PHASE II OF REFINERY IN DOS BOCAS

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

COMPLEX CONTROL DESCRIPTION

(FCC)

BETWEEN

PTI-Infraestructura de Desarrollo, S.A. de C.V.

AND

Samsung Ingeniería Manzanillo, S.A. de C.V. /

Asociados Constructores DBNR, S.A. de C.V.

“COMPLEMENTARY ENGINEERING, PROCUREMENT, CONSTRUCTION AND SUPPORT

DURING TESTS AND STARTUP OF THE CATALYTIC CRACKING FCC PLANT FOR THE
REFINERY IN DOS BOCAS, PARAÍSO, TABASCO” (PHASE II)

Contract No. PTI-ID-O-004-2-2020

1 10.Jun.2022 ISSUE FOR CONSTRUCTION MJK JHP KHL

0 30.Sep.2021 ISSUE FOR CONSTRUCTION MJK JHP KHL

A 24.APR.2020 ISSUE FOR REVIEW MJK JHP KHL

Rev. Date Description Prepared by Reviewed by Approved by

This document, including any patented or patentable features, embodies confidential information of Samsung Ingeniería Manzanillo, S.A. de
C.V. and its use is conditioned upon the user’s agreement not to reproduce the document in whole or in part. Nor the material described thereon
nor to use the document for any purpose other than specifically permitted in writing by Samsung Ingeniería Manzanillo, S.A. de. C.V.
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Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

REVISION HISTORY
Rev DATE DESCRIPTION

A 02. Apr.2020 Initial Issue

0 30. Sep.2021 ISSUE FOR CONSTRUCTION

1 10. Jun.2022 ISSUE FOR CONSTRUCTION

* Notes:

This page records all revisions on the procedures

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Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
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Table of Contents

1. INTRODUCTION ....................................................................................................................................................... 5

2. ABBREVIATION ........................................................................................................................................................ 6

3. SPECIAL CONTROL LOOP ...................................................................................................................................... 7

3.1 Flue Gas Steam Generator SPE-21012 ............................................................................................................ 7

3.2 Direct Fired Air Heater (BA-21001) Outlet temperature..................................................................................... 9

3.3 Fluffing Air compressor (GB-21002) discharge pressure ................................................................................ 10

3.4 Treated Dry Gas to Reactor riser header ........................................................................................................ 11

3.5 Torch Oil Nozzle Control .................................................................................................................................. 12

3.6 Regenerator (DC-21002) pressure .................................................................................................................. 13

3.7 Regenerated catalyst slide valve control ......................................................................................................... 14

3.8 Spent catalyst slide valve control..................................................................................................................... 16

3.9 Recirculation catalyst slide valve control ......................................................................................................... 18

3.10 Main air blower surface condenser (SPE-21020) level control ....................................................................... 19

3.11 Common Intermediate Calculated Values 1 .................................................................................................... 20

3.12 Common Intermediate Calculated Values 2 .................................................................................................... 21

3.13 Common Intermediate Calculated Values 3 .................................................................................................... 22

3.14 Common Intermediate Calculated Values 4 .................................................................................................... 23

3.15 Common Intermediate Calculated Values 5 .................................................................................................... 24

3.16 Common Intermediate Calculated Values 6 .................................................................................................... 25

3.17 Common Intermediate Calculated Values 6 .................................................................................................... 26

3.18 Common Intermediate Calculated Values 7 .................................................................................................... 27

3.19 Raw Oil Feed to Reactor ................................................................................................................................. 28

3.20 Main Column Bottoms Steam Generator EA-21108A ..................................................................................... 30

3.21 Main Column Bottoms Steam Generator EA-21108B ..................................................................................... 33

3.22 Main Column Bottoms Steam Generator EA-21108C ..................................................................................... 35

3.23 Main Column Bottoms Product Coolers EA-21103A/B .................................................................................... 37

3.24 HCO Pumparound Circuit to Main Column (DF-21101) .................................................................................. 39

3.25 Light Cycle Oil Product Cooler EC-21101........................................................................................................ 40

3.26 Light Cycle Oil Product to Storage Tank .......................................................................................................... 41

3.27 Main Column Receiver (FA-21102) Level Control ........................................................................................... 43

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SO6625

3.28 Reflux to Main Column (DF-21101) ................................................................................................................. 44

3.29 Common Intermediate Calculated Values 1 .................................................................................................... 45

3.30 Common Intermediate Calculated Values 2 .................................................................................................... 47

3.31 Pressure Control in Water Break Tank (FA-21203) ......................................................................................... 49

3.32 High Pressure Receiver (FA-21204) Level Control ......................................................................................... 50

3.33 Rich Gasoline Pumparound Circuit to Primary Absorber (DA-21201) ............................................................. 51

3.34 Debutanizer Bottoms ....................................................................................................................................... 52

3.35 Vapor from Stripper (DS-21201) ...................................................................................................................... 54

3.36 Reflux to Debutanizer (DF-21201) ................................................................................................................... 55

3.37 Net overhead from Debutanizer Receiver (FA-21206) .................................................................................... 56

3.38 Debutanizer (DF-21201) pressure ................................................................................................................... 58

3.39 Wet gas compressor surface condenser (SPE-21201) level control ............................................................... 59

3.40 C3/C4 Splitter (DF-21401) Level ..................................................................................................................... 60

3.41 C3/C4 Splitter Reboiler Condensate Drum (FA-21404) level .......................................................................... 61

3.42 C3/C4 Splitter Receiver (FA-21401) level ........................................................................................................ 62

3.43 Deethanizer Reboiler Condensate Drum (FA-21405) level ............................................................................. 64

3.44 Deethanizer (DF-21402) bottoms level ............................................................................................................ 65

3.45 Deethanizer (DF-21402) reflux ........................................................................................................................ 66

3.46 C3 Splitter (DF-21403) bottoms level .............................................................................................................. 67

3.47 Heat Pump Compressor (GB-21401) Control.................................................................................................. 68

3.48 Treated Dry Gas KO Drum (FA-21502) ........................................................................................................... 70

4. REFERENCE .......................................................................................................................................................... 71
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Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
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Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

1. INTRODUCTION
PTI-Infraestructura de Desarrollo, S.A. de C.V. will construct a new refinery at Dos Bocas Paraiso,
Tabasco RDB to process heavy Maya crude oil (22 °API), based on a Delayed Coking/FCC
configuration to maximize distillate production. The refinery will have a single crude train with a
processing capacity of 340,000 BPSD. The main purpose of the RDB Project is produce valuable
products such as propane, propylene, gasoline and diesel and others, in order to reduce imports of
fuels from abroad.
This document provides detailed operating and control features of the Fluid Catalyst Cracking Unit
(Unit 21000) at the Dos Bocas Refinery. The objective of the unit is to convert heavy crude oil
fractions into lighter, more valuable hydrocarbon products at high temperature and moderate
pressure in the presence of a finely divided silica / alumina based catalyst, and to produce light
hydrocarbon gases (C2-) which are normally used within the refinery as fuel gas, LPG olefins and
paraffins, gasoline, light cycle oil (LCO), and clarified oil (CLO, sometimes referred to as main
column bottoms).
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2. ABBREVIATION

PV : PROCESS VALUE
SV : SET VALUE
OP : OUTPUT VALUE
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3. SPECIAL CONTROL LOOP

3.1 Flue Gas Steam Generator SPE-21012

Tags: FV-21057
LIC-21007
FI-21059
FY-21060
FIC-21057
FT-21057
LT-21007

PFD: R2B-P3-206-02-A-DFP-00001

P&ID: R2B-P3-206-02-A-DTI-00074
R2B-P3-206-02-A-DTI-00074A
R2B-P3-206-02-A-DTI-00075A

3.1.1 Objective
To control the Boiler Drum Level (in Flue Gas Steam Generator SPE-21012) by adjusting the Boiler
feed water flow rate to the Flue Gas Steam Generator SPE-21012.

