DOBLE TRAINING & EDUCATION COURSES

Rotating Machinery Diagnostic Testing

Overview:
This interactive 3-day seminar combines theoretical background with practical field experience to provide engineers and
technicians with the vital knowledge for off-line and in-service electrical testing of rotating machines. For each test, there
will be an in-depth discussion of each measurement, physics behind the measurement, setup and test methodology and
acceptance criteria. Learn from Doble’s collection experience from testing 1,000’s of rotating machines worldwide.
Learning Outcomes:
Upon completion of this course, the participant will be able to:
• Understand when to perform various off-line and in-service electrical tests
• Establish benchmark results to significantly increase diagnostic value of future tests.
• Interpret test results, case studies and numerous field examples.
• Improve asset management through accurate electrical asset condition assessment.
• Manage critical asset risk by learning to detect faults early.

Course Audience:
Electrical engineers and technicians working in operations, maintenance, engineering, or other service field in which
knowledge of electrical generator and motor testing methods and evaluation is required part of job responsibility.
Duration:
Three Days
Class Size:
8 - 15 Attendees
Credits:
Up to 2.4 CEUs or 24 Professional Development Hours

© 2019 Doble Engineering Company. All Rights Reserved.

www.doble.com
COURSE OUTLINE
Rotating Machinery Diagnostic Testing
The course program contains the following training outline:
1. Generator Design
This introduction will concentrate on a basic but brief review of generator design principles. This leads onto how theory and practice
relate in practical designs, together with an introduction to the various tools such as computer programs that are available and where
they are used.
2. Rotating Machinery Insulation Systems
This is an introduction to basic processes associated with high voltage testing. As insulation ages it will delaminate and this will
increase partial discharge activity- but what is a partial discharge and how is it measured. Both offline and on line PD measurements
will be explained and also why you need both and the pro’s and cons of both types of assessment. The second key diagnostic is
dielectric loss as measured by power factor or tangent delta. This measures deterioration caused by moisture or contamination. It will
also provide a measure of the total discharge activity within the winding.
3. Generator Operation – Problems and Concerns
The traditional operation practices will be described, together with the basic decisions facing the station staff. This will include
operations such as barring, run-up and run-down, synchronization, problems associated with two-shifting, temperature cycling, gas in
water, water conductivity, and hydrogen condition.
4. Rotating Machinery Condition and Remaining Life Assessment
It is also important to match the time scales for deterioration and diagnostics. This makes the difference between on-line and outage
tests. This overview will present the time scales for on-line monitoring, minor and major outages and consequent visual inspection.
5. Rotating Machines Inspections & Failures
Large generators and motors are usually very reliable. A new machine without defects or exposure can be expected to have a reliable
service life of 30 years or more. There are numerous mechanical and electrical deterioration mechanisms that can shorten its life.
Some of these mechanisms are primarily related to design/manufacturing of the stator winding while some are related to operations
and maintenance issues. The role for diagnostics is to identify a problem to be rectified in an outage- a key step in the transition from
time to condition based maintenance. This presentation will review the range of problems and their diagnostic. The latter pose a more
complex situation than with transformers. The failure mode is often in a different area from the failure cause- many failures end with
an earth fault.
6. Core tests – ELCID and Ring Flux
One of these tests is undertaken during a major outage with the rotor removed. The core is excited in one case with a high flux the
other with a very low. The bore is scanned for imperfections that would produce hot spots in service. The cause is nearly always
physical damage. The test locates the site and the aim would be to repair it during the outage.
7. Rotor tests – RSO, Air Gap Search Coils
With many parallel paths an open/ short circuit can exist for some time before catastrophic heating and an earth fault ensues. Several
methods can be used, some on-line, for detecting faults at an early stage.
8. Stator Tests – Power factor and Capacitance, DC tests
A variety of methods are used to assess the condition of the stator winding. PF/C is used to assess the condition of the surface of the
end-winding, global voiding and the bulk insulation. Partial discharge, which can be done off and on line, seeks out localized damage.
Localisation of discharge sites can be done using EM or ultrasonic probes and if the discharge is in the end-winding by using a UV
camera. DC testing is traditional and simple way of assessing dryness. Both offline and on line PD measurements will be explained
and also why you need both and the pros and cons of both types of assessment.

© 2019 Doble Engineering Company. All Rights Reserved.

www.doble.com
9. Stator Tests – Partial Discharge – Detection, Location & Continuous Monitoring for Rotating Machines
On-line partial discharge (PD) testing has been applied to rotating machines successfully for over 30 years. With
technological advancement and a greater understanding of PD in rotating machines, a more informed decision can be
made about the condition of their associated insulation systems. Supported by updated IEC and IEEE standards, such as
IEC 60034-27-2, these advances include PD pulse propagation in stator windings, measurement frequency bands and
sensors technology. This presentation will present improvement of measurement sensitivity and the reason they should be
incorporated into an online PD test program for rotating machines. Examples of PD data interpretation are also presented.
10. Electromagnetic Signature Analysis (EMI) Testing
This session will discuss the effectiveness of EMI diagnostic testing for medium voltage motors and critical electrical
equipment above 4.2 kV. A non-invasive condition assessment technique, EMI diagnostic testing is performed while the
machines are in-service – providing more efficient outage planning and prioritization of needed repairs. When outages take
place, time is saved because the initial discovery has already occurred, allowing for more in-depth testing of targeted areas
and/or quickly addressing identified issues inside the outage window. This session provides case studies of electrical and
mechanical deterioration identified in rotating machines with EMI diagnostic testing. Since 1980 EMI testing has identified
more than 70 different electrical and mechanical defects in HV electrical plant equipment such as motors, turbine-
generators, hydro-generators, emergency diesel generators, iso-phase and non-segregated phase bus duct, transformers,
switchgear and power cables.
11. Motor Specific Tests
Session will discuss tests specific to induction motors including motor current signature analysis, vibration monitoring &
trending, and temperature monitoring & trending.
Presenter(s):
Chris Capel, Senior Test Engineer, Doble PowerTest
Ian Simmonds, Senior Test Engineer, Doble PowerTest
Division of Responsibilities:
If the course is hosted at a customer location, to ensure smooth training course delivery, Doble requests the following
division of responsibilities:
Doble will provide:
• Confirmed training dates upon receipt of a purchase order.
• Technical agenda for program.
• One experienced instructor including their travel/living expenses.
• Training manual (soft copy) to each participant.
• If applicable, all required measurement test equipment and tools for class and site training.
• All personnel safety equipment for Doble’s instructor.
Customer will provide:
• Confirmed training schedule at least 60 days in advance.
• Training coordinator through whom all contractor requests will be coordinated.
• Training facility, AV equipment, whiteboard and pens.
• Printing hard copy training material as required.
• If applicable, site access for any areas of the program outlined above for practical on-site training. Responsible for all
safety issues before, during, and after the field demonstration.

© 2019 Doble Engineering Company. All Rights Reserved.

www.doble.com