.
latched. The vehicle should stop within the ‘normal’ range of stopping Preparing the engine for a prolonged storage period (30 days or more)
distances. If the vehicle stops more than 4 ft. (1.2 m) beyond the calls for a few simple steps to prevent a build up of varnish and gum in
acceptable stopping distance or pulls to one side, the vehicle has failed the carburetor and corrosion in the engine.
the test and should be tested again. • Raise the rear of the vehicle and support on jack stands. Refer to
If the vehicle fails the second test, it should immediately be removed ‘Lifting the Vehicle’ for proper lifting procedure and safety informa-
from service. The vehicle must be inspected by a qualified mechanic tion.
who should refer to the TROUBLESHOOTING section in the Techni- • Disconnect the fuel hose at the fuel tank and plug hose.
cian’s Repair and Service Manual. • With proper ventilation, depress the accelerator pedal and allow
PROLONGED STORAGE engine to run until it stops due to lack of fuel.
• Remove spark plugs (Refer to page 3-36) and pour about 1 oz.
To prevent serious injury or death
! ! resulting from a possible explosion: (30 ml) of engine oil into each cylinder. Replace spark plugs,
ground spark plug wires and use starter to turn engine over a few
Do not handle fuel in an area that is not adequately venti- seconds to distribute oil.
lated. Do not smoke near the fuel tank or refuel near open • Add a gasoline additive to the tank in accordance with the manu-
flame or electrical items which could produce a spark. facturer’s recommendations.
Store vehicle in a clean, dry area. Do not store in same • Reattach fuel line to tank and drive the vehicle for several minutes
area as a stove, furnace, water heater, or other appliance to circulate the additive through the carburetor.
that uses a pilot light or has a device that can create a
spark. • While engine is still warm, change oil (Refer to page 3-29).
When refueling, inspect the fuel cap for leaks or breaks • Clean body, chassis and engine of debris, mud, chaff or grass
that could result in fuel spillage. (Refer to page 3-35).
Always wear safety glasses while refueling to prevent pos-
sible eye injury from gasoline or gasoline vapor.

3-38
 OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
HARDWARE Generally, three grades of hardware are used in the vehicle. Grade 5
Periodically, the vehicle should be inspected for loose fasteners. Fas- hardware can be identified by the three marks on the hexagonal head
teners should be tightened in accordance with the Torque Specifica- and grade 8 hardware is identified by 6 marks on the head. Unmarked
tions table (Ref Fig. 43 on page 3-39). hardware is Grade 2 (Ref Fig. 43 on page 3-39).
Use care when tightening fasteners and refer to the Technician’s
Repair and Service Manual for specific torque values.

ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)

Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.

BOLT SIZE 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1"
4 8 15 24 35 55 75 130 125 190
Grade 2
(5) (11) (20) (33) (47) (75) (102) (176) (169) (258)

Grade 5 6 13 23 35 55 80 110 200 320 480

(8) (18) (31) (47) (75) (108) (149) (271) (434) (651)
6 18 35 55 80 110 170 280 460 680
Grade 8
(8) (24) (47) (75) (108) (149) (230) (380) (624) (922)

BOLT SIZE M4 M5 M6 M8 M10 M12 M14

Class 5.8 1 2 4 10 20 35 55
(Grade 2) 5.8 (2) (3) (6) (14) (27) (47) (76.4)

Class 8.8 2 4 7 18 35 61 97
(Grade 5) 8.8 (3) (6) (10) (24) (47) (83) (131)

Class 10.9 3 6 10 25 49 86 136

(Grade 8) 10.9 (4) (8) (14) (34) (66) (117) (184)

Fig. 43 Torque Specifications and Bolt Grades

3-39
OPERATION AND SERVICE INFORMATION
Read all of manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
CAPACITIES AND REPLACEMENT PARTS

Fuel Tank / Fuel 6.0 gal (22.5 liters) 87 Octane

Engine Oil 1 1/2 qt (1.4 liters)

Oil Filter P/N 26591-G01
Air Filter P/N 28463-G01 Canister Filter

Spark Plugs NGK BPR5ES (P/N 25523-G4)

.020 - .030" (.71 - .76 mm) Gap
Starter/Generator Belt P/N 26414-G01

Clutch Belt P/N 72328-G01

Rear Axle Oil 40 oz (1.2 liters)

Fuse 15 amp (P/N 18392-G1) ST Sport

15 amp (P/N 35212-G01) ST 350

Headlight Bulb P/N 20209-G3

Turn Signal Bulb #1157 (P/N 21759-G1)

Tail Light Bulb #1157 (P/N 21759-G1)