3.1.2 Functional Description

The flue gas is generated from the burning of coke in the regenerator DC-21002. Heat is recovered
from the flue gas and is used to make steam. The flue gas cooler operates at low pressure. It takes
flue gas at essentially regenerator temperature and cools it by generating HP steam. Boiler feed water
is brought in to the steam drum on level control cascaded to an inlet flow controller. Continuous
blowdown is taken from the steam drum at a rate of approximately 5% of the incoming BFW.
The system is designed so that for every weight unit of steam make a weight unit of feed water is
introduced and the level controller (LIC-21007) signal is only used to compensate for blow down and
error in steam or water flow measurement.
Level of Steam Drum is controlled by adjusting FV-21057 via FIC-21057.
The Summer FY-21060 sums up the flow signals from FI-21059 and LIC-21007 while the output of
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summer FY-21060 sends signal as setpoint to FIC-21057 which is the set point for controls the valve
FV-21057.
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3.2 Direct Fired Air Heater (BA-21001) Outlet temperature

Tags: PDV-21011
PDIC-21011
TIC-21008
HY-21017
TT-21008
PDT-21011

PFD: R2B-P3-206-02-A-DFP-00003

P&ID: R2B-P3-206-02-A-DTI-00061
R2B-P3-206-02-A-DTI-00061A

3.2.1 Objective
To control the Direct Fired Air Heater (BA-21001) Outlet temperature

3.2.2 Functional Description

The Regenerator (DC-21002) is provided with the Direct Fired Air Heater (BA-21001) that is used on
startup to supply heat to the system until the catalyst temperature is raised sufficiently for auto-
regeneration. The unit has been designed to run without the Direct Fired Air Heater (BA-21001)
during normal operation. However, it can be fired continuously in order to provide additional heat to
the Regenerator (DC-21002) if required by the process in the future. The air heater is also used for
refractory curing and dry out following repair or renewal of regenerator linings. The DFAH outlet
temperature is controlled by the fuel gas rate. Because air heater misoperation can cause damage to
regenerator internals, a high temperature shutdown TAHH-21917 is provided. For additional safety,
the air heater will also shut down on low air flow and loss of flame detection from a flame sensor.
The DFAH outlet air temperature is controlled by the TIC-21008 which resets PDIC-21011 acting on
PDV-21011 by adjusting the Fuel Gas to Direct Fired Heater Burner Differential Pressure. Also, a High
selector switch HY-21017 compares TIC-21008 with HIC-21017 (Burner minimum differential
pressure setting) to reset the PDIC-21011. PDIC-21011 will be momentarily set to manual and output
adjusted to 0% when PCID-21011 received signal from the IS-21001 via a communication link.
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Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
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3.3 Fluffing Air compressor (GB-21002) discharge pressure

Tags: XV-21529
PIC-21528A/B
PY-21529
IGV-21528
PT-21528
PT-21529

PFD: R2B-P3-206-02-A-DFP-00002

P&ID: R2B-P3-206-02-A-DTI-00080
R2B-P3-206-02-A-DTI-00080A
R2B-P3-206-02-A-DTI-00080B
R2B-P3-206-02-A-DTI-00081

3.3.1 Objective
To control the discharge pressure of Fluffing Air compressor (GB-21002) by GB-21002 PLC.

3.3.2 Functional Description

The Fluffing Air compressor discharge pressure is controlled by throttling inlet air flow through PIC-
21528A or opening the vent valve to Atmosphere through PIC-21528B.
During normal operation, Fluffing Air compressor discharge pressure controller PIC-21528A maintains
pressure by adjusting inlet air flow control valve IGV-21528 and the vent valve XV-21529 is closed.
For a decreasing pressure on Fluffing Air compressor discharge, PIC-21528A will open the inlet air
flow control valve IGV-21528
For an increasing pressure on Fluffing Air compressor discharge, PIC-21528A will close the inlet air
flow control valve IGV-21528. If Fluffing Air compressor discharge pressure continues to increase
above set point, PIC-21528B will open the vent valve XV-21529.
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3.4 Treated Dry Gas to Reactor riser header

Tags: PV-21046A/B
PIC-21046
PY-21046A/B
PT-21046

PFD: R2B-P3-206-02-A-DFP-00013

P&ID: R2B-P3-206-02-A-DTI-00070

3.4.1 Objective
To control the Dry Gas header supply pressure

3.4.2 Functional Description

The pressure of Treated Dry Gas header is controlled by controller PIC-21046.
PIC-21046 is acting in split range on Treated dry gas valve PV-21046A and on Nitrogen valve PV-
21046B as follows;
- 0 ~ 50%: Low pressure signal opens PV-21046A first (Treated Dry Gas).
- 50 ~100%: Low pressure signal opens PV-21046B last (Nitrogen)
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Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
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3.5 Torch Oil Nozzle Control

Tags: FV-21073A/B
FIC-21073
FY-21073A/B
FT-21073

PFD: R2B-P3-206-02-A-DFP-00003

P&ID: R2B-P3-206-02-A-DTI-00012

3.5.1 Objective
To control the flow of Raw oil and Atomizing Steam to Regenerator

3.5.2 Functional Description

The torch oil nozzles for an FCC regenerator provide a means of injecting heavy oil, such as raw oil
feed, into the regenerator when extra heat is needed, e.g. during startup. This control uses a board
mounted flow controller (FRC) with a split range output to the torch oil flow and the torch oil
atomization steam. The torch oil assembly is provided with a continuous steam purge to the annular
space around the torch oil nozzle to keep it clear of catalyst. This purge steam flow is regulated with
a restriction orifice. In addition, a small flow of steam is often sent through the nozzle when not is not
being fired (no oil flow) to help cool the nozzle and keep the nozzle from plugging with catalyst when
not in use. This cooling steam flow is also regulated with a restriction orifice.
The flow level control is by signal from controller FIC-21073 which regulates the valves FV-21073A
and FV-21073B in order to maintain the Flow.
The FIC-21073 controls with split range as follows;
- 0 ~ 50% : Low Flow signal opens FV-21073B first.
- 50 ~100% : Low Flow signal opens FV-21073A last.
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3.6 Regenerator (DC-21002) pressure

Tags: SPE-21004
PDIC-21039
PIC-21017
PDY-21039C
PT-21017
PDT-21039
ZI-21001A/B

PFD: R2B-P3-206-02-A-DFP-00001
R2B-P3-206-02-A-DFP-00003

P&ID: R2B-P3-206-02-A-DTI-00062
R2B-P3-206-02-A-DTI-00068
R2B-P3-206-02-A-DTI-00073
3.6.1 Objective
To control the Regenerator (DC-21002) pressure and maintain the differential pressure between
the Reactor (DC-21001) and Regenerator

3.6.2 Functional Description

The regenerator pressure is indirectly controlled by operating the flue gas slide valves SPE-21004
from a controller PDIC-21039 that measures the differential pressure between the reactor
and the regenerator. A DPRC (differential pressure recording controller) holds the proper pressure
balance between the reactor and regenerator by controlling the position of the double disc flue gas
slide valves. The main air blower discharge pressure floats directly on the regenerator pressure. PIC-
21017 is the primary pressure controller for the regenerator.
The PDIC-21039 and PIC-21017 are compared in a High Selector switch PDY-21039C which adjusts
the flue gas slide valves SPE-21004.
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3.7 Regenerated catalyst slide valve control

Tags: SPE-21001
TIC-21056
TY-21056
PDIC-21020
TT-21056
PDT-21020

PFD: R2B-P3-206-02-A-DFP-00003

P&ID: R2B-P3-206-02-A-DTI-00064
R2B-P3-206-02-A-DTI-00072

3.7.1 Objective
To control the flow of Regenerated catalyst and Reactor temperature

3.7.2 Functional Description

The flow of hot regenerated catalyst between the reaction and regeneration sections occurs through
the regenerator standpipe to the “wye” section of the riser where it contacts the lift gas and steam.
This catalyst flow is regulated by the regenerated catalyst slide valve SPE-21001. Reactor
temperature is controlled by the amount of catalyst required to raise the gas and oil streams to the
desired operating temperature. The reactor temperature controller TIC-21056 controls the opening of
the regenerated catalyst slide valve through a low signal selector (LSS) TY-21056 to regulate the
amount of catalyst entering the reactor. A safety feature incorporated into all the catalyst slide valves
is the pressure differential PDIC-21020 override. If the pressure differential across the slide valve
drops very low or becomes negative indicating low or reverse flow, the pressure differential controller
PDIC-21020 sends a signal to the LSS TY-21056 to close the valve. This prevents oil from entering
the regeneration section that could result in very high temperatures and equipment damage.
The low differential pressure signal and High temperature signal closes SPE-21001.
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Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
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3.8 Spent catalyst slide valve control

Tags: SPE-21002
LIC-21005
LY-21005
PDIC-21038
PDT-21038
LT-21005

PFD: R2B-P3-206-02-A-DFP-00003

P&ID: R2B-P3-206-02-A-DTI-00067
R2B-P3-206-02-A-DTI-00068

3.8.1 Objective
To control the flow of Spent catalyst and Reactor catalyst bed level

3.8.2 Functional Description

Spent catalyst flows out of the reactor into the spent catalyst standpipe. Catalyst flow to the combustor
is regulated by the spent catalyst slide valve SPE-21002 that maintains the reactor catalyst bed level.
The level controller LIC-21005 sends a signal through the low signal selector LY-21005 to the valve
actuator regulating the slide valve opening. Reactor catalyst bed level is controlled just above the
bottom of the VSS enclosure. This allows minimum catalyst inventory while fully utilizing the stripping
steam. A pressure differential controller PDIC-21038 sends a signal to the LSS LY-21005 to close the
valve in case of low or negative pressure differential. This minimizes the possibility of air entering the
reactor during upsets.
The low differential pressure signal and low level signal closes SPE-21002.
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Contractor
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3.9 Recirculation catalyst slide valve control

