Machine Studio General Functions
Machine Studio General Functions
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Disclaimer
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consequential damages in connection with the furnishing, performance, or use of this material. Information in this document is
subject to change without notice and does not represent a commitment on the part of Emerson. The information in this manual is
not all-inclusive and cannot cover all unique situations.
Patents
The product(s) described in this manual are covered under existing and pending patents.
2
Operating Manual Contents
MHM-97879 November 2019
Contents
Chapter 1 General.......................................................................................................................... 7
1.1 Using this manual............................................................................................................................. 7
1.2 Symbols............................................................................................................................................7
1.3 Liability and guarantee..................................................................................................................... 8
1.4 Technical support............................................................................................................................. 8
1.5 Minimum operating requirements....................................................................................................9
1.6 Software installation.........................................................................................................................9
Chapter 3 Communication........................................................................................................... 53
3.1 Communication functions.............................................................................................................. 53
3.2 Communication with Machine Studio through USB........................................................................ 53
3.3 New network connection ...............................................................................................................54
3.4 Connect and disconnect AMS 6500 ATG systems........................................................................... 55
Chapter 4 Configuration...............................................................................................................57
4.1 File................................................................................................................................................. 57
4.1.1 New configuration.......................................................................................................................59
4.1.2 Open........................................................................................................................................... 59
4.1.3 Save as........................................................................................................................................ 59
4.1.4 Send............................................................................................................................................ 59
1 General
1.1 Using this manual
This manual contains information concerning the use of the Machine Studio configuration
software version 2.81.xx.
Read the operating manual completely prior to starting installation and use of the
software. Comply with all safety instructions.
Include the operating manual when transferring the software to third parties.
Note
When requesting technical support, please indicate type and serial number from the type
plate.
Table 1-1 shows a list of documents that are referred to in this operating manual.
Table 1-1: Referenced documents
MHM-97873 Operating Manual A6500-UM Universal Measurement Card
MHM-97874 Operating Manual A6500-TP Temperature Process Card
MHM-97876 Operating Manual A6500-RC Relay Card
MHM-97875 Operating Manual A6500-CC Com Card
MHM-97878 Operating Manual A6500-LC LVDT Converter
MHM-97877 Operating Manual A6500-xR System Racks
MHM-97917 User Guide AMS 6500 ATG Service for AMS Machinery Manager
MHM-97918 AMS 6500 ATG Upgrade Guide
MHM-97884 Operating Manual EZ 1000 Converter for Eddy Current Sensors
1.2 Symbols
Note
This symbol marks passages that contain important information.
CAUTION
This symbol marks operations that can lead to malfunctions or faulty measurements, but
will not damage the device.
DANGER
A danger indicates actions that can lead to property damage or personal injury.
According to IEC 61010, this symbol means that the documentation of the
device must completely be read and understood before installing and
commissioning of the device. Observe all safety related instructions in this
document.
According to IEC 61010, this symbol means that this device must be operated
with DC voltage.
Product Support
Emerson provides a variety of ways to reach your Product Support team to get the answers
you need when you need them:
Ensure that the option Install USB drive, (needs admin rights) is selected in the
options dialog:
The setup installs Machine Studio with all necessary program and data files and
places a link on the desktop.
4. Click the Machine Studio icon to start the software from the desktop.
2 Program overview
Use Machine Studio to configure and operate the AMS 6500 ATG and the EZ 1000
converter. The following devices can be operated with this software:
• A6500-UM (component of the AMS 6500 ATG system)
Universal Measurement Card
• A6500-TP (component of the AMS 6500 ATG system)
Temperature Process Card
• A6500-RC (component of the AMS 6500 ATG system)
Relay Card
• A6500-CC (component of the AMS 6500 ATG system)
Communication Card
• EZ 1000
Converter for Eddy Current Sensors
All cards (A6500-UM, A6500-TP, A6500-RC, and A6500-CC) can be operated in the A6500-
xR System Racks – A6500-SR, A6500-RR, or A6500-FR. The computer connects to the
protection cards using a USB 2.0 or TCP/IP connection to a A6500-CC Com Card installed
in one of the rightmost slots of the System Rack.
The EZ 1000 converter is equipped with an USB 2.0 interface for connecting to a
computer.
This operating manual describes the general functions of Machine Studio necessary for the
configuration of the devices. The installation and configuration procedure and all
necessary information how to operate the devices can be found in the respective
operating manuals.
When starting the software, Machine Studio shows the screen of the Network level, the
ribbon command bar for the selection of functions, and the device tree with all devices
connected to the computer. The top left corner of the screen shows the three tabs File,
Home, and Advanced (see Figure 2-1) with different commands.
File switches to the application window for file and project management and to make
general settings. Refer to File for details.
Home contains several commands to configure the system for measurement functions.
Refer to Home for details.
2.1 File
When you start Machine Studio, the program displays the ribbon command bar Home.
Click File in the top left corner of the screen (see Figure 2-2) to display all commands and
functions for file and project management, settings, and general information about the
software.
The command list, shown in Figure 2-3, appears at the left side of the screen.
Figure 2-4: Message for saving the currently loaded parameter set
Click Yes to save your project. In the browser window, enter a name for your project.
To choose a different directory, browse to a new location. The default location for the file
is the Documents folder.
Click Store. The project is automatically saved with the file extension *.mprj.
2.1.7 Info
The Info screen shows the version of the installed Machine Studio software together with
names and versions of installed software plugins. If you have problems when using the
software, please have the number of the current version of your configuration software
and any plugins when you call the Emerson Product Support.
2.1.8 Settings
Click Settings to open the dialog for general software settings, internationalization, and
for the components database maintenance (see Figure 2-6). After changing the settings,
click OK to accept the changes and close the dialog. Click Cancel to discard changes and
close the dialog.
General settings
Project settings
This menu point shows a switch Auto load last project. Place a checkmark in the box to
activate automatic loading of the last project at program start. If the checkbox has not
been checked, the program will start in default condition.
Report settings
This field permits placing your company logo on the reports. By default, the headline of
the reports contains the default logo, both checkboxes are set.
By removing the checkmarks and clicking on the selection button you can select your
company logo to place it in the left or right corner of the headline.
For a report without any logo, uncheck both boxes and leave the entry fields empty.
When you have selected your logo, click OK. The program returns to the Home screen.
Internationalization
Select the language and the system of units (see Figure 2-7). The following languages are
available:
• German
• English
• Chinese (Simplified)
The selected language applies for all commands and texts that appear in Machine Studio.
For measuring units, you may select between the International Metric System of units (SI
units) and the Anglo-American system of units (US units). This selection does not change
the system of units of the Modbus and OPC UA data.
Components database
You can add or remove components from the internal database. The database includes
sensors, signal converters, safety barriers, and target materials used for the configuration
of the measurement functions. All devices shown here will be proposed for selection in
menus Configuration → Input → Sensor → Select component. The target materials are
selectable during the EZ 1000 converter configuration.
Select a group (Sensors, Converters, Ex-Protections, or Material) from the drop-down list
to show all element of this group in the field below.
The groups Sensor and Converter contain all types of sensors and converters required for
configuring the AMS 6500 ATG system:
• Hall effect sensors
• Inductive half bridge sensors
• Low frequency seismic sensors
• Piezoelectric sensors
• LVDTs and differential transformers
• Seismic sensors
• VR sensors, also known as magnetic pickups (MPUs)
• Eddy current sensors and signal converters
Custom components can be added to the database.
Note
Ensure that the specification of the new component meets the requirements of the AMS
65000 ATG system.
4. Enter the values for the selected component, and click Next.
5. CAUTION
When adding new sensors, ensure that correct specifications are entered. These
sensor characteristics form the basis for the measurement function.
Entering incorrect specifications may cause measuring errors and as a consequence
unwanted shutdowns or unrecognized dangerous situations. To avoid this, closely
verify the technical specifications from the data sheet of the new device.
Click Next, check the entered data, and place a checkmark in the box Data is
correct to confirm the input. Click Finish to add the new component to the
database.
Note
Once the new component is added to the database it is not possible to change the
entered values.
The new component can be used for the configuration of your protection functions.
To remove a component, select the corresponding type in the component list, and click
Remove. The selected type number disappears from the list of components.
Note
Only the custom components, shown in black, can be removed. The default components,
shown in gray, can neither be removed nor changed.
2.2 Home
This ribbon contains buttons for direct access to frequently used functions. The
commands are described in the following chapters.
Some buttons are inactive and can only be clicked when a protection card or a converter
has been selected in the device tree. The command buttons depend on the selected card
and are described in the respective card manual.
2.2.2 ATG-System
Click ATG-System to insert a new ATG system to the device tree level Workspace for
offline configurations.
