QAP Reference
QAP Reference
All urban sector sub-projects will be eligible under the project including city roads,
sewerage, water supply, sanitation, solid waste management, street lighting, energy
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efficiency improvement, and community centers mainly to host self-help groups and job
training for the poor.
In the second batch Water Supply sub-projects are being taken up in 5 ULBs in
Telangana (Kothagudem Municipality, Kollapur Nagar Panchayat, Medak Municiplaity,
Jammikunta Nagar Panchayat and Huzurabad Nagar Panchayat)
2.0 OBJECTIVES
2.1 The primary objective of this consultancy is to assist the ULBs and Employer in
maintaining the Quality standards of the works by independent assessment/audit of
quality of works at various stages of construction such as i) Pre-construction stage, ii)
Construction stage, iii) Commissioning, Trial run and Testing Stage; and through training
to the ULB staff in improving their Engineering/ Technical/ Managerial skills. Assess
and report on the compliance by the ULBs and the contractors with the requirements of
environment and social frame work (ESMF), including the management measures
provided in the environmental management plans and the resettlement action plans.
2.2 The Secondary objective is to assist the MSU for effective project monitoring by
providing project management and monitoring support.
The scope of services shall include and not limited to the following
3.1 The role of supervision consultant will be to conduct quality audit of the Water
Supply sub-projects being implemented in the 5 ULBs, from the stage of inception to the
stage of completion and commissioning. This would include inspection of different parts
of work, including material/equipment, collection of samples and quality testing. All the
tests and quality assurance inspections would be conducted as per the standard
specifications and standard Engineering practice.
3.2 Inception
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i. The Consultant will also have discussions with the key stakeholders at MSU-
TMDP, PHED, TUFIDC and the ULBs, to understand implementation status, basis for site
selection, the various manuals and guidelines prepared for the projects, specific concerns
of these agencies (if any) and the nature and frequency of various field tests to be
performed on civil works and reporting arrangements.
ii. After the initial study and discussion, the consultant will prepare and submit a
project inception report. The inception report would include items like;
a. Detailed methodology for execution of the audit, including the various tests that
will be conducted and outlining quality audit procedures.
c. Audit plan for the first year clearly identifying the audit stage for each type of
work.
g. Evaluation of the project MIS and suggesting updating requirements for capturing
the audit reports, compliance and linking with payment certification system.
Audit Planning
During the inception for first year and subsequently at the beginning of each year
an audit plan will be prepared in consultation with MSU/PHED. Each site shall be
audited at least once during each stage of work and for certification of compliance of
reported non compliances. The audit plan would be updated quarterly and may be
revised on the basis of findings of the audits conducted in the preceding quarter.
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Executed following the relevant laws/statutes and practices/guidelines related to
workers welfare, safety at work site, insurances, etc.
Review of the project at this stage is to primarily review and monitor the
preparatory activities that go into a project prior to beginning of audit and prior to actual
construction. Such review should cover:
a. Undertake site visit to examine availability of land/right of way for the
projects, to examine that the project site is free of encumbrances: access to site
is available; etc. Report on handing over of site to the contractor for
construction.
b. Report on progress with respect to shifting of utilities, if applicable.
c. Review the probability of escalation in project cost and time delay in
implementation on account of delays in site preparation and statutory
clearances.
Review of the project through the course of its construction is to primarily review,
sub-projects compliance with quality, standards, compliance to statutes and other
requirements including environmental and social issues compliance. Report on quality
assurance systems and project quality. Such review to be conducted on a continuous basis
over the construction period should cover:
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v) Review that the test reports of the materials/workmanship that were
tested by the contractor as required in the individual contract document
are satisfactory.
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Overall Progress Monitoring and Control
The MSU along with ULBs/PHED/TUFIDC are mainly responsible for overall
project management. But as a Third Party, the consultant will support these agencies in
project monitoring through the following tasks:
i. Review the physical performance accomplished in the project with respect to the
milestones projected in the agreement or the project implementation plan
finalized at pre-construction stage. Provide regular updated including need for
increasing resources and /or change in work plan for timely execution.
ii. Review of rescheduling of milestones on the basis of performance.
iii. Report on abnormal delays in project activities and advice on remedial measures.
iv. Inspect, review and report the adequacy and competence of contractor‟s staff,
labor and machinery.
v. Review contractor work program and advise on the need for corrective measures
in cases where such matter is referred by the Engineers.
vi. Document progress of each work taken up with work wise photographs
(electronic version as well as printed copies) before commencing, during and
after execution, with final sets of report submitted to ULB engineer/SE(PH)
concerned /E-in-C (PH)/MSU-TMDP.
b. Commercial performance
a. Review O&M readiness of the ULBs, training undergone by the ULB teams on O&M
and taking over the completed project.
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b. Review testing to be done at this stage and level of participation by the O&M team.
b. In case any specific quality testing is required/requested by the MSU or other agencies
for any work within the site, it shall be carried out and report shall be furnished with a
reasonable time.
c. To the extent possible field testing and sampling shall be done in the presence of
Engineer/Contractor‟s representative and the process should be photo documented
with Geo tagging..
d. The Consultant will use approved laboratory in the region which will be first
inspected and recommended for accrediting by Consultant under the project. The
identification and certification of the testing agency will be specific to the tests that can
be carried out in a particular laboratory.
e. The Consultant may propose alternative independent testing laboratories also. Full
details and information on the testing laboratories are to be provided. On approval the
alternative laboratories may be used.
f. It is proposed that some field visit shall also be carried out without advance
information, to be decided randomly.
g. Upon field inspections and tests the Consultants, where required and in Critical cases,
through the Engineer in Charge shall arrange to issue „stop work‟ notice to the
contractors and assist in remedying the defects. This shall be done only in exceptional
cases where continuance of works may jeopardize the ultimate quality and safety of
structure, safety of workers and of third parties etc.
h. The Contract Documents are the basis of all works to be undertaken under the Project.