Tags: SPE-21003A/B
DIC-21006
DY-21006A/B
PDIC-21018/21019
HS-21004/21005
HIC-21004/21005
PDT-21018
PDT-21019
DT-21006

PFD: R2B-P3-206-02-A-DFP-00003

P&ID: R2B-P3-206-02-A-DTI-00063

3.9.1 Objective
To control the flow of recirculation catalyst

3.9.2 Functional Description

The recirculation of hot regenerated catalyst from the regenerator to the combustor is important in
controlling the coke combustion rate. By controlling the amount of catalyst recirculated, the following
parameters are controlled in the combustor: the precombustion mixing temperature, the catalyst
density, catalyst flux and catalyst residence time. This, in turn, allows the coke combustion rate and
catalyst regeneration to be optimized. The recirculation catalyst slide valve SPE-21003A/B is
controlled through a low signal selector DY-21006A/B and a slide valve DPRC (differential pressure
recording controller) PDIC-21018/21019. The HS-21004/21005 gives the setpoint of the DIC-21006
signal provided by HIC-21004/21005. Position 1 of HS-21004/21005 (labeled “Hand Control”) the
controller output from HIC 21004/21005 is sent to DY-21006A/B. Position 2 of HS-21004/21005
(labeled “Density Control”) the controller output from DIC-21006 is sent to DY-21006A/B and DY-
21006A/B selects the lower signal from the DIC and PDIC controlling the valves. The recirculation
slide valve position is controlled by a density instrument (DT-21006) mounted on the combustor vessel.
The low differential pressure signal and high density signal closes SPE-21003A/B.
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3.10 Main air blower surface condenser (SPE-21020) level control

Tags: SPE-21020
LIC-21010
LV-21010A
LV-21010B

PFD: R2B-P3-206-02-A-DFP-00001

P&ID: R2B-P3-206-02-A-DTI-00078
3.10.1 Objective
To control the level of Main air blower surface condenser

3.10.2 Functional Description

Level in surface condenser is controlled by LIC-21010. Cold clean condensate from surface
condenser is sent to Battery limit.

- 0 ~ 50% : High level signal closes LV-21010A

- 5 ~ 100% : High level signal opens LV-21010B

Valve Opening

100
%
LV-21010A

LV-21010B

Controller Output
0% 5% 50%
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.11 Common Intermediate Calculated Values 1

Tags: XY-21018

P&ID: R2B-P3-206-02-A-DTI-00011

3.11.1 Objective
To configure a “Regenerator Catalyst Distance to Flapper Valves” function.

3.11.2 Functional Description

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.12 Common Intermediate Calculated Values 2

Tags: XY-21019

P&ID: R2B-P3-206-02-A-DTI-00011

3.12.1 Objective
To configure a “Start-Up Regenerator Superficial Velocity” function.

3.12.2 Functional Description

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.13 Common Intermediate Calculated Values 3

Tags: XY-21020

P&ID: R2B-P3-206-02-A-DTI-00011

3.13.1 Objective
To configure a “Regenerator Cyclone Inlet Velocity” function.

3.13.2 Functional Description

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.14 Common Intermediate Calculated Values 4

Tags: XY-21021

P&ID: R2B-P3-206-02-A-DTI-00011

3.14.1 Objective
To configure a “Regenerator Catalyst Circulation Rate” function.

3.14.2 Functional Description

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.15 Common Intermediate Calculated Values 5

Tags: XY-21022

P&ID: R2B-P3-206-02-A-DTI-00011

3.15.1 Objective
To configure a “Regenerator Density Compensated Catalyst Level” function.

3.15.2 Functional Description

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.16 Common Intermediate Calculated Values 6

Tags: XY-21023

P&ID: R2B-P3-206-02-A-DTI-00011

3.16.1 Objective
To configure a “Reactor Catalyst Level Clearance below Vent Pipes” function.

3.16.2 Functional Description

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.17 Common Intermediate Calculated Values 6

Tags: XY-21024

P&ID: R2B-P3-206-02-A-DTI-00011

3.17.1 Objective
To configure a “Reactor Cyclone Inlet Velocity” function.

3.17.2 Functional Description

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.18 Common Intermediate Calculated Values 7

Tags: XY-21025

P&ID: R2B-P3-206-02-A-DTI-00011

3.18.1 Objective
To configure a “Two Acceleration Zone Velocities” function.

3.18.2 Functional Description

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.19 Raw Oil Feed to Reactor

Tags: FV-21101
FIC-21101
LIC-21100
TV-21110A/B
TIC-21110
TY-21110A/B
TV-21103A/B
TIC-21103
FT-21101
LT-21100
TT-21103
TT-21110
TY-21103A/B

PFD: R2B-P3-206-02-A-DFP-00005
R2B-P3-206-02-A-DFP-00006

P&ID: R2B-P3-206-02-A-DTI-00101
R2B-P3-206-02-A-DTI-00103
R2B-P3-206-02-A-DTI-00104
R2B-P3-206-02-A-DTI-00105

3.19.1 Objective
To control Feed flow (Hydrotreated Gas Oil from storage) to Raw Oil Feed Surge Drum (FA-21101)
and heat the charge to the desired reactor riser inlet temperature.

3.19.2 Functional Description

1) Raw Oil Feed Surge Drum Level
Level in the Raw Oil Feed Surge Drum (FA-21101) is controlled by LIC-21100 on the Hydrotreated
Gas Oil from storage.
LIC-21100 is cascaded with FIC-21101 on the Hydrotreated Gas Oil from storage line valve FV-
21101. High level signal closes FV-21101. Level indication and high alarm of the raw oil feed surge
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

drum (FA-21101) will be displayed in HDTGO DCS. When LAH-21100 is activated, operators shall
communicate with FCC operators and gas oil should be transferred to storage after confirming
upset condition in FCC unit.

2) Preheating with Main Column Bottoms

The heat input to the Feed in Main Column Bottoms Product-Raw Oil Feed Exchangers No 1 (EA-
21101A/B) and Main Column Bottoms Product-Feed Raw Oil Exchangers No 2 (EA-21102A/B) is
controlled by adjusting flow rate to the Main Column Bottoms Product-Raw Oil Feed Exchangers
No 1 (EA-21101A/B) by controlling TV-21110A/B to adjust temperature from the Main Column
Bottoms Product- Feed Raw Oil Exchangers No 2 (EA-21102A/B).
TV-21110A and TV-21110B is controlled through multiplier TY-21110A and TY-21110B block
respectively by TIC-21110 which measures temperature of Main Column bottoms in tube side
outlet of Main Column Bottoms Product- Feed Raw Oil Exchangers No 2 (EA-21102A/B). The TIC-
21110 controls with split range as follows;
Low temperature signal closes TV-21110A.
High temperature signal closes TV-21110B.

3) Heating with Circulating Main Column Bottoms

The heat input to the Raw Oil Feed through Circulating Main Column Bottoms-Raw Oil
Exchangers (EA-21104A/B) is controlled by adjusting flow rate to the Main Column Bottoms-Raw
Oil Exchangers (EA-21104A/B) by controlling TV-21103A/B to adjust the outlet temperature.
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DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

TV-21103A and TV-21103B is controlled by TIC-21103 which measures temperature of Raw oil
on shell side outlet of Main Column Bottoms-Raw Oil Exchangers (EA-21104A/B). The TIC-21103
controls with split range as follows;
Low temperature signal closes TV-21103B (Shell side bypass).
High temperature signal closes TV-21103A (Shell side inlet).

3.20 Main Column Bottoms Steam Generator EA-21108A

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

Tags: FV-21116
LIC-21106
FI-21114
FY-21115
FIC-21116
LT-21006
FT-21115
FT-21114

PFD: R2B-P3-206-02-A-DFP-00006
P&ID: R2B-P3-206-02-A-DTI-00110

3.20.1 Objective
To control the Main Column Bottoms Steam Generators EA-21108A level by adjusting the Boiler feed
water flow rate to the Steam generator (EA-21108A).

3.20.2 Functional Description

The system is designed so that for every weight unit of steam make a weight unit of Boiler feed
water is introduced and the level controller (LIC-21106) signal is only used to compensate for blow
down and error in steam or water flow measurement.
Level on Steam is controlled by adjusting FV-21116 via FIC-21116.
The Summer FY-21115 sums up the flow signals from FI-21114 and LIC-21106 while the output of
summer FY-21115 sends signal as setpoint to FIC-21116 which is the set point for control the valve
FIC-FV-21116.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.21 Main Column Bottoms Steam Generator EA-21108B

Tags: FV-21120
LIC-21109
FI-21118
FY-21119
FIC-21120
LT-21109
FT-21118
FT-21120

PFD: R2B-P3-206-02-A-DFP-00006

P&ID: R2B-P3-206-02-A-DTI-00111

3.21.1 Objective
To control the Main Column Bottoms Steam Generators EA-21108B level by adjusting the Boiler feed
water flow rate to the Steam generator (EA-21108B).

3.21.2 Functional Description

The system is designed so that for every weight unit of steam make a weight unit of Boiler feed water
is introduced and the level controller (LIC-21109) signal is only used to compensate for blow down
and error in steam or water flow measurement.
Level on Steam is controlled by adjusting FV-21120 via FIC-21120.
The Summer FY-21119 sums up the flow signals from FI-21118 and LIC-21109 while the output of
summer FY-21119 sends signal as setpoint to FIC-21120 which is the set point for control the valve
FIC-FV-21120.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.22 Main Column Bottoms Steam Generator EA-21108C

Tags: FV-21125
LIC-21112
FI-21123
FY-21124
FIC-21125
LT-21112
FT-21123
FT-21125

PFD: R2B-P3-206-02-A-DFP-00006

P&ID: R2B-P3-206-02-A-DTI-00112

3.22.1 Objective
To control the Main Column Bottoms Steam Generators EA-21108C level by adjusting the Boiler feed
water flow rate to the Steam generator (EA-21108C).