Fig. 44 Capacities and Replacement Parts

3-40
 GENERAL SPECIFICATIONS
ST 350
STANDARD EQUIPMENT: LOAD BED..................................48" (122 cm) W x 40" (102 cm) L x 12" (30 cm) D; 13.3 Cubic feet
BATTERY.....................................One 12 Volt Maintenance Free (360 CCA, 51 Minute Reserve) (.38 m3); with Full Bed & Tailgate Liner & Electric Dump
ENGINE........................................11 H.P. (8.2 kW) 21 ci (350 cc) Twin Cylinder, Air Cooled, LOAD BED FEATURES...........Hinged Removable Tailgate, Removable Bed Sides
Overhead Cam, Overhead Valve LIGHTING/HORN (Standard) ..Dual Halogen Headlights, Horn
Pressurized Lubrication with Washable, Permanent Oil Filter
TIRES (Standard).........................22 x 9 - 10 Stryker I® (Uni-directional)
Internal Balance Shaft
TIRE PRESSURE........................12 - 16 psi (85 - 110 kPa)
Solid State Ignition with RPM Limiter
Replaceable Dry Cartridge Air Filter & Remote Intake WEIGHT (Without Fuel) ............974 lbs (442 kg)
Fixed Jet Bowl Carburetor, Pulse Fuel Pump OPERATING CONTROLS
TRANSAXLE..............................13.32:1 Helical geared with Neutral Lock and Ground Speed & INSTRUMENTATION ..........Removable Key, ‘Deadman’ Accelerator Control, Direction
Governor Selector, Audible Reverse Warning and Analog Fuel Gauge
TRANSMISSION........................Automatic Continuously Variable Transmission (CVT)
OPTIONS/ACCESSORIES:
FUEL TANK ................................6 Gallon (23 Liters) Tank. 36 lbs. (16 kg) Fuel Weight 12 Volt Power Outlet Steel Doors (Requires Cab)
BRAKES.......................................Dual Rear Wheel, Self-Adjusting Mechanical Drum Brakes Ash Tray Strobe Light (Requires Cab)
PARKING BRAKE.....................Automatic Parking Brake Release with Self-Compensating System Battery Heavy Duty Vinyl Doors (Requires Cab)
FRONT SUSPENSION..............Leaf Springs with Hydraulic Shock Absorbers Brake Lights & Taillights Work Light (Requires Cab)
REAR SUSPENSION.................Leaf Springs with Hydraulic Shock Absorbers Flat Bed 40" Tires 21 x 9 - 10 Work Mate® (Uni-directional)
STEERING...................................Single Reduction Rack & Pinion Flat Bed 48" @ 12 psi (85 kPa)
STEERING WHEEL ..................Dual Handgrips Glove Box Locking (Driver & Passenger Side) Tires 20 x 10 - 10 Turf Saver®
SEATING......................................Cushion Foam/Vinyl Cover, Hip Restraint/Hand Hold Hour Meter Tool Box
SEATING CAPACITY...............Operator & 1 Passenger Light Bar with Beacon and/or Flood Lights Top (Sun Canopy)
TOTAL LOAD CAPACITY......800 lbs. (365 kg) Including Operator, Passenger, Accessories & Low Oil Pressure Light Trailer Hitch
Cargo Paint Color (Custom) Turn Signals
500 lbs. (230 kg) Maximum Bed Load Rear View Mirror (Requires Top) Weather Protection Enclosure
SPEED...........................................15 mph (24 kph) Receiver, Front & Rear Winch, Electric
CHASSIS......................................Powder Coated (DuraShield™), Welded Tubular Steel Steel Cab with Wipers (No Doors) Windshield One-Piece (Top Required) Lexan
VEHICLE PROTECTION.........Tubular Steel Front Bumper with Brush Guards Defroster/Cooling Fan (Requires Cab) Windshield Fold Down (Top Required) Lexan
BODY............................................Flexible Impact Resistant DuraShield™ Injection Molded TPO Dome Light (Requires Cab) Wheel Covers 8" Black
(Thermoplastic Olefin) with Base Coat/Clear Coat Front Cowl. Electric Heater (Requires Cab) Wheel Covers 6" Moon
DuraShield™ Powder Coated Steel Rear Body Master Switch Panel (Requires Cab Wood Stake Sides
STANDARD COLOR(S)...........ST Series: Hunter Green; ST ADVANTAGE Series: RealTree® Outside Mirror (Requires Cab)
Advantage Camo Body and Load Bed
DASH PANEL .............................Scuff Resistant Glass Fiber Reinforced Plastic (Thermoplastic Specifications subject to change
Olefin) with 4 Drink Holders without notice.