Unconfigured devices are marked with the No config sign . For details on offline
configurations, refer to Offline configuration. To name the new ATG system, open the
configuration of the A6500-CC Com Card and enter a name or description in field
Configuration → Basic → System name. See operating manual of the Com Card for
details.
2.2.3 Item
Click Item to add new systems, racks, cards, or converters to the device tree level
Workspace for offline configurations. A menu opens and shows a list with devices
available for selection.
New devices are arranged in the same order as the are added below Workspace. To add a
new card to an already added System Rack select this rack before adding the new card.
Unconfigured devices are marked with the No config sign . For details on the offline
configuration, refer to Offline configuration. For item details see respective operating
manual.
2.2.4 Copy
Click Copy to copy the selected converters, cards, or whole racks including configuration
to the clipboard. The copy function can be used for systems, racks, cards, and converters.
Copying of devices could be useful when you want to install several cards of the same type
in one rack or to copy complete racks.
2.2.5 Paste
Click Paste and select a location where to paste the clipboard content. The location can be
anywhere in the tree. The content to be copied depends on the selected location. See
Table 2-1.
If the configuration is copied to a card or converter the dialog for selecting paste options
opens. Select an option to continue. Paste and send configuration is only selectable if a
card has been selected that has an online connection and is below Network.
2.2.6 Configure
Editing of configuration parameters. This button is shown in gray unless one of the devices
in the device tree has been selected or a device has been selected from the rack picture.
Click Configure to open the window Card configuration to enable input or modification of
configuration parameters of the selected card or converter.
2.2.7 Send
Click Send to load configuration parameters into the selected card. This button is shown in
gray unless one of the physical devices in the device tree (level Network) has been
selected. The parameters of all channels of the selected card or converter will be sent to
the protection card. This command requires an online connection to the card.
When this action is finished, the program continues indicating measuring values.
CAUTION
The machine protection function of the card or converter is disabled during sending of
configurations.
2.2.8 Delete
This function deletes converters, offline cards from a System Rack, or a complete System
Rack from the device tree. Select a device from the device tree, or place the cursor on the
corresponding front plate in the rack graphic or on the line of the list view. Click Delete to
delete the selected converter, card, or rack.
2.2.9 Move to
This function can only be used for offline devices. Click Move to to move devices between
the levels Workspace and Library or to move cards in the virtual System Rack in level
Workspace of the device tree to other slots within this rack.
The dialog Move to opens. Browse through the available System Racks and levels, and
select a free slot or location where the card or converter may be moved to (see Figure
2-23).
2.2.10 Copy to
Click Copy to to copy selected converters or cards within the same level or to another level
(except Network), or cards to a free slot within a System Racks in level Workspace or
Library.
The dialog Copy to opens. Browse through the available System Racks or levels, and select
a location or a free slot to place the copy of the selected card or converter (see Figure
2-25).
2.2.11 Report
Click Report to open a report window with the configuration parameters of the selected
card or converter in a clear, readable form. Use the control elements of the report viewer
to save, print, or export the report.
2.2.12 Compare
Select a card or converter, and click Compare to compare the current configuration
parameters with parameters of another sources such as other devices, histories, or drafts.
Browse through the available converters or System Racks, and select a card or
converter for the comparison. Click OK to start the comparison.
• to history/drafts
Select to history/drafts to compare the selected card or converter with a draft or
history configuration. The dialog for selecting the card or converter for the comparison
opens (see Figure 2-30).
The red columns in the report indicate differences in the configuration. Column Value 1
represents the parameters of the card clicked first, and Value 2 represents the parameters
of the comparison card. Comparison of configuration parameters is possible with all online
and offline converters and cards in the levels Network, Workspace, and Library of the
device tree.
2.2.13 Device
Switch to the rack view in the workspace of the Home window .
2.2.14 List
Switch to the list view in the work space of the Home window.
2.2.15 Language
This button in the ribbon command bar permits the selection of a language for this
software.
Use Language to change the language of Machine Studio. For details on settings and
localization, refer to Settings.
2.3 Advanced
Use the two buttons of the Advanced ribbon command bar to disconnect or reconnect an
already existing communication between PC and system or converter. These buttons are
active when an EZ 1000 converter or an ATG system is selected in the device tree below
level Network.
2.3.1 Connect
Click Connect to reestablish a communication between computer and the EZ 1000
converter or the A6500-CC Com Card. Use this command if the device has been
disconnected by the command Disconnect (see Disconnect). This applies for USB and
TCP/IP interface lines of the communication card. For how to establish a new connection
to an AMS 6500 ATG through the TCP interface see New network connection.
At new installations, the communication between computer and System Rack via the USB
interface starts automatically without any software command when you switch on the
supply voltage for the System Rack or when you connect the USB cable between PC and
communication card.
2.3.2 Disconnect
Disconnect is active when you select an EZ 1000 converter or ATG-System in the tree.
Select Disconnect to interrupt the communication between the PC and device.
The space on the right of the screen shows online displays with current measuring values
and status information of the element selected from the tree. It also shows module type,
machine name, date of the last parameter change, and name of the user who last made
changes. Click the arrow to show serial number, firmware version, hardware version, plant
name, and area.
Figure 2-39: Start window Machine Studio with System Rack with data collection
function
By clicking on line Rack in the device tree, the program shows the image of the ATG
system including all detected protection cards correctly shown in place, including all
actual LED indications at the card fronts. Any changes of card states will automatically be
shown in this graphic. At the top of the workspace, above the System Rack, the name of
the currently selected rack is shown.
The handle of the cards in the rack shows information about the card state.
In this example, channel two of the A6500-UM Universal Measurement Card shows the
status "Channel not OK" due to missing input connections. Status message "Channel OK"
requires both a connected measuring chain and a signal level within permitted limits
according to the defined specifications.
The A6500-TP Temperature Process Card indicates an Alert message, which means that
the channel function is OK but one of the alarm limits was exceeded.
With a click on the Rack level, the ribbon command bar of window Home shows buttons
Device and List. With a click on List, Machine Studio shows a table with name, type
number, serial number, and status information of the cards. Beside this, at the right of the
screen, a table with information for measuring functions and channel descriptions of the
selected card is shown. Click Device for the indication of a graphic of the System Rack.
Double click the card to display the measuring results of the card.
Figure 2-43: Machine Studio, rack view with information about selected card
The screen shows the selected card with a light blue transparent mask. The right part of
the workspace shows an image of this card, status information, additional information
such as serial number, module type, firmware version, configuration status, date and time
of the last parameter change. Below are point-IDs and channel designations of all
channels.
Figure 2-46 shows the structure of the device tree of an ATG system with 5 cards installed.
The lines of the device tree show the type of the device together with the rack position. A
green circle with a white checkmark indicates that the communication is running properly
and no error or alarm has been detected. A red circle with a white "x" (for example, at the
A6500-TP in slot 07 of the rack) indicates Danger alarm.
The designation in parentheses shows the address of the rack and the card position in this
rack (for example, communication card A6500-CC is installed in rack 1, slot 13).
2.6.1 Network
This level shows physical devices (online devices) connected to the computer. Physical
devices can be configured and their measuring results displayed on the screen.
By placing the cursor on one of the type numbers, the measuring results of this card are
shown in the workspace to the right of the device tree. The configuration function for this
device can be started with Configure.
2.6.2 Workspace
This level of the device tree is intended to create and configure offline devices. The
configuration of offline devices can be copied with drag and drop or Copy and Paste to
devices of the same type below the Network level for immediate use or to the Library level
for later use. Complete ATG-Systems, racks, or EZ 1000 converters can be moved to the
Library level (see Table 2-1). The Move to button allows card positions in the virtual
System Rack to be moved to other places within the rack.
2.6.3 Library
Directory to store offline devices. Projects stored in this directory can be edited and copied
to other places in the device tree.
Figure 2-48: Device tree - AMS 6500 ATG with data collection
2.7.1 Network
The Network level contains all physically connected devices, including ATG systems or EZ
1000 converters.
ATG-System
The ATG-System level is subdivided into Rack, Services, Collection Data, and System
Messages. The active connection type is stated in brackets in this line – IP address or USB.
Click ATG-System to open an online view with a display object for each measurement of
the connected system (see Figure 2-49).
Rack This level contains all physical devices installed in the connected
A6500-xR System Rack.
Services This level contains all functions for data collection and data
interfaces (OPC and Modbus).
Collection Data This level lists all data stored on the micro SD card.
System Messages This level lists all messages currently produced by the system.
Hidden information, click the arrow beside the visible information to show them
Serial Serial number of the device selected from the device tree.
Firmware Firmware version of the device selected from the device tree.
Hardware Hardware revision of the device selected from the device tree.
Plant Designation for the plant entered in the configuration (Basic → Plant).
Area Designation for the area entered in the configuration (Basic → Area).
• Analog output values of current outputs as numerical values and bar diagrams.
For further details, see respective operating manual of the card or the converter.
