BM SERIES

Super Rigidity Vertical Machining Centers

AWEA MECHANTRONIC CO., LTD.

HEADQUARTERS CENTRAL TAIWAN SCIENCE PARK BRANCH
629, Suezhetou Section, Kwanpu Rd., Wenshan Li, 15, Keyuan 2nd Rd., Central Taiwan Science Park,
Hsinpu, Hsinchu 305, Taiwan Taichung 407, Taiwan
TEL : +886-3-588-5191 TEL : +886-4-2462-9698 ISO 9001 ISO 14001
FAX : +886-3-588-5194 FAX : +886-4-2462-8002
Website : www.awea.com E-mail : [email protected]

AGENT

Copyright 2017 by AWEA Mechantronic Co.,Ltd. All right reserved

A-BM-EN-201706
 SUPER RIGIDITY
Structure Design Providing Ultimate
Heavy-duty Cutting Performance
AWEA in house made gear box spindle provides the best torque combination.
Box way on 3 axes to fulfill reliable and stable heavy-duty cutting requirement.
Precise hand scraping on key contact surfaces to ensure the best support and
consistent machine accuracy.

BM-2500
( X : 2,500 / Y : 1,000 / Z : 1,000 ) BM-1400
( X : 1,400 / Y : 800 / Z : 700 )

BM-850
( X : 850 / Y : 600 / Z : 600 )
( Unit : mm )

1 2
 M Series
850 / 965 / 1020 / 1165 / 1200 / 1460
1400 / 1600 / 1800 / 2100 / 2500

Super Rigidity
Vertical Machining Centers
With the advanced R&D technology and strict quality control,
BM series is specially made for heavy cutting machining
needs, which have rigid and stable machine structure for
extensive application.
BM series offers excellent performance with
reasonable and affordable price.

Depends on the different machining requirement,

we provides various modular spindle combinations
to achieve optimal cutting performance.

3 axes are equipped with box ways which is

precisely grinded and throughly heat treated,
especially suitable for heavy cutting.

Highly efficient 24T arm type magazine design

provides fast and reliable tool change system.

The wide range BM series, X travel start from 850

mm to 2,500 mm ; Y / Z travel start from 600 mm
to 1,000 mm to meet your various machining
requirements.

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 M Series
850 / 965 / 1020 / 1165 / 1200 / 1460
1400 / 1600 / 1800 / 2100 / 2500

Super Rigidity
The Finite Element Analysis ( FEA ) provides optimal machine design and light-weight
structure advantage while ensuring super rigidity of machine.

Vertical Machining Centers △ ( D e l t a ) Wi de s p a n co l u mn co n s t r u c t i o n

provides superior cutting stability. The headstock
retains stable even under high speed movement.

B a s e d o n B E S S E L P O I N TS co n ce p t , p rov i d e s
0.5594 L
the stable support on Y-axis saddle to keep in
minimum deformation, thus to enhance the table BESSEL POINTS = 0.5594 L
= BEST SUPPORTING POINTS
dynamic accuracy.

Dual-nuts secured ball screw Direct-drive servo motor

Integrated ball screw servo motor base Integrated ball screw bearing base

High precision dual-nuts ball screw provides excellent heavy cutting rigidity while
ensuring machining accuracy and extend durability of ball screw.

Three axial system are adopted with FANUC αi absolute AC servo motor direct
drive to provide great thrust and fast acceleration / deceleration movement. Plus, it
efficiently decreases motor load and reduces generation of heat while maintaining
△ ( Delta ) Wide span column structure
the ultimate performance and accuracy.
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 M Series
850 / 965 / 1020 / 1165 / 1200 / 1460
1400 / 1600 / 1800 / 2100 / 2500

Super Rigidity
Working table with double ribbed design to enhance the structure strength,
while securing the table will not deform even load heavily for a long time.

Vertical Machining Centers Copper piping auto lubrication

system delivers metered amounts
of lubrication to the slide ways,
ball screws, and vital components
with ensured reliability.

BM-2100 / BM-2500, the table base is equipped with 6 guideways to solve

over-hang problem and provide the fully support to ensure the rigidity.
BM-1400 super rigidity structure

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High Performance Spindle System
Gear spindle combines with High-Low 2 steps gear box design to Spindle taper
provide large torque output Models BM-850 BM-965 BM-1020 BM-1165 BM-1200 BM-1460 BM-1400 BM-1600 BM-1800 BM-2100 BM-2500

Standard BT40 BT50 BT50

High hardness Nickel-molybdenum-chromium alloy gear mechanism
Optional BT50 BT40 --
with auto lubrication and cooling system ensures the performance and
lifetime of gear transmission box.