3.22.2 Functional Description

The system is designed so that for every weight unit of steam make a weight unit of Boiler feed
water is introduced and the level controller (LIC-21112) signal is only used to compensate for blow
down and error in steam or water flow measurement.
Level on Steam is controlled by adjusting FV-21125 via FIC-21125.
The Summer FY-21124 sums up the flow signals from FI-21123 and LIC-21112 while the output of
summer FY-21124 sends signal as setpoint to FIC-21125 which is the set point for control the valve
FIC-FV-21125.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.23 Main Column Bottoms Product Coolers EA-21103A/B

Tags: FV-21111A/B
FIC-21111
FY-21111A/B/C
FY-21111
FI-21104
FI-21112
FT-21112
FT-21104

PFD: R2B-P3-206-02-A-DFP-00005

P&ID: R2B-P3-206-02-A-DTI-00108

3.23.1 Objective
To control the flow of filtered Main Column Bottoms product to storage tank and Delayed Coker Unit.

3.23.2 Functional Description

Bottoms product is withdrawn to maintain a steady bottoms level in the Main Column (DF-21101). The
product stream is steam stripped in the Main Column Bottoms Stripper (DS-21101) for flash point
adjustment. The stripped product stream is cooled by heat exchange with the Main Column Bottoms
Product-Feed Exchangers No 2 (EA-21102A/B) before entering the Main Column Bottoms Product
Filtration System (SPE-21101) for catalyst fines removal. The filtered Decanted oil is cooled further
by heat exchange with the Main Column Bottoms Product-Feed Exchangers No 1 (EA-21101A/B).
About two-thirds of the cooled product is sent to the Delayed Coker Unit (by others) and storage for
further processing while the remaining cooled product is sent to the circulating slurry return line to the
Main Column (DF-21101).
The flow of Decanted oil to Delayed Coker Unit and Storage is controlled by controller FIC-21111.
The Summer FY-21111 sums up the flow signals from FI-21104 and FI-21112 (FY-21111.OP = FI-
21104.PV + FI-21112.PV). Output of Summer FY-21111 sends signal to FIC-21111 as process value.
which is the set point for FIC-21111.
The FIC-21111 controls with split range as follows;
- 0 ~ 50% : Low Flow signal opens FV-21111A first.
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Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

- 50 ~100% : Low Flow signal opens FV-21111B last.

Low signal selector FY-21111C is provided to select the low value between FY-21111A and Control
signal from Delayed Coker Unit and sends the output to FV-21111A.
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DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.24 HCO Pumparound Circuit to Main Column (DF-21101)

Tags: FV-21130
FIC-21130
LIC-21117
FT-21130
LT-21117

PFD: R2B-P3-206-02-A-DFP-00006

P&ID: R2B-P3-206-02-A-DTI-00117
R2B-P3-206-02-A-DTI-00118
3.24.1 Objective
To control the flow of Circulating Heavy Cycle Oil return to Main Column (DF-21101).

3.24.2 Functional Description

HCO is withdrawn from the Main Column (DF-21101) and used to provide heat to the Debutanizer
Reboilers (EA-21213A/B) in the Gas Concentration Unit. HCO flow to each of these exchangers is
regulated by a flow controller. Each controller is set by the operator to achieve desired product or
process specifications.
The HCO circulation rates also provide proper reflux in the HCO section of the column. A decrease in
heat removal from the HCO circuit will require an increase in heat removal elsewhere in the column.
A spillback to the Main Column (DF-21101) is provided for control of internal reflux.
The FIC-21130 receives output from LIC-21117 to control FV-21130.When the process value from
LIC-21117 increases, the set point to the FIC-21130 increases and FV-21130 starts to open.
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DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.25 Light Cycle Oil Product Cooler EC-21101

Tags: TV-21152A/B
TIC-21152
TT-21152

PFD: R2B-P3-206-02-A-DFP-00007

P&ID: R2B-P3-206-02-A-DTI-00124

3.25.1 Objective
To control the temperature of Light Cycle Oil product going to Intermediate Distillate
Hydrodesulfurization Unit (by others)

3.25.2 Functional Description

The LCO stream from LCO stripper exchanges heat with BFW at Light Cycle Oil Product-Boiler
Feedwater Exchanger (EA-21105A/B) before being cooled with air the Light Cycle Oil Product Cooler
(EC-21101) and sent to the Intermediate Distillate Hydrodesulfurization Unit (by others).
The temperature of Light Cycle Oil product from EC-21101 is controlled by TIC-21152 using split range
controls on TV-21152A/B.
The TIC-21152 controls with split range as follows;
Low temperature signal closes TV-21152A (Air cooler outlet).
High temperature signal closes TV-21152B (Air cooler bypass).
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.26 Light Cycle Oil Product to Storage Tank

Tags: FV-21135A/B
FIC-21135
FI-21136/21137
FY-21135A/B/C
FT-21136
FT-21137

PFD: R2B-P3-206-02-A-DFP-00007

P&ID: R2B-P3-206-02-A-DTI-00124
R2B-P3-206-02-A-DTI-00125
3.26.1 Objective
To control the flow of Light Cycle Oil product going to Intermediate Distillate Hydrodesulfurization Unit
(by others) and Storage Tank.

3.26.2 Functional Description

LCO Flow to the storage is cooled in the Light Cycle Oil Product Trim Cooler EC-21101.
The rate is set by a flow controller and is normally non flowing, except when the Intermediate Distillate
Hydrodesulfurization Unit (by others) is not operating.
The flow of Light Cycle Oil product to storage through EC-21101 is controlled by FIC-21135 using split
range controls on FV-21135A/B.
The Summer FY-21135 sums up the flow signals from FI-21136 and FI-21137 (FY-21135.OP = FI-
21137.PV + FI-21136.PV). Output of Summer FY-21135 sends signal to FIC-21135 as process value.
which is the set point for FIC-21135.
FIC-21135 provides signal to low signal selector FY-21135C through multiplier FY-21135A which
compares signal from FY-21135A and Intermediate Distillate Hydrodesulfurization Unit and gives the
lower value to FV-21135A through multiplier FY-21135A. Also, FIC-21135 provides signal to FV-
21135B through multiplier FY-21135B.
Low flow signal opens FV-21135A first.
Low flow signal opens FV-21135B last.
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DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.27 Main Column Receiver (FA-21102) Level Control

Tags: FV-21142
FIC-21142
LIC-21124
LT-21124
FT-21142

PFD: R2B-P3-206-02-A-DFP-00008

P&ID: R2B-P3-206-02-A-DTI-00128
R2B-P3-206-02-A-DTI-00131

3.27.1 Objective
To control the level in Main Column Receiver (FA-21102) by controlling flow of Unstabilized gasoline
liquid from the Main Column Receiver (FA-21102) to Gas Concentration Unit.
3.27.2 Functional Description
The unstabilized gasoline liquid in the Main Column Receiver (FA-21102) not used as reflux is pumped
to the gas concentration section on level control.
It operates off a level controller LIC-21124 on the Main Column receiver and FIC-21142 acting on FV-
21142 in order to maintain the level.
The FIC-21142 receives output from LIC-21124 to control FV-21142.When the process value from
LIC-21124 increases, the set point to the FIC-21142 increases and FV-21142 starts to open.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.28 Reflux to Main Column (DF-21101)

Tags: FV-21127
FIC-21127
TIC-21130
TT-21130
FT-21127

PFD: R2B-P3-206-02-A-DFP-00006

P&ID: R2B-P3-206-02-A-DTI-00117

3.28.1 Objective
To control the overhead vapor temperature of Main Column (DF-21101)

3.28.2 Functional Description

Reflux to the Main Column (DF-21101) controls the overhead vapor temperature. This temperature
determines the endpoint of the gasoline product. The reflux also heat balances the column. If heat
removal from one section is changed the reflux rate will respond in the opposite direction to maintain
a constant top temperature.
A portion of the total overhead is pumped back to the Main Column (DF-21101) as reflux. The quantity
of reflux is regulated by a flow controller FIC-21127 which is typically reset by the temperature
controller TIC-21130 at the top vapor outlet of the Main Column.
The FIC-21127 receives output from TIC-21130 to control FV-21127.When the process value from
TIC-21130 increases, the set point to the FIC-21127 increases and FV-21127 starts to open.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.29 Common Intermediate Calculated Values 1

Tags: XY-21100/21102/21104/21106/21108/21110/21112

P&ID: R2B-P3-206-02-A-DTI-00103 ~ 00105, 00110 ~ 00112

3.29.1 Objective
To configure a “Exchanger Fouling” function.

3.29.2 Functional Description

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

EA-21101A/B EA-21102A/B EA-21104A/B EA-21108A/B

LMTD 38.54 117.42 96.25 101.18

EA-21101A/B EA-21102A/B EA-21104A/B EA-21108A/B

SG b 1.089 1.089 1.085 1.085
SG f 0.9025 0.8554 0.8426 0.8426
NT 30 26 318 155
d 0.01986 0.01986 0.01986 0.01986
Tube Velocity (m/s) 1.35 1.65 1.71 1.36