Rack status
This indication in the bottom right corner of the screen shows the number of connected
devices (cards and converters) with their current states OK, Alert, Danger, or no
communication.
The status in the example above shows 3 devices in OK - state, one device with an alert-
alarm and 1 device with status not OK (danger alarm).
Maintenance required
Devices whose configuration should be checked are marked with the Maintenance
required symbol. See Figure 2-52.
A cause for the indication is, for example, a change of the technical specification of the
selected sensor because of an update of the components database. Check the
configuration to find the cause for the indication.
1. Select the card marked with the Maintenance required symbol from the device
tree.
2. Click Configure to open the window Configuration.
A message box at the top of the configuration window informs you about the
change. Additionally, the configuration page and the parameter which must be
checked are marked with the Maintenance required symbol. See Figure 2-53.
Click Add and use custom to keep the sensor. Click Replace... to replace the sensor
by the updated type.
simultaneously to the normal measuring operation. Having finished the configuration, the
created configuration can be used at any time by copying the created offline system from
the workspace to the physical level and establishing an interface connection to the
computer.
The program creates a new ATG system without a rack and places the system in level
Workspace of the device tree.
Click Item in the ribbon bar to select a rack and devices for the new configuration:
The menu shows a list with types available for the selection.
The selected rack is placed below the ATG system. The selected cards are placed in this
new rack. The program inserts the first card at the top of the new rack in the device tree
and in slot 1 of the System Rack. The Com Cards are inserted in the Com Card slots. Make
your choice, and select a device for the new ATG system.
Protection cards may be selected in any order.
Start adding a new card by placing the cursor on the Rack level of the tree. When you click
Item → Card and select one of the cards from the menu, this card is placed in the selected
offline System Rack. When placing the cursor on line Workspace → ATG-System → Rack,
a graphic of the offline system appears on the workspace of this window.
In the same way, you can add all protection cards to your offline rack. New protection
cards are inserted into the rack in the order they were selected, beginning with slot
position 1.
If necessary, card positions can be changed using Move to or drag and drop.
Copies of protection cards are made including all configuration parameters and settings.
3 Communication
3.1 Communication functions
This chapter describes the main communication functions of Machine Studio and the
A6500-CC Com Card, necessary for configuration and operation, using the USB interface.
The A6500-CC operating manual describes network communication applications. For
communication to an EZ 1000 converter, see operating manual of the converter.
For configuration and operation, the cards of the AMS 6500 ATG system require
communications with computers. For this reason, the A6500-xR System Racks (A6500-SR,
A6500-RR, A6500-FR) contain one or two communication cards of type A6500-CC in slots
13 and 14.
Generally, one A6500-CC card is used for communication. The second communication
card can be configured for redundancy. If there is a problem, communication will be taken
over by the second (redundant) card.
The communication between Machine Studio and the system rack automatically starts as
soon as Machine Studio is started, and the USB cable is connected from the computer to
the front socket of the A6500-CC.
All AMS 6500 ATG protection cards installed in the A6500-xR System Rack will be detected
and their type numbers, serial numbers, card states, and alarm states read out and
represented in the device tree structure of Machine Studio. Click a card in the tree
structure and the actual measuring values, channel states and the card state of this card
are shown in the Overview screen.
The device tree structure shows the type number of this card and the work area of the
window as well as a table with type number, serial number, and status of the new card.
Note
During the first configuration of an AMS 6500 ATG system, use the USB interface to set the
IP address for the network connection.
The Connect ATG to Network dialog appears. Enter the IP address of the new device, if
known. Otherwise, automatically establish the connection by clicking on one of the listed
IP addresses (see Figure 3-2). Machine Studio automatically detects AMS 6500 ATG host if
the function Auto discovery is activated at the A6500-CC Com Card (refer to Com Card
operating manual for details).
4 Configuration
Select a card or converter from the tree, and click Configure to open the Configuration
editor. This editor contains all functions for the configuration of measuring functions and
the management of configuration data (see Figure 4-1).
A. Ribbon command bar with icons for quick access to configuration functions.
B. Date and time when the current parameter set was loaded and functional status of the
device.
C. List of parameters for adjustment of measuring functions.
D. Workspace for parameter entry.
The top left corner of the screen shows the tab File, which opens another window with
commands for configuration file management.
See respective device operating manuals for details.
4.1 File
This window contains commands for file management of configuration parameters. Click
File in the top left corner of Configuration (see Figure 4-2) to switch to the File window
(see Figure 4-3).
The following command list appears in the left part of the screen.
• New configuration
Click New configuration to start a new configuration.
• Open
Click Open to open an existing configuration file from an arbitrary storage location,
from a physically connected AMS 6500 ATG card, or from a physically connected EZ
1000 converter.
• Save as
Click Save as to save an open configuration file with a new name.
• Send
Click Send to send the configuration to a card or to a converter.
• Close
Click Close to close the configuration editor. Configuration changes are saved as a
draft. Draft files can be opened by the history function of the configuration editor. See
operating manual of the devices for details.
4.1.2 Open
Click Open to load an existing configuration from an arbitrary storage location, from a
physically connected AMS 6500 ATG card, or from a physically connected EZ 1000
converter into the computer memory. This configuration can be edited and sent to the
same or another device.
Click Open and select the file source:
• Select Computer and click Browse to browse for configuration files with file extension
*.mcfg.
• Select Current Project. The level Network of the device tree is displayed. Select the
device whose configuration shall be opened, and click Open.
The Configuration dialog opens with all parameters for further editing.
4.1.3 Save as
Click Save as to save configuration parameters currently loaded in the working memory to
an arbitrary storage location. The parameters can be stored under a different name or in a
different directory. A browser window opens to enter the name and to select a path for
saving the data. Permissible length of the name, and permissible characters correspond to
the operating system. Configuration files can be saved by using any name and will
automatically be given file extension *.mcfg.
After entering name and path, click Save. The screen returns to Configuration dialog.
4.1.4 Send
CAUTION
The machine protection function of the device is disabled during sending of
configurations.
After you have finished editing a configuration, click Send to send the configuration to the
selected device. Afterwards, the program returns to the start menu and continues
displaying the measuring results.
A license (ATG Prediction Extension License; A6500-PE) is required for the configurable
data collection. Without a license, you can use a predefined data collection with fixed
parameters.
Follow the steps to add the license to enable the full configurable data collection. An
online connection to the Com Card is required for this procedure.
Note
The license key is connected to a specific A6500-CC Com Card, identified by the serial
number of the card, and cannot be transferred to another A6500-CC Com Card.
Procedure
1. Choose the ATG-System [connection type] that contains the Com Card to be
licensed from the device tree (see Figure 5-1).
The system-related commands are added to the command ribbon bar (see Figure
5-2).
2. Click Set License (see Figure 5-3) to open the dialog for entering the license key
(Figure 5-4).
3. Select the serial number of the A6500-CC Com Card from the Select
communication card drop down list.
The serial number of the Com Card must be identical to the serial number on the
license document.
4. Enter the license key, shown on the license document, into the field Please enter
your license key here.
5. Click OK to complete the licensing process.
A successful licensing is indicated by a message in the upper right corner of Machine
Studio. To check the license status, go to the online view Overview of the A6500-
CC Com Card, and check the dialog box License available. An available license is
indicated by a blue solid circle (see Figure 5-5).
5.3 Redundance
In ATG systems with redundant communication – two A6500-CC Com Cards installed –
the active A6500-CC Com Card collects data and buffers the collected data on the micro
SD card. The AMS 6500 ATG Service automatically checks for Com Card activity to always
collect the data from the active card.
Note
For ATG systems with redundant communication, Emerson recommends to have a license
for both A6500-CC Com Cards. See License entry for license details.
5.4 Services
The ATG system related services are listed below Services in the tree structure (see Figure
5-6).
There are services for data collection and services for interfaces. Data collection services
are:
• Collection Tasks (see Collection Task)
Interface services are:
• OPC UA (see OPC UA)
• Modbus (see Modbus)
Configuration
This chapter describes the general configuration of the SNTP client.
Procedure
1. Select Network → ATG System → SNTP Client.
2. Click Configure in the ribbon command bar to open the configuration editor (see
Configure).
During the first configuration of the SNTP client, the New Configuration dialog
appears. Click Create Configuration to create a new configuration.
SNTP settings
Figure 5-9: SNTP settings
Synchronization Enter a time to synchronize the time of the ATG System. The
time [HH:MM] entered time is the start time for the selected update interval.
Update interval Select an update interval for the time synchronization. Emerson
recommends an hourly update interval, so the ATG System time is
synchronized once per hour. This setting keeps the network
traffic low and the synchronization frequence is sufficient to avoid
a large time deviation.
Next updates will The date and time of the next three time synchronizations is
be: displayed here. This information depends on the settings for
Synchronization time [HH:MM] and Update interval.
