FST Industrie GmbH

Operating Instruction
Cooling unit

Order number: 81710175

Cooling unit type: RKA SM150 Typ B, C, D

Serial number: 11 / 024 543 BP - 11 / 024 552 BP

Customer: Primetals Technologies

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FST Industrie GmbH

Gartenfelder Strasse 28
13599 Berlin
Germany
Telephone: +49 (0)30 310 103 200
Fax: +49 (0)30 310 103 210
Email: [email protected]
Internet: www.fst-industrie.de

All rights reserved for this document and all its contents Reproduction, disclosure to third parties or exploitation of the content without prior written permission
by the FST Industrie GmbH are prohibited. © 2019 - FST Industrie GmbH - All rights reserved

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Sector: Department: Document Type: Confidentiality Status:

FST GmbH TD Technical Documentation Internal Document

Created: Date: 03.04 2019 Title: Document Status:
Signature:

M. Bolte Original Operating Instruction Approved

Audited: Document No:

Released: File Name: Version: Language: Page:

4.2.1 - Operation manual_en_11.04.2019 00 EN 3/77

Water Cooling System

Cooling system type: RKA SM150 Typ B, C, D Order number: 81710175

Serial number: 11 / 024 543 BP - 11 / 024 552 BP Customer: Primetals Technologies

Project: Lazaro Cardenas

Language Version Order Number Department Page

English 00 81710175 TD 3/77

© FST Industrie GmbH 2019. All rights reserved.

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Revision history
Amendments are documented in the revision history.

Revision Date Page Author Description Auditor Cleared by

00 03.04.2019 M. Bolte First issue

Table 1: Revision history

Page Department Order Number Version Language

4/77 TD 81710175 00 English

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Table of contents

Revision history ................................................................................................................................... 4

1 General information ............................................................................................................................. 9
1.1 Scope of the content 9
1.2 Personnel requirements 9
1.3 Designation 10
1.4 Use as intended 10
1.5 Obligations of the operator 10
1.6 Liability limitations 11
1.7 Warranty information 11
1.8 Copyright 11
1.9 Further applicable documents 12
1.10 Abbreviations 12
2 General safety ....................................................................................................................................13
2.2 Safety Information included in specific instructions 15
2.3 Sources of danger 15
2.3.1 Electricity 15
2.3.2 Risk due to pressurised media 16
2.3.3 Risk of burn injuries 17
2.3.4 Risks due to moving parts 18
2.3.5 Chemical hazards 19
2.3.6 Hazards due to the lifting of loads 19
2.3.7 Hazards due to working at higher elevation 20
2.3.8 Damage to the cooling system 20
2.4 Type and performance label 22
2.5 Safety regulations 22
3 Design and function ..........................................................................................................................23
3.1 Cooling unit 23
3.2 Flow diagram 24
3.3 Assemblies 25
3.3.1 Butterfly valve with handle 25
3.3.2 Fine filter 26
3.3.3 Ball valve 27
3.3.4 Expansion tank 28
3.3.5 Strainer 29
3.3.6 Check valve 30
3.3.7 Ion exchanger 31
3.3.8 Three-way valve 32
3.3.9 Heat exchanger 33
3.3.10 Circulation pump 34
3.4 Measuring devices / sensors 35
3.4.1 Pressure gauge 35
3.4.2 Thermometer 36
3.4.3 Dew point switch 37
3.4.4 Flow sensor 38
4 Packaging / transport / storage ........................................................................................................39
4.1 General information 40
4.2 Packaging 42
4.3 Transport 44

Language Version Order Number Department Page

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4.3.1 Transport of cooling system parts 44

4.4 Storage 45
5 Installation ..........................................................................................................................................46
5.1 Preparation 47
5.2 Connections 49
6 Commissioning ..................................................................................................................................50
6.1 Requirements 50
6.2 Filling cooling unit 50
7 Maintenance .......................................................................................................................................51
7.1 Maintenance work classification 53
7.2 Maintenance plan 54
7.3 Maintenance work 56
7.3.1 Entire system 57
7.3.2 Ion exchanger 60
7.3.3 Heat exchanger 63
7.3.5 Circulation pump 66
7.3.6 Butterfly valves / valves 70
8 Technical data ....................................................................................................................................73
9 Recycling / Environmental protection .............................................................................................74
9.1 Recycling 74
9.2 Environmental protection 74
Index....................................................................................................................................................75

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List of figures

Figure 1: Type and performance label (example) ..........................................................................................22

Figure 2: Cooling unit .....................................................................................................................................23
Figure 3: Flow diagram ..................................................................................................................................24
Figure 4: Butterfly valve with handle ..............................................................................................................25
Figure 5: Fine filter .........................................................................................................................................26
Figure 6: Ball valve ........................................................................................................................................27
Figure 7: Expansion tank ...............................................................................................................................28
Figure 8: Strainer ...........................................................................................................................................29
Figure 9: Check valve ....................................................................................................................................30
Figure 10: Ion exchanger ...............................................................................................................................31
Figure 11: Three-way valve ...........................................................................................................................32
Figure 12: Heat exchanger ............................................................................................................................33
Figure 13: Circulation pump ...........................................................................................................................34
Figure 14: Pressure gauge ............................................................................................................................35
Figure 15: Thermometer ................................................................................................................................36
Figure 16: Dew point switch ...........................................................................................................................37
Figure 17: Flow sensor ..................................................................................................................................38
Figure 18: Transport ......................................................................................................................................44
Figure 19: Connections ..................................................................................................................................49
Figure 20: Entire system ................................................................................................................................57
Figure 21: Ion exchanger ...............................................................................................................................60
Figure 22: Heat exchanger ............................................................................................................................63
Figure 23: Circulation pumps .........................................................................................................................66
Figure 24: Butterfly valves / valves ................................................................................................................70

Language Version Order Number Department Page

English 00 81710175 TD 7/77

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List of tables

Table 1: Revision history.................................................................................................................................. 4

Table 2: Further applicable documents .........................................................................................................12
Table 3: Abbreviations ...................................................................................................................................12
Table 4: Technical data ..................................................................................................................................73

Page Department Order Number Version Language

8/77 TD 81710175 00 English

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1 General information

1.1 Scope of the content

This document describes the design and assembly of the described parts as well as their maintenance.

The statements in these instructions shall not restrict, qualify, limit, broaden or extend the contractual
and/or statutory warranty terms and provisions.

Note!

We reserve the right to make changes for the sake of technical or productivity
improvements.

1.2 Personnel requirements

Warning!
Personnel with inadequate qualifications are at risk of bodily injury.
Improper handling of equipment may result in considerable personal injury and
property damage.

Please keep in mind that

only the appointed persons are allowed to perform the operations.

The assembly and maintenance instructions specify the following skill requirements for the various activities:

➢ Instructed persons
are instructed in the proper way to perform the appointed tasks and learn about the risks as result of
improper conduct.

➢ Skilled personnel
has professional training, which provides them with the necessary skills, experience and familiarity
with the relevant regulations to execute the assigned work and to recognize and avoid possible
hazard on their own.

➢ Skilled electricians
have professional training, which provides them with the necessary skills, experience and familiarity
with the relevant standards and regulations to execute work on electrical cooling systems and to
recognize possible hazard on their own.

Only reliable personnel may work on the cooling system. Persons who are impaired e. g. due to the intake
of drugs, alcohol or medications shall not be permitted on or around the equipment.

Language Version Order Number Department Page

English 00 81710175 TD 9/77

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1.3 Designation
Water Cooling System: 81710175 RKA AMLC-HSM Lazaro Cardenas

1.4 Use as intended

A technical documentation is attached to the product. The product shall only be used in the cases of
application, which are specified in this technical documentation. The equipment manufacturer must
recommend or permit the use of third party products and components. The proper and safe operation of the
product is contingent on the appropriate transport, storage, installation, assembly, equipment launch,
operation and maintenance. The equipment user shall comply with the permissible ambient conditions. The
equipment operator shall comply with the information in the equipment documentation.
The cooling system is an incomplete machine and intended for integration in the complete cooling system
for the cooling of electrical converters.

The following activities shall be considered part of the use as intended:

➢ Fill the primary circulation of the cooling unit with deionized water exclusively.

➢ Fill the secondary circulation of the cooling unit with raw water exclusively.

➢ Operate the cooling system within the described usage and operating conditions.

➢ Operate the cooling system using the valve settings as described in the instructions exclusively.

➢ Never hose down the cooling unit with water!

1.5 Obligations of the operator

Operator

The 'operator' is the person who operates the cooling system for commercial or economic purposes or who
makes the cooling system available to a third party for continuous use and for the time of use assumes the
legal responsibility for the safety of the user, the personnel or third parties.

Duties of the operator

The cooling unit is intended for commercial use. Therefore, the operator is subject to the statutory
occupational health and safety rules. Aside from complying with the safety rules in these instructions, the
operator and users must also comply with the locally applicable safety, occupational health and safety and
environmental protection laws and regulations. In particular, the following applies:

➢ The operator shall keep informed about the applicable occupational health and safety regulations
and shall also perform a risk assessment to uncover additional hazards, which are unique to the
special local onsite conditions of the cooling system. The operator shall compile a list of these
additional risks with the respective operating instructions for the cooling system.

➢ During the entire life of the cooling system, the operator must ascertain that the above mentioned
site-specific operating instructions comply with the current applicable standards as amended.

➢ The operator shall unambiguously and specifically assign the responsibilities for installing, operating,
troubleshooting and maintaining the cooling system.

➢ The operator shall ascertain that all persons who handle the cooling system have read and
understood all operating instructions. In regular intervals, the operator must further train the
personnel and provide information on hazards.

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➢ The operator shall provide the required protective attire and gear for the personnel and ascertain its
use.

Furthermore, the operator is responsible for the proper technical condition of the cooling system.
Therefore, the following shall apply:

➢ The operator shall ascertain compliance with the maintenance intervals specified in these operating
instructions.

➢ The operator shall ensure that all safety devices are functional and complete in regular intervals as
specified in the maintenance plan.

1.6 Liability limitations

For the compilation of all data and information in these operating instructions, our company considered all
applicable standards and regulations, state of the art technology as well as the results of our many years of
gathering expertise and experience.

The manufacturer shall not assume liability for damages based on the following:

➢ Non-compliance with the operating instructions

➢ Uses other than the intended uses
➢ Allowing unskilled personnel to handle the equipment
➢ Unauthorised reconstruction
➢ Technical modifications
➢ Use of unauthorised replacement parts and/or consumables

For specially designed models, models including optional features or due to technical innovation, the actual
scope of delivery may deviate from the elaborations and illustrations in these operating instructions.

For all else apply the agreed obligations according to the delivery contract, the General Business Terms and
Conditions, the delivery specifications of the manufacturer as well as applicable German law as amended.