These are standard documents which will be made available to the Consultant.
Arrangements
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i. Establish a central reporting station at Hyderabad for all kinds of
communication and weekly reporting;
ii. Mobilize Town wise teams with highly qualified personnel with proven
relevant experience in Quality Assurance and Auditing of the projects of
similar nature and size of the proposed project as acceptable to the client for
conducting Quality Audit tests and field Staff with mobile testing equipment
for on site inspections including random checks of the works.
Site Teams for one/two ULBs Water Supply and Sanitation The team of engineers will
Engineer (Senior Manager) be deployed for one ULB.
Field Engineers The number of engineers
in each team may vary
depending on the
construction activity in
progress in the ULB.
c. The Consultants shall undertake desk review of documents ensuring all project
documents, including outcomes, outputs, specifications, estimates of quantities, work
packages, project implementation plan - including milestones, periodic progress
indicators, oversights etc., on-site management systems, such as rerouting of transient
services, temporary connections, worker accommodation, labour insurance, procurement
& storage of materials, inventory management; delivery, hand-over plans are in place; to
understand the site situation better.
d. The Project Management team of the consultants shall provide periodic guidance
to field teams, supplemented by site visits on a regular basis. The Field Quality Assurance
staff at the site, which will be headed by one Senior Manager/Engineer, would inspect the
construction and other activities; Field Quality Assurance team would consist of a suitable
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number of Field Managers/Engineers from the discipline of civil engineering and
Quantity Surveyors. The Consultant will be provided by the ULB‟s, the contractor‟s work
program and schedule of works likely to be executed, so that the Consultant can plan the
field work programme. Besides this, there would be Junior Engineers/Supervisors having
similar specialization as mentioned above, Lab Technicians and Field Assistants.
However, the exact composition of the team will be depending upon the scope of work
and the workload based shall be submitted in the Consultant‟s proposals, and finalized in
the Inception Report. Changes/substitutions in place of team leader and
Manager/Engineer are not acceptable to the employer.
e. After obtaining the construction programme and the work schedule from ULB
Engineer, a joint visit of ULB Engineer and the Senior Manager/Engineer of the
Consultant to the sites for inspection and overall appraisal shall be undertaken. All Third
Party Tests, checks etc are to be carried out as per the Audit Plan, (to ensure conformation
of works implementation as per relevant TSDSS/MORT&H/IRC Codes and IS
Specifications, IE rules as applicable and Agreements and drawings for qualitative and
quantitative analysis).
f. The Consultant shall make their own arrangements for transport including local
travel and for his office accommodations. The Consultant will be supplied with the latest
construction drawings and Contractor‟s agreements along with technical specification and
would interact directly with ULB Engineer.
Schedule of Inspection
h. The inspections of all work/ sub-projects shall be properly planned/ spaced with
reference to the quantum and amount of the items of work. Special care shall be taken to
maintain proper frequency of inspections for items of work costing more than Rs.10.00
Lakhs. The inspections reports shall cover different work stages of construction and surely
for critical stages, and shall truly represent (True Representative of the entire
work/project) the random quality check in the larger interest of the work.
Consultants’ Review
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S. Nature of review Timing Method of review Frequency
A Pre-Construction Stage
1. Review of site Prior to start of Inter departmental Once
preparation and Construction Correspondences
clearances to begin Official records
construction
Discussions with
Contractor/ firm and
ULBs
Discussions with
Contractor/ firm and
ULBs
5. Commercial Over the construction Contract and Monthly/
Performance period Relevant documents Quarterly*
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S. Nature of review Timing Method of review Frequency
Comparison with
relevant
legislation / rules
Records of Competent
Authority
The services of the Supervision Consultant are required initially for 3 years period,
which is the general sub-project implementation period. Extension of the assignment work
of the Supervision Consultant beyond this period shall be subject to the decision of the
World Bank and Government of Andhra Pradesh, represented by MSU/TUFIDC.
5.1 Free but limited access essentially required for fulfilling the obligations under the
contract will be provided to peruse all the records of the project work like estimates,
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tenders, agreements and all related correspondence from the ULB files and
documents.
5.2 Free access will be provided to the project work site for carrying out inspections,
testing and all related activities and to the entire documents relevant to the project for
carrying out all the obligations as per the scope of the Supervision contract.
5.3 Free access will be provided to all the quality control labs of the ULBs for carrying out
tests and perusal of all records pertaining to the project.
6.1 Reporting
a) MSU will be the nodal agency for the execution of this assignment. On a day-to-
day basis, the Consultant would be required to report to the ULB Engineer / S.E
(PH) and also to the concerned Quality Control Executive Engineer through
weekly reports.
b) The consultants will submit all the reports to MSU as per the specified timelines,
with one copy to TUFIDC, one to the ULB Engineer/S.E(PH) and E-in-C (PH)
clearly showing the location with reference to some permanent existing structure,
details of sample collected with visual observations on all the items of work under
execution at that location and remedial action proposed towards defective quality
of material or work, if any.
d) The reports shall also capture, wherever possible, moderated, and structured
perceptions of the beneficiaries, including qualitative feedback on various aspects
of project implementation including stakeholders‟ understanding of project
rationale, strategy, outcomes, results, rights and responsibilities of all stakeholders;
The field visits – which shall be an ongoing activity -- shall be undertaken as per the
audit strategy finalized. Audit reports would be prepared once a week, covering the
sites visited, and submitted within 3 days of completion of the week. The reports shall
highlight for each contract package: status and progress of work, audit opinion, status
of compliance to earlier observations, critical issues, follow-up actions. Any critical
issues/ adverse reports.