Commands
If SNTP client is selected in the device tree, the associated commands are enabled in the
command ribbon bar. An online connection is required to execute the commands.
Note
These commands do not affect the protection function of the system.
Update time
Figure 5-10: Update time
Click Update time to force an update of the SNTP client. Whether the time update was
successful or not is indicated in the upper right corner of Machine Studio. For more details
on the state of the SNTP client, see SNTP client.
The AMS 6500 ATG Service transfers the collected data to an AMS Machinery Manager
database running on a PC connected through an Ethernet network to the A6500-CC Com
Card. In parallel, the collected data is stored on the micro SD card of the A6500-CC Com
Card sorted by year, month, and day. The micro SD card is used as a short-time buffer for
the collected data in case of a disturbed AMS 6500 ATG Service.
Configuration
1. Select Network → ATG System → Services → Collection Tasks (see Figure 5-11).
2. Click Configure in the ribbon command bar to open the configuration editor (see
Configure).
3. During the first configuration of a Collection Task, the New Configuration dialog
appears (see Figure 5-12).
• Select Collection Tasks to configure tasks for the data collection. Click Create
Configuration to create a new configuration. This selection requires a license
(see License entry).
• Select Standard Collection Task to use the predefined data collection. Click
Create Configuration to open the configuration. The parameters of this license-
free configuration can not be changed, except of parameter Name and enabling
or disabling of the task (see Figure 5-13). Data of all channels is collected if a
danger alarm of an arbitrary channel appears – assuming the channels are
configured for danger alarm supervision (see digital output configuration of the
respective cards).
4. Enter the configuration parameters. See Collection Task, Tasks, Set the time zone
for the data collection task, and Configure the ATG Service interface for details.
5. Click Send & close to send the configuration to the ATG System. The editor
automatically closes after the successful sending of the configuration. See Send a
configuration.
Note
Sending a Collection Tasks configuration does not affect the protection function of
the ATG System.
Collection Task
Collection Tasks displays all configured data collection tasks and a button to create a new
collection task (see Figure 5-14).
Here you can create new collection tasks, open task details, and delete tasks. Click a task
to switch to the task configuration.
Click New Collection Task in the object New to create a new task for the data collection
(see Figure 5-15). Up to ten tasks can be created.
The configuration editor switches to the newly created task. The new task is added to the
task tree on the left part of the configuration editor.
Delete a task
1. Select Collection Tasks from the tree (see Figure 5-14).
All available collection tasks are displayed in the right part of the configuration
editor.
2. In the right part of the configuration editor, move the cursor on the task to be
deleted.
The frame of the task changes color to blue, and a trash bin symbol appears.
Tasks
Click one of the listed tasks in the task tree. The task name depends on the configuration.
The right window displays an overview about the basic configuration and trigger
configuration (see Figure 5-16).
Click the arrow in front of the task to open more configuration options for Basic and
Trigger (see Figure 5-17).
The Basic and Trigger configuration dialogs can also be opened by clicking the Basic or
Trigger objects in the group overview.
Enabled Place a checkmark in the box to enable the task for data collection.
Name Enter a name for the task. This name is also shown together with the
task number in the task tree.
Fmax Select the maximum of the expected signal frequency from the drop
(Samplefreq.) down list.
[Hz] The sampling frequency depends on this selection and is stated
behind the maximum frequency:
• 1172 Hz (sample frequency 3000 Hz)
• 2344 Hz (sample frequency 6000 Hz)
• 4688 Hz (sample frequency 12000 Hz)
• 9375 Hz (sample frequency 24000 Hz)
• 18750 Hz (sample frequency 48000 Hz)
• 37500 Hz (sample frequency 96000 Hz)
Note
A higher sampling frequency results in a higher data volume and the
data collection takes a longer time.
Duration on Define the length of the data block for manually triggered tasks. The
manually maximum length depends on the selected sampling frequency.
Trigger [s] The data collection can be manually triggered by a button in the
command ribbon bar (see Commands). The data collection starts
with clicking Trigger Collection Task.
Channels to be Click Add channels to open a list with all available channels. Click a
grabbed row to select the channel for the data collection. To select more
channels, press Ctrl and left-click more rows. Selected rows are blue
Key
Select a key group for the channels to be grabbed from the column
Key to synchronize the data collection of the channels assigned to
this key group. Key groups depend on the key signal physically
connected to the measuring channels. A6500-UM Universal
Measurement Cards can provide key signals with an extended pulse
for the advanced synchronization. The synchronization of the data
collection with activated advanced synchronization is much more
precise than the standard synchronization. See the A6500-UM card
manual for key signal details and the A6500-xR System Rack manual
for the connection of key signals. Create your own key groups or
select between predefined groups:
• No Key
No key connected to that channel.
• [Key group name] (Sync)
Key group for all channels to be grabbed, physically connected to
the same key signal, generated within the System Rack. The data
collection of all channels in this group is synchronized based on
the key signal.
• Ext Key
Key group for all channels to be grabbed, physically connected to
the same external key signal, generated outside of the System
Rack.
Figure 5-20 shows a key group example.
With a completely collapsed tree the warning triangle is also displayed at the upper level,
so the warning triangle can be followed down through the tree to the cause.
In this case, open the Collection Task configuration, and follow the yellow triangle to the
cause of this inconsistency. Channels that are no longer available are marked with a yellow
warning triangle (see Figure 5-23).
Note
Collection tasks with missing channels are still processed.
The object New contains the buttons New Schedule and New Event.
1. Click New Schedule or New Event to create a new trigger for the data collection.
A New Schedule or New Event object is added to the trigger overview and to the
task tree (see Figure 5-27).
2. Click the New Schedule or New Event object in the overview or New Schedule or
New Event in the task tree to open the configuration.
The configuration view opens (see Define scheduled data collection or Define
events for the data collection).
Delete a trigger
1. Move the cursor on the trigger (schedule or event) to be deleted.
The frame of the selected trigger changes color to blue, and a trash bin symbol
appears.
Name Enter a name for the schedule. This name replaces New Schedule in the
task tree.
Duration Define the length of the collected data block. The maximum duration
depends on the selected sampling frequency (see Enter the basic
parameters for the data collection).
Capture Add an additional condition to the trigger. The data collection can be
restriction suppressed or enabled based on a configurable logic.
Note
The configured restriction has no effect if the collection task is manually
triggered (see Trigger Collection Task).
3. Select rack and slot from the second drop down list.
4. Select a data point. The available data points depend on the card
installed in the slot selected beforehand. Data points are:
• Digital inputs
• Digital output
• Card states (for example: Channel OK state)
• Alarm states (for example: Danger Alarm state)
• Analog output values
Click Start to enable the selection fields for the days of a month.
1. Enter a time.
2. Click one or more days. Click Last Day if data is always collected at
the last day of a month.
Selected days are colored blue. To unselect a day, click it again.
Note
Data is not collected at days which do not belong to the current month.
Example: Day 31 is ignored at all month with less than 31 days.
A. Event
B. Data block
C. Pre time
D. Post time
E. Time
Collection Add an additional condition to the trigger. The data collection can be
restriction suppressed or enabled based on a configurable logic.
Note
The configured restriction has no effect if the collection task is manually
triggered (see Trigger Collection Task).
3. Select rack and slot from the second drop down list.
4. Select a data point. The available data points depend on the card
installed in the slot selected beforehand. Data points are:
• Digital inputs
• Digital output
• Card states (for example: Channel OK state)
• Alarm states (for example: Danger Alarm state)
• Analog output values
• is between
• is not between
These conditions enable further input fields for limit entries.
Example
Figure 5-32 shows an example condition for suppressing data collection, if
Channel OK of channel 1 of the card installed in slot 6 of rack 1 is switched
off.
Selected time Select the time zone in which the system is located from the drop
zone down list.
Daylight saving Place a checkmark in the box to activate the automatic changeover
time of the daylight saving time for the selected time zone.
database. This service is part of AMS Machinery Manager. See respective manual for
details.
Note
One service can connect to an A6500-CC Com Card at the same time.
Enable Place a checkmark in the box to activate the interface for the AMS
6500 ATG Service.
Port Enter the port for the communication.
Use IP white list Place a checkmark in the box to enable the IP white list.
IP address 1 to IP Enter up to five IP addresses of devices which are allowed to
address 5 communicate with the AMS 6500 ATG Service interface.
Commands
If Collection Tasks is selected in the device tree, the associated commands are enabled in
the command ribbon bar. An online connection is required to execute the commands.
Note
These commands do not affect the protection function of the system.
Note
Channels selected for Ad hoc collection are not available for scheduled and event
triggered data collection configured in collection tasks if the function is active and up to
60 seconds afterwards.