4-1
GENERAL SPECIFICATIONS
ST SPORT
STANDARD EQUIPMENT: LOAD BED..................................46" (117 cm) W x 35" (89 cm) L x 10" (25 cm) D; 9.3 Cubic feet
BATTERY.....................................One 12 Volt Maintenance Free (360 CCA, 51 Minute Reserve) (.26 m3); with Full Bed & Tailgate Liner
ENGINE........................................11 H.P. (8.2 kW) 21 ci (350 cc) Twin Cylinder, Air Cooled, LOAD BED FEATURES...........Hinged Removable Tailgate, Removable Bed Sides
Overhead Cam, Overhead Valve LIGHTING/HORN (Standard) ..Dual Halogen Headlights, Horn
Pressurized Lubrication with Washable, Permanent Oil Filter
TIRES (Standard).........................21 x 9 - 10 Work Mate® (Uni-directional)
Internal Balance Shaft
TIRE PRESSURE........................12 psi (85 kPa)
Solid State Ignition with RPM Limiter
Replaceable Dry Cartridge Air Filter & Remote Intake WEIGHT (Without Fuel) ............972 lbs (440 kg)
Fixed Jet Bowl Carburetor, Pulse Fuel Pump OPERATING CONTROLS
TRANSAXLE..............................13.32:1 Helical geared with Neutral Lock and Ground Speed & INSTRUMENTATION..........Removable Key, ‘Deadman’ Accelerator Control, Direction
Governor Selector, Audible Reverse Warning and Analog Fuel Gauge
TRANSMISSION........................Automatic Continuously Variable Transmission (CVT)
OPTIONS/ACCESSORIES:
FUEL TANK ................................6 Gallon (23 Liters) Tank. 36 lbs. (16 kg) Fuel Weight 12 Volt Power Outlet Top (Sun Canopy)
BRAKES.......................................Dual Rear Wheel, Self-Adjusting Mechanical Drum Brakes Ash Tray Trailer Hitch
PARKING BRAKE.....................Automatic Parking Brake Release with Self-Compensating System Battery Heavy Duty Turn Signals
FRONT SUSPENSION..............Leaf Springs with Hydraulic Shock Absorbers Brake Lights & Taillights Weather Protection Enclosure
REAR SUSPENSION.................Leaf Springs with Hydraulic Shock Absorbers Flat Bed 40" Windshield One-Piece (Top Required) Lexan
STEERING...................................Single Reduction Rack & Pinion Flat Bed 48" Windshield Fold Down (Top Required) Lexan
STEERING WHEEL..................Dual Handgrips Glove Box Locking (Driver & Passenger Side) Wheel Covers 8" Black
SEATING......................................Cushion Foam/Vinyl Cover, Hip Restraint/Hand Hold Hour Meter
SEATING CAPACITY...............Operator & 1 Passenger Paint Color (Custom)
TOTAL LOAD CAPACITY......650 lbs. (395 kg) Including Operator, Passenger, Accessories & Rear View Mirror (Requires Top)
Cargo Receiver, Front & Rear
250 lbs. (113 kg) Maximum Bed Load Tires 22 x 9 - 10 Stryker I® (Uni-directional)
SPEED...........................................15 mph (24 kph) @ 12 - 16 psi (85 - 110 kPa)
CHASSIS......................................Powder Coated (DuraShield™), Welded Tubular Steel Tires 20 x 10 - 10 Turf Saver®
VEHICLE PROTECTION.........Tubular Steel Front Bumper with Brush Guards
BODY............................................Flexible Impact Resistant DuraShield™ Injection Molded TPO
(Thermoplastic Olefin) with Base Coat/Clear Coat Front Cowl.
DuraShield™ Powder Coated Steel Rear Body
STANDARD COLOR(S)...........ST Series: Hunter Green; ST ADVANTAGE Series: RealTree®
Advantage Camo Body and Load Bed
DASH PANEL .............................Scuff Resistant Glass Fiber Reinforced Plastic (Thermoplastic Specifications subject to change
Olefin) with 4 Drink Holders without notice.

4-2
 GENERAL SPECIFICATIONS

110.5" (281 cm)

12"
(31 cm)

49"
(125 cm)
32"
(81 cm)

76"
77" (196 cm) 6"
(193 cm)
(15 cm)

40" (102 cm)

Front
38" (96 cm)
48"
Rear
(122 cm)
38.5" (97 cm)

Fig. 1 Vehicle Dimensions for ST 350

4-3
GENERAL SPECIFICATIONS

103" (260 cm)

10"
(25 cm)

49"
(124 cm)
32"
(81 cm)

76"
(193 cm)
65.5" (166 cm) 6"
(15 cm)

35" (89 cm)

Front
38" (96 cm)
Rear
46.5"
38.5" (97 cm)
(118 cm)

Fig. 2 Vehicle Dimensions for ST Sport

4-4
 GENERAL SPECIFICATIONS

Maximum Recommended Side Tilt Maximum Recommended Ramp Grade

25% or 14o Max. 25% or 14o Max.

Fig. 3 Vehicle Incline Specifications

4-5
GENERAL SPECIFICATIONS

ST 350
83" (211 cm)

ST SPORT
78" (198 cm)

INTERSECTING
AISLE CLEARANCE
TURNING CLEARANCE
DIAMETER

ST 350 - Approx. 23.5 ft (7.2 m)

ST SPORT - Approx. 20.5 ft (6.25 m)

ST 350
83" (211 cm)

ST SPORT
78" (198 cm)