High speed spindle and affordable belt type spindle options, which BT40 12,000 rpm Direct-drive Spindle BT40 8,000 rpm Gear Spindle

FANUC α12i FANUC α12i FANUC α8i

Torque Output Torque Output Torque Output
can be adapted with different kinds of spindle motor to fulfill variety [ N-m ]
100
Low-Speed [ kW ]
20
[ N-m ]
40
High -Speed [ kW ]
20
[ N-m ]
300
[ kW ]
12
95 Torque ( 30 min. ) 280
36
11 kW ( 30 min. )
of requirement. 75
70
15 kW ( 30 min. )
15 30
26
Torque ( cont. )
15 kW ( 30 min. )
15
200 8
11 kW ( cont. ) 11 kW ( cont. ) 191
7.5 kW ( cont. )
50 10 20 10
扭矩 ( 30 分 )
Torque ( 30 min. )
Torque ( 30 min. ) 4
6 100
25 5 10 5
4 Torque ( cont. )
Torque ( cont. ) L H
1,500 4,000 扭矩 ( 連續 )
375 1,480
0 3,000 6,000 9,000 12,000 rpm 0 3,000 6,000 9,000 12,000 rpm 0 2,000 4,000 6,000 8,000 rpm

Constant Torque Constant Output Constant Torque Constant Output Constant Torque Constant Output

BT40 15,000 rpm Direct-drive Spindle BT40 8,000 rpm Gear Spindle

Torque
FANUC α15i Output Torque
FANUC α15i Output Torque
FANUC α12i Output
[ N-m ] Low-Speed [ kW ] [ N-m ] High -Speed [ kW ] [ N-m ] [ kW ]
200 30 44 40 400 16
42 382
Torque ( 15 min. ) 15 kW ( 30 min. )
Torque ( 15 min. ) 22 kW ( 15 min. ) 35
150 22 33 Torque ( 30 min. ) 30 300 12
Torque ( 30 min. ) 18.5 kW ( 30 min. ) 29 280
126 Torque ( cont. )
102 Torque ( cont. ) 22 kW ( 15 min. )
15 kW ( cont. ) 11 kW ( cont. )
100 15 22 20 200 8
18.5 kW ( 30 min. ) 扭矩 ( 30 分 )
Torque ( 30 min. )
15 kW ( cont. )
50 7.5 11 10 100 4
Torque ( cont. )
L H
1,400 5,000 扭矩 ( 連續 )
375 1,480
0 1,000 2,000 3,000 4,000 rpm 0 3,750 7,500 11,250 15,000 rpm 0 2,000 4,000 6,000 8,000 rpm

Constant Torque Constant Output Constant Torque Constant Output Constant Torque Constant Output

BT50 10,000 rpm Direct-drive Spindle BT40 8,000 rpm Belt-drive Spindle

FANUC α12i FANUC α12i FANUC α8i

Torque Output Torque Output Torque Output
[ N-m ] Low-Speed [ kW ] [ N-m ] High -Speed [ kW ] [ N-m ] [ kW ]
100 20 40 20 80 15
Torque ( 30 min. )
95 36 70
15 kW ( 30 min. ) 15 kW ( 30 min. ) 11
扭矩kW ( 30 分
min.
) )
75 15 30 15 60 11
70 Torque ( cont. )
26 11 kW ( cont. )
11 kW ( cont. ) 48
7.5 kW ( cont. )
50 10 20 10 40 7.5
Torque ( 30 min. )

Spindle, spindle motor, and gear box all pass through the completely 25 5 10 5
20
Torque ( 30 min. )
5.5
4
Torque ( cont. ) Torque ( cont. )

running test ensures the performance and lifetime.