Procedure
1. Click Ad hoc Data Collection to open the dialog for the direct collection of data.
2. Confirm the warning, and click Next.
3. Configure the data collection.
4. Ad hoc prepares the channel for data collection. The green OK sign indicates the
readiness for data collection (see Figure 5-39). Click Next to start the data
collection.
Note
The ad hoc data collection is enabled if the selected channels are prepared and no
other data collection task is running.
For the collection progress, see online view of the Collection Tasks (see Collection data).
5.4.3 OPC UA
The A6500-CC Com Card is equipped with an OPC UA (OLE for Process Control Unified
Architecture) server.
Bold: Groups
Not bold: data points (node)
The minimum OPC UA server cycle time is 500 ms. Use the OPC UA client to change its
cycle time.
Note
To obtain waveform data, Emerson recommends a minimum cycle time of 1000 ms.
OPC UA data is generally provided in SI units, independently of the selected system of
units in Machine Studio (Settings → Internationalization → System of units).
Configuration
Procedure
1. Select Network → ATG System → Services → OPC (see Figure 5-42).
A. Selected OPC
B. Configure to open the configuration editor.
2. Click Configure in the ribbon command bar to open the configuration editor (see
Configure).
3. Enter the configuration parameter. See OPC UA credentials and OPC UA for details.
4. Click Send & close to send the configuration to the ATG System. The editor
automatically closes after the successful sending of the configuration. See Send a
configuration.
See operating manual of your OPC UA client on how to connect to OPC UA servers.
Note
Sending an OPC UA configuration does not affect the protection function of the
ATG System.
OPC UA credentials
Define the user access to the OPC UA interface (see Figure 5-43).
Anonymous login Check this box if no access control is required. Uncheck this
box to define up to five user logins.
Note
Changing from anonymous login to password protected login
requires a restart of the card.
Send the configuration to the card, and restart the card by
removing and plugging.
User name 1 and Create up to five user logins. Enter user name and password.
Password 1 to User
name 5 and Password 5
OPC UA
Define the OPC UA interface (see Figure 5-44).
Note
The sending of a configuration with a changed port causes a
disconnection of all OPC connections. Afterwards, the connections are
automatically reestablished.
Note
The changing of the port requires a restart of the card.
After sending the configuration to the card, the reboot request appears
(see Figure 5-45). Click Reboot to restart the A6500-CC Com Card.
If you prefer to restart the A6500-CC manually, remove and plug it.
5.4.4 Modbus
Configuration
This chapter describes the general configuration of the Modbus interface of the A6500-CC
Com Card. For setup and configuration of the redundant communication, see the A6500-
CC operating manual.
Note
Modbus data is generally provided in SI units, independently of the selected system of
units in Machine Studio (Settings → Internationalization → System of units).
Procedure
1. Select Network → ATG System → Services → Modbus (see Figure 5-46).
A. Selected Modbus
B. Configure to open the configuration editor.
2. Click Configure in the ribbon command bar to open the configuration editor (see
Configure).
3. Enter the configuration parameter. See Modbus, Modbus RTU, Modbus TCP, and
Free Assignment for details.
4. Click Send & close to send the configuration to the ATG System. The editor
automatically closes after the successful sending of the configuration. See Send a
configuration.
See Modbus – Interface settings and data tables for interface settings and data
tables.
Note
Sending a Modbus configuration does not affect the protection function of the ATG
System.
Modbus
Configure the general Modbus communication.
Primary Enter the Modbus device address for the Com Card installed in the left
master address communication card slot (CD13).
Secondary Enter the Modbus device address for the Com Card installed in the right
master address communication card slot (CD14).
Note
The device address (port address) is mainly required for the serial
Modbus RTU communication. If both Com Cards have the same master
address, ensure that Only active card responses is selected for
parameter Modbus RTU → Serial Modbus mode.
Read response Choose the response if an unmapped register is read. The register
for unmapped mapping depends on the configuration of the cards connected to the
register Com Card.
• Zero fill
If an unmapped register is read, the card responses with "0".
• Illegal data address
If an unmapped register is read, the card responses with "Illegal data
address" (recommended setting).
Exception code: 02
Write response Choose the response if an unmapped register is written. The register
for unmapped mapping depends on the configuration of the cards connected to the
register Com Card.
• OK
If an unmapped register is written, the card responses with "OK".
• Illegal data address
If an unmapped register is written, the card responses with "illegal
data address".
Exception code: 02
Modbus RTU
Configure the Modbus RTU interface.
Response delay Enter a delay time in ms between data transmit and receive.
time [ms]
Bus termination Check this box to activate the Modbus bus termination. The
primary master Modbus RTU communication is based on a RS 485 bus. This
and Bus physical bus requires a bus termination at the first and the last
termination device on the bus. Whether the termination must be activated at
secondary master the primary master, the secondary master, or at both cards
depends on the application (see A6500-CC Com Card operating
manual).
Note
Ensure that the termination is only activated at one Com Card if the
RTU interface of both cards is connected to the same bus.
Biasing resistors Check this box to activate the bias setting. The RS 485 bus requires
primary master a connection of bus line A to +5 V and of bus line B to ground (bias
and Biasing connection). This is required at one device on the bus. Whether the
resistors bias must be activated at the primary master, at the secondary
secondary master master, at both cards, or at another card connected to the bus
depends on the application (see A6500-CC Com Card operating
manual).
Modbus TCP
Configure the Modbus TCP interface.
Up to 5 clients can simultaneously connect to the Modbus TCP interface.
Enable Check this box to activate Modbus over TCP/IP. By activating this
function, additional parameters are enabled.
Port Enter the TCP port for the Modbus over TCP/IP communication.
Standard port for Modbus is 502.
Note
Sending a configuration with a changed port causes Modbus
communication to be disconnected and immediately reconnected using
the specified port.
Use IP white Check this box to activate the device white list. This list is used to define
list devices allowed to communicate with the Modbus TCP interface of the
Com Card.
IP address 1 These fields are only available if the check box Use IP white list is
to IP address checked. Enter up to five IP addresses of devices allowed to
5 communicate with the Modbus TCP IP interface.
Free Assignment
Up to 2000 registers of the available Modbus rack data can be assigned to user definable
registers ranging from 8000 to 9999. The available number of registers for the assignment
depends on the data type (Integer, Float, or Bool) of the selected registers and can be less
than 2000 registers. The assignable registers have the type Input register and can be
grouped for a better overview.
Command Buttons
The command buttons are allocated to the list of assigned registers. These buttons
become active depending on the selection from the list of assigned registers.
Move ... Move a group to another register range within the reserved
range of 8000 to 9999.
Rename Change the name of the selected group. Provide a new name
when prompted.
Delete elements Delete one or more selected registers from the list of assigned
registers.
Split Group ... Divide a group starting at the selected register. Enter a name for
the group when prompted.
Note
Changing the card's configuration causes a change to the Modbus registers. If one or more
registers in the list of assigned registers are no longer available, a yellow warning triangle
appears beside the Modbus service in the device tree:
In this case, open the Modbus configuration and go to Free Assignment to check the list of
assigned registers. The registers that are no longer available are marked with a yellow
warning triangle. Replace or remove the registers that are no longer available.
Procedure
1. Ensure that the Modbus registers are current.
• For an offline system, ensure that all cards of the system are configured.
• For an already configured and running system open the configuration.
3. Drag and drop the selected registers from the rack data list to the list of assigned
registers.
A. Information box with number of data points to be moved and the location where
to move.
A register group is automatically created for each register dropped into a free area
below the already assigned registers.
To add one or more registers to an existing group, drag and drop them into the
desired group.
A. Information box with number of data points (registers) to be moved and the
location where to move.
• If the mouse cursor is above the double line, then the selected registers are
placed behind the row above the double line. The numbering of the register is
assigned accordingly.
• If the mouse cursors is below the double line, then the selected registers are
placed above the row below the double line. The numbering of the register is
assigned accordingly.
c. Enter a register number within the range of 8000 to 9999 and click OK.
Note
The entered register number must be outside of the already assigned
registers.
The group is moved to the new range. The first register of the group is
moved to this register. All other registers of the group are moved
subsequently.
• Rename a group.
a. Select the group to be renamed.
Click the desired group (the row with the group name) in the list of
assigned registers. The selected row is highlighted.
c. Enter the new name for the group and click OK.
The name is changed immediately.
• Delete a group.
a. Select the group to be deleted.
Click the desired group (the row with the group name) in the list of
assigned registers. The selected row is highlighted.
• Delete registers.
a. Select the register to be deleted.
Click the desired register (the row with the register) in the list of assigned
registers. The selected row is highlighted.
To select a number of registers, press Ctrl and click several registers. Press
Shift and click two registers to select these registers and all registers in
between.
• Divide a group.
a. Select a register in the group to define the beginning of the new group.
The selected row is highlighted.
A. Line to mark the location where the registers are moved to.
B. Information box with number of data points to be moved and the location
where to move.