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Project Director, TMDP
a) The Supt., Engineer TUFIDC along with SE TMDP & DCE O/o ENC (PH) shall
conduct the review meeting on a monthly basis on 20th of every month (Monthly).
b) The Managing Director, TUFIDC and Project Director, APMDP shall conduct monthly
review meetings on 5th of every month.
c) The consultants shall submit their weekly reports to all the concerned. The consultants
shall submit their Action Taken Reports (ATRs) to all the concerned. The consultants
shall submit their special reports if called for immediately. Additional information
called for specific projects shall be submitted. Decisions taken by the review
committee shall be binding on all.
d) The suggested methodology of review is tabulated below. The timing of review and
the method of review is indicative. The required frequency of such reviews is
mentioned below, and shall vary based on the requirements of specific project.
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Senior Public Health Engineer should either be a Post Graduate in Public health
Engineering with a minimum of 12 years experience or Graduate in Civil Engineering
with a minimum of 15 years experience in design/construction of Water Supply Projects/
Sewerage Projects, Building Construction Projects, Storm Water Drainage Projects,
WBM/Granular Sub Base/BT/ CC Roads and in conducting all necessary Quality
assurance and Quality Control Tests and procedures and shall possess sound knowledge
of Testing of strength of materials, their gradation and usage in quality concrete
construction.. He should have handled QA & QC projects of similar nature and capacity at
least one project of similar nature. He shall be responsible for all the aspects related to the
quality of the work and shall guide, supervise and monitor the work of the other experts
in his team.
(i) Civil
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The Consultants shall have the following material assets or equipments at its
disposal. The assets may be self owned or a may be outsourced as and when required.
The list is only indicative.
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Annexure
3.3.1 The specified tests relating to the following items of work shall be conducted by the
Consultant at the frequency specified by MORTH / IRC / TSDSS / ISI / Water supply and
sewerage manual or as agreed by both parties based on the requirement for each package:
1 GSB Tests
2 WBM Tests
3 Tests for aggregates
4 Sand, Cement, Concrete cube Testing and Bitumen content
5 Non Destructive tests for CC works (rebound hammer/ultrasonic pulse velocity
meter
Only concrete core tests, if required as per site inspection and as requested by the
Managing director, TUFIDC / Superintending Engineer (PH) shall be conducted
and the actual charges for conducting that test will be paid in addition to the agreed
consultancy charges
3.3.2 The following mandatory tests shall be conducted:
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c. Quality of the finished road surface.
d. Non Destructive testing and thickness.
F. Water supply- All Factory tests & Field Tests for all materials of pipes
G. Sewerage works - Factory Test, Field Test for all materials of pipes
H. Mechanical works
2. The location and chainage of the point where sample is collected shall be
mentioned for verification in case of disputes raised by Contractors/ Firms.
4. The number of pits for each cross section depends on the width of the road. For
a road width up to 7.5 meters, three pits with two at 0.75 meters each from the
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edges and the third at the center of the road. Similarly for a road width between
7.5 meters to 11.0 meters, 5 pits at the cross-section as follows should be taken.
L/S
R/S
0.75m 2.0m C/L 2.00m 0.75m
X X X X X
-----------------------------------------------X-----------------------------------------------------
1 2 3 4 5
X ---------------------------------------width of road -----------------------------------------X
The same analogy should be maintained for widths more than 11.0 m by having
trial pits in each paver width treating the same as a minimum of 2.75 meters.
1. The inspecting officer during progress shall be a graduate Engineer who should
have sufficient command in the subject. Surprise Checks should be carried out
and the following observations shall be recorded.
4. Whether Mastic Pads being used are as per (This can be verified by
Standards specification removing a Mastic Pad from the recently laid
concrete Portion)
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6. Whether lean Concrete is laid separately at least for a slab panel before
starting the nominal Cement Concrete work. The compaction of the lean
Concrete shall to be verified.
12. After completion of work of CC road and cleaning of surface, the site shall
be inspected again and observations on the surface should be made. The
Expansion joints/ other joint fillings should also be verified.
13. In case samples are not collected and compressive strength is arrived at
using NDT then the QC charges will be reduced by 50% and the Agency is
advised not to repeat such practice otherwise necessary action will be taken
against them for not fulfilling the agreement conditions.
B.1 READY MIX CONCRETE (R.M.C) ROADS / WORKS
During the inspection of Casting / laying of CC roads with RMC the following shall to
be verified and reported.
1. The slump of the RMC before Casting / laying.
2. The computer printout about the details of mix and the time of departure. Any
RMC can be allowed to be laid within a maximum time of 4 hours.
4. The slab panel width should be verified which should be less than the width of
Screed Vibrator or 4.5 meters, whichever is less.
5. The cubes of RMC to be cast by taking the mix directly from the transit mixer.
6. The re-handling of RMC is not allowed by using shovel and the same is to be
noted and the agency/ ULB shall be sufficiently warned or the work shall be
rejected.
7. The surface of CC road to be verified for joint filling and other defects if any
B.2 DESIGNED CEMENT CONCRETE (CC) MIX / WORKS.
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1) Check the design mix details with reference to the raw materials available at
site vis-à-vis the designed materials. Conduct the sieve analysis for coarse and
fine aggregate.
2) Check the calibration of the weigh batcher.
3) Verify the slump before use of concrete.
4) Cast CC Cubes as per the frequency mentioned in the IS Codes.
C. Additional Quality Tests for Structures (Buildings, ELSR, STP etc)
The metal used for WBM roads should conform to the relevant grade as per
MORTH. Sieve Analysis shall be carried out by taking proper samples
(Representative Sample, not less than 20 kg). The thickness of WBM road shall be
checked layer wise by adopting cross-section only. The density of metal in the trial
pits need to be checked along with oversize percentage. There can be minimum
three density trial pits in each work. The density of metal in each layer of WBM in
a trial pit of size 0.5 m x 0.5 m shall be 35 Kgs., as per orders of the Government.
