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Part A-Methodologies For Testing and Accepting Compositions To Be Included in The Positive List of Compositions For Metallic Materials

The document outlines a common approach for 4 European countries (France, Germany, Netherlands, UK, Denmark) to evaluate and approve metallic materials used for drinking water products. It describes a 3-part structure: Part A discusses the testing methodology to approve new metallic compositions for inclusion on a positive list. A committee of experts will advise on approval decisions. Part B will include the positive list of approved metallic compositions. Part C describes the process to approve final metallic products based on their composition and short-term surface properties testing. The long-term behavior is assumed to be defined by the composition. Certain products may have restricted use depending on local water characteristics.

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0% found this document useful (0 votes)
35 views

Part A-Methodologies For Testing and Accepting Compositions To Be Included in The Positive List of Compositions For Metallic Materials

The document outlines a common approach for 4 European countries (France, Germany, Netherlands, UK, Denmark) to evaluate and approve metallic materials used for drinking water products. It describes a 3-part structure: Part A discusses the testing methodology to approve new metallic compositions for inclusion on a positive list. A committee of experts will advise on approval decisions. Part B will include the positive list of approved metallic compositions. Part C describes the process to approve final metallic products based on their composition and short-term surface properties testing. The long-term behavior is assumed to be defined by the composition. Certain products may have restricted use depending on local water characteristics.

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Jiaxin Tan
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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ACCEPTANCE OF METALLIC MATERIALS

USED FOR PRODUCTS IN CONTACT WITH


DRINKING WATER
4MSI Common Approach
Part A – Methodologies for testing and accepting compositions to be included in the
Positive list of compositions for metallic materials
Part B – Positive list of compositions for metallic materials
Part C – Procedure and methods for testing and accepting final materials as used in a
product made from compositions on the Positive List

Adopted by the 4MSI Joint Management Committee

4th Revision, Version 2 (references corrected)


16 July 2021

France, Germany, the Netherlands, the United Kingdom and Denmark work together in the
framework of the 4MSI Common Approach as laid down in the Declaration of Intent (January
2011). This common approach aims for convergence of the respective national approval
schemes for materials and products in contact with drinking water.
The 4MSI have adopted Part A of this document as a common basis for implementing the
concept of accepting metallic compositions. The document is subject to revisions agreed by
the 4MSI.
Part B of this document includes a Positive List of metallic compositions accepted in all of the
Member States of the 4MSI following the procedure described in Part A.
Part C includes the procedure and methods for accepting metallic products or components.
The structure of this document (Part A, B, C) follows the different implementing acts as
described in the new article 11 paragraph 2 (a), (b), (c) of the European Drinking Water
Directive.
Further information may be obtained from any of the competent authorities of the 4MSI.
Bundesministerium für Gesundheit (Deutschland)
Ministère du Travail, de l’Emploi et de la Santé (France)
Ministerie van Infrastructuur en Milieu (Nederland)
Department for Environment, Food and Rural Affairs (United Kingdom)
The Danish Transport, Construction and Housing Authority and Ministry of Environment
(Denmark)

Denmark joined the 4MSI after the development of this common approach, and has therefore
not assessed the content of the approach.
Acceptance of Metallic Materials Used for Products in Contact with Drinking Water
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Principles
Acceptance of metallic compositions
Council Directive 98/83/EC on the Quality of Water Intended for Human Consumption (DWD)
establishes a high level of protection for the consumer and requires Member States to
ensure that substances and materials used in preparation and distribution of drinking water
do not reduce that level of protection. The Directive’s point of compliance is at consumers’
taps. This implies a need for control of all products in contact with drinking water (PDW),
including pipes and fittings within consumers’ premises.
Most of the metals used in metallic PDW are controlled as parameters by the DWD.
Monitoring carried out by Member States provides evidence that metallic pipes and fittings
can increase concentrations of metals in drinking water.
Metal release into drinking water is caused by corrosion. This is a long-term process and
leads to the build-up of corrosion product layers which influence further metal release. Two
different periods of metal release from a PDW can be distinguished. The initial period about
three months (short term behaviour) is mainly influenced by the surface characteristics of the
product (e.g. lead film on the surface), whereas the long-term behaviour is characterized by
the corrosion of the bulk metallic composition. As it is the bulk metallic composition that
defines the long-term behaviour of products, it is possible to accept metallic compositions for
use with drinking water. For the acceptance of metallic compositions other factors affecting
the interaction between metals and water have to be taken into account, such as:
• chemical and physical characteristics of water
• design and construction of the distribution system (e.g. density of use of fittings,
design of products)
• flow regime, as determined by the water consumption habits of consumers
• contact time of the metallic composition with water
The procedure described in this document for accepting metallic materials (compositions)
takes reasonable worst-case situations of the above mentioned factors into account. The
procedure refers to EN 15664-1 as the testing method for metallic materials. The testing
conditions specified in this standard simulate the use of metallic materials in plumbing
systems within buildings.
The interpretation of test results can be very complex in some cases and it is recommended
to get advice from a “Committee of Experts” during the decision making process.
The acceptance will lead to a listing of the accepted compositions on a Positive List
(Composition List).
The acceptance of compositions and their listing in the Positive List requires a clear definition
of the material’s composition and test methods to identify the complete composition.
The Positive List in Part B of this document lists the metallic compositions (materials)
accepted by the 4MSI.