1,500 1,500
0 2,000 4,000 6,000 8,000 10,000 rpm 0 2,000 4,000 6,000 8,000 10,000 rpm 0 2,000 4,000 6,000 8,000 rpm

Constant Torque Constant Output Constant Torque Constant Output Constant Torque Constant Output

BT50 6,000 rpm Gear Spindle BT50 6,000 rpm Gear Spindle

Torque FANUC α12i Output Torque FANUC α22i Output

[ N-m ] [ kW ] [ N-m ] [ kW ]
400 20 800 35
382
26 kW ( 30 min. )
15 kW ( 30 min. ) 642
300 15 600 22.5
280
22 kW ( cont. )
11 kW ( cont. ) 543
200 10 400 15
Torque ( 30 min. )

100 5 200 7.5

Torque ( cont. ) L H Torque ( 30 min. )
160
L H 136 Torque ( cont. )
375 1,480 387
0 1,000 2,000 3,000 4,000 5,000 6,000 rpm 0 1,000 2,000 3,000 4,000 5,000 6,000 rpm

Constant Torque Constant Output Constant Torque Constant Output

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Hand Scraped Craftmanship

All the sliding or fix surface of machine

bed, column, saddle, headstock, and ball
screw holder are hand scraped to provide
excellent assembly precision and load
distribution, ensuring long term accuracy.

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High Speed ATC System
BM series 24T arm type ATC system provide high speed tool exchange
solution, and we also offer 30T / 40T arm type tool magazine to fulfill
the variety of machining requirement.

Standard shortcut tool change function can shorten tool change time
and increase working efficiency.

Ultra fast tool exchange system ( opt. )

24T Disc type tool magazine
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Chip Disposal System
All series are equipped with 1 / 3 / 5 screw type chip auger according The optional high pressure chips flush
to the machine size, thus to provide high chip remove efficiency. coolant system is also available.

Screw chip auger x 1 Screw chip augers x 3 Screws chip augers x 5 Chain type chip conveyor ( Opt. )
BM-850 BM-1020 BM-1200 BM-1460 BM-965 BM-1165 BM-1400 BM-1600 BM-1800 BM-2100 BM-2500

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High Efficiency APC System
In order to lower the labor cost and meet the requirement of high speed mass
production, BM850-APC adapted with four box way, combines with APC system,
AWEA's self-developed i Console intelligent
which provides the best produce solution for automobile industry, especially
software enhancement system provides
suitable for gearbox, inlet manifold, or others parts.
you with a user-friendly interface, real-time
machine status information and diagnosis
functions. It not only effectively reduces
complex working process but also increases
intelligent machining abilities. Option

( For 10.4" LCD only )

Multiple Functions

7 second
Status Display Trouble Shooting
■ Real time operation When the alarm appears,
information the program will display
■ Tool list the breakdown cause
Auto pallet changing time ■ Work piece and a troubleshooting
measurement procedure. Users can
■ M code illustration easily troubleshoot minor

0.02 mm
■ PLC function problems to save machine
■ Calculator shutdown time.
■ CNC optimize parameter
( Opt. )
■ Spindle thermal
Repeatability between two tables compensation ( Opt. )
Circular Work Piece
Measurement CNC Optimized Parameter
The circular wor k piece From rough cutting to
program can calculate the fine machining, users can
Model BM850-APC Model BM850-APC center coordinate of a work select different working
piece by measuring point A, m o d e s, d e te r m i n e t h e
X / Y / Z axes travel 850 / 600 / 600 mm Spindle taper BT40 / BT50 ( Opt. ) B and C coordinates. allowable tolerance
Table size 460 x 800 mm Spindle motor ( cont. / 30 min. ) 7.5 / 11 kW a n d t h e we i g ht o f t h e
work piece, based on
Table rotating range 180˚ Spindle speed 8,000 rpm your desired working
Repeatability for each table 0.01 mm X / Y / Z axes rapid feed rate 24 / 24 / 20 m/min. condition.

Repeatability between two tables 0.02 mm Cutting feed rate 15 m/min.

Table load capacity 200 kg Tool magazine capacity 24 T
Rectangular Work Piece Manual Tool Length
Measurement Measurement
18 0 ° The rectangular work piece After manually measuring
program can calculate the the tool length, the
center coordinate and the controller will automatically

0
slant angle of a work piece calculate the tool tip

18 0 °
2 0 KG by measuring point A, B,
C, D and E coordinates; the
position and input the data
into the tool length offset
460 800
calculated center coordinate
can be inputted into the
table.

work piece coordinate

mm program
Table size Table rotating range Table load capacity ( G54 ~ G59 ).