1.7 Warranty information

You find the warranty information as separate document among the sales documents. The manufacturer
guarantees the proper functioning of the applied technology and the stated performance parameters. The
warranty period commences upon acceptance of the defect-free equipment. The warranty shall exclude wear
and tear parts and claims based on damages caused by wear and tear.

1.8 Copyright
These operating instructions are subject to copyright. Giving these operating instructions to third parties,
reproducing them in any way or form either in their entirety or in part, as well as exploiting and/or
communicating their content for purposes other than internal ones requires the prior approval of the FST
Industrie GmbH (in the following also referred to as 'Manufacturer'). Any infringements shall entitle the
Manufacturer to damages. The Manufacturer reserves the right to claim additional damages. The
Manufacturer reserves all copyrights.

Language Version Order Number Department Page

English 00 81710175 TD 11/77

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1.9 Further applicable documents

Aside from these operating instructions, the assembly of the cooling system requires further documents.
Compliance with any existing safety information in the documentation furnished by suppliers is mandatory.

Ref. Document Number Revision

[1] P&I (Pipe & Instrument) Diagram FST21-Z029-K0001

[2] General Arrangement FST21-L442-A0100

[3] Circuit Diagram EPLAN-RKA_AMLC

FST21-Z029-L002, FST21-Z030-L002,
[4] Equipment Parts List
FST21-Z031-L002
[5]

[6]

[7]

[8]

[9]

[10]
Table 2: Further applicable documents

1.10 Abbreviations

Abbreviations
CWC Converter Water Cooling System
DIW Deionized Water
G/W Glycol - Water Mixture
HEX Heat Exchanger
CX Commissioning
OP Operator Panel
PLC Programmable Logic Controller
Table 3: Abbreviations

Page Department Order Number Version Language

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2 General safety

In this section, we provide a summary of all safety aspects, which are important for the best possible safety
of the personnel and the safe, trouble/failure-free operation of the cooling system. You find further safety
information pertaining to actual equipment operations in the sections describing the individual life phases of
the cooling system.

Caution!
Risk of injury!
On principle, always use personal safety attire and gear when working with the
cooling system.

2.1 Symbol definition

In these operating instructions, symbols mark warnings. Signal words in front of the information introduce the
extent of the risk. Follow the hazard information without fail and proceed with utmost diligence to prevent
accidents with possible personal and property damage.
The following symbols / signs are clearly visible on the outside of the equipment:

Danger!
This word of warning signals danger to life and limb due to electrical current. Non-
compliance with the safety rules will result in risks of severe injury or death.

Danger!
This signal word points to an immediately dangerous situation, which must be
avoided to prevent severe injury or death.

Warning!
This signal word points to a potentially dangerous situation, which must be avoided
to prevent severe injury or death.

Warning!
This signal word points to a possibly dangerous situation, which must be avoided to
prevent severe injury or death.

Warning!
This signal word points to a possibly dangerous situation, which must be avoided to
prevent severe burn injuries.

Caution!
This signal word points to a potentially dangerous situation. If not avoided, this
situation may lead to minor injuries or property damage.

Language Version Order Number Department Page

English 00 81710175 TD 13/77

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Caution!
This symbol makes aware of rotating equipment parts. Ignoring this warning may
result in minor injuries and/or property damage.

Caution!
Physical stress!
While performing assembly work, always use suitable transport aids such as lifting
trucks, forklifts or crane.

Caution!
Electrostatic discharge!
Voltage pulses may damage electrical components.

Caution!
Risk of bodily injury!
Always use personal safety attire and gear such as safety boots protecting against
ESD (electrostatic discharge).

Note!
This signal word makes aware of useful tips, recommendations and information for
efficient and trouble-free operations.

Note!
Transport damage!
Comply with the information in the 'Transport' chapter!

Note!
Direction of flow!
The arrow shows the direction of the circulating medium.

Note!
Heat exchanger inlet and outlet!
The heat exchanger ports are labelled. The labels indicate the following:
Green: Medium inlet
Red: Medium outlet

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2.2 Safety Information included in specific instructions

Safety information may be relevant for specific individual instructions. You will find this kind of safety
information integrated in the specific instruction. This avoids interrupting the flow of reading while executing
the instructions. We will use the above described signal words.

2.3 Sources of danger

2.3.1 Electricity

Sources of danger

➢ Control cabinet

➢ Terminal boxes of the pumps

➢ Electric motor drive of the valves and the ball valve

Electric shock

Danger!
Electric shock!
Touching live electric components or wiring carries the immediate risk of a deadly
electric shock. Damaged insulation around electric components or wiring may cause
death or severe injuries.

➢ All work on electrical equipment must be done by skilled electricians exclusively.

➢ Upon the detection of damaged insulation, immediately interrupt the mains supply and initiate the
repair of the damaged insulation.
➢ Before performing any work on live components and wiring, be sure to power off the equipment and
wiring and secure this voltage-free state for the duration of the repair or maintenance work. In the
process, comply with the five safety rules.

➢ Never remove fuses or evade their protection. Always use replacement fuses for the proper amperage.

➢ Keep live components dry to avoid short-circuiting.

The five electric safety rules

 Disconnect the equipment from the mains supply.
 Secure the equipment against inadvertent restart.
 Ascertain that the equipment is voltage-free.
 Earth and short-circuit
 Cover or make adjacent live components inaccessible.

Language Version Order Number Department Page

English 00 81710175 TD 15/77

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Potential equalisation

Danger!
Touch current and sparks!
In cases of absent or inadequate potential equalisation, touch currents or sparks may
arise. These conditions constitute dangers to life and limb.

➢ Ensure that all flange connections of the cooling unit are earthed; also check whether the potential
equalisation works.

2.3.2 Risk due to pressurised media

Sources of danger

➢ Expansion tank

➢ Pipework

➢ Safety valve

Pressurised water

Warning!
Pressurised water!
Even after turning the cooling unit off, the unit is still pressurised because water
remains in the Expansion tank. When working on defective components of the
pressurised unit or opening them, expanding fluid may escape and cause injuries in
the process.

➢ Wear personal protective attire and gear when working on or with the cooling system.

➢ Before the removal of any components, ensure that no media will blast from the unit.

➢ Before performing any repairs or maintenance, be sure to release the pressure from all pressurised
components.

➢ If the cooling unit is leaky replace the defective components immediately.

Splashing or spraying water due to defective hydraulic systems

Warning!
Splash water!
Water may splash or spray from defective pipes or components. Splash water may
injure body parts and in particular the eyes.

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➢ Always wear protective glasses when working on or around the cooling unit.

➢ Never expose body parts to the water jet or hold items into it. Keep persons away from defective pipes
or components.

➢ Trigger an emergency stop. If necessary, take further steps to lower the pressure and stop the fluid
jet.

➢ Repair defective components immediately.

2.3.3 Risk of burn injuries

Sources of danger

➢ Expansion tank

➢ Pipes

➢ Heat exchanger

Hot operating materials

Caution!
Risk of injury due to hot operating materials!
During operations, the temperature of operating materials may rise to 60 °C. Touching
these hot operating materials may burn exposed skin.

➢ Always wear personal protective attire and gear and in particular safety gloves when working with
operating materials.

➢ Check whether operating materials are hot before handling them. If necessary, allow the operating
materials to cool.

Hot surfaces

Warning!
Hot surfaces constitute a risk of injury!
During operations, the temperature of component surfaces may rise up to 60 °C. Skin
exposure to the hot surfaces may result in severe burns.

➢ Always wear protective attire and gear and in particular safety gloves.

➢ Before starting to work on the equipment, ensure that the surfaces are cool to the touch
(at ambient temperature).

Language Version Order Number Department Page

English 00 81710175 TD 17/77

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2.3.4 Risks due to moving parts

Sources of danger

➢ Pumps

➢ Motors

Rotating parts

Warning!
Risk of injury due to rotating equipment parts!
Working close to rotating equipment parts such as the pump shaft entails the risk of
hair being drawn in by the moving part and the risk of crushing body parts or other
severe bodily injuries.

➢ Comply with the five electric safety rules!

➢ Never reach into rotating parts and never handle moving parts of the running equipment.

➢ Before performing any tasks involving rotating equipment parts, switch off these rotating parts and
secure them against inadvertent restart.

➢ Keep covers in place and closed during operations.

➢ Be aware of the over-travel time! Ensure that all parts are at a standstill before removing the equipment
covers.

Sharp or acute edges

Warning!
Risk of injury due to sharp or acute edges!
Contact with sharp or acute edges may cause skin abrasion and/or cuts.

➢ Be cautious when working close to sharp or acute edges.

➢ Wear protective gloves if necessary!

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2.3.5 Chemical hazards

Sources of danger

➢ Components of the cooling system's primary and secondary circulation

Deionized water

Caution!
Health risks due to the ingestion of fully deionized water!
Drinking or otherwise ingesting deionized water poses a severe health hazard.

➢ Contact with deionized water is dangerous for mucous membranes and eyes!

➢ Do not drink deionized water!

Water / glycol mixture

Caution!
Water / glycol mixtures are hazardous to human health.
The ingestion of water-glycol mixtures severely damages human health.

➢ Do not drink or ingest the Water / glycol mixture.

2.3.6 Hazards due to the lifting of loads

Suspended loads

Warning!
Standing under suspended loads is hazardous to life and limb.
When loads are lifted, they may swivel out and fall. The consequence may be severe
injuries or death.

➢ Never step underneath suspended loads within the swivel range of these suspended loads.

➢ Always supervise the movement of loads.

➢ For the transport of loads use only approved lifting/sling gear of sufficient bearing capacity.

➢ Do not use worn or partially shredded sling gear (ropes and straps).

➢ Do not buckle ropes and straps across sharp edges and neither knot nor twist them.

➢ Put the load down from its elevated position when leaving the workplace.

Language Version Order Number Department Page

English 00 81710175 TD 19/77

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2.3.7 Hazards due to working at higher elevation

Danger of falling

Warning!
There is a danger of falling when working in elevated places.
Unprotected work in elevated places and the use of unsuitable or damaged ladders,
hoisting platforms or scaffolding will cause people to fall and materials to drop down
from great heights. The consequences may be severe injuries or death.

➢ Therefore, use suitable and safe scaffolding, lifting platforms or ladders when working in elevated
places.

➢ The scaffolding, lifting platforms, ladders etc. must be in proper condition.

➢ Safeguard persons against falling from greater heights.

➢ While working in elevated places, safeguard tools and materials against falling to a lower level. Do not
store tools or materials on scaffolding or lifting platforms.

➢ Do not exceed the load bearing capacity of the used scaffolding, ladders and lifting platforms.

➢ Use or wear fall arresting devices if the elevated workplace is not secured by guardrails.