Acceptance of products
The acceptance procedure for metal containing products (see Common Approach on Metallic
Materials - Part C) is based on requirements for:
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• the short-term behaviour (product specific surface properties) and
• the long-term behaviour (composition specific properties)
The long-term behaviour of products is not tested; however, the product’s metallic
composition must be listed on the Positive List.
Test procedures for the surface properties are in development.
The scientific aspects considered in producing this acceptance procedure are given in
Annex A.

Restrictions on use of metallic PDW in certain Water compositions


The use of a product in contact with drinking water must be safe over its expected lifetime
and under all reasonable conditions of use. However, it may be necessary to restrict the use
of certain metallic PDW in certain water compositions in the European Union. Based on their
long-term experience of use of certain compositions, Member States may need to impose
restrictions depending on the local drinking water composition. Annex B gives guidance on
how to identify “at risk” water compositions.

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Part A – Methodologies for testing and accepting


compositions to be included in the Positive List of
compositions for metallic materials
1 Procedure for the addition of materials to the Positive List
1.1 Committee of Experts
The interpretation of test results and the application of acceptance criteria described below is
complex. For this reason, a Committee of Experts should advice in the decision-making
process.
The Committee of Experts should have the following expertise:
• Competent knowledge of corrosion and metal release
• Competence on toxicology and evaluation of drinking water quality related to
human health aspects
• Understanding of the ways in which metallic materials and products are used in
drinking water treatment and supply

1.2 4MSI Procedure


The primary responsibility for assessment of compositions will remain at the national level
making use of established processes and the expert resources available there. Thus, a
manufacturer may approach a national regulatory body (or its appointed agencies) for
evaluation of a new composition. There are obvious practical advantages for a manufacturer
in the 4MSI countries to work with his “home” assessment body, but he would not be
required to do so. Applicants from outside the 4MSI area would be free to use any of the
national arrangements.
The national arrangements will continue to operate largely as at present, but instead of
producing findings and recommendations for local decision, will create assessment
information and proposals in a common form (Opinions). These draft opinions will be
reviewed by the appropriate bodies within each of the other MS, who will offer their
comments. The aim will be to achieve agreement on where and how a composition is listed
and, on any restrictions, or other information that should be included in the listing.

2 Structure of the Positive List


The assessment of metallic composition is intended to accept the composition and to include
the composition in the Positive List.
The Positive List contains different categories of metallic materials.
A Category is defined as:
a group of compositions (materials) with the same characteristics in respect of their field of
application, behaviour in contact with drinking water and restrictions with regard to water
composition and/or surface area.
The Positive List contains the categories’ range of compositions.
Each category has one reference material.

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A Reference Material is defined as:
a composition falling within a category for which the characteristics of metal release into
drinking water are known and reproducible, the composition is strictly controlled and the
elements of interest will be at or near the upper limit of acceptability. Possible effects of some
constituents to inhibit the metal release have to be taken into account.
Under each category commercially available metallic compositions accepted for use in
products will be listed. The compositions may only be used for certain products due to the
restrictions with respect to the surface area (Table 1).
Table 1: Product Groups for metallic compositions

Product Examples of products or parts of Assumed contact


Group products surface
“a”

A Pipes in building installations 100%


Uncoated pipelines in water supply
systems
B Fittings, ancillaries in buildings 10%
installations
(e.g. pump bodies, valve bodies, water
meter bodies used in buildings
installations)

C 1. Components of products of product 1%


group B (e.g. the spindle of a pump
or the moving parts in water meter
in building installations). The sum of
the surfaces in contact with drinking
water of all these components has
to be less than 10% of the total
wetted surface of the product.
2. Fittings, ancillaries in water mains
and water treatment works with
permanent flow (e.g. pumps bodies,
valves bodies used in water supply
systems)

D Components of fittings and ancillaries in


water mains and in water treatment works
(C2).

 Product Group A: up to 100% contact surface


For pipes in a buildings installation the same composition can be used for all
diameters. A single composition can contribute to nearly 100% of the surface in
contact with water e.g. copper, galvanised steel or stainless steel. The evaluation of