Fig. 4 Vehicle Turning Clearance Diameter and Intersecting Aisle Clearance

4-6
 LIMITED WARRANTY
FEDERAL EMISSION COMPONENT DEFECT (iii) Ignitor Complete
WARRANTY (iv) Pulser Coil
4) Exhaust Manifold
EMISSION COMPONENT DEFECT WARRANTY COVERAGE - This emis- 5) Miscellaneous Items Used in Above Systems
sion warranty is applicable in all states, except the State of California. (i) Fuel Hoses, clamps and sealing gaskets
Fuji Heavy Industries Ltd. (herein “FUJI”) and TEXTRON Golf, Turf & Specialty OBTAINING WARRANTY SERVICE
Products Augusta, Georgia, (herein “TGT&SP”) warrant to the initial retail pur- To obtain warranty service, take your engine to the nearest authorized TGT&SP
chaser and each subsequent owner, that specialty vehicle engine (herein distributor or dealer. Bring your sales receipts indicating date of purchase for this
“engine”) was designed, built, and equipped to conform at the time of initial sale engine. The dealer or service center authorized by TGT&SP will perform the
to all applicable regulations of the U.S. Environmental Protection Agency (EPA), necessary repairs or adjustments within a reasonable amount of time and fur-
and that the engine is free of defects in materials and workmanship which would nish you with a copy of the repair order. All parts and accessories replaced
cause this engine to fail to conform with EPA regulations during its warranty under this warranty become the property of TGT&SP.
period.
WHAT IS NOT COVERED
For the components listed under PARTS COVERED, the dealer or service cen- • Conditions resulting from tampering, misuse, improper adjustment (unless
ter authorized by TGT&SP will, at no cost to you, make the necessary diagnosis, they were made by the dealer or service center authorized by TGT&SP
repair, or replacement necessary to ensure that the engine complies with appli- during a warranty repair), alteration, accident, failure to use the recom-
cable U.S. EPA regulations. mended fuel and oil, or not performing required maintenance services.
EMISSION COMPONENT DEFECT WARRANTY PERIOD • The replacement parts used for required maintenance services.
The warranty period for this engine begins on the date of sale to the initial pur- • Consequential damages such as loss of time, inconvenience, loss of use
chaser and continues for a period of 2 years. of the engine of equipment, etc.
PARTS COVERED • Diagnosis and inspection charges that do not result in warranty-eligible
Listed below are the parts covered by the Emission Component Defect War- service being performed.
ranty. Some of the parts listed below may require scheduled maintenance and
• Any non-authorized replacement part, or malfunction of authorized parts
are warranted up to the first scheduled replacement point for that part.
due to use of non-authorized parts.
1) Fuel Metering System
OWNER’S WARRANTY RESPONSIBILITIES:
(i) Carburetor and internal parts As the engine owner, you are responsible for the performance of the required
(ii) Choke System maintenance listed in your Owner’s Manual. TGT&SP recommends that you
(iii) Fuel filter (annual maintenance item) retain all receipts covering maintenance on your engine, but TGT&SP cannot
2) Air Induction System deny warranty solely for the lack of receipts or for your failure to ensure the per-
(i) Air filter element (semi-annual maintenance item) formance of all scheduled maintenance.
3) Ignition System
As the engine owner, you should, however, be aware that TGT&SP may deny
(i) Spark plug (annual maintenance item) you warranty coverage if your engine or a part has failed due to abuse, neglect,
(ii) Ignition Coil
improper maintenance or unapproved modifications.

5-1
LIMITED WARRANTY
You are responsible for presenting your engine to a dealer, distributor or war- TGT&SP Warranty Department at 1-800-241-5855 and you will be given the
ranty station authorized by TGT&SP when a problem exists. appropriate warranty service facilities where the warranty repair can be per-
If you have any questions regarding your warranty rights and responsibilities, formed.
you should contact the TGT&SP Warranty Department at 1-800-241-5855 for
the information.
THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYS-
TEM WARRANTY
MAINTENANCE AND REPAIRS
You are responsible for the proper use and maintenance of the engine. You
should keep all receipts and maintenance records covering the performance of
maintenance records should be transferred to each subsequent owner of the
engine. TGT&SP reserves the rights to deny warranty coverage if the engine
has not been properly maintained. Warranty claims will not be denied, however,
solely because of the lack of required maintenance or failure to keep mainte-
nance records.
MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION
CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY
ANY REPAIR ESTABLISHMENT OF INDIVIDUAL; HOWEVER,
WARRANTY REPAIRS MUST BE PERFORMED BY A DEALER OR
SERVICE CENTER AUTHORIZED BY TGT&SP. THE USE OF
PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND
DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFEC-
TIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY
HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
If other than the parts authorized by TGT&SP are used for maintenance
replacements or for the repair of components affecting emission control, you
should assure yourself that such parts are warranted by their manufacturer to be
equivalent to the parts authorized by TGT&SP in their performance and durabil-
ity.
HOW TO MAKE A CLAIM
All repairs qualifying under this limited warranty must be performed by a dealer
or service center authorized by TGT&SP. In the event that any emission-related
parts is found to be defective during the warranty period, you shall notify