2.3.8 Damage to the cooling system

The pump runs dry.

Note!
Risk of damages to the materials!
The pump bearings will warm up when the pump starts without medium (dry run). This
may cause the pump to fail.

➢ Ensure that the pump is filled with fluid before starting it.

Dry-Running the heat exchanger

Note!
Risk of damages to the materials!
Running the heat exchanger without medium or with medium of improper temperature
may damage the heat exchanger.

➢ Before bringing the heat exchanger into operation, be sure to fill it with the water-glycol mixture.

➢ Before starting the heat exchanger, ensure that the temperature of the cooling medium is between 5
and 25 °C.

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Trapped air in the cooling system

Note!
Risk of property damage due to improper de-aeration!
Trapped air in the cooling system decreases the cooling performance; this
performance deficit may damage the cooling system.

➢ When filling the cooling system, be sure to avoid any entrapment of air.

➢ Always de-aerate the cooling system right after the filling with cooling medium is complete.

Language Version Order Number Department Page

English 00 81710175 TD 21/77

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2.4 Type and performance label

The type and performance label of the cooling system displays the following information:

4 2 3 1

5 6 7 8
Figure 1: Type and performance label (example)

Designation
1 Product type 2 Order number
3 Serial number 4 Year of manufacture
Permissible positive operating pressure
5 Circuit [primary and secondary circuit] 6
[bar]
7 Permissible operating temperature [°C] 8 Nominal flow rate [L/min]

2.5 Safety regulations

Compliance with all applicable safety regulations and laws creates the prerequisites for avoiding personal
injury and damages to the product.
These operating instructions replace neither the statutory safety regulations nor the internal work and safety
rules. Should any ambiguity exist (especially due to missing detail information), the authorised skilled
personnel must provide or take steps to procure the needed clarification.

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3 Design and function

3.1 Cooling unit

Overview:
3 13 4 9 10 1

5 8 11 2 7 6
Figure 2: Cooling unit

Designation
1 Heat exchanger 2 Ion exchanger
3 Control panel 4 Fine filter
5 Circulation pump 6 Three-way valve
7 Butterfly valve with hand lever 8 Check valve
9 Ball valve 10 Pressure gauge
11 Thermometer 12 Flow meter
13 Expansion tank

Language Version Order Number Department Page

English 00 81710175 TD 23/77

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3.2 Flow diagram

7 6 10 8 5 13

3 7 1 14 2 4 11 12 9
Figure 3: Flow diagram

Designation
1 Heat exchanger 2 Ion exchanger
3 Control cabinet 4 Fine filter
5 Circulation pump 6 Three-way valve
7 Butterfly valve with hand lever 8 Check valve
9 Ball valve 10 Pressure gauge
11 Thermometer 12 Flow meter
13 Expansion tank 14 Strainer

Page Department Order Number Version Language

24/77 TD 81710175 00 English

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3.3 Assemblies

3.3.1 Butterfly valve with handle

3 1

5 4 2 2 2
Figure 4: Butterfly valve with handle

Designation
1 Handle 2 Butterfly valve
3 Position indicator of the butterfly valve 4 Sealing washer
5 Bolt hole for the flange connection

Function
Butterfly valves are used to open and close pipes in order to segregate components from each other. Moving
the handle opens and closes the butterfly valve. Pay attention to the position indicator when opening or
closing the butterfly valve.

Language Version Order Number Department Page

English 00 81710175 TD 25/77

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3.3.2 Fine filter

3 4 5 1

2 6
Figure 5: Fine filter

Designation
1 Head 2 Sump
3 Screw thread (metric) for the mounting bracket 4 Inlet
5 Outlet 6 Fine filter

Function
The fine filter is located at the outlet of the ion exchanger and filters particles from the deionized water.

Note!

Authorised personnel must perform maintenance and repair work in the prescribed
regular intervals.

Page Department Order Number Version Language

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3.3.3 Ball valve

3 7 2

5 6 2 4 3 1
Figure 6: Ball valve

Designation
1 Ball valve 2 Handle
3 Limit plate 4 Hex(agon) bolt
5 Hex(agon) nut 6 Ball inside the housing
7 Drill hole for a padlock

Function
Use the ball valve to manually open and close pipes or to fill and empty the cooling system. The handle (2)
may be turned by 90°. A limit plate (3) delimits the turn. Bore hole (7) allows the insertion of a padlock to
restrict the use of the ball valve.

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3.3.4 Expansion tank

1 2 5 1

3 4 3
Figure 7: Expansion tank

Designation
1 Expansion tank 2 Bleeder screw
3 Reinforced hose connection 4 Hose connection
5 Level sensor

Function
During operation a controlled amount of deionized water flows through the expansion tank. Enclosed air is
thereby automatically released by the bleeder screw.

Page Department Order Number Version Language

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3.3.5 Strainer

6 4 5

3 2 1
Figure 8: Strainer

Designation
1 Strainer 2 Body
3 Flow direction 4 Gasket
5 Cover 6 Filter cartridge

Function
Strainers filter particles out of the flowing medium. They protect the cooling system from soiling.

Note!

Maintenance and repair work must be performed in the prescribed intervals, see
chapter 'Maintenance'.

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3.3.6 Check valve

5 3 2

4 3 6 1
Figure 9: Check valve

Designation
1 Check valve 2 Body
3 Plate/disc 4 Guide plate
5 Centering ring 6 Guide screw

Function
Check valves are valves which are controlled by the backflow of the medium. The obturator (disc, cone,
plate) is first lifted and then opened by the flow. In the event of an incipient backflow (e. g. failure of a pump)
the obturator closes self controlled by its dead weight. This closing process can optionally be supported by
using a spring.

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3.3.7 Ion exchanger

4 3 2

1 4 1
Figure 10: Ion exchanger

Designation
1 Ion exchanger 2 Inlet
3 Outlet 4 Strap

Function
During operation the conductivity of the deionized water increases due to the pipe material and residues.
Therefore, the water circulating in the primary circuit flows through the ion exchanger via a bypass line. The
ion exchange resins remove the salt from the water.

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3.3.8 Three-way valve

3 5

2 4 1
Figure 11: Three-way valve

Designation
1 Three-way valve 2 Body
3 Stem 4 Plug
5 Electrical connection

Function
The Three-way valve is used to control the inlet temperature of the deionized water to the converter. If the
cooling unit is shut off, the bypass of the heat exchanger is closed. The whole raw water flows to the heat
exchanger.

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3.3.9 Heat exchanger

7 1 6 3 8 9

5 4 2
Figure 12: Heat exchanger

Designation
1 Frame plate 2 Plate package
3 Pressure plate 4 Deionized water outlet
5 Raw water inlet 6 Deionized water inlet
7 Raw water outlet 8 Tie bolts
9 Heat exchanger

Function
The heat exchanger cools the deionized water of the primary circuit. The deionized water flows through the
heat exchanger.
For this purpose, the heat exchanger is filled with raw water as cooling medium. The raw water circulates
constantly through the heat exchanger (secondary circuit). If the temperature of the deionized water is
increasing, more raw water is supplied to the heat exchanger.
The plate package consists of single plates. The plates are equipped with a groove along the rim and around
the ports. The groove holds the gasket which prevents that the deionized and raw water intermix.

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3.3.10 Circulation pump

4 5 1

3 2 6 1
Figure 13: Circulation pump

Designation
1 Motor 2 Pump
3 Suction port 4 Pressure port
5 Terminal box 6 Baseplate

Function
The redundant pumps circulate the deionized water of the primary circuit.

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3.4 Measuring devices / sensors

3.4.1 Pressure gauge

The pressure gauge indicates the actual pressure of the flowing medium.

3 4 1

2
Figure 14: Pressure gauge

Designation
1 Pressure gauge 2 Manometer shut off valve
3 Pressure relief valve (optional) 4 Pressure indication

Note!
Damages to materials!
Screwing in the devices requires slight force to achieve an air-tight connection. Make
sure that you do not exert this force via the top of the housing. Instead, use the
appropriate dedicated wrench and apply this force via the square-cut of the connection
pin. After its assembly, reset the pressure relief valve (3) from CLOSE to OPEN.

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3.4.2 Thermometer

3 1
Figure 15: Thermometer

Designation
1 Thermometer 2 Temperature sensor
3 Temperature range

Function
Thermometers (1) display the local real temperature of the circulating medium. The devices are maintenance-
free. However, the display must be checked for accuracy once or twice per year. The devices should be
cleaned only with a damp piece of cloth.

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3.4.3 Dew point switch

4 5

3 2 1
Figure 16: Dew point switch

Designation
1 Dew point switch 2 Mounting clamp
3 Electrical connection 4 Power LED Green
5 Condensation LED Red

Function
The dew point switch is an electronic humidistat intended to detect condensation or incipient condensation
on objects. As soon as the measured surface moisture exceeds the preset limit (approx. 94% RH), the relay
switches. This signal can be used to turn on a heater. The condensation state is signaled optically by the red
LED with the drop symbol. The switching point can be set between 75% RH and 100% RH via the
potentiometer labeled Sensitivity. The green LED with the name POWER indicates that the sensor is ready
for operation.

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3.4.4 Flow sensor

3 2 4

5 1
Figure 17: Flow sensor

Designation
1 Flow sensor 2 LED display
3 Electrical connection 4 Setting pushbutton
5 Sensor

Function
The unit monitors the flow in liquid and gaseous media.
The unit detects the flow speed to the calorimetric measuring principle and switches the output:
-- output closed if medium is flowing / output open if no medium is flowing.
This applies to the unit on delivery: output = normally open. If necessary, you can change the output to
normally closed operation. It then applies: output open if medium is flowing.
If the flow speed increases, the switching status changes when the switch point is reached.

The typical response time of the unit is 1...10 s. It can be influenced by the switch point:
-- Low switch point = quick reaction with rising flow.
-- High switch point = quick reaction with falling flow.

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4 Packaging / transport / storage

Safety

Warning!
Insufficient qualifications may result in accidents!
Improper handling of equipment may cause considerable damage to persons and
property.

Before commissioning, please ensure

that only the persons named in chapter 1.2 may perform assembly and maintenance
work.

Caution!
Risk of injury!
Always use personal safety attire and gear such as safety boots and safety gloves.

Caution!
Bodily stress
While performing assembly and maintenance work, always use suitable transport
aids such as lifting trucks, forklifts or cranes.

Warning!
Risk of burn injury
Equipment parts may hot enough to cause severe burns on contact. Use protective
gloves!

Note!

Important Technical Information for the Assembly

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4.1 General information

The personnel must be skilled in operating cranes and forklifts.
Use approved hoisting devices in proper condition and of sufficient size and power. Check the lifting and
hoisting gear before use.

Warning!
Falling load!
Standing underneath suspended loads is dangerous because this load may drop down
on you. This may result in serious bodily injuries or death.