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the conditions for safe use must assume the maximum possible percentage. The
acceptance of a composition for the use as pipes includes the acceptance for all uses
(e.g. fittings or components).
This group also includes uncoated metallic pipelines in water supply systems and
water treatment processes.
 Product Group B: up to 10% contact surface
Fittings or ancillaries can be produced from one composition or from slightly different
compositions throughout the building’s installation. The most common are made from
copper alloys. Due to their potential to release metals (e.g. lead) to water there is a
need to restrict the total surface contact of products made from these alloys. For
assessments of compositions for these products a contribution of 10% water contact
surface area is assumed.
This group also includes the main metallic parts of pumps and valves used in
buildings installations.
 Product Group C: less than 1% contact surface
1) For technical reasons, there might be a need to produce small parts from
compositions not accepted for Product Group B. Other compositions with higher
release rates may be accepted in these parts as long as their use will not
significantly increase the total contamination of drinking water. The use of such
compositions should be restricted to parts (as sum) that do not exceed 1% of the
total surface in contact with drinking water; for example, the body of a water
meter would need to be produced from an accepted composition for Product
Group B but a moving part may be produced from a composition listed for
Product Group C. The sum of the water contact surfaces of all parts in one
product made from Product Group C compositions shall be less than 10% of the
water contact surface of the product.
2) This group also includes the main metallic parts of fittings and ancillaries used
with water mains and in water treatment works. For these products a permanent
flow of the drinking water has to be ensured.
 Product Group D: trivial contact surface
Components of fittings and ancillaries in water mains and in water treatment works
(C2). The sum of the water contact surfaces of all parts in one product made from
Product Group D compositions shall be less than 10% of the water contact surface of
the product. For these products a permanent flow of drinking water has to be
ensured.

3. Data required for assessment


3.1 Data required for the assessment of metallic compositions for Product
Groups A, B and C by testing in accordance with EN 15664-1
Acceptance of metallic compositions is based on results of long-term tests on a rig test
according to EN 15664-1. The minimum test period is six months and which can be
extended. Additional requirements for the testing according to EN 15664-1 are described in 4
and 5.
Acceptance of a reference material for a category requires acceptance of results from the
EN 15664-1 test carried out with different waters (see EN 15664-2) representing the normal
range of compositions of drinking waters in the EU.

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Acceptance of a commercial composition in an existing category can be based on one of two
test procedures:
1. A comparative test (see chapter 8) against the reference material according to
EN 15664-1. For comparative testing it is sufficient to use a local drinking water,
provided that the water is suitably corrosive (see EN 15664-2).
2. An absolute test (see chapter 7) with the most critical test water(s) according to
EN 15664-1 and EN 15664-2. The most critical test waters are identified when the
reference compositions are tested and are listed in the European Positive List for
each Category. For one Category more than one critical test water can be required.
The following information shall be provided:
- Test reports according to EN 15664-1
- Test reports for the composition of the test specimens
- For each composition, information on the boundaries for major alloying constituent
elements and maximum values for impurities. Such boundaries will be tighter for
Reference Materials than for commercial alloys
- Existing applicable European standard(s) for the composition
- The composition characteristics
- Products to be manufactured from the composition and their uses (a-factor)
- The production process
- Other information considered appropriate in support of the assessment
3.2 Data required for the assessment of metallic compositions of Product
Groups A, B and C without testing according to EN 15664-1
In some cases, testing of a composition according to EN 15664-1 is not necessary for the
acceptance of the composition. This applies for the following cases:
a) For stainless steel or other passive compositions, the test according to EN 15664-1 is not
suitable to assess the hygienic fitness. This can be demonstrated based on the passive
behaviour of the composition.
b) For ferrous compositions used under permanent water flow the hygienic fitness can be
demonstrated by a scientific dossier. The use of ferrous compositions has to be limited on
certain water compositions (e.g. high oxygen concentration and redox potential) and flow
conditions (no stagnating water, turbulent flow). This has to be addressed in the scientific
dossier.
c) For copper alloys, a certain composition of test specimens may be representative for
different compositions. In this case it is sufficient to test the test specimens according to
EN 15664-1 to accept different compositions. This is only possible if:
1. Due to the composition and metallic structure the compositions exhibit a comparable
corrosion behaviour with respect to the release of metals into the drinking water than
the composition of the test specimens,
2. The compositions belong to the same category,
3. The compositions do not differ by alloying elements (constituents),
4. The composition of the used test specimens meets the requirements of the entire range
of compositions, and

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5. The constituents in the alloy composition have a Reference Concentration (RC) of
greater than or equal to 100 µg/l (i.e; Cu, Al, Fe, Zn, Sn)
Corresponding proof by means of a scientific dossier is required.
Requirements for the scientific dossier:
The scientific dossier must comprehensively address the corrosion chemical behaviour of the
compositions and its interaction to EN 15664-1 must be considered for case c). The dossier
will be used for the approval making process. It is recommended that the dossier is reviewed
by the expert committee.

3.3 Data required for the assessment of metallic compositions of Product


Group D
Commercial Alloys used exclusively for Product Group D will not be assessed and listed in
the European Positive List. Restrictions for the composition type are given in the European
Positive List.

3.4 Data required for the assessment of metallic compositions of Product


groups A, B and C by testing in accordance with EN 16056
For metallic compositions, which show a passive behaviour a test in accordance with
EN 15664-1 is not appropriate to assess the hygienic fitness in contact with drinking water.
To confirm passivity, a test according to EN 16056 shall be performed instead of a test
according to EN 15664-1.
The following information shall be provided:
- Test report according to EN 16056
- Test reports for the composition of the test specimens
- For each composition, information on the boundaries for major alloying constituent
elements and maximum values for impurities.
- Existing applicable European standard(s) for the composition
- The composition characteristics
- Products to be manufactured from the composition and their uses (a-factor)
- The production process
- Other information considered appropriate in support of the assessment
For product group D further passive alloys can be used. They don’t have to be listed on the
European Positive List.