5-2
 LIMITED WARRANTY
CALIFORNIA EMISSION CONTROL WARRANTY the engine as soon as a problem exists. The warranty repairs should
STATEMENT be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities,
YOUR WARRANTY RIGHTS AND OBLIGATIONS you should contact the TGT&SP Warranty Department at 1-800-241-5855.
The California Air Resources Board and Fuji Heavy Industries Ltd. (herein
“FUJI”) are pleased to explain the emission control system warranty on your LIMITED WARRANTY
2000 and later small off-road engine (herein “engine”). In California, the engine
must be designed, built and equipped to meet the State’s stringent anti-smog On Emission Control Systems
standards. FUJI must warrant the emission control system on your engine for - California Only -
the period of time described below, provided there has been no abuse, neglect
or improper maintenance of your engine. FUJI, Tokyo, Japan, warrants to the owner of the 2000 and later engine that the
engine (1) has been designed, built and equipped so as to conform at the time
Your emission control system may include parts such as the carburetor and the of manufacture with the applicable regulations of the California Air Resources
ignition system. Also included may be hoses, connectors and other emission- Board, and (2) is free from defects in materials and workmanship which could
related assemblies. cause it to fail to conform with those regulations as may be applicable in the
Where a warrantable condition exists, FUJI will repair your engine at no cost to terms and conditions stated below.
you including diagnosis, parts and labor. A. WARRANTY COMMENCEMENT DATE
MANUFACTURER’S WARRANTY COVERAGE: The warranty period begins on the date the engine is delivered to a first
The 2000 and later engines are warranted for two (2) years. If any retail purchaser.
emission related part on your engine is defective, the part will be re- B. LENGTH OF COVERAGE
paired or replaced by FUJI. FUJI warrants to a first retail purchaser and each subsequent purchas-
OWNER’S WARRANTY RESPONSIBILITIES: er that the engine is free from defects in materials and workmanship
As the engine owner, you are responsible for the performance of the re- which could cause the failure of a warranted emission-related part for a
quired maintenance listed in your Owner’s Manual. FUJI recommends period of two (2) years after the date of delivery to the first retail pur-
that you retain all receipts covering maintenance on your engine, but chaser.
FUJI cannot deny warranty solely for the lack of receipts or for your fail- C. WHAT IS COVERED:
ure to ensure the performance of all scheduled maintenance. 1. REPAIR OR REPLACEMENT PARTS
As the engine owner, you should, however, be aware that FUJI may Repairs and replacement of any warranted part will be performed
deny you warranty coverage if your engine or a part has failed due to at no charge to you by an authorized dealer, distributor or a war-
abuse, neglect, improper maintenance or unapproved modifications. ranty station. You may contact the TGT&SP Warranty Depart-
You are responsible for presenting your engine to a dealer, distributor ment at 1-800-241-5855 to get the nearest appropriate location
or warranty station authorized by TEXTRON Golf, Turf & Specialty where your warranty repairs are performed.
Products Augusta, Georgia, (herein “TGT&SP”) to which FUJI supplies

5-3
LIMITED WARRANTY
2. WARRANTY PERIOD (6) use of parts which are not authorized by FUJI.
This warranty continues for a period of two (2) years and shall ap- 2. Add-on or modified parts
ply only to the repair, replacement or adjustment of the component This warranty does not cover any part which malfunctions, fails or
parts which are not scheduled for replacement as required main- is damaged due to alterations by changing, adding to or removing
tenance. Further, component parts which are scheduled only for parts from the engine.
regular inspection to the effect of “repair or replace as necessary” 3. Expenses incurred by processing warranty claims
shall be warranted for the warranty period. Any warranted part FUJI, any authorized dealer, distributors and warranty station shall
which is scheduled for replacement as required maintenance shall not be liable for any loss of use of the engine, for any alternative
be warranted for the period of time up to the first scheduled re- usage, for any damage to goods, loss of time or inconvenience.
placement point for that part.
3. DIAGNOSIS E. HOW TO FILE A CLAIM
You shall not be charged for diagnostic labor which leads to the All repairs qualifying under this Limited Warranty must be performed by
determination that a warranted part is defective, if the diagnostic a dealer who sold you the engine or distributors or warranty stations au-
work is performed at an authorized dealer, distributor or warranty thorized by TGT&SP. In the event that any emission-related part is
station. found to be defective during the warranty period, you should notify
TGT&SP Warranty Department at 1-800-241-5855 and you will be giv-
4. CONSEQUENTIAL DAMAGES
en the appropriate warranty service facilities where the warranty repair
If a warranted part failed causing damages to other engine com-
is performed.
ponents, consult a warranty station.
F. WHERE TO GET WARRANTY SERVICE
D. WHAT IS NOT COVERED
It is recommended that warranty service be performed by the autho-
1. This limited warranty does not cover any part which malfunctions,
rized dealer who sold you the engine, although warranty service will be
fails or is damaged due to failure to follow the maintenance and
performed by any authorized dealers, distributors and warranty sta-
operating instructions set forth in the 2000 and later Owner’s Man- tions anywhere in the United States. When warranty repair is needed,
ual including:
the engine must be brought to an authorized dealer, distributorship or
(1) improper or inadequate scheduled engine inspection warranty station’s place of business during normal business hours. In
and maintenance all cases, a reasonable time, not to exceed 30 days, must be allowed
(2) improper or inadequate maintenance of any warranted for the warranty repair to be completed after the engine is received by
parts the authorized dealer, distributor or service station.
(3) improper installation, adjustment or repair of the engine
or of any warranted part unless performed by an autho- G. MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION-
rized dealer RELATED PARTS
Only warranted engine replacement parts approved by FUJI should be
(4) failure to follow recommendations on fuel use contained
used in the performance of any warranty maintenance or repairs on
in the 2000 and later Owner’s Manual
emission-related parts. If other than authorized parts are used for main-
(5) repairs performed outside of the authorized warranty
tenance, replacement or repair of components affecting emission con-
service facilities