For load transports by crane, attach the load hook directly above the centre of gravity.
Never stand or work underneath or close to suspended loads.

Warning!
Accidents when transporting and lifting loads!
The result may be death, severe bodily harm and property damage.
Be sure to comply with the transport instructions in this document and the applicable
general accident prevention regulation, in particular comply with the information of
your professional trade organisation (BGI, Berufsgenossenschaftsinformation 556).

Always wear personal protective attire and gear as well as protective gloves, boots
and a hardhat.

Caution!
Risk of injury!
Always use personal safety attire and gear such as safety boots, safety gloves and a
hardhat.

The manufacturer will package the cooling system in such a way that it can be transported by lorry.

Caution!
Transport damage!
Improper transport may damage the cooling system. Pay attention to the ambient
conditions for the transport.

Note!
Damages to materials during the transport!
Items may fall or overturn if they are improperly transported. This may cause
considerable damages to materials.
Be sure to use all provided anchoring supports. Leave the cooling system in its
packaging until shortly before assembly.

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In case of damage or exchange, package the defective component or the cooling system properly for
transport and storage before mounting it on a transport pallet.

Note!
Storage and transport!
Use a hood to protect the cooling system from outside influences.

Note!
Damages to materials!
Transport individual components with a forklift only after mounting the components
on a special pallet.

The cooling system comprises sensitive components. Please take note of the labels and warnings on the
packaging.

Enclose electric components using protective hoods or plastic sheets.

Also be sure to meet the following storage conditions:

Caution!
Damages due to improper storage!
Do not stack cooling system parts or modules on top of each other and do not place
any items on top of them.
Store the cooling system and its part only on a pallet on even ground.
Do not store the cooling system or its parts outdoors! Instead, store them in closed dry
rooms protected from sun and rain.
Keep the cabinet doors locked.

Do not expose the cooling system or its modules to harsher than the specified climate conditions. Be sure to
exclude damaging physical or chemical influences.

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4.2 Packaging
Immediately upon receipt, check the delivery scope and the packaging for damages and completeness. The
number of packages is stated on the packaging.

In case of damages or if the delivery is incomplete, do the following:

➢ Refuse accepting the delivery of accept delivery only conditionally.

➢ State the degree of damage on the delivery note

➢ Submit a complaint

Note!

Immediately inform the manufacturer of the damages. Damage claims must be

submitted within the complaint period.

You find symbols for proper handling on the packaging. These symbols are crucial for the transport and
storage.

Lift here!

Attach the hoisting chain or carrying straps in these locations.

Top

The arrow symbols on the packaging point to the top of the package.
Ensure that the arrows always point upward! Otherwise the content
may be damaged.

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Centre of gravity (balance point)

Marks the centre of gravity of the package

Pay attention to the midpoint of the centres of gravity when lifting and
transporting items.

Protection against moisture

Protect against weather influences such as rain, sun or cold weather

Fragile!

Package contains breakable or sensitive content

Transport this package with care!

Maximum permissible stacking

load

The package is stackable to a certain degree.

Do not exceed the maximum load capacity (xxx kg) to avoid damage
to or destruction of the content.

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4.3 Transport
System components may be moved by crane under the following conditions:

➢ The crane and the hoisting gear must be designed for moving the weight of the product.

➢ The crane operator must be licenced to operate the crane.

4.3.1 Transport of cooling system parts

3 3 1 4

4 4 4 2
Figure 18: Transport

Designation
1 Spider clamp (not included in the delivery 2 Load and transport straps (not included in
scope) the delivery scope)
3 Hoisting chains with safety hooks (not 4 Eyebolt
included in the delivery scope)

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4.4 Storage
On receipt, immediately inspect the delivery for completeness and transport damage.
Proceed as follows in the event of externally apparent transport damage:

Do not accept the delivery, or only accept it subject to reservation.

Note the extent of the damage on the transport documentation or the shipper's delivery note.
Initiate complaint procedures.

Note!

Issue a complaint in respect of each defect immediately following detection. Damage

compensation claims can only be asserted within the applicable complaint deadlines.

Store the packages under the following conditions:

Do not store outdoors.

Store in dry and dust-free conditions.
Do not expose to aggressive media.
Protect against direct sunlight.
Avoid mechanical shocks.
Storage temperature: 2 to 50 °C.
Relative humidity: max. 95 %.
If stored for longer than 3 months, regularly check the general condition of all parts, especially the ion
exchanger, and the packaging. If necessary, top-up or replace preservatives.

Note!

Under certain circumstances, storage instructions may be affixed to packages which

go further than the requirements specified here. Comply with these accordingly.

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5 Installation

Safety

Warning!
Insufficient qualifications may result in accidents!
Improper handling of equipment may cause considerable damage to persons and
property.

Before commissioning, please ensure

that only the persons named in chapter 1.2 may perform maintenance work on the
cooling system.

Caution!
Risk of personal injury!
Always use personal safety attire and gear such as safety boots and safety gloves.

Caution!
Bodily stress!
While performing assembly and maintenance work, always use suitable transport aids
such as lifting trucks, forklifts or cranes.

Warning!
Risk of burn injury!
Equipment parts may reach high temperatures, which may lead to severe burns.
Wear safety gloves!

Note!

Important technical information for the assembly

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5.1 Preparation
The assembly location and construction equipment have to meet the following requirements: In case these
requirements are not met, inform the person in charge at the assembly location and make sure that the
deficits are corrected.

Paths and surfaces

➢ The paths and surfaces must be suitable for the expected loads and transport vehicles.

➢ The paths and surfaces must be passable even in the most inclement weather.

➢ All work areas must be reachable across safe surfaces.

➢ Escape routes must be free of obstacles.

➢ Paths and surfaces must be free of stumbling hazards; install fall protection if necessary.

Lighting

➢ Work, storage and office areas as well as paths and surfaces, escape and emergency paths must
have sufficient lighting.

➢ Keep sufficient working lamps on hand as well as additional lighting in the construction area and
for use in case of a power outage.

The safeguarding of danger zones

➢ Openings in the ground must be covered for safe passage.

➢ Rails must protect from falling from elevated work areas, stairs and platforms.

➢ Mark steps!

Work areas

➢ The construction site must provide sufficient space for the installation.

Storage of tools and materials

➢ Please provide suitable space with a secure lock for the storage of tools and materials.

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Fire protection

➢ Fire extinguisher: Flammability class A / B / C (water / foam / ABC dry chemical powder)

➢ Fire protection ceilings

First aid devices

The following devices must be available and in easy reach in sufficient number:

➢ Emergency and rescue plans

➢ Emergency telephone and list of emergency telephone numbers

➢ First aid equipment

Please ensure the following at the begin of the assembly work:

➢ The personnel must be familiar with the access ways to medical facilities.

➢ Please organise first aid procedures before the assembly work begins.

Hoisting devices and lifting and transport vehicles

➢ Please provide suitable hoisting, lifting and transport vehicles and tools (cranes, forklifts etc.)

➢ Please also kindly provide suitable transport straps, dee shackles etc.

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5.2 Connections

Warning!
Risk of injury due to working overhead!
The pipe supports and pipes are installed above the steel construction. Assembling
parts above the head leads to quick fatigue of the limbs.

Overview

N3.0 N2.0
N1.0
N4.0

Figure 19: Connections

Designation
1 Pure water inlet (N1.0) 2 Pure water outlet (N2.0)
3 Raw water outlet (N3.0) 4 Raw water inlet (N4.0)

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6 Commissioning

Warning!
Improper commissioning may result in bodily injury.
Improper commissioning may result in considerable personal injury and property
damage.

Before performing maintenance work, be sure to read and comply with

➢ that all assembly work were performed and completed according to the attached
assembly instructions.

➢ Please ensure that the system setup is performed in the proper sequence.

➢ Comply with the instructions when filling and rinsing the circuits.

6.1 Requirements
Ensure that the cooling unit is properly mounted. Make sure that all electric interfaces are checked and
connected.

The cooling unit must meet following requirements:

➢ The mechanical and electric installation is complete

➢ The electric signal test was completed

6.2 Filling cooling unit

➢ Connect the filling hose to the ball valve of the pump suction line. Open the ball valve.

➢ Butterfly valves inside the cooling unit are open.

➢ All other vent ball valves are closed.

➢ Fill cooling unit with liquid until the expansion tank has enough liquid.

➢ By briefly opening the top vent ball valve, the cooling unit can be vented.

➢ Close filling ball valve.

➢ Disconnect hose connection.

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7 Maintenance

Proper and timely maintenance and repair are prerequisite for using the cooling system for the maximum
time.

Warning!
Insufficient qualifications may result in accidents!
Improper handling of equipment may cause considerable damage to persons and
property.

Before commissioning, please ensure

that only the persons named in chapter 1.2 may perform maintenance work on the
cooling system.

Warning!
Risk of bodily injury if using unsuitable replacement parts!

The use of unsuitable or improper replacement parts carries the risks of bodily injury
and property damage as well as the risks of improperly executed functions or complete
system failure.
- Use only original replacement parts made by the FST Industrie GmbH or replacement
parts approved by the FST Industrie GmbH Company.
- If in doubt, check back with a representative of the FST Industrie GmbH.

Obtain replacement parts either directly from FST Industrie GmbH or the company's
authorised partners. You find the addresses on page 2.

Danger!
Electric voltage! Danger to life and limb!
Non-compliance with the safety instructions my result in severe bodily harm or death

Before commissioning, please ensure

Before and while performing maintenance work, always comply with the safety and
procedural instructions in the chapter 'General Safety'!

Warning!
Risk of burn injury!
Equipment parts may heat up considerably. Touching these hot parts may cause
severe burns. Use safety gloves!

Caution!
Bodily stress!
While performing assembly work, always use suitable transport aids such as lifting
trucks, forklifts or crane.

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Caution!
Electrostatic discharge
Electrostatic discharge can damage electric components.

Caution!
Risk of bodily injury
Always use personal safety attire and gear such as safety boots, hardhat and safety
gloves.

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7.1 Maintenance work classification

Classification: Definitions:

Improvement Measures to re-establish the target performance of

components or parts

Change Disassembly or removal of components or

component parts independent of their condition
Installing repaired or new components/component
parts

Adjusting settings Adjusting components or component parts to the

prescribed values

Checking functions Maintenance activity to confirm that the tested unit

is suitable and fit for the required function

Testing / checking Determining to what extend components meet the

requirements including comparison with an already
defined target state

Measuring Measuring of actual values using measuring

devices including comparisons with target values;
creating a log of the measurements

Care Maintaining the operational fitness and value of the

system including replenishing, lubricating,
removing moisture, resetting and protecting against
corrosion

Cleaning Removal of baked on dirt, paint, anti-corrosive

materials and residues on surfaces and inside
hollow spaces

Visual inspection Visual inspection of the current state without

devices including comparisons with the target state

Revamping Measure after taking a unit apart to repair it or

exchange components at the end of their useful life
or should be replaced regularly

Note!