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Dimensions
( Unit : mm )
Table Dimensions T-slot Dimensions Machine Dimensions

S
30 T U

C
18 R
BM 850 ~ 1460 BT40 40T : 695 mm
BT40 60T : 1,385 mm

C
B
BM 1400 BT50 30T : 990 mm Q

20
C
BT50 40T : 1,620 mm W O Q P V

34
BM 1600 / 1800 BT50 30 / 40T : 1,620 mm

D C
BM 2100 / 2500 BT50 40T : 1,400 mm
BT50 50T : 1,870 mm

13
A BM 850-APC BT50 40 / 40T : 659 mm I

Models A B C D
BM-850 1,050 600 100
BM-965 1,100 650 125
BM-1020 1,120 600 100 100
BM-1165 1,200 650 125
BM-1200 1,300 600 100 K L
F G H
BM-1460 650 125
1,500
BM-1400 J
E
BM-1600 1,700 800 100
BM-1800 2,000 150 M A
BM-2100 2,300 N I B
1,000 50
BM-2500 2,700 C
BM-850-APC 800 460 D
－ －
( Unit : mm )

Models A B C D E F G H I J K L
Tool Shank and Pull Stud Dimensions BM-850 1,000 2,600 2,600 3,135 900 1,900 2,125 2,725 730 1,140
BM-965 1,060 2,720 2,920 3,475 900 1,990 2,120 2,730 655 1,050
BM-1020 1,000 3,000 3,000 3,535 900 1,930 2,125 2,725 730 1,140
BT40 BT50 2,520 2,340
BM-1165 1,250 3,170 3,170 3,730 900 1,990 2,120 2,730 655 1,050
25 65.4 ± 0.2 35 101.8 ± 0.2 BM-1200 1,300 3,400 3,400 3,935 1,930
2 ± 0.4 3 ± 0.4 900 2,125 2,725 730 1,140
16.6 ± 0.1 23.2 ± 0.1 BM-1460 1,470 3,850 3,850 4,385 2,050
10 ± 0.1 60 15 ± 0.1 85
25 35–0.1 40 45–0.1 BM-1400 1,500 3,950 3,950 4,640 960 2,180 2,605 3,305 735 1,135 2,875 2,675
Ø15–0.1

Ø23–0.1
Ø10–0.1
Ø44.45

BM-1600 1,800 4,400 4,400 5,090

Ø10-0.1
Ø69.85
45˚

45˚

1,050 2,330 2,585 3,385 725 1,160 3,330 3,205

Ø100–0.05

BM-1800 2,070 4,880 4,880 5,570

M16
Ø63
Ø53

M24

60 60
˚ ˚
4 5
BM-2100 2,340 5,200 5,200 5,530
1,100 2,600 2,765 3,765 635 1,135 3,530 3,405
28–0.1 3 BM-2500 2,950 6,500 6,500 6,695
35–0.1 5
GAGE DIA TAPER 7 / 24
30˚ 30˚ GAGE DIA TAPER 7 / 24 BM-850-APC 850 2,600 2,800 -- 1,050 2,150 2,400 3,000 865 1,000 2,670 2,490
30˚ 30˚

Models M N O P Q R S T U V W
DIN40 DIN50 BM-850 2,205 2,385 1,665 2,165 650 415 850 410 510 3,405 3,745
35 68.4–0.3 26 34.9 101.75–0.3 34 BM-965 2,230 2,420 1,730 2,330 660 380 860 470 470 3,355 3,740
15.9–0.1 42.5 15.9–0.1 61.5
3.2 ± 0.1 32 20 ± 0.1 3.2 ± 0.1 47 25 ± 0.1 BM-1020 2,205 2,385 1,665 2,165 650 415 850 560 560 3,455 3,745
28 4 2 40 5 2 BM-1165 2,230 2,420 1,730 2,230 660 380 1,085 470 470 3,355 3,965
11.5
Ø19–0.1

8.2
Ø14–0.1

Ø21–0.1

Ø19–0.1

BM-1200
2,205 2,385 1,665 2,165 650 415 1,050 560 560 3,455 3,945
Ø44.45

Ø107.25 ± 0.05
Ø72.3 ± 0.05

Ø69.85

BM-1460
Ø91.25
Ø56.25

Ø80
Ø50

BM-1400 2,935 3,115 2,245 4,265

BM-1600 2,930 900
TAPER 7 / 24 TAPER 7 / 2 4
2,965 3,145 2,230 4,255
BM-1800
GAGE DIA GAGE DIA 600 600
Ø7 -- -- --
60˚ 60˚ BM-2100
3,550 3,730 2,660 3,500 -- 4,735
BM-2500
BM-850-APC 3,040 -- 2,500 2,995 650 410 510 3,505 3,905

Specifications are subject to change without notice.