4. Specification of the test specimens


For the testing of a composition according to EN 15664-1 the test specimens have to be of a
certain composition.
All elements exceeding 0.02% could be of relevance and have to be declared for the
composition of the composition to be listed. For impurities below 0.02% it is the responsibility
of the producer of the alloys/compositions to guarantee that no release occurs with the
potential to cause negative health impacts.
The composition of the test specimens shall be as follows:

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4.1 Reference material
The test specimens submitted for testing a new reference material and the test specimens
used as reference materials for the comparative testing have to meet the following
requirements:

 Constituents and impurities have to be in the range as declared.


Note: The composition of the reference material should be accepted before testing is started.
The range of composition should be very narrow and the reference material should
represent a worst case composition in respect of the metal release of concern for the
category.

4.2 Commercial compositions


For the candidate compositions the range of composition and its allowed impurities have to
be defined. It is recommended that the compositions are standardized and that the
composition is defined in the standard. The defined range of composition of the candidate
composition has to comply with the definition of an existing category of compositions.
The composition of the test specimens used for testing has to be more restricted than the
defined range of composition of the composition. Based on the knowledge about copper
alloys the composition of the test specimens has to meet the following requirements:
Constituents:

 Cu, Zn, Sn as constituents have to be in the range as declared


 As as a constituent shall be greater than 66% of the declared range. (e.g. if the
declared range is ≤ 0.15% then 66% of the range (0.15%) is 0.10%; therefore,
element content should be 0.10 – 0.15%.)
 Al, Si and P shall be less than 50% of the declared range
 For all other constituents the content shall be greater than 80% of the declared range
(e.g. if the declared range is 1.6% to 2.2% then 80% of the range (0.6%) is 0.48%;
therefore, element content should be greater than 2.08%).
Impurities:

 Impurities to be analysed in the contact water (see chapter 5) shall be greater than
60% of the declared maximum content
For other non-copper alloys these requirements may be different. This has to be assessed
within the 4MSI.

5. Water analysis
If a new reference material is tested the contact water according to EN 15664-1 has to be
analyzed for all elements exceeding 0.02% in the composition of the declared composition
with the exception of:

 S, Sn, Si and P if present as constituents


 Fe, Sn, Mn, Al, Si, P and Zn if present as impurities in the alloy
For comparative testing the analysis of contact water may be limited to certain elements
specified for each category in the European Positive List.

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6. Acceptance criteria
Table 2 gives the acceptable contributions from metallic PDW to the overall concentrations of
metals at consumers’ taps. It is based on the acceptance values for chemical and indicator
parametric values in the DWD. The acceptable contributions were derived using the following
principles:
- 90% for elements for which metallic PDW constitute the only major source of
contamination;
- 50% for elements for which other sources of contamination are possible
In the case of other parameters not listed in the DWD, the following criteria have been used:
- Zinc: this element is not toxic at the concentrations encountered in water supply
systems where galvanised steel pipes have been used. However, zinc can give rise to
complaints about the taste and appearance of water. The proposed reference value
has been set to ensure that zinc does not reduce the aesthetic acceptability of water
(WHO, 2004).
- Tin, bismuth, molybdenum, titanium: these reference values are based on provisional
values recommended by a toxicology expert (Fawell, 2003).
- Other metals: advice will be sought from toxicology experts on an appropriate
reference value as necessary
In order to allow time for the development of natural protective layers, the test procedure
simulates a conditioning period of three months, in which a non-compliance with the
reference concentration is tolerated.
Table 2 Acceptable contributions and reference concentrations for acceptance of metallic constituents of metallic
PDW

Parameter Acceptable DWD parametric Reference


contribution value concentration “RC”
from metallic or reference value for Acceptance
PDW in DW Scheme
(µg/l) (µg/l)
Part B: Chemical parameters
Antimony 50% 5 2.5
Arsenic 50% 10 5
Chromium 50% 50 25
Cadmium 50% 5 2.5
Copper 90% 2000 1800
Lead 50% 10 5
Nickel 50% 20 10
Selenium 50% 10 5

Part C: Indicator parameters


Aluminium 50% 200 100
Iron 50% 200 100
Manganese 50% 50 25

Others: not listed in DWD


Bismuth 90% 10 9
Molybdenum 50% 20 10

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Tin 50% 6000 3000
Titanium 50% 15 7.5
Zinc 90% 3000 2700

7. Acceptance by absolute testing


7.1 Creating a Category by Testing a Reference Material
Alloys that do not fall within one of the existing categories of the European Positive List may
be tested, accepted and added to the European Positive List by creating a new category. In
this case a restricted composition of the alloy will have to be tested as Reference Material
and the following information shall be provided:
- The information listed in 3.1
- The full test results from pipe rig testing according to EN 15664-1 using at least three
different test waters defined in EN 15664-2
See Figure A for a schematic of the procedure.