The camber of WBM roads should be 1 in 48 and in case of widening portion the
existing camber needs to be extended leaving provision for wearing course.
E. Water supply works :
Factory Tests
Random factory inspection during manufacturing process for different type of pipes
as per IS/ ISO/ any International Standard specifications
All mandatory factory test for all the pipe materials shall be carried out
and not limited to the following
Raw materials check for its suitability as per specifications.
Check of design parameters during manufacturing process.
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Dimensions of Pipes
Physical and chemical characteristics
Mechanical properties/ Hydrostatics characteristics/ impact strength
Marking and other respective test as per relevant IS
Sampling shall be done as per relevant IS method.
Field Tests:
To check all Water supply pipelines for their quality of material used,
sizes, alignment, trench sizes, gradient, laying and jointing, proper
cushion, backfilling, and testing for required pressure for the duration.
To check the construction quality of intake works including pumping
plants, Filtration beds, Water softening plants, miscellaneous water
treatment plants.
Physical and functional inspection, visual inspection for functionality
of Valves, Fittings and Specials as per the estimate.
Physical inspection, visual inspection and proper function of Orifices,
Gauges, Chlorination plants any other Mechanical / Electrical
equipments used in the project.
To check the construction quality of Service reservoirs like Ground
Level Service Reservoir (GLSR), Elevated Level Service Reservoir
(ELSR) and any other Water retaining structures.
F. Sewerage Works:
Factory Tests
Random factory inspection during manufacturing process for different
type of pipes as per IS/ ISO/ any International Standard specifications.
All mandatory factory test for all the pipe materials shall be carried out
and not limited to the following
Dimensions of Pipes.
Physical and chemical characteristics.
Crushing strength, visual inspection for Glassiness and hammer touch
for cracks. Marking and conducting other respective tests as per
relevant IS specifications and frequency.
Field tests:
Random checking of laying as per gradient and jointing, dimensions
of trench, backfill, Sewerage Line test for leakages, witnessing the
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water /air tests for identifying leaks in sewer lines etc., and manhole
construction.
Detail checking of Manhole construction activity.
To check the construction quality of sewerage treatment plants such as
Screening & Skimming tanks, Sedimentation tanks, flocculators,
clarifiers, Sewerage filters, Contact beds, Trickling filters, Sludge
tanks, Digestion tanks, Oxidation ponds and miscellaneous treatment
plants with respect to the standard specifications as per relevant
standards and as per the agreement conditions.
G. Mechanical works
Physical inspection, visual inspection for Mechanical equipments like
Pumpsets with accessories, Motors, Bearings, Spare parts, filtration
plant equipments etc and their functioning with respect to agreement
conditions. Checking of design heads and delivery heads of pumps and
motors during the trial run and commissioning.
H. Electrical works
Transformers, main cables their routing, panel boards, Circuit
breakers, Earthing, Distribution cables, Encasing of cables, motors,
yard lighting, booster pumps and other related items.
3.3.3 In addition, the Consultant need to check the manufacturer‟s test certificates for the
materials like pipes and fittings, electrical items, steel, cement, bitumen etc. The
contractor will provide these certificates to the Consultant at the time of inspection.
3.3.4 The Consultant shall faithfully conduct tests/checks and sampling required to be
executed by them as per Andhra Pradesh Detailed Standard Specifications
(TSDSS)/MORT&H/IRC Specifications/IE rules/PH&MED Specifications to the
contractors. The Consultant will be fully responsible for the authenticity of the test
results and submit test results in original to the concerned ULB Engineer &
Superintending Engineer (PH) without any hindrance to work. The Consultant is
expected to carry a copy of the above-mentioned specifications.
3.3.5 Report on the Commercial performance and Financial progress of the project:
a) Commercial performance
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ii. Highlight and report on enforcement of critical commercial terms and
conditions by either party that has an impact on time and cost of the project.
vi.. Report any major variation in overall project cost, due to changes in the
Bill of Quantities as per the contract.
II AGGREGATES
1. Aggregates, Coarse &Fine from Natural resources for
383-1970
concrete.
23
Sl. .No. Description B.I.S. Code No.
III BRICKS
IV STEEL
V
CONCRETE
VI MASONRY
24
Sl. .No. Description B.I.S. Code No.
1. Asbestos cement pressure pipes. 1592-2003
9. Centrifugally Cast (Spun) iron pressure pipes for water gas 1536-2001
and sewage including fittings. 784-2001
10. Specifications for Centrifugally Cast (Spun) D.I. Pipes for 8329-2000
Water, Gas and Sewage.
11. DI Fittings for pipes for water, gas and sewage. 9523-2000
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Sl. .No. Description B.I.S. Code No.
14. HDPE pipes IS 4984 – 1995
18. Horizontally cast iron double flanged pipes for Water, gas
7181-1986
and sewage.
19. Cast iron fittings for pressure pipes for Water, gas and
1538-1993
sewage.
20. Cast iron detachable joints for use with Asbestos cement
8794-1988
pressure pipes.
21. a) Rubber rings for jointing C.I Pipes, RCC Pipes and A.C 5382-1969
Pipes.
b) Rubber rings for jointing PSC Pipes. 5382-1985
26
Sl. .No. Description B.I.S. Code No.
IX LAYING OF PIPES
MACHINERY
X
27
Sl. .No. Description B.I.S. Code No.
2. Sheep foot roller 4616-1968
SAFETY
XI
4. Earth work and formation of embankment for S.S. Tanks. Sec.3 of APSS
Sub-Sec.301, 303
5. Morrum (Gravel) backing to rough stone dry packing and Sub-Sec 621 of
gaveling to top and side slope of bunds 150 mm thick. Sect.VI of APSS
To 307
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Sl. .No. Description B.I.S. Code No.