5-4
 LIMITED WARRANTY
trol, you should assure yourself that such parts are warranted by their I. MAINTENANCE STATEMENTS
manufacturer to be equivalent to authorized parts in performance and It is your responsibility to have all scheduled inspection and mainte-
durability. FUJI, however, assumes no liability under this warranty with nance services performed at the times recommended in the 2000 and
respect to parts other than authorized parts. The use of non-authorized later Owner’s Manual and to retain proof that inspection and mainte-
replacement parts does not invalidate the warranty on other compo- nance services are performed at the times when recommended. FUJI
nents unless the non-authorized parts cause damage to warranted will not deny a warranty claim solely because you have no record of
parts. maintenance; however, FUJI may deny a warranty claim if your failure
H. PARTS COVERED UNDER THE CALIFORNIA EMISSIONS WAR- to perform required maintenance resulted in the failure of warranted
RANTY part. The proof which you maintain should be given to each subse-
quent owner of the engine. You are responsible for performing the
(1) Fuel Metering System
scheduled maintenance described in the Periodic Service Schedule of
(i) Carburetor and internal parts
this manual. The scheduled maintenance is based on the normal en-
(ii) Choke System gine operating schedule.
(iii) Fuel filter (annual maintenance item)
(2) Air Induction System
(i) Air filter element (semi-annual maintenance item)
(3) Ignition System
(i) Spark plug (annual maintenance item)
(ii) Ignition Coil
(iii) Ignitor Complete
(iv) Pulser Coil
(4) Exhaust Manifold
(5) Miscellaneous Items Used in Above Systems
(i) Fuel hoses, clamps and sealing gaskets

5-5
LIMITED WARRANTY

Notes:

5-6
 EC Declaration of Conformity • Déclaration de Conformité CE •
EG Conformiteits-Declaratie • EG-Konformitatsbescheinigung •
Certificato di Conformità CE • EF Konformitetserklæring •
EU Uppfyllandecertifikat • Ilmoitus yhdenmukaisuudesta ey:n sääntöjen kanss •
Declaración de Conformidad de la CE • Declaração de Conformidade da CE
We the undersigned • Nous, soussignés • Wij, ondergetekenden • Wir, die Unterzeichnenden • Noi sottoscritti Undertegnede •
Undertecknarna • Me allekirjoittaneet • Los abajo firmantes • Nós, abaixo assinados

Ransomes Jacobsen Limited

West Road, Ransomes Europark,
Ipswich, England, IP3 9TT

Declare that the machine Described Below • Certifions que la machine suivante • verklaren dat onderstaand beschreven machine •
erklären, dass die nachfolgend beschriebene Maschine • Dichiariamo che la macchina descritta di seguito • Erklærer, at følgende maskine •
Deklarerar att den maskin som beskrivs nedan • vahvistamme, että alla kuvattu kone • Certificamos que la máquina descrita abajo •
declaramos que a máquina a seguir descrita

Make & Type • Nom & Type • Merk & Type • Marke und Typ • Marca e tipo •
Fabrikat og type • Fabrikat & typ • Malli ja tyyppi • Marca y Tipo • Marca & Tipo .............. E-Z-GO
MPT800-G, MPT800-LP, MPT800-E
MPT1000-G, MPT1000-LP, MPT1000-E
MPT1200-G, MPT1200-LP, MPT1200-E
ST350-G, ST350-LP
ST480-G, ST480-LP
ST4x4-G

Category • Modèle •Categorie • Kategorie • Categoria • Kategori • Luokka •

Categoría • Categoria ......................................................................................................... Off Road Utility Truck

Series • Série • Serie • Sarja .............................................................................................. 2100000 & above

Complies with the provisions of the following European directives and amendments and the regulations transposing it into national law •
Est conforme aux prescriptions des normes, modifications et règles européennes suivantes • voldoet aan de bepalingen van de volgende
Europese Richtlijnen en Amendementen, alsmede aan de verordeningen die deze omzetten in nationale wetgeving • den Bestimmungen der
folgenden Europa-Richtlinien einschließlich aller Änderungen und Ergänzungen sowie den Vorschriften, die diese in das nationale Recht
umsetzen, entspricht • soddisfa quanto previsto dalle seguenti direttive ed emendamenti europei e dalle normative che li riportano in legge
nazionale • Overholder bestemmelserne i følgende EF-direktiver med ændringer og i de forordninger, hvorved de omsættes til national lov •
Uppfyller kraven i följande europeiska direktiv med tillägg och regler transponerade till nationell lagstiftning • täyttää seuraavana mainittujen
Euroopan direktiivien ja muutosten ja säännösten asettamat edellyt