7.2 Adding a commercial alloy to an existing Category


A commercial alloy can be accepted by absolute testing with the worst case test water(s).
The worst case test water is the test water exhibiting the highest metal releases when the
Reference Material for the Category is tested. The worst case test water will be mentioned
for the Category in the European Positive List. If the worst case test water is not obvious
(e.g. for the lead release the worst case test water is test water 1 and for the nickel release it
is test water 2) several (up to the three test waters according to EN 15664-2) can be defined
as worst case. In this case the test according to EN 15664-1 has to be completed with all
worst case test waters.
For the acceptance of a commercial alloy by absolute testing the following information shall
be provided:
- The information listed in 3.1
- Full test results from pipe rig testing according to EN 15664-1 using the worst case test
water(s)
7.3 Applying the acceptance criteria
For the assessment of the test rig results (according to EN 15664-1) the arithmetic mean of
the equivalent pipe concentrations MEPn(T) shall be considered.
For all periods of operation (T) an average of the MEPn(T) of the three test lines in one rig is
calculated: MEPa(T).
For the assessment of the test rig results (according to EN 15664-1) the arithmetic mean
(c*EP(T,4h)) of the 4h stagnation values (c*EP,n(T,4h)) shall be considered.
The composition can be accepted for a product group with the assumed contact surface a
(see Table 1), if the following criteria are met for all required test waters:
A. The reference concentrations (see Table 2) have to be met for all analyzed elements
beginning from week 16
B. Metal concentrations (parameters) should not increase so that there is a risk of
exceeding the reference concentration beyond the duration of the test
Criterion A is considered fulfilled, if

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(I) MEPa(T) * a ≤ RC for T = 16, 21 and 26 weeks
Criterion B is considered fulfilled, if
(II) MEPa(Tb) ≥ MEPa(T) for {Tb, T} = {12, 16}, {16, 21} and {21, 26} weeks or
(III) a negative slope of a linear fit of the c*EP(T,4h) for T > 12 weeks is obtained or
(IV) c*EP(T,4h) * a ≤ 0.5*RC for T = {16 - 26 weeks}
The test may be extended up to 1 year, if criterion B is not met after 26 weeks.
In this case Criterion A is considered fulfilled, if
(V) MEPa(T) * a ≤ RC for T = 16, 21, 39 and 52 weeks
Criterion B is considered fulfilled, if
(VI) MEPa(Tb) ≥ MEPa(T) for {Tb, T} = {26, 39} and {39, 52} weeks or
(VII) a negative slope of a linear fit of the c*EP(T,4h) for T > 26 weeks is obtained or
(VIII) c*EP(T,4h) * a ≤ 0,5*RC for T = {26 - 52] weeks
The application of the acceptance criteria has to be based on expert judgement (see 1.1 for
the use of a Committee of Experts). Deviations of results to the criteria in formula (I) to (VIII)
might be justified.
In some cases, compliance to the formula (I) – (VIII) can be difficult to establish clearly
because of deviations (outliers) due to uncertainty of the determination and/ or minor
variations in the test water composition. In such cases, the complete set of available data
has to be considered. For the test rig according to EN 15664-1 these are:
• Results of individual test lines,
• 4h stagnation results,
• parameters of water composition,
• temperature of the test rig
• stagnation samples that were in addition to the requirements in EN 15664-1
An expert judgement is also required to decide, whether the data available is of sufficient
quality (e.g. no major difference of the three test lines, interpretation of outliers) for an
assessment to be carried out.

8. Acceptance by comparative testing


8.1 Adding a commercial alloy for an existing Category
Where the constituents of a candidate composition for approval are shown to fall within a
Category, the composition can be added to the European Positive List provided that a
comparative test run against the respective Reference Material in a standardised rig test,
EN 15664-1, using one water defined in EN 15664 2 shows satisfactory results.
For each composition, the following information shall be provided:
- The information listed in 3.1

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- Results from comparative testing using the pipe rig test EN 15664-1 relative to the
Category’s Reference Material
Note: The assessment of the results by comparative testing proved to be difficult due to the
uncertainties of measurements. Instead of the assessment by comparative testing further
compositions can be accepted in an existing Category when the composition is tested with
the most critical test water according to EN 15664-1 and EN 15664-2 and the test results
comply with the requirements for absolute testing (7.2).
See Figure B for a schematic of the procedure.