6. Rough stone dry packing aprons and revetments Seub-Sec 621 of
Sec. 6 of APSS.
1. Providing Gravel Base at OMC to Obtain 98% Proctors Density 138, 1503 to 1505 and
1516 of APSS
2. Providing, Laying, Spreading and Compacting Stone 108, 1506 of APSS
Aggregates (Graded Metal)
5. Providing and Applying Tack Coat over Prepared Surface 503 of MOST
7. Providing and Laying and Consolidation of Crushed Stone 1507 of APSS and 506
Aggregate as per Built Up Spray Grout of MOST
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11. Providing, Laying, Consolidation Semi Dense Bituminous 511 of MOST
Concrete
12. Providing, Laying B.T Surface Dressing / B.T Wearing Coat 1510 of TSS
13. Providing and Laying Bituminous Seal Coat with 6mm Chips 1512 of TSS
14. V.C.C for Abutments, Piers and Wing Walls 402 of TSS
16. Providing HYSD Fe 415 Grade Bars / Mild Steel Fe 250 Grade 126 of TSS
Bars
17. C.R.S Masonry for Abutments and Piers 601, 612 of TSS
The following schedule and norms of inspections shall be followed for different
kinds of works.
2 Coarse and (i) Gradation IS: 2386 One test for every day‟s work of 25 % of Total
Fine (Pt. 1) each fraction of coarse aggregate sample as
aggregates and fine aggregate, initially; may specified in
be relaxed later at the discretion of Column 5
the Engineer.
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Standards / Norms for Testing of Materials and Works
31 to 50 m3 of Concrete – 4 Sample
31
Standards / Norms for Testing of Materials and Works
32
Standards / Norms for Testing of Materials and Works
S.No Type of IS Code Sampling Criteria Remarks
Pipe/Material/Un
it Quantity Physica Hydraulic Crushing Material Other Other
(No of pipes) l Tests Tests Strength / Tests Tests Tests
Three Edge (1) (2)
Bearing
1 Stone Ware IS 651-2007 0-150 20 5% of pipes in 3 3 Material Tests include
Glazed Pipes the lot water absorption test
(SWG) 151-280 32 5% of pipes in 5 5 and resistance to
the lot action of alkali and
281-500 50 5% of pipes in 5 5 acids.
the lot
501-1200 80 5% of pipes in 5 5
the lot
1201-3200 125 5% of pipes in 8 8
the lot
3201-10000 200 5% of pipes in 8 8
the lot
2 Prestressed IS 784:2001 20-50 3 2 3 Permeability test has
Concrete Pipes been mentioned
(PSC) 51-100 5 3 5 under other tests
101-300 8 5 8 (1).The socket and
spigot dimensions
301-500 13 7 13 should be taken for
501-1000 26 10 26 all the pipes.
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Standards / Norms for Testing of Materials and Works
S.No Type of IS Code Sampling Criteria Remarks
Pipe/Material/Un
it Quantity Physica Hydraulic Crushing Material Other Other
(No of pipes) l Tests Tests Strength / Tests Tests Tests
Three Edge (1) (2)
Bearing
Wrapped Steel 15155:2002 51-100 5 1 5 been mentioned
Cylinder Pipes 101-300 8 2 8 under other tests (1).
with Mortar The joint rings
301-500 13 2 13
Lining and dimensions should be
Coating 501-1000 26 4 26 taken for all the
(BWSC) pipes.
4 Unplasticized IS 4985:2000 dn in Sulphated ash
PVC pipes mm content test is given
(UPVC) <= > under other tests (1)
110 110 whereas resistance to
m m external blows is
m m given under other
1-1000 13 2 5 3 2 3 tests (2). Material
tests include
1001-3000 20 2 8 3 2 3
Reversion and Vicat
3001-10000 32 3 13 5 2 5
Softening
10001 and 50 5 20 8 3 8 temperature tests.
above
5 Glass Fibre IS 12709- For every lot 1 1 1 1 One pipe should be
Reinforced 1994 consisting of checked for stiffness,
Plastic pipes 100 Pipes longitudinal strength,
(GRP) hoop tensile strength.
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Standards / Norms for Testing of Materials and Works
S.No Type of IS Code Sampling Criteria Remarks
Pipe/Material/Un
it Quantity Physica Hydraulic Crushing Material Other Other
(No of pipes) l Tests Tests Strength / Tests Tests Tests
Three Edge (1) (2)
Bearing
35
Standards / Norms for Testing of Materials and Works
S.No Type of IS Code Sampling Criteria Remarks
Pipe/Material/Un
it Quantity Physica Hydraulic Crushing Material Other Other
(No of pipes) l Tests Tests Strength / Tests Tests Tests
Three Edge (1) (2)
Bearing
Without 101-300 20 straightness test are
Reinforcement) shown under other
301-500 32
RCC pipes tests.
501 and 50
above
9 Asbestos Cement IS 1592:2003 1-100 3 3 3 Other Tests(1)
Pressure Pipes 101-200 4 4 4 include hydraulic
(AC) 201-400 5 5 5 pressure bursting,
401-800 7 7 7 transverse crushing
strength and
801-1500 10 10 10
longitudinal bending
1501-3000 15 15 15 test for pipes of dia
3001-8000 25 25 25 below 150mm.
8001-20000 35 35 35
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Standards / Norms for Testing of Materials and Works
S.No Type of IS Code Sampling Criteria Remarks
Pipe/Material/Un
it Quantity Physica Hydraulic Crushing Material Other Other
(No of pipes) l Tests Tests Strength / Tests Tests Tests
Three Edge (1) (2)
Bearing
Manhole Covers 16-25 5 3 include coating
26-50 8 3 test samples
51-100 13 4 and other test
101-150 20 5 (2) is samples
for load test.