XY-21100 XY-21102 XY-21104 XY-21106 XY-21108 XY-21110 XY-21112

T1 TI-21170A TI-21171A TI-21172A TI-21174A TI-21122 TI-21124 TI-21126

T2 TI-21107 TI-21108 TI-21109 TI-21113 TI-21176A TI-21177A TI-21178A

T3 TI-21170GD TI-21171GD TI-21114 TI-21174D TI-21149 TI-21149 TI-21149

T4 TI-21105 TI-21105 TI-21111 TI-21114 TI-21123 TI-21125 TI-21127

Q FT-21106 FT-21107 FT-21110 FT-21110 FT-21113 FT-21117 FT-21122

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.30 Common Intermediate Calculated Values 2

Tags: XY-21101/21103/21105/21107/21109/21111/21113

P&ID: R2B-P3-206-02-A-DTI-00103 ~ 00105, 00110 ~ 00112

3.30.1 Objective
To configure a “Exchanger Tube Velocity” function.

3.30.2 Functional Description

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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

EA-21101A/B EA-21102A/B EA-21104A/B EA-21108A/B

SG b 1.089 1.089 1.085 1.085
SG f 0.9025 0.8554 0.8426 0.8426
NT 30 26 318 155
d 0.01986 0.01986 0.01986 0.01986
Q 37.5 37.5 471.3 181.9
Tube Velocity (m/s) 1.35 1.65 1.71 1.36

XY-21101 XY-21103 XY-21105 XY-21107 XY-21109 XY-21111 XY-21113

Q FT-21106 FT-21107 FT-21110 FT-21110 FT-21113 FT-21117 FT-21122
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.31 Pressure Control in Water Break Tank (FA-21203)

Tags: PV-21200A/B
PIC-21200
PY-21200A/B
PT-21200

PFD: R2B-P3-206-02-A-DFP-00010

P&ID: R2B-P3-206-02-A-DTI-00201

3.31.1 Objective
To control the pressure of Water Break Tank

3.31.2 Functional Description

The pressure of water break tank (FA-21203) is controlled by PIC-21200 using split range control on
PV-21200A/B.
PIC-21200 provides signal to PV-21200A/B through multiplier PY-21200A/B.
The PIC-21200 controls with split range as follows;
- 0 ~ 50% : Low pressure signal opens PV-21200A.
- 50 ~100% : High pressure signal opens PV-21200B.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.32 High Pressure Receiver (FA-21204) Level Control

Tags: FV-21213
FIC-21213
LIC-21208
LT-21208
FT-21213

PFD: R2B-P3-206-02-A-DFP-00010

P&ID: R2B-P3-206-02-A-DTI-00213
R2B-P3-206-02-A-DTI-00214

3.32.1 Objective
To control the level in High Pressure Receiver (FA-21204) by controlling flow of liquid hydrocarbons
from the High Pressure Receiver (FA-21204) to Stripper (DS-21201).

3.32.2 Functional Description

Liquid hydrocarbon from the high pressure receiver is pumped to the stripper on level control where
hydrogen sulfide (H2S), ethane and lighter components are stripped out. Feed to the stripper is heated
using the total (recycle plus net) debutanizer bottoms stream.
Level controller LIC-21208 on the High Pressure Receiver resets FIC-21213 acting on FV-21213 in
order to maintain the level.
The FIC-21213 receives output from LIC-21208 to control FV-21213.When the process value from
LIC-21208 increases, the set point to the FIC-21213 increases and FV-21213 starts to open.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.33 Rich Gasoline Pumparound Circuit to Primary Absorber (DA-21201)

Tags: FV-21217
FIC-21217
LIC-21212
LT-21212
FT-21217
PFD: R2B-P3-206-02-A-DFP-00011

P&ID: R2B-P3-206-02-A-DTI-00215
R2B-P3-206-02-A-DTI-00218

3.33.1 Objective
To control the flow of Circulating Rich Gasoline to Primary Absorber (DA-21201)

3.33.2 Functional Description

Unstabilized gasoline from the main column overhead receiver is pumped directly to the primary
absorber and flows down through the column contacting the upward flow of gas. Heat of absorption
transferred to the liquid is removed by pumping rich gasoline from the column through primary
absorber intercooler (EA-21203) and back to the Primary Absorber (DA-21201).
Level controller LIC-21212 on the draw off tray resets FIC-21217 acting on FV-21217 in order to
maintain the return Flow.
The FIC-21217 receives output from LIC-21212 to control FV-21217.When the process value from
LIC-21212 increases, the set point to the FIC-21217 increases and FV-21217 starts to open.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.34 Debutanizer Bottoms

Tags: TV-21217A/B
TIC-21217
FV-21222
FIC-21222
LIC-21222
TT-21217
FT-21222
LT-21222

PFD: R2B-P3-206-02-A-DFP-00012

P&ID: R2B-P3-206-02-A-DTI-00223
R2B-P3-206-02-A-DTI-00229

3.34.1 Objective
To control the temperature of Debutanizer Bottoms product to Debutanizer Bottoms Cooler (EC-21203)
inlet and level of Debutanizer (DF-21201) Bottom

3.34.2 Functional Description

The debutanizer net bottoms is pressurized to the Naphtha storage tank. A recycle stream of stabilized
gasoline also sent to primary absorber to increase C3 and C4 recovery.
Bottoms product is withdrawn to maintain a steady bottoms level in the Debutanizer (DF-21201).

1) Stripper Feed Outlet Temperature:

The heat transferred to the Stripper Feed from Debutanizer Bottoms through Stripper Feed
Exchangers (EA-21207) is controlled by adjusting flow rate by controlling TV-21217A/B to adjust the
outlet temperature. TV-21217A and TV-21217B is controlled by TIC-21217 which measures
temperature of Stripper Feed outlet on shell side of EA-21207. The TIC-21217 controls with split range
as follows;
High temperature signal closes TV-21217A.
Low temperature signal closes TV-21217B.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

2) Debutanizer level:
The FIC-21222 receives output from LIC-21222 to control FV-21222.When the process value from
LIC-21222 increases, the set point to the FIC-21222 increases and FV-21222 starts to open.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.35 Vapor from Stripper (DS-21201)

Tags: FV-21225
FIC-21225
FIC-21224
FT-21224
FT-21225

PFD: R2B-P3-206-02-A-DFP-00012

P&ID: R2B-P3-206-02-A-DTI-00226
R2B-P3-206-02-A-DTI-00227

3.35.1 Objective
To control the overhead vapor flow rate from Stripper (DS-21201)

3.35.2 Functional Description

Stripper Vapor Rate is the primary control on the Gas Concentration Unit. Normally all other variables
are held constant and this vapor rate is varied to control the H2S content of the LPG.
The stripper strips out hydrogen sulfide (H2S), ethane and lighter components. Stripping action is
provided via Stripper Reboiler Exchanger (EA-21211) and Stripper Reboiler (EA-21210) at the bottom
of the column. The Light Cycle Oil from FCC unit is used in Stripper Reboiler (EA-21210) and
Debutanizer Bottoms is used in Stripper Reboiler Exchanger (EA-21211) for heating Stripper Bottoms.
The overhead vapor flow rate is controlled by adjusting the Light Cycle Oil flow rate from FCC unit to
Stripper Reboiler (EA-21210). The FIC-21224 provides set point to FIC-21225 which operates FV-
21225 in order to maintain the LCO Flow and thus controlling the amount of Heat input to the Stripper
which will result in adjusting the Vapor flow rate.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.36 Reflux to Debutanizer (DF-21201)

Tags: FV-21231
FIC-21231
TIC-21229
FT-21231
TT-21229

PFD: R2B-P3-206-02-A-DFP-00012

P&ID: R2B-P3-206-02-A-DTI-00229
R2B-P3-206-02-A-DTI-00232

3.36.1 Objective
To control the reflux flow rate to Debutanizer (DF-21201)

3.36.2 Functional Description

A portion of the total overhead is pumped back to the Debutanizer as reflux. The quantity of reflux is
regulated by a flow controller FIC-21231 which is typically reset by the Tray 11 temperature controller
TIC-21229 in the upper part of the Debutanizer.
The FIC-21231 receives output setpoint from TIC-21229 to control FV-21231.When the process value
from TIC-21229 increases, the set point to the FIC-21231 increases and FV-21231 starts to open.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.37 Net overhead from Debutanizer Receiver (FA-21206)

Tags: FV-21232
FIC-21232
LIC-21224
TV-21242A/B
TIC-21242
TY-21242A/B
TT-21242
LT-21224
FT-21232

PFD: R2B-P3-206-02-A-DFP-00012

P&ID: R2B-P3-206-02-A-DTI-00230
R2B-P3-206-02-A-DTI-00232

3.37.1 Objective
To control the level of Debutanizer Receiver (FA-21206) and the outlet temperature to Merox unit

3.37.2 Functional Description

The debutanizer overhead product is pumped to an amine absorber and treating unit for H2S and
mercaptan removal.

1) Debutanizer Receiver Level:

The net overhead liquid product is pumped out on flow control FIC-21232 acting on FV-21232 in order
to maintain the level.
The FIC-21232 receives output setpoint from LIC-21224 to control FV-21232.When the process value
from LIC-21224 increases, the set point to the FIC-21232 increases and FV-21232 starts to open.