8.2 Applying the acceptance criteria


For the assessment of the test rig results (according to EN 15664-1) the arithmetic mean of
the equivalent pipe concentrations MEPn(T) shall be considered.
For all periods of operation (T) an average of the MEPn(T) of the three test lines in the rig is
calculated: MEPa(T).
For the Reference Material MEPa,RM(T) of the three reference lines shall be considered.
The composition can be accepted for a product group with the assumed contact surface a of
the Reference Material (see Table 1), if the following criteria are met for all required test
waters:
A. The candidate composition shows a better or equal performance than the
reference material for all analyzed elements
B. Metal concentrations (parameters) should not increase so that there is a risk of
exceeding the reference concentration beyond the duration of the test
Criterion A is considered fulfilled, if
(I) MEPa(T) ≤ MEPa,RM(T) for T = 16, 21 and 26 weeks
Criterion B is considered fulfilled, if
(II) MEPa(Tb) ≥ MEPa(T) for {Tb, T} = {12, 16}, {16, 21} and {21, 26} weeks or
(III) a negative slope of a linear fit of the c*EP(T,4h) for T > 12 weeks is obtained or
(IV) c*EP(T,4h) * a ≤ 0.5*RC for T = {16 - 26 weeks}
The test may be extended up to 1 year, if criterion B is not met after 26 weeks.
In this case Criterion A is considered fulfilled, if
(V) MEPa(T) * a ≤ MEPa,RM(T) for T = 16, 21, 26, 39 and 52 weeks
Criterion B is considered fulfilled, if
(VI) MEPa(Tb) ≥ MEPa(T) for {Tb, T} = {26, 39} and {39, 52} weeks or
(VII) a negative slope of a linear fit of the c*EP(T,4h) for T > 26 weeks is obtained or
(VIII) c*EP(T,4h) * a ≤ 0.5*RC for T = {26 - 52] weeks

The application of the acceptance criteria has to be based on expert judgement (see 1.1 for
the use of a Committee of Experts). Deviations of results to the criteria in formula (I) to (VIII)
might be justified.

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In some cases, compliance to the formula (I) – (VIII) can be difficult to establish clearly
because of deviations (outliers) due to uncertainty of the determination and/ or minor
variations in the test water composition. In such cases, the complete set of available data
has to be considered. For the test rig according to EN 15664-1 these are:

 Results of individual test lines,


 4h stagnation results,
 parameters of water composition,
 temperature of the test rig
 stagnation samples that were in addition to the requirements in EN 15664-1
An expert judgement is also required to decide, whether the data available is of sufficient
quality (e.g. no major difference of the three test lines, interpretation of outliers) for an
assessment to be carried out.

9. Acceptance by testing according to EN 16056


9.1 Adding a commercial alloy to the category “passive compositions”
The passivity can be proved by means of a test in accordance to EN 16056.

9.2 Applying the acceptance criteria


To prove the passivity the alloy has to fulfil the following criteria:
Epit > free corrosion potential + 500 mV

with:
Epit: pitting potential according to EN 16056
Free corrosion potential: potential at the beginning of the test (open circuit potential),
which corresponds the potential of oxygen in the neutral test water

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Figure A: Procedure for accepting reference materials for a Category and approval testing of compositions not
falling under a listed Category

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FIgure B: Procedure for the addition of a commercial composition to the list of accepted composition

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Annex A: Scientific aspects considered in the development of the


acceptance procedure
A.1 Metals in drinking water
The use of a construction product in contact with drinking water must be safe over its
expected lifetime and under all reasonable conditions of use. However, it may be necessary
to restrict the use of certain metallic PDW in certain water compositions.
The DWD sets parametric values for a number of metals that may be released from metallic
PDW. These include antimony, arsenic, boron, cadmium, chromium, copper, lead, nickel,
selenium (DWD Annex I Part B), aluminium, iron and manganese (DWD Annex I Part C). Of
these, the values for lead, copper and nickel relate to a weekly average. The values must be
complied with at consumers’ taps.
Many factors affect the interaction between metals and water. These include the following
five factors, which are not in priority order:
- the composition and surface properties of the material in contact with water
- the design of the distribution system, including:
- the density of use of fittings and appliances relative to length of pipe work
- the surface to volume ratio of fittings and appliances
- the relative position of fittings and appliances within the network
- the flow regime, as determined by the water consumption habits of consumers
- the time the product has been in use
- the chemical and physical characteristics of water
Additional complexities arise because of the potential for subtle changes in water
composition to affect significantly the extent and/or rate of interaction.
These factors dictate that an acceptance system for metallic PDW must be based on
experience gained under both practical and experimental conditions.

A.2 Sampling procedure for acceptance of metallic PDW


The sampling procedures used in the testing and acceptance of metallic PDW must
characterise the performance of the PDW over its expected lifetime and under all reasonable
conditions of use. In both short-term static tests and long-term rig tests that use flowing
water, samples are taken after a period of stagnation to represent a reasonable worst-case
situation.
This is in contrast to the sampling procedures Member States will use to monitor compliance
with the limits for metals in the DWD. In this case, the normal practice for routine sampling
will be to take random day time samples or samples after a fixed stagnation period.

A.3 Effect of residence time


The time elapsing between the entry of water into a part of the distribution system (e.g. a
domestic installation) and its exit (e.g. from the tap) is the residence time in that part of the
system. The concentration of metal ions for a given water in general depends on the
residence time, it includes times of stagnation and times of flow. In test procedures the
residence time is simulated by stagnation times alone, i.e. when there is no flow. The test
method defined by TC164/WG3, EN 15664-1, specifies stagnation times for sampling
purposes.