Performing maintenance work while the system is removed from the mains supply
avoids property damage!
It is however possible to perform certain maintenance task while the system runs

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7.2 Maintenance plan

The following sections inform about the maintenance tasks, which are required for optimal, error-free
operations:
In the event regular inspections reveal increased wear and tear, the operator should adjust the
maintenance intervals to the actual wear and tear.

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Note!
Use the supplier documentation for all maintenance work!
Comply with all warranty provisions!

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7.3 Maintenance work

When choosing the time for the annual maintenance work it is important to consider the weather-related
stress. Perform the maintenance and repair work in the prescribed intervals!

Safety

Warning!
Insufficient qualifications may result in accidents!
Improper handling of equipment may cause considerable damage to persons and
property.
Before commissioning, please ensure
that only the persons named in chapter 1.2 may perform maintenance work on the
cooling system.

Danger!
Electrical voltage poses a risk to life and limb!
Non-compliance with the safety instructions my result in severe bodily harm or death.

Before performing maintenance work, please pay attention

please pay attention to the safety and operating instructions!

Caution!
Electrostatic discharge!
Electrostatic discharge can damage electric components.

Caution!
Risk of bodily injury!
Always use personal safety attire and gear such as safety boots, hardhat and safety
gloves.

Caution!
Bodily stress!
While performing assembly work, always use suitable transport aids such as lifting
trucks, forklifts or crane.

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7.3.1 Entire system

Component Personnel
- Flange connections of the pipework (1) - Commissioning personnel
- Earthling, potential equalisation (2) - Service technician
- Signs / labels / symbols (3) - Operator
- Electric connections / wiring (4)
- Welding seams of the frames / pipework (5)

3 3 4 1 5

4 1 5 3 1 2 5
Figure 20: Entire system

Designation
1 Flange connections of the pipework 2 Earthing, potential equalisation
3 All signs / labels / symbols 4 Electric connections, wiring
5 Welding seams of the frames / pipework

Note!
Use the supplier's documentation for all work on the equipment!
Perform the maintenance and repair work in the prescribed intervals!

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The following maintenance work has to be performed

➢ Visual inspection
➢ Cleaning

Specialty Tools
Tool Use Comment
Personal safety gear
Torque wrench Check the torque Flange connections
Cleaning rags Cleaning

Operating and auxiliary materials

Specification Part Number Comment
No operating supplies required

Replacement Parts
Specification Replacement Part Number Comment
none

Drawings
Specification Drawing Number
P&I diagram FST21-Z029-K0001
General arrangement FST21-L442-A0100

Supplier's Documentation
Manufacturer Reference Number Comment
none

Performing maintenance and repair work

➢ Completely or partially dismantled state

Visual inspection

➢ Check the flange connections of the pipework (1) for:

• Tightness; use a torque wrench to adjust the clamping bolts if necessary
• Soiling; clean if necessary
• Damages; replace damaged parts if required

➢ Earthing, check potential equalisation (2) for:

• Secure clamping, adjust if necessary
• Damages; replace damages earthing connections if necessary
• Corrosion; remove rust if necessary or replace earthing or potential equalisation devices

➢ Check the signs, labels and symbols (3) for:

• Secure attachment; tighten if necessary
• Soiling, clean if necessary
• Damage; replace damaged parts if necessary
• Completeness; replace missing or damaged parts

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➢ Check the electric connections / wiring (4) for:

• Damage; replace if necessary
• For secure attachment; tighten if necessary
• Soiling; clean if required

➢ Check the welding seams of the frames / pipework (5) for:

• Damages; repair breaks or cracks

Cleaning

➢ Check the signs, labels and symbols (3) for:

• Soiling; clean if necessary

➢ Check the electric connections / wiring (4) at the operator panel for:
• Soiling; clean if necessary
• Corrosion; remove rust or replace the plug

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7.3.2 Ion exchanger

Module Personnel
- Ion exchanger (1) - Commissioning personnel
- Fine filter (2) - Service technician
- Clamp (3) - Operator
- Connection (4)
- Ball valve (5)

4 2 4 5

4 1 3 4
Figure 21: Ion exchanger

Designation
1 Ion exchanger 2 Fine filter
3 Clamp 4 Connection
5 Ball valve

Note!
Use the supplier's documentation for all work on the equipment!
Perform the maintenance and repair work in the prescribed intervals!

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The following maintenance work has to be performed

➢ Visual inspection
➢ Cleaning

Specialty Tools
Tool Use Comment
Personal safety gear
Rag Cleaning
Torque wrench Check the torque
Hand truck plus tension strap Transport of the ion exchanger Call for assistance

Operating and Auxiliary Materials

Specification Part Number Comment
No operating supplies required

Replacement Parts
Specification FST Replacement Part Number Comment
Ion exchanger 0046800
Filter holder and fine filter 0005764
Ball valve 0023433

Drawings
Specification Drawing Number
P&I diagram FST21-Z029-K0001
General arrangement FST21-L442-A0100

Supplier's Documentation
Manufacturer Reference Number Comment
FST
Putsch
End

Performing maintenance and repair work

➢ Completely or partially dismantled state

Visual inspection

➢ Check the ion exchanger (1) for:

• Secure installation, secure if necessary
• Soiling, clean if necessary
• Leaks, seal the leaks or replace the part if necessary
• Damage; replace damaged parts if necessary

➢ Check the filter holder and fine filter (2) for:

• Secure connection, tighten if necessary
• Soiling, clean if necessary
• Check for leaks; seal, tighten or replace if necessary
• Damage; replace damaged parts if necessary

Language Version Order Number Department Page

English 00 81710175 TD 61/77

© FST Industrie GmbH 2019. All rights reserved.

 TECHNOLOGY IS OUR PASSION

➢ Check the connection (4) for:

• Secure installation; secure if necessary
• Soiling, clean if necessary
• Check for leaks; seal, tighten or replace if necessary
• Damage; replace damaged parts if necessary

➢ Check the ball valve (5) for:

• Secure installation; install more secure if necessary
• Soiling; clean if necessary
• Check for leaks; seal, tighten or replace if necessary
• Damage; replace damaged parts if necessary

➢ Check the clamp (3) for:

• Secure installation; install more secure if necessary
• Damage; replace damaged parts if necessary

Cleaning

➢ Check the ion exchanger (1) for:

• Corrosion, remove if necessary
• Conductivity limit; replace the cartridge if necessary
• Soiling, clean if necessary

➢ Check the filter holder and fine filter (2) for:

• Soiling; replace if necessary

➢ Check the connection (4) for:

• Corrosion, remove the rust if necessary
• Soiling, clean if necessary

➢ Check the ball valve (5) for:

• Soiling, clean if necessary

➢ Check the clamp (3) for:

• Soiling; clean if necessary

Page Department Order Number Version Language

62/77 TD 81710175 00 English

© FST Industrie GmbH 2019. All rights reserved.

TECHNOLOGY IS OUR PASSION

7.3.3 Heat exchanger

Module Personnel
- Heat exchanger (1) - Commissioning personnel
- All flange connection (2) - Service technician
- Operator / user

2 1 2

2 2
Figure 22: Heat exchanger

Name
1 Heat exchanger 2 All flange connection

Note!
Be sure to use the supplier documentation for all work on the equipment!
Perform maintenance work on the complete plate heat exchanger in the prescribed
intervals. Pay attention to the manufacturer's warranty provisions before performing repair
work!

Language Version Order Number Department Page

English 00 81710175 TD 63/77

© FST Industrie GmbH 2019. All rights reserved.

 TECHNOLOGY IS OUR PASSION

The following maintenance work has to be performed

➢ Visual inspection
➢ Cleaning

Specialty Tools
Tool Use Comment
Personal safety gear
Rag Cleaning
Torque wrench Check the torque

Operating and Auxiliary Materials

Specification Part Number Comment
No operating supplies required

Replacement Parts
Specification FST Replacement Part Number Comment
Heat exchanger

Drawings
Specification Drawing Number
P&I diagram FST21-Z029-K0001
General arrangement FST21-L442-A0100

Supplier's Documentation
Manufacturer Reference Number Comment
Sondex

Performing maintenance and repair work

➢ while the cooling system runs or during other maintenance work

Warning!
Risk of injury due to sharp or acute edges!
Contact with sharp or acute edges may cause skin abrasion and / or cuts.

Visual Inspection

➢ Check the heat exchanger (1) for:

• secure installation; tighten if necessary
• Soiling, clean if necessary
• Check for leaks; if necessary, close leaks or tighten/replace connectors
• Damage; replace damaged parts if necessary

Page Department Order Number Version Language

64/77 TD 81710175 00 English

© FST Industrie GmbH 2019. All rights reserved.

TECHNOLOGY IS OUR PASSION

➢ Check all flange connection (2) for:

• Secure installation; secure if necessary
• Soiling; clean if necessary
• Check for leaks; if necessary, close leaks or tighten/replace connectors
• Damage; replace damaged parts if necessary

Cleaning

Warning!
Risk of burn injury!
Equipment parts may reach high temperatures, which may lead to severe burns.
Wear safety gloves!

➢ Check the heat exchanger (1) for:

• Soiling; clean if necessary
• Corrosion; remove the rust or improve if necessary

➢ Check all flange connection (2) for:

• Soiling, clean if necessary
• Corrosion; remove the rust or improve if necessary

Language Version Order Number Department Page

English 00 81710175 TD 65/77

© FST Industrie GmbH 2019. All rights reserved.

 TECHNOLOGY IS OUR PASSION

7.3.5 Circulation pump

Component Personnel
- Circulation pump (1) - Commissioning personnel
- All flange connection (2) - Service technician
- Operator / user

1 2
Figure 23: Circulation pumps

Designation
1 Circulation pump 2 All flange connection

Note!
Use the supplier's documentation for all work on the equipment!
Perform the maintenance and repair work in the prescribed intervals!

Page Department Order Number Version Language

66/77 TD 81710175 00 English

© FST Industrie GmbH 2019. All rights reserved.

TECHNOLOGY IS OUR PASSION

The following maintenance work has to be performed

➢ Visual inspection
➢ Cleaning
➢ Checking
➢ Replacement

Specialty Tools
Tool Use Comment
Personal safety gear
Rag Cleaning
Torque wrench Check the torque

Operating and Auxiliary Materials

Specification Part Number Comment
No operating supplies required

Replacement Parts
Specification FST Replacement Part Number Comment
Circulation pump

Drawings
Specification Drawing Number
P&I diagram FST21-Z029-K0001
General arrangement FST21-L442-A0100

Supplier's Documentation
Manufacturer Reference Number Comment
KSB

Performing maintenance and repair work

➢ While the system runs or in the course of maintenance work

Warning!
Risk of burn injuries due to hot surfaces
During operations, the surfaces of components may heat up and reach up to 60 °C.
Avoid skin contact with hot surfaces to prevent severe burns.