151-300 32 7
37
Standards / Norms for Testing of Materials and Works
Sl. Type IS Code Sampling Criteria Remarks
No. of
Quantity No of bricks to Visual Water Compressive Oth Dryin Bulk
Brick
(No of be selected for Characteristi Absorpti Strength er g Densit
bricks) dimensional cs and on Tes Shrin y/
characteristics dimensions ts kage Block
for group of 20 Densit
bricks y
38
Standards / Norms for Testing of Materials and Works
Scope of Work to be
Scope of 3rd Party
performed by ULB Responsibilities of
Sl. No. Details of Work Item Quality Assurance Remarks
Engineer and (Public Firms/ Contractors
supervision consultants
Health Dept)
39
Standards / Norms for Testing of Materials and Works
Scope of Work to be
Scope of 3rd Party
performed by ULB Responsibilities of
Sl. No. Details of Work Item Quality Assurance Remarks
Engineer and (Public Firms/ Contractors
supervision consultants
Health Dept)
Health Engineers.
f Brace Beams Reinforcement One Visit for each stage Regular Constant
Fabrication
Concreting One Visit for each stage As per IS Adhere strictly to all the
instructions of the ULB
engineer and Public
Health Engineers.
g Bottom Dom / Side Reinforcement One Visit each for Bottom Regular Constant
Walls / Top Dom Fabrication Dome & Top Dome &
Two visits for side wall.
Concreting One Visit for each stage As per IS Adhere strictly to all the
instructions of the ULB
engineer and Public
Health Engineers.
h Post Construction Two Visits- One visit at As and when required Constant till successfully
finishing stage and one handing over unit to the
final visit to test for leaks. Department
40
Standards / Norms for Testing of Materials and Works
Scope of Work to be
Scope of 3rd Party
performed by ULB Responsibilities of
Sl. No. Details of Work Item Quality Assurance Remarks
Engineer and (Public Firms/ Contractors
supervision consultants
Health Dept)
a Site Clearance and One Visit Regular Constant The ULB and contractor/firm
Marking shall conform the levels at site
as per approved design.
41
Standards / Norms for Testing of Materials and Works
Scope of Work to be
Scope of 3rd Party
performed by ULB Responsibilities of
Sl. No. Details of Work Item Quality Assurance Remarks
Engineer and (Public Firms/ Contractors
supervision consultants
Health Dept)
Health Engineers.
Mechanical as required Regular Adhere strictly to all the Inspection at the Manufacturing
instructions of the ULB unit shall be carried out by 3rd
engineer and Public Party QA
Health Engineers.
h Scum / Sludge Tank Civil Work One Visit As per IS Adhere strictly to all the
instructions of the ULB
engineer and Public
Health Engineers.
i Filter Beds Civil Work Two Visits for civil work As per IS Adhere strictly to all the
and one visit each for instructions of the ULB
Mechanical & Electrical engineer and Public
works. Health Engineers.
Filter Media Two visits Regular Adhere strictly to all the
instructions of the ULB
engineer and Public
Health Engineers.
j Clear Water Sump Civil Work One Visit each at As per IS Adhere strictly to all the
Foundation stage, instructions of the ULB
Reinforcement stage and engineer and Public
Concreting stage for slabs Health Engineers.
and sidewalls
k Disinfection Tank Civil Work One Visit As per IS Adhere strictly to all the
instructions of the ULB
engineer and Public
42
Standards / Norms for Testing of Materials and Works
Scope of Work to be
Scope of 3rd Party
performed by ULB Responsibilities of
Sl. No. Details of Work Item Quality Assurance Remarks
Engineer and (Public Firms/ Contractors
supervision consultants
Health Dept)
Health Engineers.
l Pump House Civil Work One Visit each at As per IS Adhere strictly to all the
foundation stage, instructions of the ULB
basement stage, Lintel engineer and Public
level, roof level and roof Health Engineers.
casting stages.
Mechanical / as required As per IS Adhere strictly to all the Inspection at the Manufacturing
Pumps / Motors instructions of the ULB unit shall be carried out by 3rd
etc engineer and Public Party QA
Health Engineers.
Electrical Items as required As per IS Adhere strictly to all the Inspection at the Manufacturing
instructions of the ULB unit shall be carried out by 3rd
engineer and Public Party QA
Health Engineers.
3 Pipeline Laying
a Inspection at Factory As per IS Thorough checking at Thorough checking at Inspection at the Manufacturing
stockyard stockyard unit shall be carried out by 3rd
Party QA in the presence of
ULB engineer.
43
Standards / Norms for Testing of Materials and Works
Scope of Work to be
Scope of 3rd Party
performed by ULB Responsibilities of
Sl. No. Details of Work Item Quality Assurance Remarks
Engineer and (Public Firms/ Contractors
supervision consultants
Health Dept)
b Laying of Pipe Line Upto 200mm dia One visit per 1 k.m. Regular Constant
pipes
Hydraulic Test Upto 200mm dia One Test per every 5 km Witnessing the Test Performing the Test After performing Hydraulic
c pipes Test for required length, then
only further work to be taken
> 200 and upto One Test per every 2 km up by the firm/ contractor
500mm
4 SS Tanks
a Foundation level Foundation soils Two Visits per week and Regular Constant
has to check the
foundation soils for their
physical parameters
44
Standards / Norms for Testing of Materials and Works
Scope of Work to be
Scope of 3rd Party
performed by ULB Responsibilities of
Sl. No. Details of Work Item Quality Assurance Remarks
Engineer and (Public Firms/ Contractors
supervision consultants
Health Dept)
b Bund formation & Borrow soils Two Visits per week and Regular Constant
revetment etc. has to check the borrow
soils for their physical
parameters
UNDERGROUND SEWERAGE
PROJECTS
a Site Clearance and One Visit Regular Constant 1st and 2nd Parties will have to
Marking confirm the levels at site as per
approved design.