2) Debutanizer Overhead outlet temperature:

The outgoing material needs to be cooled by cooling water passing through Debutanizer Overhead
Cooler (EA-21214). The temperature is controlled by adjusting flow rate of Debutanizer Overhead on
shellside by controlling TV-21242A/B. TV-21242A and TV-21242B is controlled by TIC-21242 which
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DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

measures temperature of Debutanizer Overhead outlet of EA-21214.

TIC-21242 provides signal to TV-21242A/B through multiplier TY-21242A/B.
The TIC-21242 controls with split range as follows;
Low temperature signal closes TV-21242A.
High temperature signal closes TV-21242B.
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DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.38 Debutanizer (DF-21201) pressure

Tags: PV-21219A/B
PIC-21219
PY-21219A/B/C
PT-21219
PFD: R2B-P3-206-02-A-DFP-00012
P&ID: R2B-P3-206-02-A-DTI-00230

3.38.1 Objective
To control the pressure of Debutanizer (DF-21201)

3.38.2 Functional Description

The debutanizer (DF-21201) column pressure is controlled by a pressure controller PIC-21219 on
split range maintained at around 12.5 Kg/cm2 g acting on PV-21219A on the overhead vapor line &
and PV-21219B on PSV bypass line and by a pressure differential controller PDIC-21220 in the hot
vapor bypass line. The pressure controller PIC-21219 controls vapor flow to the condenser to control
the column pressure. The pressure differential controller PDIC-21220 keeps the receiver pressure
from dropping too low, bypassing some hot vapor to keep the pressure control valve in range.
PIC-21219 provides signal to PV-21219A/B through multiplier PY-21219A/B C respectively. PY-
21219A is an Auto/ Manual over ride switch to operate PV-21219A manually. PY-21219C B is an Auto/
Manual over ride switch to operate PV-21219B manually. PY-21219A/B has indication of the input
from the controller and the manually adjusted output.
The PIC-21219 controls with split range as follows;
- 0 ~ 50% : High pressure signal opens PV-21219A first.
- 50 ~100% : High pressure signal opens PV-21219B last.
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DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.39 Wet gas compressor surface condenser (SPE-21201) level control

Tags: SPE-21201
LIC-21228
LV-21228A
LV-21228B
LT-21228

PFD: R2B-P3-206-02-A-DFP-00010

P&ID: R2B-P3-206-02-A-DTI-00234
3.39.1 Objective
To control the level of Wet gas compressor surface condenser

3.39.2 Functional Description

Level in surface condenser is controlled by LIC-21228. Cold clean condensate from surface
condenser is sent to Battery limit.

- 0 ~ 50% : High level signal closes LV-21228A

- 5 ~ 100% : High level signal opens LV-21228B
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.40 C3/C4 Splitter (DF-21401) Level

Tags: FV-21402
FIC-21402
LIC-21400
LY-21400A/B

PFD: R2B-P3-206-02-A-DFP-00018

P&ID: R2B-P3-206-02-A-DTI-00401
R2B-P3-206-02-A-DTI-00402
3.40.1 Objective
To control the level of C3/C4 Splitter (DF-21401)

3.40.2 Functional Description

The C3/C4 Splitter Net Bottoms of mixed C4 stream product is routed to Huels Selective
Hydrogenation Unit/Storage after passing through C3/C4 Splitter Feed Bottoms Exchanger (EA-
21401A/B) and C4 Products cooler(EA-21404). The net bottoms product is pumped out on flow control
FIC-21402 acting on FV-21402 in order to maintain the level.
LIC-21400 is acting in split range on the Splitter bottom to Huels Selective Hydrogenation Unit (to LY-
22001D low signal selector at Huels Selective Hydrogenation Unit) and on FV-21402 on Storage line
unit as follows;
- 0 ~ 50% : High level signal opens the valve first at Huels Selective Hydrogenation Unit.
- 50 ~100% : High level signal opens FV-21402 last.
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.41 C3/C4 Splitter Reboiler Condensate Drum (FA-21404) level

Tags: FV-21403
FIC-21403
LIC-21401
FY-21403
LT-21401
FT-21403

PFD: R2B-P3-206-02-A-DFP-00018

P&ID: R2B-P3-206-02-A-DTI-00402

3.41.1 Objective
To control the level of C3/C4 Splitter Reboiler Condensate Drum (FA-21404)

3.41.2 Functional Description

C3/C4 Splitter Reboiler Condensate Drum (FA-21404) is used on the condensing sides of C3/C4
Splitter Auxiliary Reboiler (EA-21403) to provide a liquid seal that prevents uncondensed vapor from
blowing out of the Reboiler (EA-21403) into the condensate system. C3/C4 Splitter Reboiler
Condensate Drum (FA-21404) level indicator LT-21401 measures the level and gives the signal to
LIC-21401. FT-21403 measures the flow in condensate stream from FA-21404 and send the signal
to FIC-21403.
Low signal selector FY-21403 selects the low value between LIC-21401 and FIC-21403 and send the
output to FV-21403 and control FV-21403 in order to maintain the Flow.
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DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.42 C3/C4 Splitter Receiver (FA-21401) level

Tags: FV-21407
FIC-21407
LIC-21402
FV-21405
FIC-21405
TIC-21402
LT-21402
FT-21407
FT-21405
TT-21402

PFD: R2B-P3-206-02-A-DFP-00018
P&ID: R2B-P3-206-02-A-DTI-00402
R2B-P3-206-02-A-DTI-00403
R2B-P3-206-02-A-DTI-00405
3.42.1 Objective
To control the level of C3/C4 Splitter Receiver (FA-21401) and maintain reflux to the C3/C4 Splitter
(DF-21401)

3.42.2 Functional Description

The mix C3 stream, a mixture of propane and propylene separated in C3/C4 splitter leaves at the top
and after passing through the C3/C4 Splitter Air Condenser (EC-21401) enters C3/C4 Splitter
Receiver (FA-21401). The overhead liquid from receiver splits into two streams; the one stream serves
as a reflux to the Column and the other stream is net overhead stream goes to the Deethanizer and
both pumped by a common pump C3/C4 Splitter Overhead Pumps (GA-21401 A/B).
The net overhead stream going to the Deethanizer is pumped on flow control FIC-21407 acting on
FV-21407 in order to maintain the level.
The FIC-21407 receives output setpoint from LIC-21402 to control FV-21407.When the process value
from LIC-21402 increases, the set point to the FIC-21407 increases and FV-21407 starts to open.
The temperature controller TIC-21402 located on an upper tray in the column is the main control for
holding the composition of the overhead product (C3-) stable, the controller is cascaded to the reflux
flow. The reflux stream going to the C3/C4 Splitter is sent on flow control FIC-21405 acting on FV-
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Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

21405. The FIC-21405 receives output setpoint from TIC-21402 to control FV-21405.When the
process value from TIC-21402 increases, the set point to the FIC-21405 increases and FV-21405
starts to open.
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Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.43 Deethanizer Reboiler Condensate Drum (FA-21405) level

Tags: FV-21411
FIC-21411
LIC-21405
FY-21411
LT-21405
FT-21411

PFD: R2B-P3-206-02-A-DFP-00019

P&ID: R2B-P3-206-02-A-DTI-00407

3.43.1 Objective
To control the level of Deethanizer Reboiler Condensate Drum (FA-21405)

3.43.2 Functional Description

Deethanizer Reboiler Condensate Drum (FA-21405) is used on the condensing sides of Deethanizer
Reboiler (EA-21405) to provide a liquid seal that prevents uncondensed vapor from blowing out of the
Reboiler (EA-21405) into the condensate system. Deethanizer Reboiler Condensate Drum (FA-21405)
level indicator LT-21405 measures the level and gives the signal to LIC-21405. FT-21411 measures
the flow in condensate stream from FA-21405 and send the signal to FIC-21411.
Low signal selector FY-21411 selects the low value between LIC-21405 and FIC-21411 and send the
output to FV-21411 and control FV-21411 in order to maintain the level.
 PHASE II OF REFINERY IN DOS BOCAS
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Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.44 Deethanizer (DF-21402) bottoms level

Tags: FV-21410
FIC-21410
LIC-21406
LT-21406
FT-21410

PFD: R2B-P3-206-02-A-DFP-00019
R2B-P3-206-02-A-DFP-00020

P&ID: R2B-P3-206-02-A-DTI-00407

3.44.1 Objective
To control the level of Deethanizer (DF-21402)

3.44.2 Functional Description

Level controller LIC-21406 on the Deethanizer (DF-21402) resets FIC-21410 acting on FV-21410 in
order to maintain the level.
The FIC-21410 receives output setpoint from LIC-21406 to control FV-21410.When the process value
from LIC-21206 increases, the set point to the FIC-21410 increases and FV-21410 starts to open.
 PHASE II OF REFINERY IN DOS BOCAS
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COMPLEX CONTROL LOOP Page Page 66 / 71

Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.45 Deethanizer (DF-21402) reflux