Visual Inspection

➢ Check the circulation pump (1) for

• Secure installation; secure if necessary
• Damage; replace damaged parts if necessary

Language Version Order Number Department Page

English 00 81710175 TD 67/77

© FST Industrie GmbH 2019. All rights reserved.

 TECHNOLOGY IS OUR PASSION

➢ Check all flange connection (2) for:

• Secure installation; if necessary, use a wrench to secure
• Check for leaks; if necessary, close leaks or tighten/replace connectors
• Damage; replace damaged parts if necessary

Cleaning

➢ Check the circulation pump (1) for:

• Soiling; use a rag to clean it if necessary
• Corrosion; remove the rust or improve if necessary

➢ Check all flange connection (2) for:

• Soiling; use a rag to clean it if necessary
• Corrosion; remove the rust or improve if necessary

Checking

➢ Check the circulation pump (1) for:

• Vibration; if necessary align the motor, correct the fault or replace the motor
• Temperature of the housing; replace the motor if necessary
• Noises; improve the installation, correct the fault or replace the motor if necessary

Replacement

Danger!
Electrical voltage poses a risk to life and limb!
Non-compliance with the safety instructions my result in severe bodily harm or death.

Before performing maintenance work,

please pay attention to the safety and operating instructions.

➢ Replacing the circulation pump (1)

• Take the circulation pump out of service
- Use the repair switch to cut the pump off from the mains supply.

Note!

Circulation pumps are equipped with a repair switch.

- Manually close the butterfly valves in front and back of the pump according to the flow diagram.
- Connect the tubing to the drainage ball valve and catch the drained fluid in a container.
- Open the drainage ball valve.

• Uninstall the circulation pump (1)

- Unscrew the flange connections of the pressure and suction lines.
- Unscrew the electric connection.
- Unscrew the circulation pump from the base frame.
- Lift the circulation pump out of the cooling system.

Page Department Order Number Version Language

68/77 TD 81710175 00 English

© FST Industrie GmbH 2019. All rights reserved.

TECHNOLOGY IS OUR PASSION

• Install the circulation pump (1)

- Lift the circulation pump into the cooling system.
- Screw the circulation pump to the base frame.
- Screw together the flange connections of the pressure and suction lines.
- Screw on the electric connection.
- Align the pump and coupling according to the supplier's documentation.
- Fill the pump.
- Switch the repair switch of the circulation pump to 'On'.
- Check the direction of the pump rotating.

Language Version Order Number Department Page

English 00 81710175 TD 69/77

© FST Industrie GmbH 2019. All rights reserved.

 TECHNOLOGY IS OUR PASSION

7.3.6 Butterfly valves / valves

Component Personnel
- Butterfly valve with handle (1) - Commissioning personnel
- Ball valve (2) - Service technician
- Operator / user

1 2

2 1 1 1
Figure 24: Butterfly valves / valves

Designation
1 Butterfly valve with handle 2 Ball valve

Note!
Use the supplier's documentation for all work on the equipment!
Perform the maintenance and repair work in the prescribed intervals!

Page Department Order Number Version Language

70/77 TD 81710175 00 English

© FST Industrie GmbH 2019. All rights reserved.

TECHNOLOGY IS OUR PASSION

The following maintenance work has to be performed

➢ Visual inspection
➢ Cleaning
➢ Function test

Specialty Tools
Tool Use Comment
Personal safety gear
Rag Cleaning
Torque wrench Check the torque

Operating and Auxiliary Materials

Specification Part Number Comment
No operating supplies required

Replacement Parts
Specification FST Replacement Part Number Comment
Butterfly valves with handle 0023395
Ball valve

Drawings
Specification Drawing Number
P&I diagram FST21-Z029-K0001
General arrangement FST21-L442-A0100

Supplier's Documentation
Manufacturer Reference Number Comment
Ebro
End

Performing maintenance and repair work

➢ Maintenance work

Visual inspection

➢ Check the butterfly valve with handle (1) for:

• Secure installation; use a wrench to tighten if necessary
• Soiling, clean if necessary
• Check for leaks; seal, tighten or replace if necessary
• Damage; replace damaged parts if necessary

➢ Check the ball valve (2) for:

• Secure installation; use a wrench for a tight installation if necessary
• Soiling, clean if necessary
• Check for leaks; seal, tighten or replace if necessary
• Damage; replace damaged parts if necessary

Language Version Order Number Department Page

English 00 81710175 TD 71/77

© FST Industrie GmbH 2019. All rights reserved.

 TECHNOLOGY IS OUR PASSION

Cleaning

➢ Check the butterfly valve with handle (1) for:

• Corrosion, remove the rust if necessary
• Soiling, clean if necessary

➢ Check the ball valve (2) for:

• Corrosion; remove if necessary
• Soiling, clean if necessary

Function test

Caution!

Perform function tests only after shutting the system off!

➢ Check the butterfly valve with handle (1) for:

• Ease of handling; improve or replace if necessary

➢ Check the ball valve (2) for:

• Ease of handling; improve or replace if necessary

Page Department Order Number Version Language

72/77 TD 81710175 00 English

© FST Industrie GmbH 2019. All rights reserved.

TECHNOLOGY IS OUR PASSION

8 Technical data

Unit designation / RKA Typ B/C/D

Anlagenbezeichnung
MLFB: 2KA0180-4Z2D9, 2KA0240-4Z2D9, 2KA0300-4Z2D9

General information / Description / Beschreibung Quantity / Anzahl SI Unit / SI-Einheit

Allgemeine Angaben
Cooling capacity / Kühlkapazität: 180/240/300 kW

Frequency / Frequenz: 60 Hz

Pump voltage / Pumpenspannung: 480 V AC

Control voltage / Steuerspannung: 230 V AC

Fine water circuit / Flow rate / Durchflussmenge 30/40/50 m³/h

Feinwasserkreis Pump power / Pumpenleistung: 8,6/11/15 kW
Pump type / Pumpentyp: Etachrom -
ETCB050-032-200
ETCB065-050-200
Temperature inlet / Temperatur Vorlauf: 45,42 °C
Temperature outlet / Temperatur Rücklauf: 40 °C
Medium / Medium: Deionized Water, <= -
1mS/cm
Connection / Verbindung: DN 80, flange -
Piping material / Rohrmaterial: 1.4541 -

Raw water circuit / Flow rate / Durchflussmenge 30/40/50 m³/h

Rohwasserkreis Pump power / Pumpenleistung: Not applicable kW
Pump type / Pumpentyp: Not applicable -
Temperature inlet / Temperatur Vorlauf: 35 °C
Temperature outlet / Temperatur Rücklauf: 40,41 °C
Medium / Medium: Rawwater acc. -
Customer spec.
Connection / Verbindung: DN 80, flange -
Piping material / Rohrmaterial: 1.4541 -

Unit dimensions (mm) / Width / Breite Depth / Tiefe Height / Höhe

Anlagenabmessungen 2.000 1.500 2.790
Heat exchanger type /
Wärmetauscher Typ S19A-IG16-27-TKTM41, S19A-IG16-36-TKTM34, S19A-IG16-46-TKTM28
Outdoor cooler type /
Außenkühler Typ Not applicable

Table 4: Technical data

Language Version Order Number Department Page

English 00 81710175 TD 73/77

© FST Industrie GmbH 2019. All rights reserved.

 TECHNOLOGY IS OUR PASSION

9 Recycling / Environmental protection

9.1 Recycling
After its useful life, the equipment parts of the cooling unit should be repurposed as parts. For economic and
ecological reasons, this is preferable to recycling.

However, if there is no demand for such parts, the cooling system must be completely dismantled for
recycling.
The individual are to be sorted by type and percentage of materials:

➢ Heat sinks (pure aluminium)

➢ Conductor rails (pure copper)
➢ Electronic modules
➢ IGBT, diodes
➢ Sheet metal parts, connector casing X1
➢ Handles, connectors and distributors (synthetic materials)
➢ Wires and cables

The materials must then be recycled in an environmentally friendly fashion. The electronic components must
be finely shredded. The shredded electronic components must then be subjected to a pneumatic cleaning
procedure to separate metallic materials from the lighter non-metallic particles such as synthetic materials or
varnish particles. Then use a magnet to isolate iron and steel particles from the shredded material.

9.2 Environmental protection

Note!
Improper handling of environmentally hazardous substances endangers the
environment!
Improper handling and disposing of environmentally hazardous substances and waste
products may cause considerable damage to the natural surroundings.

➢ Always comply with the following instructions for the handling of environmentally hazardous materials
and their disposal.

➢ Immediately take suitable countermeasures in case of an inadvertent improper release of

environmentally hazardous materials. If in doubt, inform the competent authority and ask for
information on the required countermeasures.

Electronic components
Electronic components such as displays, contactors and cables may contain poisonous substances. These
poisonous substances may not find their way into the environment. Therefore, the disposal must be done by
disposal specialists.

Batteries or accumulators
The accumulators or batteries of uninterruptable power supplies (UPSs) contain toxic heavy metals. They
are subject to hazardous waste management and have to be brought to communal collection centres for
disposal or disposed of by specially qualified disposal companies.

Glycol mixture
Glycol mixtures contain toxic substances, which are hazardous to the environment. These mixtures may not
be discarded into the environment. A qualified disposal company has to dispose of such substances.

Page Department Order Number Version Language

74/77 TD 81710175 00 English

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TECHNOLOGY IS OUR PASSION

Index

Ball valve ........................................................... 27 Maintenance plan ..............................................54

Butterfly valve with handle ................................ 25 Maintenance work .............................................56
Butterfly valves / valves .................................... 70 Maintenance work classification ........................53
Check valve....................................................... 30 Measuring devices / sensors .............................35
Circulation pump ......................................... 34, 66 Packaging ..........................................................42
Commissioning ................................................. 50 Packaging / transport / storage .........................39
Connections ...................................................... 49 Personnel requirements ......................................9
Cooling unit ....................................................... 23 Pressure gauge .................................................35
Design and function .......................................... 23 Recycling / Environmental protection ................74
Expansion tank ................................................. 28 Storage ..............................................................45
Fine filter ........................................................... 26 Strainer ..............................................................29
Flow diagram..................................................... 24 Symbol definition ...............................................13
General information ............................................ 9 Technical data ...................................................73
General safety ................................................... 13 Thermometer .....................................................36
Heat exchanger ........................................... 33, 63 Three-way valve ................................................32
Installation ......................................................... 46 Transport ...........................................................44
Ion exchanger ............................................. 31, 60 Type and performance label ..............................22
Maintenance...................................................... 51

Language Version Order Number Department Page

English 00 81710175 TD 75/77

© FST Industrie GmbH 2019. All rights reserved.