• If the mouse cursor is above the double line, then the selected registers
are placed behind the row above the double line. The numbering of the
register is assigned accordingly.
• If the mouse cursors is below the double line, then the selected
registers are placed above the row below the double line. The
numbering of the register is assigned accordingly.
C. Selected registers.
c. Release the mouse button to place the registers at the desired location.
The register numbering is readjusted.
Commands
If Modbus is selected in the device tree, the associated commands are enabled in the
command ribbon bar. An online connection is required to execute the commands.
Note
These commands do not affect the protection function of the system.
Modbus report
Figure 5-57: Report
Use Update Modbus mappings to manually update the Modbus registers. The registers
are generally updated automatically, for example after the change of the configuration of
a card connected to the Com Card. To force an update click Update Modbus mappings.
CAUTION
Use only micro SD cards authorized by Emerson (order number: A6500-SD).
The micro SD card is used as a temporary buffer for the collected data. The buffer works as
a ring buffer. The oldest data on the card is overwritten by the newer data.
The state of the micro SD card is indicated by an icon beside the SD card icon in the device
tree of Machine Studio.
Table 5-2 lists some possible reasons for a SD card in not OK indication.
CAUTION
Any work at the system may impair machine protection.
Micro SD card is not Check the proper fit of the micro SD card. (see A6500-
properly installed CC Com Card manual for details)
Micro SD card has a defect. Replace the defect micro SD card by a new one (see
A6500-CC Com Card manual for details).
Micro SD card has not been Reboot the A6500-CC Com Card by removing and
detected. plugging.
The stored data is sorted by year, month, and day. To browse to a data file:
Procedure
1. Click on the small arrow in front of the micro SD card symbol in the device tree to
expand the file structure of the micro SD card.
2. Click on the small arrow in front of the year folder to open the folder content. Open
the appropriate month and day folder in the same way.
Click on a folder to display the content as a list in the main window (see Figure
5-60). Incorrect data files are marked with . A cause for an incorrect data file
indication is a Channel not OK state of a channel configured for the collection task
during the collection. Data from a channel with a detected fault (Channel not OK)
are not collected. See respective card operating manuals for details on Channel OK.
The day folder contains all data files written on that day.
3. Click on the data file to display the collected data. To open a data file from the list,
double click it. See Figure 5-61.
Procedure
1. Click the folder or file to be deleted in the device tree or in the list to select it.
2. Click Delete in the command ribbon bar.
The selected folder or file is immediately deleted.
If a password is not already set, enter the new password in the New password field, and
repeat the entry in the Confirm password field. Click OK to set the password for the rack.
If a password is already set for the rack and it must be changed, enter the active password
in the Old password field, then enter the new password in the New password and the
Confirm password fields. Click OK to set the new password for the rack.
Once a password has been defined, it must be entered before sending a configuration.
The entered password stays active until the next disconnect. After reconnecting, the
password must be entered again before sending a configuration.
The password protects the system against unauthorized configuration changes through
the TCP/IP communication.
Note
After sending a configuration, data collection is not possible for approximately 10 seconds
while the filters settle.
Prerequisites
Ensure that there is an online connection between the Com Card and the Machine Studio
software running on a PC or laptop.
Machine Studio will automatically establish an online connection to the cards of the AMS
6500 ATG system as soon as there is a physical connection through the USB port of the
system's A6500-CC Com Card.
Procedure
1. Click Connect ATG on the ribbon command bar of Home to establish a connection
at TCP/IP connection.
2. Click Send & close in the ribbon command bar to send the configuration to the
card. The configuration editor automatically closes after the sending process.
A successfully sent configuration will be indicated by a message in the upper right
corner of the software window. This message window will automatically disappear,
or close it by clicking on the cross.
The A6500-CC Com Card is ready to use when the "Ok" LED on the card front shows
a steady green light.
Overview
Overview provides basic information about the SNTP client and time updates.
SNTP client
Enabled The state of the SNTP client is indicated by a colored circle. A solid blue
circle indicates an enabled client. The circle is gray if the client is disabled.
Connected The connection state to the configured SNTP server is indicated by a
colored circle. An established connection is indicated with a solid blue
circle. Otherwise, the circle is gray.
State
Latest The state of the latest update attempt is indicated with a symbol. A white
update checkmark in a green circle indicates that the last update of the SNTP
client was successful. The yellow warning triangle indicates that the last
update has been failed.
Details
Details provides further information on the SNTP client.
Times
Latest Update time Time of the last successful SNTP client update.
Latest Update date Date of the last successful SNTP client update.
Current time Current time of the SNTP client.
Current date Current date of the SNTP client.
Overview contains a section with the following information for each configured collection
task.
Latest collections
Figure 5-69 displays information about the last ten collections.
5.9.3 OPC
Overview displays the state of the OPC UA interface connection. See Figure 5-70.
Enabled The state of the interface is indicated by a colored circle. A solid blue
circle indicates an enabled interface. The circle is gray if the interface is
disabled.
Connected Indicates a connection to the OPC UA interface by a colored circle. An
established connection is indicated with a solid blue circle. Otherwise,
the circle is gray.
Connected Displays the number of interface clients connected to the service.
clients
5.9.4 Modbus
Overview displays the state of the Modbus TCP and Modbus RTU interface connection.
See Figure 5-71.
There is one display object for the Modbus TCP interface and one for the Modbus RTU
interface. The objects contain the following information:
Enabled The state of the interface is indicated by a colored circle. A solid blue
circle indicates an enabled interface. The circle is gray if the interface is
disabled.
Connected Indicates a connection to the Modbus interface by a colored circle. An
established connection is indicated with a solid blue circle. Otherwise,
the circle is gray.
Connected Displays the number of interface clients connected to the service.
clients
By default, the online view displays two lines of the collected data (see Figure 5-73). More
lines can be added, if contained in the data file (see Figure 5-75).
The data view contains several buttons for adapting the view to your needs:
Full screen Click the full screen button to enlarge the view.
Click the minimize screen button to close the enlarged view.
Line Select up to six different colored lines to display at once. Click the selection
selection button to open the selection dialog (see Figure 5-75). Use the list field to
assign an available data line to a color. There are two parameters to change
the properties of a line:
• Raw measurement
Place a checkmark in the box to enable raw measurement for that line.
With enabled raw measurement, the amplitude of the signal is
displayed in voltage instead of the associated unit.
• DC-Filter
Place a checkmark in the box to enable DC filtering for that line. This
function filters out the DC part of the sensor signal – only the AC part is
displayed.
Cursor Use the cursor to display single values of the selected lines (see Figure
5-76).
The cursor function is active as soon as the mouse cursor is within the data
view.
Diagram shortcuts
General
Maximum time for one data 320 s at Fmax = 1172 Hz
capture 160 s at Fmax = 2344 Hz
80 s at Fmax = 4688 Hz
40 s at Fmax = 9375 Hz
20 s at Fmax = 18750 Hz
10 s at Fmax = 37500 Hz
Resolution 0.1 Hz
Micro SD Card type A6500-SD Use only the specified type.
The collected signal waveforms are not influenced by filters, set in the A6500-UM Universal
Measuring Card.
6 Firmware
CAUTION
Any work at the system may impair machine protection.
Machine studio has a functions for updating and downgrading the firmware of AMS 6500
ATG cards. You can update the firmware of all cards within an AMS 6500 ATG system at
once. An AMS 6500 ATG system can consists of one or two A6500-SR or A6500-RR System
Racks or one A6500-FR System Rack. The firmware of single cards can be downgraded.
For the firmware update of the EZ 1000 converter see the EZ 1000 operating manual.
Note
Emerson recommends to save the configuration of the cards before starting the update
process. See Save as.
Follow this procedure to connect the ATG system and to open the maintenance mode of
Machine Studio. See System update for updating the firmware.
Prerequisites
Before you start the update, you need the common firmware package. A common
firmware package contains the firmware for all AMS 6500 ATG cards.
Appropriate firmware files for a card downgrade are already integrated in Machine Studio.
Procedure
1. Start Machine Studio.
2. Connect the AMS 6500 ATG system through the Ethernet interface to the PC.
Click Connect ATG-System to establish the connection to the ATG system (see New
network connection).
3. Go to the Advanced tab. See Program overview.
4. Press Ctrl+Alt+M to enable the maintenance mode.
The buttons System Inventory, Update firmware (all), Downgrade firmware, and
Erase eprom appear.
Continue with System update to update the firmware of a whole ATG system. To
downgrade a single card continue with Firmware downgrade.
Procedure
1. Select the system to be updated from the device tree.
• Click ATG-System in the device tree, if the firmware of an AMS 6500 ATG with
data collection capability must be updated. See Figure 6-1.
• Click Rack in the device tree, if the firmware of an AMS 6500 ATG without data
collection capability must be updated. See Figure 6-2.
