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Aspen Exchanger Design and Rating Plate V10: Description

This document summarizes the design of a heat exchanger with the following key details: - It is used as a heater exchanging 13243 kcal/h between a hot side of utility steam at 250°C and a cold side of ethanol at 34°C. - The proposed design has 1 pass on each side, 1 channel on each side, a plate area of 0.075 m2, and is expected to have a hot side pressure drop of 0.012 kgf/cm2 and cold side pressure drop of 0.731 kgf/cm2. - Several optimization cases are evaluated and case J is selected, which meets the required area ratio of 0.08 with no risk of

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CHELSEE VALENTINA SANCHEZ MUÑOZ
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82 views

Aspen Exchanger Design and Rating Plate V10: Description

This document summarizes the design of a heat exchanger with the following key details: - It is used as a heater exchanging 13243 kcal/h between a hot side of utility steam at 250°C and a cold side of ethanol at 34°C. - The proposed design has 1 pass on each side, 1 channel on each side, a plate area of 0.075 m2, and is expected to have a hot side pressure drop of 0.012 kgf/cm2 and cold side pressure drop of 0.731 kgf/cm2. - Several optimization cases are evaluated and case J is selected, which meets the required area ratio of 0.08 with no risk of

Uploaded by

CHELSEE VALENTINA SANCHEZ MUÑOZ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Aspen Exchanger Design and Rating Plate V10 Page 1

File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-000.EDR Printed: 17/10/2022 at 12:39:13 p. m.

Problem Definition

Description
Heading
Company: Heat exchanger
Location: Miami
Service of Unit: Heater Our Reference:
Item No.: Your Reference:
Date: 19/10/22 Rev No.: Job No.:
Remarks

Application Options

Calculation mode Rating / Checking

Hot Side Cold Side


Application Program Program

Process Data
Hot Side Cold Side
Fluid name Utility HPSTEAM ETANOL

In Out In Out
Mass flow rate (total) kg/h 32 894
Temperature °C 250 34
Vapor mass fraction 1 0
Operating pressure (absolute) kgf/cm² 40,538 1,03
Heat exchanged kcal/h 13243
Revise heat balance Heat load Heat load
Estimated pressure drop kgf/cm² 0,68 0,3
Allowable pressure drop kgf/cm² 0,68 0,204
Fouling resistance m²-h-C/kcal 0 0,014
Aspen Exchanger Design and Rating Plate V10 Page 3
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-000.EDR Printed: 17/10/2022 at 12:39:13 p. m.

Optimization Path

Current selected case 1


Passes Channels

Hot Cold Hot Cold Risk of


Item Area ratio Total area
side side side side maldistribution

m2

1 1 1 1 1 0,08 No 0,1

Plate Details Hot Side DP Cold Side DP

Chevron Port Horz. port Vert. port


Plate area Plate Port Plate Port
angle diameter distance distance

Degrees m2 mm mm mm kgf/cm2 kgf/cm2 kgf/cm2 kgf/cm2

30 0,075 25 102,5 563,51 0,012 0 0,731 0,002


Aspen Exchanger Design and Rating Plate V10 Page 4
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-000.EDR Printed: 17/10/2022 at 12:39:13 p. m.

Recap of Design

Current selected case J


A B C D E F G

Passes, HS 1 1 1 1 1 1 1

Passes, CS 1 1 1 1 1 1 1

Total channels, HS 7 7 7 7 7 7 1

Total channels, CS 7 7 7 7 7 7 1

Chevron angle Degrees 30 30 30 30 30 30 30

Plate area m2 0,075 0,075 0,075 0,075 0,075 0,075 0,075

Port diameter mm 25 25 25 25 25 25 25

Horizontal port C-C space mm 102,5 102,5 102,5 102,5 102,5 102,5 102,5

Vertical port C-C space mm 563,51 563,51 563,51 563,51 563,51 563,51 563,51

Dp for plates, HS kgf/cm2 0 0 0 0 0 0 0,012

Dp for ports, HS kgf/cm2 0 0 0 0 0 0 0

Dp for plates, CS kgf/cm2 0,022 0,022 0,022 0,022 0,022 0,022 0,731

Dp for ports, CS kgf/cm2 0,002 0,002 0,002 0,002 0,002 0,002 0,002

Area ratio - actual/reqd 1,03 1,03 1,03 1,03 1,03 1 0,08

Maldistribution indication No No No No No No No

Program Mode Design Design Design Design Design Rating / Checking Rating / Checking
Aspen Exchanger Design and Rating Plate V10 Page 5
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-000.EDR Printed: 17/10/2022 at 12:39:13 p. m.

H I J

Passes, HS 1 1 1

Passes, CS 1 1 1

Total channels, HS 1 1 1

Total channels, CS 1 1 1

Chevron angle Degrees 30 30 30

Plate area m2 0,075 0,075 0,075

Port diameter mm 25 25 25

Horizontal port C-C space mm 102,5 102,5 102,5

Vertical port C-C space mm 563,51 563,51 563,51

Dp for plates, HS kgf/cm2 0,012 0,012 0,012

Dp for ports, HS kgf/cm2 0 0 0

Dp for plates, CS kgf/cm2 0,731 0,731 0,731

Dp for ports, CS kgf/cm2 0,002 0,002 0,002

Area ratio - actual/reqd 0,08 0,08 0,08

Maldistribution indication No No No

Program Mode Rating / Checking Rating / Checking Rating / Checking


Aspen Exchanger Design and Rating Plate V10 Page 6
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-000.EDR Printed: 17/10/2022 at 12:39:13 p. m.

API Sheet
Aspen Exchanger Design and Rating Plate V10 Page 7
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-000.EDR Printed: 17/10/2022 at 12:39:13 p. m.

Overall Performance

Heat Transfer Resistance


Hot side / Fouling / Wall / Fouling / Cold side
Hot side Cold side

Resistance Distribution

Heat Transfer Resistance


Hot side / Fouling / Wall / Fouling / Cold side
Hot side Cold side
Aspen Exchanger Design and Rating Plate V10 Page 8
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-000.EDR Printed: 17/10/2022 at 12:39:13 p. m.

Heat Transfer Coefficients

Duty Distribution

Pressure Drop
Aspen Exchanger Design and Rating Plate V10 Page 9
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-000.EDR Printed: 17/10/2022 at 12:39:13 p. m.

Methods Summary

Basic Geometry

Plates
Aspen Exchanger Design and Rating Plate V10 Page 10
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-000.EDR Printed: 17/10/2022 at 12:39:13 p. m.

Setting Plan
Aspen Exchanger Design and Rating Plate V10 Page 11
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-000.EDR Printed: 17/10/2022 at 12:39:13 p. m.

Costs/Weights

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