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The residence time for water in a domestic distribution system depends on:
- the capacity of the system;
- the consumer’s water consumption habits, including activities such as toilet flushing and
use of washing machines.
There are variations in residence time even when consumption is averaged over a certain
period (e.g. a week). For most consumers the average residence time prior to consumption
will show a distribution of between 15 minutes, in the most favourable situations, and several
hours, in realistic worst-case situations.
It is proposed that an assumption of a residence time prior to consumption of four hours will
be used as a basis for sampling in acceptance testing. The assumption of an average
residence time of four hours includes the possibility of a few situations with residence times
prior to consumption of 12 hours. This approach will provide an adequate level of protection,
given that an authoritative study has demonstrated that the concentration of metals after a
half-hour stagnation provides a reasonable estimate for a weekly average (EUR 19087,
1999).

A.4 Selection of test water


Experience with current test methods indicates that the choice of test waters is a critical
aspect of the test methodology that is fundamental to the interpretation of test results. The
options considered included a range of waters covering all situations with respect to
European water compositions and materials used, and a selection of waters for each
composition or category of compositions. The simple idea of having a “worst case test water”
is not practicable for the following reasons:
- The use of the “worst case water” would allow only those compositions that can be
used in any water composition to be accepted.
- The results obtained in “worst case water” cannot be extrapolated to performance of
the product in water of another chemical composition; for example, there is no
correlation between the test results in the NSF61 static test for copper pipes and the
behaviour of accepted copper pipes in real life situations.
- The “worst case composition” depends on the nature of the composition, although
using a number of test waters could in principle solve this problem.
- There are considerable experimental difficulties in producing large volumes of stable
test water with a defined composition.
- It is extremely difficult to simulate the effect of TOC in the test water. TOC describes
the concentration of organic substances from natural sources: it is not feasible to
simulate the effects of natural TOC by means of synthetic additions to the test water.
EN 15664-2 defines three types of natural drinking waters characterising the range of
possible drinking waters in Europe. The test according to EN 15664-1 with these three
waters allows an acceptance of a metallic composition to be used with all drinking waters in
Europe.

A.5 Effects of relative surface area of products


The extent to which a metallic product contributes to the concentration of a metal in drinking
water depends on its surface area in contact with the drinking water relative to the total
surface area of other products in the system. Products may contain individual components
that have a very small contact with drinking water. For such components, requirements that
are less stringent than those applied to large contact components may be appropriate.

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A.6 Contribution of metallic PDW to overall metals concentrations
Metals in drinking water are derived from a variety of sources. It is therefore necessary to
take account of the contribution that other sources, apart from metallic PDW, make to the
overall concentrations of metals at consumers’ taps by setting a percentage contribution level
for each metal.

A.7 Restrictions on use of metallic PDW in certain water compositions


The metallic pipe compositions copper and galvanized steel are not suitable for use with all
drinking waters in Europe. Based on their long-term experience of use of these compositions,
Member States may need to impose restrictions depending on the local drinking water
composition. Annex B of this report contains guidance on how to identify “at risk” water
compositions.

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Annex B: Identification of water compositions where restrictions on


uses of metallic PDW may be necessary
Introduction
There is widespread practical experience of the performance of metallic PDW in different
water compositions. However, because of differences in the sampling protocols it is difficult
to draw general conclusions about the relationship between water composition and corrosion
rates. The effects of trace constituents pose a special challenge as presence or absence of a
particular constituent can have a marked effect on corrosion potential.
Formulae relating to the chemical characteristics of water to corrosion potential have been
developed (Van den Hoven et al., 1998; Priggemeyer et al., 2001; DTU 60.1 NF P 40-201
(1993); DIN 50930-6, 2001). It has to be considered that formulae provide guidance on
compatibility of metallic PDW with a specific water composition. However, it may be
necessary to generate analytical data for some distribution systems to justify a restriction or
prohibition for a particular composition.
Where there is anecdotal evidence of an existing problem it is possible to confirm this with
the results of systematic stagnation sampling programmes in consumers premises. A
protocol for stagnation sampling is included in Annex B 1 and B 2.
Alternatively, potential for high corrosion rates can be demonstrated by results of studies in
test rigs (EN 15664-1). A test rig permits greater flexibility in terms of stagnation periods and
flow regimes than can be achieved via sampling from consumers premises. Testing also
allow studies to be made on the impact of anticipated change in water quality. However, test
rigs do not simulate the actual exposure conditions in a water supply area and they provide
only an estimate of actual corrosion rates in consumer premises. Protocols for operation of
test rigs are given in Annex B 3.

B.1 Protocol for taking samples in consumers’ premises to identify whether


restrictions on the use of copper PDW are needed
Principle
Monitoring using a fixed stagnation time is carried out after flushing the consumer’s drinking
water installation until the water standing in the system has been displaced by mains water.
The tap is then closed for a fixed period of time. For the purposes of investigating the need
for restrictions on use of metals, a four hour stagnation period is used. Guidance only is
given on the methods to be employed and Member States should ensure that accredited
techniques are used for all sampling and analysis operations.