Tags: FV-21413
FIC-21413
LIC-21408
LT-21408
FT-21413

PFD: R2B-P3-206-02-A-DFP-00019

P&ID: R2B-P3-206-02-A-DTI-00408
R2B-P3-206-02-A-DTI-00409

3.45.1 Objective
To control the level of Deethanizer Receiver (FA-21402) and provide reflux to Deethanizer (DF-21402)
3.45.2 Functional Description
Deethanizer overhead material gets condensed partially through a water-cooled exchanger,
Deethanizer Condenser (EA-21406) and enters into the vessel, Deethanizer Receiver (FA-21402)
which is operated at the controlled pressure of 22.8 kg/cm2g. The liquid stream from receiver is
pumped by, Deethanizer Reflux Pumps (GA-21402 A/B) and sent as total reflux to the Deethanizer
column.
Level controller LIC-21408 on the Deethanizer Receiver (FA-21402) resets FIC-21413 acting on FV-
21413 in order to maintain the level.
The FIC-21413 receives output setpoint from LIC-21408 to control FV-21413.When the process value
from LIC-21408 increases, the set point to the FIC-21413 increases and FV-21413 starts to open.
 PHASE II OF REFINERY IN DOS BOCAS
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COMPLEX CONTROL LOOP Page Page 67 / 71

Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.46 C3 Splitter (DF-21403) bottoms level

Tags: FV-21415
FIC-21415
LIC-21412
LT-21412
FT-21415

PFD: R2B-P3-206-02-A-DFP-00019
R2B-P3-206-02-A-DFP-00020

P&ID: R2B-P3-206-02-A-DTI-00410
R2B-P3-206-02-A-DTI-00411

3.46.1 Objective
To control the level of C3 Splitter (DF-21403)

3.46.2 Functional Description

Level controller LIC-21412 on the C3 Splitter (DF-21403) bottom resets FIC-21415 acting on FV-
21415 in order to maintain the level.
The FIC-21415 receives output setpoint from LIC-21412 to control FIC FV-21415.When the process
value from LIC-21412 increases, the set point to the FIC-21415 increases and FV-21415 starts to
open.
 PHASE II OF REFINERY IN DOS BOCAS
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COMPLEX CONTROL LOOP Page Page 68 / 71

Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.47 Heat Pump Compressor (GB-21401) Control

Tags: FV-21420
FIC-21420
PIC-21412
FV-21417
FV-21422
FIC-21417
FIC-21422
FY-21422
FV-21416
FIC-21416
LIC-21414
AIC-21400

PFD: R2B-P3-206-02-A-DFP-00020

P&ID: R2B-P3-206-02-A-DTI-00411
R2B-P3-206-02-A-DTI-00412
R2B-P3-206-02-A-DTI-00413
R2B-P3-206-02-A-DTI-00415

3.47.1 Objective
To control the split between propylene and propane from C3 Splitter

3.47.2 Functional Description

A Heat Pump Compressor System (HPC) is used instead of the conventional reboiler and condenser.
It allows low pressure fractionation of propylene from propane. The overhead vapor flows into a
Compressor Suction Drum (FA-24103 21403), to a heat pump compressor (GB-21401), to the C3
Splitter Reboiler (EA-21407) and returns to the C3 Splitter (DF-21403). The overhead vapor is heated
via compression and is used to reboil the column.
After cooling and condensing, the overhead material combines with the overhead liquid from the
Compressor Suction Drum and returns to the column as reflux. This assures that there is adequate
reflux to give the desired separation of propylene from propane.
 PHASE II OF REFINERY IN DOS BOCAS
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COMPLEX CONTROL LOOP Page Page 69 / 71

Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

1) Propane analyzer-controller and reflux rate

The propane analyzer-controller is the main control for holding the composition of the overhead
product stable. Changing the set point of the propane analyzer-controller will affect the component
distribution in the column. The propane analyzer-controller should be set to meet the propane
specification for the final propylene product.
The analyzer controller AIC-21400 is cascaded to the Propylene product flow control valve, FV-21417
via the controller FIC-21417. The compressor suction drum level controller LIC-21414 is cascaded to
the Reflux flow controller FIC-21422.
The summer FY-21422 sums up the flow signals from FI-21418 and FIC-21417. The output of the FY-
21422 is the measurement signal to FIC-21422, which controls the reflux flow control valve FV-21422.
2) Pressure control
A slip stream of overhead vapor from the compressor is sent to the C3 Splitter Trim Condenser (EA-
21408A/B) where it is condensed and returned to the Compressor Suction Drum (FA-21403). The
flow through the condenser is varied to control pressure in the Compressor Suction Drum and thus
the pressure in the C3 Splitter.
The pressure controller PIC-21412 is cascaded to the slip stream flow control valve, FV-21420 via the
controller FIC-21420. When the process value from PIC-21412 increases, the set point to the FIC-
21420 increases and FV-21420 starts to open.
3) Heat Input
Heat input to C3 splitter reboiler EA-21407 is provided by overhead material from the Heat Pump
Compressor (GB-21401) discharge. This material is sent to the reboiler tube side at a temperature
higher than the liquids on the shell side thereby effecting boil up. The liquids heated up on shell side
along with the vapors entrained rise up the reboiler return line and flash into the reboiler compartment
of the C3 Splitter.
There is flow control valve FV-21416 at the exit of tube side of reboiler which is controlled
independently by the flow controller FIC-21416.
Increasing the set point on FIC-21416 increases vapor circulation through Heat Pump Compressor
(HPC) and accordingly increased the work done across HPC acting as a heat source.
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COMPLEX CONTROL LOOP Page Page 70 / 71

Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

3.48 Treated Dry Gas KO Drum (FA-21502)

Tags: PV-21522A/B
PIC-21522

PFD: R2B-P3-206-02-A-DFP-00020

P&ID: R2B-P3-206-02-A-DTI-00503

3.48.1 Objective
To control the pressure of Treated Dry Gas KO Drum (FA-21502) and regulate the Fuel gas flow to
Header

3.48.2 Functional Description

The Treated Dry Gas from Treated Dry Gas KO Drum (FA-21502) flows to Fuel Gas Header on Split-
range pressure control. The fuel gas can be vented to LP HP flare.
PIC-21522 is acting in split range on the Fuel Gas Header control valve PV-21522A and on Vent line
control valve PV-21522B as follows;
- 0 ~ 50%: High pressure signal opens PV-21522A first.
- 50 ~100%: High pressure signal opens PV-21522B last.
 PHASE II OF REFINERY IN DOS BOCAS
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COMPLEX CONTROL LOOP Page Page 71 / 71

Doc. TITLE
DESCRIPTION (FCC) Rev. 1
Contract
Contract Doc. No. R2B-P3-206-02-P-NC-00001 No.
PTI-ID-O-004-2-2020
Contractor
Contractor Doc. No. SO6625-EK0B-PCS-P3210001 Job. No.
SO6625

4. REFERENCE
Attachment 1. 9038069-623-04-(N) Control Center Equip Rev 00
Attachment 2. 9038070-623-04-(N) Control Center Equip Rev 00
Attachment 3. 9038071-623-04-(N) Control Center Equip Rev 00
Attachment 4. 9038072-623-04-(N) Control Center Equip Rev 00
Attachment 5. 9038073-623-04-(N) Control Center Equip Rev 00
Revision Attachment 1.
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 1

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

In the functions which follow, various constants and DCS variables are required. Tables I through III list
constants and variables which are used throughout the calculations. Table IV lists intermediate calculated
variables which are also used throughout the calculations. Function-specific constants and variables are
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

shown below each function.

Physical constants are universal constants which should never change. Adjustable constant are constants
which might be periodically updated by the unit supervisor after the unit is operating (recommended initial
values are provided). Dimensional constants are constants which should be determined based on the
contractor’s as-built mechanical drawings and instrumentation specifications.

Notation Description English Units Metric

Units
Cp S Specific Heat of Steam 0.497 btu/lb-oF 2.080 kJ/kg-oC

F Molar Volume 379.49 22.30

scf/lbmole Nm3/kgmole
M1 Molecular Weight of Steam 18.02 lb/lbmole 18.02 kg/kgmole
M2 Molecular Weight of Inerts 29.2 lb/lbmole 29.2 kg/kgmole

Ps Absolute Pressure at Standard Base Conditions 14.696 psia 1.013 bara

R Ideal gas constant 10.73 0.08314

ft3.psi/lbmole.R bar.m3/kgmole.K
To Absolute Temperature Conversion 459.67 R 273.15 K

Ts Absolute Temperature at Base Conditions 519.67 R 273.15 K

 H2O Density of Water at Base Conditions 62.374 lb/ft3 999 kg/m3

at 60 °F at 15 °C
- Liquid Flow Conversion 0.234 -
3
ft / h
bpd
- Time Conversion 3600 s/hr 3600 s/hr
- Time Conversion 24 hr/day 24 hr/day

Table I: Common Physical Constants

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 2

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

Notation Description English Units Metric

Units
0.275 btu/lb oF 1.151 kJ/kg oC
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

Cp C Specific Heat of Catalyst

H Rx Heat of Reaction 176 btu/lb Feed 413 kJ/kg Feed

I1
0.00085 0.00085
Inerts Entrained with Spent Catalyst
lb/1000 lbcatalyst kg/1000kgcatalyst
I2 Inerts Entrained with Regenerated catalyst 0.00135 0.00135
lb/1000 lbcatalyst kg/1000kgcatalyst
M Rx Molecular Weight of Reactor Products 69.1 lb/lbmole 69.1 kg/kgmole