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Page Department Order Number Version Language

76/77 TD 81710175 00 English

© FST Industrie GmbH 2019. All rights reserved.

TECHNOLOGY IS OUR PASSION

FST Industrie GmbH

(Berlin, Germany)

FST Industrie GmbH

Gartenfelder Strasse 28
13599 Berlin
Germany
Telephone: +49 30 310103-200
Fax: +49 30 310103-210
Email: [email protected]
Language Version Order Number Internet: www.fst-industrie.de
Department Page

English 00 81710175 TD 77/77

© FST Industrie GmbH 2019. All rights reserved.

ELECTRICAL AND AUTOMATION
EQUIPMENT
DIMENSION DIAGRAMS
 6 5 4 3 2 1

D D

15SG039 15XL040 15TR038

15CC044

15CC037

20VD056

10VG011
15VG043 10XP012
N5.3

15VB035 10VD013

19VB046 20VW058
12VC009
20MV057
19CC051 12VD008

2790
level max converter
warning / LS1
max
min

trip / LS2

10XF070
2600

2443
19SL050
2537

19VB052 12VV034
10HP015
C C
2323
2423

10DT019 11VC004
19CC049
2300

11VD003
10SL021 19CC047
11VV033

1321

1321
10XT073
12MP006

center of gravity
10VB023
12PC007 19IE048
N5.2

902
10VV022 11MP001

11PC002

310
10VB028

N5.1

20VV059 20VV053 15VB045 10VV029 center of gravity

1039
A

A ( 1 : 10 )

1000
142 171 576
B B

Drain G1/2"

grounding point
204

250

M10

N3.0
610

576
340

1000

N4.0
1500

Cable entry 100mm

center of gravity
N1.0
810
250

691
N2.0

Operating Data
Secondary circuit Primary circuit
Heat Transfer 240 kW
2000
1050 Weight empty 1350 kg

Weight filled + ca. 170 kg

1800 Operating Medium Raw Water Pure Water

A A
Test Medium Water Pure Water

Design Temperature 50 C 50 C

cold / kalt Design Overpressure 10 bar 8 bar

warm / warm
Test Overpressure 15 bar 12 bar
edges deburred / angle rounded
Siemens AG Scale: 1 : 10
Gen. tolerances to DIN ISO 2768-m

Doors and Sidewalls are not shown tolerances for welded construction
EN ISO 13920-B
Z030
RKA Typ C
weight ca.:
1350 kg

Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung

Table of connection / Anschlu tabelle Date Name
und Mitteilung ihres Inhaltes ist nicht gestattet, soweit nicht Connection DN PN Norm Description Medium drawn 05.09.2018 Herrera
ausdruecklich zugestanden. Zuwiderhandlungen verpflichten zu check. 07.09.2018 Gniosdorz
Schadenersatz. Alle Rechte vorbehalten, insbesondere fuer den N1.0 80 10 DIN 2642 Primary circuit inlet / Prim rkreislauf Eintritt Pure water / Feinwasser appr. Cooling Unit
Fall der Patenterteilung oder GM-Eintragung.
N2.0 80 10 DIN 2642 Primary circuit outlet / Prim rkreislauf Austritt Pure water / Feinwasser type RKA C
Copying of this document, and giving it to others and the use or Sheet No.
communication of the contents there of, are forbidden without N3.0 80 10 DIN 2642 Secondary circuit outlet / Sekund rkreislauf Austritt Raw water / Rohwasser
express authority. Offenders are liable to the payment of damages.
All rights are reserved in the event of the grant of patent or
N4.0 80 10 DIN 2642 Secondary circuit inlet / Sekund rkreislauf Eintritt Raw water / Rohwasser A0 FST21-Z030-A0100 1
v. 1 Shs.
registration of a utility model or design. N5.1...N5.3 R 1/2" - - Filling-Drain / Bef llen-Entleeren - Rev. Change Date Name print date: 29.06.2018

6 5 4 3 2 1
 6 5 4 3 2 1

D D

2790

2443
8

N2.3
N2.2

N1.3
N1.2
N2.1
N1.1
6

180
180
180
10CC081 10CC082 10CC083

1100
10CC071 10CC072 10CC073
12
flexible hose 75x8
10CC069

11 10
A flexible hose 75x8
10CC062 9 15 16 18 A 7 14 5 17
flexible hose 38x6,5
Adapted during installation

C C

2000 2300 2300 2300

670 180 1450 670 180 1450 670 180

180
180

180
95
170
1500

3 1 1 2 2
Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80

B B

B ( 1:10 )

A-A ( 1 : 20 )
200
250

N3.0
340

4
N4.0 18 safety washer M16 Best.-Nr. 1.4301 96 Schnorr 0
10VD068 4 430750
17 threaded bolt M10x1,5 - 1000 4.6 6 0,6
10VD063 feuerverzinkt
16 hexagonal nut ISO 4032 - M16 A4 80 0
15 hexagon head screw ISO 4017 - M16 x 90 A2-70 16 0,2
14 hexagon head screw ISO 4017 - M16 x 80 A2-70 64 0,2
13 hexagon head screw ISO 4017 - M16 x 60 A2-70 16 0,1
12 Chemical Hose DN80 l=2400 mm EPDM 1 6
11 Chemical Hose DN80 l=2400 mm EPDM 1 6,4
10 Chemical Hose DN38 l=1100 mm EPDM 6 1,5
13 -
9 Hose fittings DN80 SB 080SS 4 Markert 5,6
8 Hose fittings DN38 SB 038SS - 12 Markert 2,6
7 Gasket DIN EN C4400 4 0
1514-1/Form
IBC/DN80/PN10
6 Gasket DIN EN C4400 12 0
1514-1/Form
IBC/DN40/PN10
5 Clamp DN80 127311 - 6 Muepro 0,6
A A
4 Drain S Exclusiv 1/2" 10604 Messing 2 Simplex 0,1
Vernickelt
3 Cooling Unit FST21-Z029-A0100 1 1318,4
B 2 piping FST21-N004-B80_94 2 19,1
1 piping FST21-N004-B80_93 2 20,1
Pos. Description Standard Rev Material pcs. Supl. Weight[kg]
BOM
edges deburred / angle rounded
Siemens AG Scale: 1 : 20
Table of connection / Anschlu tabelle Gen. tolerances to DIN ISO 2768-m
Z029 weight ca.:
Connection DN PN Norm Description Medium tolerances for welded construction
EN ISO 13920-B
RKA Typ B 1499 kg
N1.0 80 10 DIN 2642 Primary circuit inlet / Prim rkreislauf Eintritt Pure water / Feinwasser Date Name
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung
und Mitteilung ihres Inhaltes ist nicht gestattet, soweit nicht N1.1 .. N1.3 40 10 DIN 2642 Primary circuit inlet / Prim rkreislauf Eintritt Pure water / Feinwasser drawn 05.09.2018 Herrera
ausdruecklich zugestanden. Zuwiderhandlungen verpflichten zu check. 07.09.2018 Gniosdorz
Schadenersatz. Alle Rechte vorbehalten, insbesondere fuer den N2.0 80 10 DIN 2642 Primary circuit outlet / Prim rkreislauf Austritt Pure water / Feinwasser appr. General Arrangement
Fall der Patenterteilung oder GM-Eintragung.
N2.1 .. N2.3 40 10 DIN 2642 Primary circuit outlet / Prim rkreislauf Austritt Pure water / Feinwasser type
Copying of this document, and giving it to others and the use or Sheet No.
communication of the contents there of, are forbidden without N3.0 80 10 DIN 2642 Secondary circuit outlet / Sekund rkreislauf Austritt Raw water / Rohwasser
express authority. Offenders are liable to the payment of damages.
All rights are reserved in the event of the grant of patent or
N4.0 80 10 DIN 2642 Secondary circuit inlet / Sekund rkreislauf Eintritt Raw water / Rohwasser A0 FST21-Z029-A0010 1
v. 1 Shs.
registration of a utility model or design. N5.1...N5.3 R 1/2" - - Filling-Drain / Bef llen-Entleeren - Rev. Change Date Name print date: 29.06.2018

6 5 4 3 2 1
 6 5 4 3 2 1

D D

2790

2443
N1.4
N2.4

N1.3
N2.3

N2.2

N1.1
N2.1
N1.2
11

180

180
180
180
10CC084 10CC083 10CC082 10CC081
21

1100
10CC074 10CC073 10CC072 10CC071
1 10CC069

7 22
2 9 14 15 10 12 8 5 3 4 10CC062 A A
flexible hose 38x6,5
Adapted during installation

C C

2300 2300 970 2300 2300 970 2000

180 1450 670 180 1450 670 180 1450 670 180 1450

180
180
180

180
95
170

1500
16 16 18 18 10 10 10 10
20 20 19
Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 88,9 x 2,3 88,9 x 2,3 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80

B B

B ( 1:10 )