Machinery Safety Directive • Directive de sécurité des machines • Richtlijn Machineveiligheid • Richtlinie zur Maschinensicherheit •
Direttiva sulla sicurezza del macchinario • Maskinsikkerhedsdirektivet • Maskinsäkerhetsdirektiv • Koneen turvallisuutta koskeva direktiivi •
Directiva de seguridad de maquinaria • Directiva de segurança de máquinas ................ 98/37/EC

EMC Directive • Directive de compatibilité électromagnétique • EMC Richtlijn •

EMK-Richtlinie • Direttiva EMC • EMC-direktivet • Elektromagnetiskt kompatibilitetsdirektiv •
EMC-direktiivi • Directiva EMC ............................................................................................. 89/336/EEC
92/31/EEC

Battery & Accumulator Directive • Directive de pile et Accumulateur • Batterij en Opstapelaar Richtlijn • Batterie und Speicherdirektive •
La Direttiva di batteria ed Accumulator • Directiva de batería y Acumulador • ................ 91/157/EEC

Keeper of Technical File, Place & Date of Declaration • Lieu & Date de déclaration • Plaats & datum verklaringsaflegging • Ort und Datum
dieser Erklärung • Luogo e data della dichiarazione • Sted og dato for erklæringen • Plats & datum för deklaration • Lausunnon paikka ja
päivämäärä • Lugar y fecha de la declaración • Local e data da declaração

Mangaing Director Jacobsen International

Ransomes Jacobsen Limited
West Road, Ransomes Europark,
Ipswich, England, IP3 9TT

01.10.2004

S. Chicken
Mangaing Director Jacobsen International

Certificate Number • Numéro du certificat • Certificaatnummer • Zertifikat Nummer •

Numero certificato • Certifikatnummer • Certifikat nummer • Sertifikaattinumero •
Número de certificado • Número do Certificado
ORUT 2100000(Rev0)
DECLARATION OF CONFORMITY

6-1
DECLARATION OF CONFORMITY

Notes:

6-2
 LABELS AND PICTOGRAMS

See Following
Pages For ! !

Explanation P
Of These
F R
Pictograms:
!
(2,3,4,6,9,36,37, < 14˚ 25% < 14˚ 25% F 35962-G01

38,39,40,29)
35962G01
See Following
OFF
Pages For ON

Explanation
Of These
Pictograms: 71131-G01

(19,43,44,45) 71131G01

1. To Prevent Roll-Back 2. Apply Service 3. Fully 4. Depress Accelerator While

On a Hill From a Brake With Release Releasing Service Brake As
!
Stopped Position Left Foot Park Brake Vehicle Starts 74443G01

See Following 74443G01

Pages For See Following Pages
Explanation For Explanation Of
Of These These Pictograms:
Pictograms: (1,2)
(1,2)
71489G01

See Following Pages

For Explanation Of
This Pictogram:
(28) Pb 35493-G01
On Battery Under Seat
28203G01 35493G01
See Following Pages

28203-G01
For Explanation Of
These Pictograms:
(20,1,21,22)

Fig. 1 Label Locations

Appendix A-1
LABELS AND PICTOGRAMS

MAX
250 lbs.
114 kg
See Following Pages For
MAX
Explanation Of Pictogram: (49) PP 4 in .
! 10 cm
MAX
14o / 25%
35980G01

WARNING
35980G01 For ST Sport (Shown) See Following
Keep entire body 35980G02 For ST 350 Pages For
inside car. Explanation
Of These
27653G01 Pictograms:
(1,2,12,10,8,
7,5,11)
See Following Pages For
Explanation Of Pictogram: (30)

WARNING
Windshields do not
provide protection
from golf balls or
other flying objects.

EGWHL14

See Following Pages

For Explanation Of These PP

Pictograms: (23,27,18,20, 1 2 3
This Label Is Located
H2O DO NOT TAMPER WITH OR CHANGE THIS ADJUSTMENT OF THE
PP PP
22,17,15) 74093-G01 WARNING GOVERNOR. FAILURE TO COMPLY COULD RESULT IN SERIOUS
PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANTY.
On Governor Cover At
Top Of Rear Axle.
74093G01 24880G01

Fig. 2 Label Locations (Continued)

Appendix A-2
 LABELS AND PICTOGRAMS

MAXIMUM
1. WARNING 5. CROSS HILL/RAMP
MAX ANGLE AS SPECIFIED
14˚ / 25%

!
2. READ MANUAL
WARNING
MAXIMUM CROSS
HILL/RAMP
6. ANGLE AS
SPECIFIED

< 14˚ 25%

LOAD WITH
WARNING HIGH CENTER
3. USE CAUTION IN OF GRAVITY
INCLEMENT WEATHER 7. COULD RESULT
IN TIP OVER

!
MAX
LOAD
xx in
WARNING CENTER
xx cm
DO NOT OPERATE 8. OF GRAVITY,
4. IF USING ALCOHOL MAXIMUM
HEIGHT
OR DRUGS

Fig. 3 Pictogram Definitions

Appendix A-3
LABELS AND PICTOGRAMS

!
WARNING
READ MANUAL
FOR MAXIMUM
9. LOAD BED
CAPACITY. DANGER OF EXPLOSION
MAXIMUM 12. DO NOT FILL GAS CAN
RAMP/HILL IN LOAD BED
P
P
< 14˚ 25%