Note
See AMS 6500 ATG Upgrade Guide for details.
2. Click Update firmware (all). The function checks the prerequisites for the update. If
all prerequisites are fulfilled, the update dialog opens (see Figure 6-4).
Prerequisites for the update:
• System is connected through the Ethernet interface.
• System is connected through the active Com Card. See overview of the Com
Card for card state (A6500-CC → Overview → RedundancyActive card)
• Configuration of all cards are valid.
3. Click Browse ... to browse to the storage location of the common firmware package
file.
A firmware package contains the firmware for all AMS 6500 ATG cards.
Note
There are three firmware files for upgrading an AMS 6500 ATG system (firmware
version up to 1.x) to an AMS 6500 ATG system with data collection capability
(firmware version ≥ 2.x). For identification, the files are numbered. Install the
upgrade files one after another.
The update program checks the firmware package and compares the firmware
versions on the cards with the version of the package.
5. Click Next to start the update process.
The update program tries to back up the configuration of the cards. The progress of
the whole process is displayed.
Note
Do not remove the card from the system rack or disconnect the system rack during
the update process.
After the successful firmware update, the card starts up and the OK LED(s) flashes
green. The card is ready for operation when the OK LED(s) switches to a steady
green light – provided that the card has a suitable configuration and proper sensors
are connected. For additional information about the update process, click View
detailed information below the cards list to open the details.
Postrequisites
Finally, check the configuration of the updated cards. If necessary load the configuration
saved beforehand to the cards (see File).
Use this procedure to downgrade the firmware of the selected card to an older firmware
version or to a SIL certified firmware version. The following cards of the AMS 6500 ATG can
be downgraded:
• A6500-UM
• A6500-TP
• A6500-RC
• A6500-CC
Procedure
1. Select the card to be downgraded from the device tree.
A. Selected card
B. Downgrade button
3. Select the firmware file to be installed on the card from the list.
Place a checkmark in the Show only SIL certified firmware versions box to list only
SIL certified firmware versions.
4. Click Next to start the downgrade.
CAUTION
Do not remove the card form the system rack or disconnect the system rack during
the downgrade process.
Prerequisites
Establish a connection between the ATG system and Machine Studio, and activate the
maintenance mode. See Firmware.
Procedure
1. Select a card from the device tree.
The button Erase eprom is activated (colored). See Figure 6-7.
2. Click Erase eprom, and confirm the safety request (see Figure 6-8) to start the
process.
The successful erasing of the eprom is indicated by flashing of the OK LED (A6500-
UM: alternated flashing of the OK LEDs).
Prerequisites
Establish a connection between the ATG system, you want to generate the inventory
report for, and Machine Studio. Activate the maintenance mode (see Firmware).
Procedure
1. Select the ATG system from the device tree.
The button System Inventory is activated (colored).
3. Use the control elements of the report viewer to print, export, or store the report.
Prerequisites
The card has an online connection in Machine Studio.
Procedure
1. Contact technical support to check the firmware version of the suspicious card and
the version of Machine Studio in use.
Always use the latest version of firmware and Machine Studio.
2. Update Machine Studio if a newer version is available.
3. Update the firmware of the suspicious card if a newer version is available.
Always use the latest version of Machine Studio for the firmware update.
4. Use the updated version of Machine Studio to receive the configuration from the
card and send it back again.
See operating manual of the card for how to connect a card, and how to receive and
send a configuration.
5. Check if the unexpected behavior of the card is still present.
Continue troubleshooting with the assistance of the technical support if the card is
still not working as expected.
Related information
Technical support
Firmware
System update
Firmware downgrade
Erase eprom
System inventory
Note
The device address (port address) is required for the serial Modbus RTU communication.
The address is defined on configuration page "Modbus" (see Modbus). If two Com Cards
are used, define a unique address for each Com Card.
Some card data, such as measuring values, occupy two 16 bit Modbus registers. See Table
B-3 for bit arrangement of these registers.
Table B-3: Two-register values (data type: float, 32 bit integer)
First register Second register
Register low (bit 15 to bit 0) Register high (bit 31 to bit 16)
High byte Low byte High byte Low byte
The 300 basic card data input registers are split into several groups as shown in Table B-6.
Note
The available Modbus data depends on the card configuration.
For example: An A6500-UM card configured for "Combined channels -dynamic" only
provides Modbus data in the registers reserved for "Combined channels -dynamic". All
other measurement related registers such as the registers "Combined channels - static",
"Single channel dynamic", "Single channel - static", "Single channel - eccentricity", and
"Speed" are empty. The same applies to the analysis registers "Order analysis", "Band
analysis", and "PeakVue". Only the registers related to the configured analysis function
contain Modbus data.
1 1 16 Bit Integer (unsigned) Application main group CH2 Main group of the selected
application:
0: Disabled
1: Dynamic measurement
2: Static measurement
3: Eccentricity
2 1 16 Bit Integer (unsigned) Analysis type CH1 Selected analysis type:
0: Disabled
1: Order analysis
2: Band analysis
3: PeakVue
1 If "Application main group CH1" is a combined measurement, "Application main group CH2" is always = 0 (Disabled)
2 Input terminal Open or >13 V
3 GND at input terminal
1 An active alarm stays active if "Order Valid State" becomes invalid (0).
Structure of the group "Band analysis and energy in band analysis – Measurement"
The 100 registers of the group "Band analysis and energy in band analysis - Measurement"
are occupied as shown in Table B-19. Both analysis functions – Band analysis and Energy
in band analysis) – occupy the same Modbus registers. See parameter A6500-UM card →
Configuration → Analysis → Select analysis for selected analysis function. The unit of the
analysis functions are different, for example g if Band analysis has been selected or g²/Hz
if Energy in band analysis has been selected.
Table B-19: Structure of group "Band analysis and energy in band analysis – Measurement"
Register Length Type Name Description
(number of
registers)
0 2 Float Band1 Value Measurement value of band
1
2 2 Float Band2 Value Measurement value of band
2
4 2 Float Band3 Value Measurement value of band
3
6 2 Float Band4 Value Measurement value of band
4
8 2 Float Band5 Value Measurement value of band
5
10 2 Float Band6 Value Measurement value of band
6
12 2 Float Band7 Value Measurement value of band
7
14 2 Float Band8 Value Measurement value of band
8
Table B-19: Structure of group "Band analysis and energy in band analysis – Measurement" (continued)
Register Length Type Name Description
(number of
registers)
16 1 Bool, Bit 0 Band1 state AA State of the band 1 alert
alarm
≠0: active
0: not active
Bool, Bit 1 Band1 state DA State of the band 1 danger
alarm
≠0: active
0: not active
Bool, Bit 2 Band2 state AA State of the band 2 alert
alarm
≠0: active
0: not active
Bool, Bit 3 Band2 state DA State of the band 2 danger
alarm
≠0: active
0: not active
Bool, Bit 4 Band3 state AA State of the band 3 alert
alarm
≠0: active
0: not active
Bool, Bit 5 Band3 state DA State of the band 3 danger
alarm
≠0: active
0: not active
Bool, Bit 6 Band4 state AA State of the band 4 alert
alarm
≠0: active
0: not active
Bool, Bit 7 Band4 state DA State of the band 4 danger
alarm
≠0: active
0: not active
Bool, Bit 8 Band5 state AA State of the band 5 alert
alarm
≠0: active
0: not active
Bool, Bit 9 Band5 state DA State of the band 5 danger
alarm
≠0: active
0: not active
Table B-19: Structure of group "Band analysis and energy in band analysis – Measurement" (continued)
Register Length Type Name Description
(number of
registers)
Bool, Bit 10 Band6 state AA State of the band 6 alert
alarm
≠0: active
0: not active
Bool, Bit 11 Band6 state DA State of the band 6 danger
alarm
≠0: active
0: not active
Bool, Bit 12 Band7 state AA State of the band 7 alert
alarm
≠0: active
0: not active