A-A ( 1 : 20 )
200
250

22 Verlauf02 1 11,2
21 Verlauf01 1 10,7
N3.0 20 Kondensatorschrank 2 27892,8
340

19 Cooling Unit FST21-Z030-A0100 1 1349,9

18 tube EN 10217-7 - 88,9 x 1.4541 2 4,5
N4.0 2,3 - 923
17 Drain S Exclusiv 1/2" 10604 Messing 2 Simplex 0,1
B 16 piping FST21-N004-B80_94
Vernickelt
2 19,1
15 weld neck collar G 80 x 88,9 DIN2642 1.4541 4 0,4
14 loose plate flange F 80 x 88,9 DIN2642 1.4541 4 3,1
13 hexagon head screw ISO 4017 - M16 x 60 A2-70 16 0,1
12 Gasket DIN EN C4400 8 0
1514-1/Form
IBC/DN80/PN10
11 Gasket DIN EN C4400 16 0
13 1514-1/Form
IBC/DN40/PN10
10 piping FST21-N004-B80_93 4 20,1
9 threaded bolt M10x1,5 - 1000 4.6 8 0,6
feuerverzinkt
8 hexagonal nut ISO 4032 - M16 A4 128 0
7 Chemical Hose DN38 l=1100 mm EPDM 8 1,5
6 hexagon head screw ISO 4017 - M16 x 80 A2-70 112 0,2
5 hexagon head screw ISO 4017 - M16 x 90 A2-70 16 0,2
A A
4 Hose fittings DN80 SB 080SS - 4 Markert 5,6
3 safety washer M16 Best.-Nr. 1.4301 144 Schnorr 0
430750
2 Clamp DN80 127311 - 8 Muepro 0,6
1 Hose fittings DN38 SB 038SS - 16 Markert 2,6
Pos. Description Standard Rev Material pcs. Supl. Weight[kg]
BOM
edges deburred / angle rounded
Scale: 1 : 20
Table of connection / Anschlu tabelle Gen. tolerances to DIN ISO 2768-m
weight ca.:
Connection DN PN Norm Description Medium tolerances for welded construction
EN ISO 13920-B -
N1.0 80 10 DIN 2642 Primary circuit inlet / Prim rkreislauf Eintritt Pure water / Feinwasser Date Name
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung
und Mitteilung ihres Inhaltes ist nicht gestattet, soweit nicht N1.1 .. N1.4 40 10 DIN 2642 Primary circuit inlet / Prim rkreislauf Eintritt Pure water / Feinwasser drawn 04.09.2018 Herrera
ausdruecklich zugestanden. Zuwiderhandlungen verpflichten zu check.
Schadenersatz. Alle Rechte vorbehalten, insbesondere fuer den N2.0 80 10 DIN 2642 Primary circuit outlet / Prim rkreislauf Austritt Pure water / Feinwasser appr.
Fall der Patenterteilung oder GM-Eintragung.
N2.1 .. N2.4 40 10 DIN 2642 Primary circuit outlet / Prim rkreislauf Austritt Pure water / Feinwasser type
Copying of this document, and giving it to others and the use or Sheet No.
communication of the contents there of, are forbidden without N3.0 80 10 DIN 2642 Secondary circuit outlet / Sekund rkreislauf Austritt Raw water / Rohwasser
express authority. Offenders are liable to the payment of damages.
All rights are reserved in the event of the grant of patent or
N4.0 80 10 DIN 2642 Secondary circuit inlet / Sekund rkreislauf Eintritt Raw water / Rohwasser A0 FST21-L442-A00200 1
v. 1 Shs.
registration of a utility model or design. N5.1...N5.3 R 1/2" - - Filling-Drain / Bef llen-Entleeren - Rev. Change Date Name print date: 29.06.2018

6 5 4 3 2 1
 6 5 4 3 2 1

D D

2790

2443
8

N2.4
N1.4

N2.3

N2.2
N1.3

N1.2

N2.1
N1.1
6

180

180

180

180
10CC084 10CC083 10CC082 10CC081
12

1100
10CC074 10CC073 10CC072 10CC071 flexible hose 75x8

10CC069

11 A
10 5 17 14 7 18 16 15 9 10CC062 A
flexible hose 75x8
flexible hose 38x6,5
Adapted during installation

C C

2300 2300 2300 2300 2000

180 1450 670 180 1450 670 180 1450 670 180 1450

180
180

180
180
95
170

1500
2 2 1 1 1 1 3
Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80

B B

B ( 1:10 )

A-A ( 1 : 20 )
200
250

N3.0
340

N4.0 4 18 safety washer M16 Best.-Nr. 1.4301 128 Schnorr 0

430750
10VD068 4 17 threaded bolt M10x1,5 - 1000 4.6 8 0,6
feuerverzinkt
10VD063 16 hexagonal nut ISO 4032 - M16 A4 112 0
15 hexagon head screw ISO 4017 - M16 x 90 A2-70 16 0,2
B 14 hexagon head screw ISO 4017 - M16 x 80 A2-70 96 0,2
13 hexagon head screw ISO 4017 - M16 x 60 A2-70 16 0,1
12 Chemical Hose DN80 l=3300 mm EPDM 1 8,6
11 Chemical Hose DN80 l=3300 mm EPDM 1 8,1
10 Chemical Hose DN38 l=1100 mm EPDM 8 1,5
13 -
9 Hose fittings DN80 SB 080SS 4 Markert 5,6
8 Hose fittings DN38 SB 038SS - 16 Markert 2,6
7 Gasket DIN EN C4400 6 0
1514-1/Form
IBC/DN80/PN10
6 Gasket DIN EN C4400 16 0
1514-1/Form
IBC/DN40/PN10
5 Clamp DN80 127311 - 8 Muepro 0,6
A A
4 Drain S Exclusiv 1/2" 10604 Messing 2 Simplex 0,1
Vernickelt
3 Cooling Unit FST21-Z030-A0100 1 1349,9
2 piping FST21-N004-B80_94 2 19,1
1 piping FST21-N004-B80_93 4 20,1
Pos. Description Standard Rev Material pcs. Supl. Weight[kg]
BOM
edges deburred / angle rounded
Siemens AG Scale: 1 : 20
Table of connection / Anschlu tabelle Gen. tolerances to DIN ISO 2768-m
Z030 weight ca.:
Connection DN PN Norm Description Medium tolerances for welded construction
EN ISO 13920-B
RKA Typ C 1598 kg
N1.0 80 10 DIN 2642 Primary circuit inlet / Prim rkreislauf Eintritt Pure water / Feinwasser Date Name
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung
und Mitteilung ihres Inhaltes ist nicht gestattet, soweit nicht N1.1 .. N1.4 40 10 DIN 2642 Primary circuit inlet / Prim rkreislauf Eintritt Pure water / Feinwasser drawn 05.09.2018 Herrera
ausdruecklich zugestanden. Zuwiderhandlungen verpflichten zu check. 07.09.2018 Gniosdorz
Schadenersatz. Alle Rechte vorbehalten, insbesondere fuer den N2.0 80 10 DIN 2642 Primary circuit outlet / Prim rkreislauf Austritt Pure water / Feinwasser appr. General Arrangement
Fall der Patenterteilung oder GM-Eintragung.
N2.1 .. N2.4 40 10 DIN 2642 Primary circuit outlet / Prim rkreislauf Austritt Pure water / Feinwasser type
Copying of this document, and giving it to others and the use or Sheet No.
communication of the contents there of, are forbidden without N3.0 80 10 DIN 2642 Secondary circuit outlet / Sekund rkreislauf Austritt Raw water / Rohwasser
express authority. Offenders are liable to the payment of damages.
All rights are reserved in the event of the grant of patent or
N4.0 80 10 DIN 2642 Secondary circuit inlet / Sekund rkreislauf Eintritt Raw water / Rohwasser A0 FST21-Z030-A0020 1
v. 1 Shs.
registration of a utility model or design. N5.1...N5.3 R 1/2" - - Filling-Drain / Bef llen-Entleeren - Rev. Change Date Name print date: 29.06.2018

6 5 4 3 2 1
 6 5 4 3 2 1

D D

2790

2443
8

N2.4
N1.4
N2.5

N2.3
N1.5

N2.2
N1.3

N1.2

N2.1
N1.1
6

180

180

180

180

180
10CC085 10CC084 10CC083 10CC082 10CC081
12

1100
10CC075 10CC074 10CC073 10CC072 10CC071 flexible hose 75x8

10CC069

10
11 A
flexible hose 38x6,5 5 17 14 7 18 16 15 9 10CC062 A
flexible hose 75x8
Adapted during installation

C C

2300 2300 2300 2300 2300 2000

180 1450 670 180 1450 670 180 1450 670 180 1450 670 180 1450

180
180
95

180
180
180
170

1500
2 2 1 1 1 1 1 1 3
Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80 Stainless Steel Pipe DN80

B B

A-A ( 1 : 20 ) B ( 1:10 )
200
250

N3.0
340

N4.0 18 safety washer M16 Best.-Nr. 1.4301 160 Schnorr 0

430750
17 threaded bolt M10x1,5 - 1000 4.6 10 0,6
B 4 feuerverzinkt
16 hexagonal nut ISO 4032 - M16 A4 144 0
10VD068 4 15 hexagon head screw ISO 4017 - M16 x 90 A2-70 16 0,2
14 hexagon head screw ISO 4017 - M16 x 80 A2-70 128 0,2
10VD063 13 hexagon head screw ISO 4017 - M16 x 60 A2-70 16 0,1
12 Chemical Hose DN80 l=3300 mm EPDM 1 8,6
11 Chemical Hose DN80 l=3300 mm EPDM 1 8,1
10 Chemical Hose DN38 l=1100 mm EPDM 10 1,5
13 -
9 Hose fittings DN80 SB 080SS 4 Markert 5,6
8 Hose fittings DN38 SB 038SS - 20 Markert 2,6
7 Gasket DIN EN C4400 8 0
1514-1/Form
IBC/DN80/PN10
6 Gasket DIN EN C4400 20 0
1514-1/Form
IBC/DN40/PN10
5 Clamp DN80 127311 - 10 Muepro 0,6
A A
4 Drain S Exclusiv 1/2" 10604 Messing 2 Simplex 0,1
Vernickelt
3 Cooling Unit FST21-Z031-A0100 1 1402,6
2 piping FST21-N004-B80_94 2 19,1
1 piping FST21-N004-B80_93 6 20,1
Pos. Description Standard Rev Material pcs. Supl. Weight[kg]
BOM
edges deburred / angle rounded
Siemens AG Scale: 1 : 20
Table of connection / Anschlu tabelle Gen. tolerances to DIN ISO 2768-m
Z031 weight ca.:
Connection DN PN Norm Description Medium tolerances for welded construction
EN ISO 13920-B
RKA Typ D 1714 kg
N1.0 80 10 DIN 2642 Primary circuit inlet / Prim rkreislauf Eintritt Pure water / Feinwasser Date Name
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung
und Mitteilung ihres Inhaltes ist nicht gestattet, soweit nicht N1.1 .. N1.5 40 10 DIN 2642 Primary circuit inlet / Prim rkreislauf Eintritt Pure water / Feinwasser drawn 05.09.2018 Herrera
ausdruecklich zugestanden. Zuwiderhandlungen verpflichten zu check. 07.09.2018 Gniosdorz
Schadenersatz. Alle Rechte vorbehalten, insbesondere fuer den N2.0 80 10 DIN 2642 Primary circuit outlet / Prim rkreislauf Austritt Pure water / Feinwasser appr. General Arrangement
Fall der Patenterteilung oder GM-Eintragung.
N2.1 .. N2.5 40 10 DIN 2642 Primary circuit outlet / Prim rkreislauf Austritt Pure water / Feinwasser type
Copying of this document, and giving it to others and the use or Sheet No.
communication of the contents there of, are forbidden without N3.0 80 10 DIN 2642 Secondary circuit outlet / Sekund rkreislauf Austritt Raw water / Rohwasser
express authority. Offenders are liable to the payment of damages.
All rights are reserved in the event of the grant of patent or
N4.0 80 10 DIN 2642 Secondary circuit inlet / Sekund rkreislauf Eintritt Raw water / Rohwasser A0 FST21-Z031-A0020 1
v. 1 Shs.
registration of a utility model or design. N5.1...N5.3 R 1/2" - - Filling-Drain / Bef llen-Entleeren - Rev. Change Date Name print date: 29.06.2018

6 5 4 3 2 1