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 BM-850 BM-965 BM-1020 BM-1165 BM-1200 BM-1460 BM-1400 BM-1600 BM-1800 BM-2100 BM-2500
SPECIFICATIONS
X-axis travel mm 850 900 1,020 1,100 1,200 1,400 1,600 1,800 2,100 2,500
Y-axis travel mm 600 650 600 650 600 800 1,000
Z-axis travel mm 600 600 700 800 1,000
Distance from spindle center to column mm 680 710 680 710 680 900 1,100
Distance from spindle nose to table center mm 125 ~ 725 125 ~ 725 200 ~ 900 200 ~ 1,000 200 ~ 1,200
WORKING TABLE
Table size ( X direction ) mm 1,050 1,100 1,120 1,200 1,300 1,500 1,700 2,000 2,300 2,700
Table size ( Y direction ) mm 600 650 600 650 600 650 800 1,000
Table load capacity kg 850 900 1,000 1,100 1,200 1,400 1,800 2,000 2,200 3,000 4,000
SPINDLE
Spindle taper BT40 / BT50 ( Opt. ) BT40 / BT50 ( Opt. ) BT50 / BT40 ( Opt. ) BT50
Spindle motor ( cont. / 30 min. ) kW 7.5 / 11 7.5 / 11 11 / 15 15 / 18.5
Spindle speed rpm Belt-drive 8,000 Belt-drive 8,000 Belt-drive 6,000 Gear Spindle 6,000
FEED RATE
X / Y axes rapid feed rate m/min. 24 24 20 15
Z-axis rapids feed rate m/min. 20 20 18 12
Cutting feed rate m/min. 1 - 15 1- 15 1 - 12
TOOL MAGAZINE
Tool magazine capacity T 24 24
Max. tool length mm 250 250
Max. tool weight kg 7 7 15
Max. tool diameter / adj. pocket empty mm Ø 75 / Ø 150 Ø 75 / Ø 150 Ø 105 / Ø 210
ACCURACY
Positioning accuracy ( JIS B 6338 ) mm ± 0.01 / Full Travel ± 0.01 / Full Travel
Positioning accuracy ( VDI 3441 ) mm P ≤ 0.012 P ≤ 0.012 P ≤ 0.02
Repeatability ( JIS B 6338 ) mm ± 0.003 ± 0.003
Repeatability ( VDI 3441 ) mm Ps ≤ 0.008 Ps ≤ 0.006 Ps ≤ 0.008 Ps ≤ 0.006 Ps ≤ 0.008
GENERAL
Control system FANUC Oi -MF / 31i -MB MITSUBISHI M80 / M800 FANUC Oi -MF / 31i -MB MITSUBISHI M80 / M800
Pneumatic pressure requirement kg/cm2 6 6
Power requirement kVA 25 25 40
Coolant tank capacity liter 250 300 310 315 320 590 480 820 900
Machine weight kg 6,500 6,700 6,800 7,000 7,300 8,000 13,000 15,000 17,000 20,000 22,000

Specifications are subject to change without notice.

Standard Accessories Optional Accessories

■ 3 axes auto lubrication system ■ Front side chip auger ■ Lubricating oil recovering system ■ Water gun ■ Arm type tool magazine ■ Direct-driven spindle ■ Coolant through spindle ( Form A ) ■ Chips flush coolant system
■ 3 axes ball screw pretension ■ Two sides chip auger ■ Heat exchanger for electrical cabinet ■ Alarm light 30 / 40T BT40 10,000 rpm ■ Spindle thermal compensation ■ Caterpillar type chip conveyor & bucket
■ Spindle air curtain BM-1400 ~ 2500 ■ RS-232 interface ■ Foundation bolt kit ■ Belt-drive spindle 12,000 rpm ■ X / Y / Z axes optical linear scale ■ Scraper type chip conveyor
■ Coolant nozzle around spindle ■ Fully enclosed splash guard ■ Tool box ■ Automatic power-off system BT40 10,000 rpm 15,000 rpm ■ CNC rotary table ■ Automatic tool lenght measurement
■ Air blow system ■ Rigid tapping ■ Air gun ■ Gear spindle BT50 8,000 rpm ■ Transformer ■ Oil skimmer
BT40 8,000 rpm 10,000 rpm ■ Coolant through the tool adapter ■ Data server
BT50 6,000 rpm ■ Roof enclosed splash guard ■ HEIDENHAIN , SIEMENS controllers

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