45
Standards / Norms for Testing of Materials and Works
Scope of Work to be
Scope of 3rd Party
performed by ULB Responsibilities of
Sl. No. Details of Work Item Quality Assurance Remarks
Engineer and (Public Firms/ Contractors
supervision consultants
Health Dept)
a Inspection at Factory As per IS Thorough checking at Thorough checking at 3rd Party along with 1st Party
stockyard stockyard to visit Manufacturing Unit
b Laying of Sewer Line Upto 200mm dia One visit per 500 metres Regular Constant
pipes
c Water / Air Test / Upto 200mm dia One Test per every 2 km Witnessing the Test Performing the Test
Ball / Velocity Test pipes
etc.
> 200 and upto One Test per every 1 km
500mm
46
Standards / Norms for Testing of Materials and Works
Scope of Work to be
Scope of 3rd Party
performed by ULB Responsibilities of
Sl. No. Details of Work Item Quality Assurance Remarks
Engineer and (Public Firms/ Contractors
supervision consultants
Health Dept)
ROAD PROJECTS
a Site Clearance and One Visit Regular Constant 1st and 2nd Parties will have to
Marking confirm the levels at site as per
approved design.
b Inspection of Material Upto 3 metre One visit per 400 metres As per IS Adhere strictly to all the 1st Party to made available all
width instructions of the ULB approved drawings at site
engineer and Public before starting the work
Health Engineers.
> 3 metres width One visit per 200 metres As per IS Adhere strictly to all the
instructions of the ULB
engineer and Public
Health Engineers.
C Laying of Roads Upto 3 metre One visit per 400 metres Regular Constant
width
47
Documentation of the reports on each item of work taken up with work-
wise photographs (electronic version as well as printed copies) before
commencing, during and after execution with final sets of report shall be
submitted to ULB Engineer / S.E(PH) concerned and E-in-C(PH).
Page 48 of 60
ii) To report on the total out come versus the planned outcome
a) Increase/ decrease with reasons
b) Necessary recommendations to attain the planned outcome
c) Necessary recommendations for improving the overall efficiency
d) Necessary recommendations for improving the O&M of the project
iv) Any other issue/issues of importance which can be replicated by the ULBs or any other
ULB to improve the quality of construction, implementation, monitoring including
O&M practices etc.
3.8.1 The Field Quality Assurance staff at the site, which will be headed by one Senior
Manager/Engineer, would inspect the construction and other activities; Field
Quality Assurance team would consist of a number of Managers/Engineers
from the discipline of civil engineering and one from the discipline of
Mechanical/ Electrical Engineering. The Consultant will be provided schedule
of works likely to be executed in the following week by the concerned ULB
Engineer so that the Consultant can plan the field work programme. Besides this,
there would be Junior Engineers/Supervisors having similar specialization as
mentioned above, Lab Technicians and Field Assistants. However, the exact
composition of the team will be depending upon the scope of work and the
workload based shall be submitted before the start of assignment. Changes/
substitutions in place of team leader and Senior QA Engineer are not acceptable
to the employer.
3.8.2 After obtaining the construction programme and the work schedule from ULB
Engineer, a joint visit of ULB Engineer and the Senior Manager/Engineer of the
Consultant to the sites for inspection and overall appraisal shall be undertaken.
All Tests, checks are to be carried out as per relevant TSDSS/MORT&H/IRC
Codes and IS Specifications, IE rules as applicable and Agreements and drawings
for qualitative and quantitative analysis.
3.8.3 The Consultant shall make their own arrangements for transport including local
travel and for his office accommodations. The Consultant will be supplied with
the latest construction drawings and Contractor‟s agreements along with technical
specification and would interact directly with ULB Engineer.
3.9.1 The following inspection schedule shall be adhered by the Consultant‟s Field
Quality Assurance team; frequent surprise checks depending upon the job
requirements. The Manager / Engineer will identify the items and the location on
site, which will be inspected by the Assistant Managers / Site Engineers for the
next working day. The Contractor would be advised not to carry out important
activities of construction without prior information to the Supervision Consultant.
Page 49 of 60
3.9.2 The inspections of all work/ projects shall be properly planned/ spaced with
reference to the quantum and amount of the items of work. Special care shall be
taken to maintain proper frequency of inspections for items of work costing more
than Rs. 10.00 Lakhs. The inspections reports shall cover all the items of work
uniformly at all the stages of construction and shall truly represent (True
Representative of the entire work/ project) the random quality check in the larger
interest of the work.
3.9.3 To inspect each project on alternative day, to collect samples, to test on site and to
conduct non destructive testing when the work is completed. And for all projects
costing more than Rs.50.00 Crores the consultant has to employ one qualified
personnel with proven relevant experience in QA & QC of the projects of similar
nature and size of the proposed project and has to conduct all required tests
regularly.
The services of the Supervision Consultant are required to be rendered over the entire
life cycle of the project development. The agency shall be in place during pre-construction,
construction, trial run and post construction stages of the project, after the filing of Project
Completion Report. Subsequent to filing of the Project Completion Report, the Supervision
Consultant shall make one visit after one year of such milestone to assess the overall
performance of the asset created, as per 2.4 of the Scope of service stated above.
Page 50 of 60
S. Nature of review Timing Method of review Frequency
o
clearances to begin Official records
construction
Discussions with
Contractor/ firm and ULBs
Page 51 of 60
S. Nature of review Timing Method of review Frequency
o
Comparison with relevant
legislation / rules
10 Safety and Health Construction and Post- As per relevant standards/ Monthly /
Construction stage good practices / Contracts Quarterly*
Records of Competent
Authority
C Post-Construction Stage
13 Report on overall Post Construction Stage, Records and discussion Once
performance of the about one year after with ULB & Public Health
asset created (project) project completion officials
5.4 Free but limited access essentially required for fulfilling the obligations under the
contract will be provided to peruse all the records of the project work like estimates,
tenders, agreements and all related correspondence from the ULB files and
documents.