Bool, Bit 13 Band7 state DA State of the band 7 danger
alarm
≠0: active
0: not active
Bool, Bit 14 Band8 state AA State of the band 8 alert
alarm
≠0: active
0: not active
Bool, Bit 15 Band8 state DA State of the band 8 danger
alarm
≠0: active
0: not active
17 2 Float Band1 FreqRangeMin Band 1 frequency range
minimum
19 2 Float Band1 FreqRangeMax Band 1 frequency range
maximum
21 2 Float Band1 TV AA Limit value alert alarm band
1
23 2 Float Band1 TV DA Limit valuer danger alarm
band 1
25 2 Float Band2 FreqRangeMin Band 2 frequency range
minimum
27 2 Float Band2 FreqRangeMax Band 2 frequency range
maximum
29 2 Float Band2 TV AA Limit value alert alarm band
2
31 2 Float Band2 TV DA Limit valuer danger alarm
band 2
Table B-19: Structure of group "Band analysis and energy in band analysis – Measurement" (continued)
Register Length Type Name Description
(number of
registers)
33 2 Float Band3 FreqRangeMin Band 3 frequency range
minimum
35 2 Float Band3 FreqRangeMax Band 3 frequency range
maximum
37 2 Float Band3 TV AA Limit value alert alarm band
3
39 2 Float Band3 TV DA Limit valuer danger alarm
band 3
41 2 Float Band4 FreqRangeMin Band 4 frequency range
minimum
43 2 Float Band4 FreqRangeMax Band 4 frequency range
maximum
45 2 Float Band4 TV AA Limit value alert alarm band
4
47 2 Float Band4 TV DA Limit valuer danger alarm
band 4
49 2 Float Band5 FreqRangeMin Band 5 frequency range
minimum
51 2 Float Band5 FreqRangeMax Band 5 frequency range
maximum
53 2 Float Band5 TV AA Limit value alert alarm band
5
55 2 Float Band5 TV DA Limit valuer danger alarm
band 5
57 2 Float Band6 FreqRangeMin Band 6 frequency range
minimum
59 2 Float Band6 FreqRangeMax Band 6 frequency range
maximum
61 2 Float Band6 TV AA Limit value alert alarm band
6
63 2 Float Band6 TV DA Limit valuer danger alarm
band 6
65 2 Float Band7 FreqRangeMin Band 7 frequency range
minimum
67 2 Float Band7 FreqRangeMax Band 7 frequency range
maximum
69 2 Float Band7 TV AA Limit value alert alarm band
7
71 2 Float Band7 TV DA Limit valuer danger alarm
band 7
Table B-19: Structure of group "Band analysis and energy in band analysis – Measurement" (continued)
Register Length Type Name Description
(number of
registers)
73 2 Float Band8 FreqRangeMin Band 8 frequency range
minimum
75 2 Float Band8 FreqRangeMax Band 8 frequency range
maximum
77 2 Float Band8 TV AA Limit value alert alarm band
8
79 2 Float Band8 TV DA Limit valuer danger alarm
band 8
81 1 Bool, Bit 0 Alarm enabled State of limit supervision for
band analysis and energy in
band analysis –
measurement
≠0: active
0: not active
82 to 99 1 not used Reserve
Table B-23: Usage of the Point IDs depending on the different cards and applications
Register A6500-TP A6500-RC A6500-CC A6500-UM
Single channel Combined Speed
channels
0 Card name Card name Card name Card name Card name Card name
15 Machine name Machine name Machine name Machine name Machine name Machine name
30 Area Area Area Area Area Area
45 Plant Plant Plant Plant Plant Plant
60 Point ID Input Not in use System name Point ID Input 1 Point ID Input 1 Point ID Input 1
1A
75 Not in use Not in use Not in use Not in use Not in use Not in use
95 Point ID Input Not in use Not in use Point ID Input 2 Point Id Input 2 Point ID Input 2
1B
110 Not in use Not in use Not in use Not in use Not in use Not in use
Table B-23: Usage of the Point IDs depending on the different cards and applications (continued)
Register A6500-TP A6500-RC A6500-CC A6500-UM
Single channel Combined Speed
channels
130 Point ID Input Not in use Not in use Not in use Point ID Not in use
2A Combined
145 Not in use Not in use Not in use Not in use Not in use Not in use
165 Point ID Input Not in use Not in use Not in use Not in use Not in use
2B
180 Not in use Not in use Not in use Not in use Not in use Not in use
200 Point Id Input Not in use Not in use Not in use Not in use Not in use
3A
215 Not in use Not in use Not in use Not in use Not in use Not in use
235 Point ID Input Not in use Not in use Not in use Not in use Not in use
3B
250 Not in use Not in use Not in use Not in use Not in use Not in use
270 Point ID Input Not in use Not in use Not in use Not in use Not in use
4A
285 Not in use Not in use Not in use Not in use Not in use Not in use
305 Point ID Input Not in use Not in use Not in use Not in use Not in use
4B
320 Not in use Not in use Not in use Not in use Not in use Not in use
Alarm states
The alarm states of each installed card (A6500-UM or A6500-TP) occupy one register
within the group register range as shown in Table B-26.
Table B-26: Structure of group register "Alarm states"
Register Length Type Name Description
(number of
registers)
43200 1 Bit array Alarm state card 1 / Ch 1 A6500-UM Card —
(Rack 1) dynamic/static
43201 1 Bit array Alarm state card 1 / Ch 2 Bit 0: Positive Alert Alarm or
(Rack 1) Alert Alarm
Bit 1: Positive Danger Alarm
43202 1 Bit array Alarm state card 2 / Ch 1 or Danger Alarm
(Rack 1)
Bit 2: Negative Alert Alarm
43203 1 Bit array Alarm state card 2 / Ch 2 Bit 3: Negative Danger
(Rack 1) Alarm
... A6500-UM Card — speed
Bit 0: Alarm state 1 (Alarm
43220 1 Bit array Alarm state card 11 / Ch 1
function 1)
(Rack 1)
Bit 1: Alarm state 2 (Alarm
43221 1 Bit array Alarm state card 11 / Ch 2 function 2)
(Rack 1)
1 DO = Digital output
2 Only if a second A6500-SR is connected to the Com Card
Channel OK states
The channel OK states of each installed card (A6500-UM, or A6500-TP, and A6500-RC)
occupy one register within the group register range as shown in Table B-27.
Table B-27: Structure of group register "Channel OK states"
Register Length Type Name Description
(number of
registers)
43320 1 Bit array Channel OK state card 1 / Ch A6500-UM Card —
1 (Rack 1) dynamic/static
Online states
The online state of each installed card (A6500-UM, A6500-TP, A6500-RC, and A6500-CC)
occupies one register within the group register range as shown in Table B-28.
Table B-28: Structure of group register "Online states"
Register Length Type Name Description
(number of
registers)
43380 1 Bool Online state card 1 (Rack 1) State:
43381 1 Bool Online state card 2 (Rack 1) 0: Offline
1: Online
43382 1 Bool Online state card 3 (Rack 1)
43383 1 Bool Online state card 4 (Rack 1)
...
43393 1 Bool Online state card 14 (Rack 1)
43394 1 Bool Online state card 1 (Rack 21)
...
Note
The registers 64010 to 64037 for the activating of time data providing are calculated for
two racks with 14 cards (slots) for each rack.
The second rack always starts with card 15.
0: No freeze
1: Freeze
(writeable and readable)
64004 to 1 not used Reserve
64009
64010 1 16 Bit Integer Low Byte Time data Card1 Channel1 Use this register to activate
(signed) active the providing of time data of
card 1, channel 1.
-1: Busy
0: No active
1: active
(writeable and readable)
1 This command will only freeze the time data Modbus registers and does not affect any other registers or functions of
the whole system.
2 Second rack starts with card 15.
Index
A List 33
ATG 24
ATG-System 48
M
Machine Studio 112
C Modbus
Drag and drop 100
Card 49 Free assignment 98
Communication 53 Input register 98
Compare 30 Modbus Basic card data 136
Configuration 47, 59 Modbus Card and channel description 136
Configuration file Modbus data tables 136
Save as 59 Modbus group alarm states 204
Send 59 Modbus group register channel OK states 205
Configuration file, Open 59 Modbus group register main values 201
Configuration reload 112 Modbus group register online states 206
Configuration send 112 Modbus grouped data registers 201
Configure 26 Modbus Grouped information 136
Connect 34, 55 Modbus Holding register 207
Connect ATG-System 23 Modbus RTU 95, 135
Copy 24 Modbus Settings 207
Copy to 28, 50 Modbus TCP/IP 97, 135
Cycle time 90 Modbus Time data 207
Move to 28, 50
D
N
Delete 27
Details 45 Network 25, 40, 54
Device 33
Device tree 39
Device tree structure 55
O
Disconnect 34, 55 OPC UA 89, 91, 92, 116
Overview 45
F
File
P
Open Report 16 Past 25
Firmware downgrade 126 Port 90
Project
I Open 15
Recent projects 15
Info 16 Save 15
Input register 136 Save project as 16
Installation 9 Project bar 39
IP Address 90 Project, New 14
Item 24
R
L
Report 29
Language 33 Ribbon command bar 23
Library 25, 41
S
Send 27
Settings
Components database 18
Internationalization 17
Project 17
Report 17
SNTP
Server 66
Update time 67
Software requirements 9
Start 11
System Messages 109
T
Tab
Advanced 14
Configuration 57
File 13, 14, 57
Home 13, 35
Technical support 8
Test connection 67
Time waveform 46
U
USB 53
W
Workspace 24, 25, 40
©2019, Emerson.
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effort has been made to ensure their accuracy, they are not to be construed as warranties or
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