Selection of consumers’ premises


The premises chosen for the investigation should have between 5 and 10 metres of copper
pipe upstream of the tap. This should be established by surveying the premises before
sampling. In order to obtain a representative data set at least 15 premises should be
selected in the water supply area that is under investigation. 3 samples should be taken from
each the premises on separate occasions.
The age of the water supply installation and copper pipes should be recorded. Samples
should not be taken from premises where copper pipes have been installed or renewed
within the last 3 months.

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Method
Before stagnation, the installation should be flushed thoroughly. It is possible to monitor
displacement of standing water by checking its temperature; when mains water has
displaced standing water, its temperature vs. volume flushed will become constant.
Alternatively the approximate volume need to displace standing water can be calculated after
surveying the premises.
After the 4 hour stagnation period, the first 250 ml of the stagnation water should be run to
waste (Alternatively it can be used to assess copper, nickel or lead concentrations arising
from the tap). The next 1000 ml of water should be collected in a plastic container and
stabilised using acid and reserved for copper analysis. It is recommended that as well as
copper analysis, other parameters are measured (after flushing) that characterise the water
composition and its corrosive tendency (e.g. pH and temperature on site, TOC, alkalinity,
hardness, conductivity, copper in running water). For the second and third samples from
each premise, it is acceptable to measure only the copper concentration in the 1000 ml
sample and a limited selection of parameters to confirm that the composition of the water is
unchanged.

Interpretation of results
The exposure level in each of the premises should be calculated from the average of the
results of copper in the three 1000 ml samples. Where premises show results of less than
100 µg/l copper in the stagnation samples, it should be assumed that copper plumbing is not
present. This data should be excluded from the data evaluation process for the water supply
area.
Where 3 or more premises in 15 show average copper concentrations over 3 sampling
occasions of greater than 2000 µg/l after 4 hours stagnation, then the water supply area can
be considered as an area where the use of copper needs to be restricted.

B.2 Protocol for taking samples in consumers’ premises to identify whether


restrictions on the use of galvanized steel PDW are needed
Selection of consumers’ premises
The age of the water supply installation and galvanised pipes should be recorded. Samples
should not be taken from premises where galvanised pipes have been installed or renewed
within the last three months, neither should samples be taken from premises where
galvanised steel pipes were installed or renewed more than 10 years ago.
The protocol in Annex B 1 will not be applicable unless the consumer’s premises are
plumbed entirely in galvanised steel up to the drinking water tap. If this is not the case, it may
be possible to carry out stagnation sampling by taking samples from a tap adjacent to the
water meter, assuming galvanised steel is used to carry water from the mains to the
premises.
Where sampling at the meter is not possible but it is possible to determine the volume of
water between the tap and the galvanised pipe, then controlled flushing of the pipe prior to
taking a 1000 ml sample for zinc analysis may allow a representative estimate of zinc
concentrations. It will be useful to carry out analysis for both zinc and iron, since iron may be
released if the zinc layer has been partially removed.
If representative sampling for zinc is not possible, it will be necessary to investigate the need
for restrictions by means of the test rig described in Annex B 3.

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Interpretation of results
The exposure level in each of the premises should be calculated from the average of the
results of zinc in the three 1000 ml samples. Where galvanised pipe has been installed and
all of the sample results show low zinc and elevated iron concentrations, it may be assumed
that the zinc layer has been removed by corrosion. In this case, the water supply area can be
considered as an area where the use of galvanised steel needs to be restricted.
Where more than 3 premises in 15 show average zinc concentrations over 3 sampling
occasions of greater than 3000 µg/l after 4 hours stagnation, then the water supply area can
be considered as an area where the use of galvanised steel needs to be restricted.

B.3 Protocols for operation of a test rig to assess corrosion potential of


drinking water
General
To assess the corrosion potential of drinking water a rig test should be carried out as in
EN 15664-1.
The test method given in this standard is designed to provide information on the release over
time of metals from metallic compositions into water intended for human consumption. The
test consists of a programme of alternating periods of once-through flow and stagnation in a
rig, simulating the conditions in a domestic distribution system.
Water samples are taken at specified intervals after specified stagnation times throughout
the period of operation and analysed for concentrations of relevant metals.

Samples
The rig shall contain three commercially available pipes with an inner diameter of (13±1) mm
shall be used. Where this diameter is not commercially available then the next largest
commercially available size shall be used. The length of the pipes is at least 3 m.

Test water
Test water is the water as supplied from the water works that supplies the area under
investigation.
Method
Through each line 145 l/day flows according to a complex running/static flow regime. The
flow rate of the water is about 0.5 m/s.
The test rig shall be constructed in accordance with the instruction as given in the standard.
Duration and sampling
The duration of the test shall be a minimum of 26 weeks and a maximum of 104 weeks.
Stagnation curves shall be determined every month up to 6 months for the relevant metal.
When applicable, further sampling shall be carried out 39, 52, 65, 78, 91 or 104 weeks after
the start of the operation of the test rig and the determination of stagnation curves shall be
continued.
Presentation of test results
The results shall be presented as graphs of the average concentrations of the released
metals MEP(T) against the period of operation (T).

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