SECURE LOAD WARNING

AS FAR FORWARD MAXIMUM
MAX
AS POSSIBLE. LOAD &
10. xxx lbs. MAXIMUM LOAD
MAX LOAD
CENTER OF
xxx kg BED CAPACITY GRAVITY.
13. XXX LBS KEEP LOAD
XXX KG xxx cm
in AS FAR
FORWARD
AS POSSIBLE.
DO NOT RIDE
IN LOAD BED

KEEP HANDS
& FINGERS
11. DO NOT RIDE IN
LOAD BED 14.
AWAY FROM
DUMP BED.
DO NOT
STAND BEHIND
DUMP BED

Fig. 4 Pictogram Definitions (Continued)

Appendix A-4
 LABELS AND PICTOGRAMS

3 CLEAN UP
1 SHORTING BATTERY
GASOLINE
H2O TERMINALS MAY
15. PP
SPILLS WITH
WATER BEFORE
22. CAUSE EXPLOSION
STARTING ENGINE
NO
TAMPERING.
16. PP
UNLEADED
GASOLINE
23. KEEP HANDS
OUT

DO NOT
SPILL FUEL WARNING
17. PP ON A HOT 24. CORROSIVE
ENGINE

GROUND
18. PP FUEL PUMP
WARNING
25. EXPLOSIVE

19. LOW OIL PRESSURE

WARNING
NEGATIVE
20. GROUND 26. LETHAL
VOLTAGE
BATTERY

DO NOT CONNECT DO NOT

21. POSITIVE BATTERY
TERMINAL TO GROUND
27. EXPOSE
TO FLAME

Fig. 5 Pictogram Definitions (Continued)

Appendix A-5
LABELS AND PICTOGRAMS

DO NOT WEAR EYE

PROTECTION
28. DISPOSE OF
BATTERIES 33.
IN LANDFILL

DO NOT
DRIVE ON
29. HIGHWAY
34.
NO SMOKING

WINDSHIELDS
DO NOT
PROVIDE
30. PROTECTION
FROM 35. HOT SURFACE

FLYING OBJECTS

BATTERIES ARE
HEAVY.
31. USE CARE LIFTING
OPERATE
FROM
36. DRIVERS SIDE
USE INSULATED ONLY
32. TOOLS

Fig. 6 Pictogram Definitions (Continued)

Appendix A-6
 LABELS AND PICTOGRAMS

TO LEAVE A GASOLINE POWERED

KEEP ARMS
AND LEGS P VEHICLE IN PARK:
37. WITHIN VEHICLE 40. ✱ APPLY PARKING BRAKE
✱ TURN KEY TO OFF
✱ MOVE DIRECTION SELECTOR TO
FORWARD

F
TO OPERATE VEHICLE IN FORWARD:
✱ TURN KEY TO ON
✱ MOVE DIRECTION SELECTOR TO
FORWARD TO LEAVE AN ELECTRIC POWERED
38. ✱ DEPRESS ACCELERATOR PEDAL VEHICLE IN PARK:
P ✱ APPLY PARKING BRAKE
F AND ACCELERATE SMOOTHLY
41. ✱ TURN KEY TO OFF
✱ MOVE DIRECTION SELECTOR TO
NEUTRAL

N
TO OPERATE VEHICLE IN REVERSE:
✱ TURN KEY TO ON
✱ MOVE DIRECTION SELECTOR TO
REVERSE
39. ✱ AN AUDIBLE DEVICE WILL SOUND KEEP CLEAR
HAND OR
✱ DEPRESS ACCELERATOR PEDAL
R AND ACCELERATE SMOOTHLY 42. FINGERS CAN
BE TRAPPED

Fig. 7 Pictogram Definitions (Continued)

Appendix A-7
LABELS AND PICTOGRAMS

ON
43. ON POSITION
DIFFERENTIAL
OFF 48. LOCKED
44. OFF POSITION

45. HEADLIGHTS

WARNING

46.
UNLOCKED
49. KEEP ENTIRE BODY
INSIDE CAR

LOCKED
47.

Fig. 8 Pictogram Definitions (Continued)

Appendix A-8
 28614-G03-GB
ISSUED: 07/2002

Textron Golf, Turf & Specialty Products

P.O. Box 388 Augusta, Georgia 30903-0388 USA
Inside USA Phone: 1-800-241-5855, FAX: 1-800-448-8124
Outside USA Phone: 010-1-706-798-4311, FAX: 010-1-706-771-4609

Copyrighted Material
This manual may not be reproduced in whole or
in part without the express permission of
Textron Golf, Turf & Specialty Products
Technical Communications Department