5.5 Free access will be provided to the project work site for carrying out inspections,
testing and all related activities and to the entire documents relevant to the project for
carrying out all the obligations as per the scope of the Supervision contract.
5.6 Free access will be provided to all the quality control labs of the ULBs for carrying
out tests and perusal of all records pertaining to the project.
Page 52 of 60
6.0 FINAL OUTPUTS THAT WILL BE REQUIRED OF THE CONSULTANT
Reporting System
6.1 The consultant shall submit the inspection reports to the ULB Engineer / S.E(PH)
and E-in-C (PH) clearly showing the location with reference to some permanent
existing structure, details of sample collected with visual observations on all the
items of work under execution at that location and remedial action proposed
towards defective quality of material or work, if any.
6.2 Documentation of the reports on each item of work taken up with work-wise
photographs (electronic version as well as printed copies) before commencing,
during and after execution with final sets of report would be submitted to ULB
Engineer / S.E(PH) concerned and E-in-C (PH).
6.3 Copy of the adverse results must be sent to the Managing Director, APUFIDC,
Hyderabad and to Project Director, TMDP. How ever the test reports of kind that
“mistakes found and cannot be rectified” must be sent to the Managing Director,
TUFIDC and Project Director, TMDP only in sealed cover labeled
“CONFIDENTIAL” with out giving information to the implementing agency /
department.
Page 53 of 60
communicating project rationale, strategy, outcomes, results, rights and
responsibilities of all stakeholders;
iii. To capture qualitative feedback in narrative and in separate documents;
iv. To report the progress with respect to implementation as per the
appropriate stage of the project under development
7.0 COMPOSITION OF REVIEW COMMITTEE
8.1 The Chief Engineer TUFIDC along with SE TMDP & DCE O/o ENC (PH) shall
conduct the review meeting on a monthly basis on 20th of every month (Monthly).
8.2 The Managing Director TUFIDC and Project Director, TMDP shall conduct
monthly review meetings on 5th of every month.
8.3 The consultants shall submit their weekly reports to all the concerned.
8.4 The consultants shall submit their Action Taken Reports (ATRs) to all the
concerned
8.5 The consultants shall submit their special reports if called for immediately.
Page 54 of 60
9.0 LIST OF KEY PROFESSIONAL POSITIONS WHOSE CV AND
EXPERIENCE WOULD BE EVALUATED
Senior Public Health Engineer should either be a Post Graduate in Public health
Engineering with a minimum of 12 years experience or Graduate in Civil Engineering
with a minimum of 15 years experience in design/construction of Water Supply Projects/
Sewerage Projects, Building Construction Projects, Storm Water Drainage Projects,
WBM/Granular Sub Base/BT/ CC Roads and in conducting all necessary Quality
assurance and Quality Control Tests and procedures and shall possess sound knowledge
of Testing of strength of materials, their gradation and usage in quality concrete
construction.. He should have handled QA & QC projects of similar nature and capacity
at least one project of similar nature. He shall be responsible for all the aspects related to
the quality of the work and shall guide, supervise and monitor the work of the other
experts in his team.
Page 55 of 60
works and other related publications according to which the works are required to be
carried out and the tests to be conducted to ensure a good quality work. Higher
qualification and experience will be an added advantage. Upper age limit shall be 55
years.
The Consultants shall have the following material assets or equipments at its disposal.
The assets may be self owned or a may be outsourced as and when required. The list is only
indicative.
Page 56 of 60
s) Core Cutting Machine.
t) Equipment for Cement Testing.
u) USPV (Ultra Sonic Pulse Velocity) Meter.
v) Compaction testing Equipments
w) Moisture Meter.
x) Hammer of all sizes required to be used in building work.
y) Rebound Hammer.
z) Leak Detection Equipments.
aa) Other miscellaneous equipments such as Screw Driver, Plumb-bob, Ovens, Slump
Cone, Graduated Measuring Cylinders of required capacity, Gauge Tape,
Vernier Calipers, Magnifying Glass, Sprit Level, Vibration Table, Dial Gauge etc.
bb) Project Specific instrument, where ever required.
Page 57 of 60
Report accompanying the estimate for Consultancy fee for the work of
Third Party Quality Audit in 5 Projects under TMDP.
The Commissioner & Director of Municipal had Administration forwarded the mail from
World Bank with its enclosures and requested TUFIDC to revised ToR for 3rd Party
Quality Audit and Project Management consultancy for the project to be taken up under
TMDP.
Accordingly, consultancy fee estimate is prepared based on the total cost of the projects
at a rate of 0.5% of the project cost is adopted as consultancy fee keeping in view of the
bigger quantum of work spread over in (5) ULBs of Telangana State.
With the above, the total consultancy fee is working out to be Rs:161.22 Lakhs
Page 58 of 60
ABSTRACT
Estimate for man months for Third Party Quality Audit and Project Management
consultancy works in 5 ULBs of Telangana under TMDP
Page 59 of 60
including ma
power for
operation
Sub Total 10.00
D Office establishment and Stationery & Mobile teams
1 Towards 1 12 12 1,00,000 12.00
establishment
office including
stationery and
other items.
Towards travel 1 12 12 20,000 2.40
expenses of
mobile teams
and other
personnel
Sub total 14.40
E Miscellaneous
1 Towards 1 12 12 22,500 2.70
Miscellaneous
expenditure
Sub total 2.70
Total 140.8
Service Tax at 14.5% 20.42
Grand Total 161.22
Page 60 of 60