M3 Molecular Weight of Start-up Naphtha 100 lb/lbmole 100 kg/kgmole

M6 Molecular Weight of Heavy Recycle 304 lb/lbmole 304 kg/kgmole

SG Specific Gravity of Feed - -

o
TS Steam to Reactor Temperature 428 F 220 oC

UOPK Feed Character 12.04 12.04

3
o 3
Density of Start-up Naphtha at 60 F - 48 lb/ft 769 kg/m3

5 Density of Fresh Feed at Standard Base

Conditions
56 lb/ft3
900 kg/m3

6 Density of Heavy Recycle at Standard Base

Conditions
68 lb/ft3
1084 kg/m3

Table II: Common Adjustable Constants

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 3

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

Notation Description English Metric

Units Units
Ambient Barometric Pressure psia bara
Pb
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

Start-up Naphtha Volumetric Flow bpd m3/hr

Q3
Q4 Lift Gas volumetric flow scf/hr Nm3/hr
m3/hr
Q5 Fresh Feed to Unit Volumetric Flow bpd
m3/hr
Q6 Heavy Recycle to Unit Volumetric Flow bpd
Start-up Naphtha to Wye Section Volumetric Flow bpd m3/hr
Q8
W1 Lift Steam Mass Flow lb/hr kg/hr
(Lift Steam plus Startup Steam)
Total Steam Mass Flow - (Lift, Startup, Feed, kg/hr
W7 Stripping, Reactor)
lb/hr

Table III: Common DCS Variables

Notation Description English Metric

Units Units
CCR Catalyst Circulation Mass Flow Rate lb/hr kg/hr
English Units: Start-up Naphtha Mass Flow- lb/hr -
W3
(0.234  3 )  Q3
- kg/hr
Metric Units: Start-up Naphtha Mass Flow-  3Q 3
English Units: Fresh Feed to Unit Mass Flow lb/hr -
W5
(0.234   5 ) Q 5
- kg/hr
Metric Units: Fresh Feed to Unit Mass Flow 5  Q5
English Units: Heavy Recycle to Unit Mass Flow lb/hr -
W6
(0.234   6 ) Q 6
- kg/hr
Metric Units: Heavy Recycle to Unit Mass Flow
6  Q6
English Units: Start-up Naphtha to Wye Section lb/hr -
W8
(
Mass Flow- 0.234   3  Q 8 )
Metric Units: Start-up Naphtha to Wye Section Mass - kg/hr
Flow-  3Q 8

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 4

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

Table IV: Common Intermediate Calculated Values

1. Configure a “Regenerator Catalyst Distance to Flapper Valves” function.
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

The distance below the flapper valves is equal to the differential range of level at the flapper valves
minus the level reading divided by the ratio of dense phase density to water density.

Tag Number: XY-21018

The computations shall be made as follows:

  ind f 
    
 transcr    H2O  + (L tap − FVelev )   cat dense + (FVelev − U tap )   cat dilute


 100 
h =  
 cat dilute −  cat dense

where: Description English Units Metric Units

h= Regenerator Catalyst Level Distance inch mm
Below Flapper Valves - calculated
FVelev = Flapper Valve Elevation Above Base Line inch mm
- dimensional constant 30,200
ind f = Regenerator Level Indicator - DCS 0 - 100 % 0 - 100 %
variable LT-21904A
L tap = Elevation of Level Transmitter Lower Tap inch mm
Above Base Line - dimensional constant
(note: extended internal tip of nozzle) 14,830
trans cr = Regenerator Level Transmitter Calibrated inch H2O mm H2O
LOWER : -12931
Range - dimensional constant UPPER : 1264

U tap = Elevation of Level Transmitter Upper Tap inch mm

Above Base Line - dimensional constant 32,550
 cat dense = Flowing Regenerator Dense Phase Density 32 lb/ft3 513 kg/m3
- adjustable constant

 cat dilute = Flowing Regenerator Vapor Space Density 1 lb/ft3 16 kg / m3

- adjustable constant

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 5

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

2. Configure a “Start-Up Regenerator Superficial Velocity” function to calculate the superficial linear
velocity based on changes in measured flow into the Regenerator and its operating temperature and
pressure.
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

Tag Number: XY-21019

At constant inlet flow rates a decrease in absolute Regenerator operating temperature results in a
proportional decrease in superficial linear velocity even though the mass flow remains the same.
At constant inlet flow rates a decrease in absolute pressure results in an inversely proportional increase in
superficial linear velocity even though the mass flow remains the same.
The computation is provided by summing the air flow rates (corrected to actual conditions), dividing by
the area of the Regenerator and correcting for time units of seconds.

The computation shall be made as follows:

 Q t  Ps  (To + Tf ) 
 
( + ) 
V =  
Pb Pf Ts

3600  A t

where: Description English Metric

Units Units
V= Superficial Regenerator Velocity - calculated ft/s m/s

At = Cross Sectional Area of Regenerator - dimensional constant ft2 m2

14.7655

Pf = Regenerator Pressure at Flowing Conditions - DCS variable psig barg

PT-21017

Qt = Total Volumetric Flow Rate of Air to Regenerator - DCS scfh Nm3/hr

variable FT-21529A (from
GB-21002 PLC via
(Main Air, Fluffing Air, Catalyst Cooler Lance Air, and Air to Modbus TCP/IP)
Automatic Catalyst Addition System)
Tf = Regenerator Dilute Phase Temperature at Flowing Conditions °F °C
TT-21918A (from EIS
- DCS variable PLC via Modbus TCP/IP)

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 6

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

3. Configure a “Regenerator Cyclone Inlet Velocity” function. Note UDV is a “user defined variable”
supplied by UOP during unit startup.
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

Tag Number: XY-21020

The computations shall be made as follows:

 Q t  Ps  (To + Tf ) 
 
( + ) 
V =  
Pb Pf Ts

3600  A t

where: Description English Units Metric Units

V= Regenerator Cyclone Inlet Velocity- calculated ft/s m/s

At = Total Cross Sectional Area of Regenerator 1st Stage ft2 m2

Cyclone Inlets - dimensional constant 6.070204

Pf = Regenerator Pressure at Flowing Conditions - DCS psig barg

variable PT-21017

Qt = Total Volumetric Flow Rate of Air to Regenerator - scfh Nm3/hr

DCS variable FT-21529A (from
GB-21002 PLC via
(Main Air, Fluffing Air and Air to Automatic Catalyst Modbus TCP/IP)
Addition System)
Tf = Regenerator Dilute Phase Temperature at Flowing °F °C
TT-21918A (from EIS PLC
Conditions - DCS variable via Modbus TCP/IP)

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 7

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

4. Configure a “Regenerated Catalyst Circulation Rate” function.

Tag Number: XY-21021

CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

H S + H N + H F + H Rx
CCR = ( )
Cp C  (TRC − TRX )
The computations shall be made as follows:

where: Description English Units Metric Units

CCR = Regenerated Catalyst Circulation Rate - calculated lb/hr kg/hr
H F = Heat Consumed by Feed btu/hr kJ/hr

HN = Startup Naphtha Enthalpy - adjustable constant 680 btu/lb 1582 kJ/kg

H N = Heat Consumed by Naphtha - H N = H N  W3 btu/hr kJ/hr

H S = Heat Consumed by Steam - btu/hr kJ/hr

H S = Cp S  W7  (TRX − TSTM )
H Rx =
Heat of Reaction - H Rx = H Rx  (W5 + W6 ) btu/hr kJ/hr

TF = Feed Flowing Temperature - DCS variable o

F o
C
TI-21044
TRx = Reactor Temperature - DCS variable o
F TI-21054
o
C

TRC =
o o
Regenerated Catalyst Temperature - DCS variable F C
TI-21037

TSC =
o o
Spent Catalyst Temperature - DCS variable F C
TI-21045

In English Units of Measurement:

H F = (H vapor − H liquid )  (W5 + W6 )

H vapor = F1  TRX
2
− F2  TRX + F3
H liquid = A1  (TF + 459.67 ) + A 2  (TF + 459.67 ) + A 3  (TF + 459.67 ) − (B1 + B 2 + B3 )
2 3

In Metric Units of Measurement:

H F = 2.326 * (H vapor − H liquid ) (W5 + W6 )

H vapor = F1  (1.8 * TRX + 32) 2 − F2  (1.8 * TRX + 32) + F3
H liquid = A1  (1.8 * TF + 491.67 ) + A 2  (1.8 * TF + 491.67 )
2

+ A 3  (1.8 * TF + 491.67 ) − (B1 + B2 + B3 )

3

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 8

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

5. Configure a “Reactor Density Compensated Catalyst Level” function to calculate the actual height of
the Reactor Catalyst Level based on changes in measured density in the Reactor.
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

An increase in the density in the Reactor catalyst bed results in an increase in the differential pressure
measured by level transmitter, while the actual height of the catalyst bed remains constant.

Tag Number: XY-21022

The computations shall be made as follows:

  ind f 
  
 transcr    H2O  − (U tap − L tap )   cat dilute


 100 
h =  
 cat dense −  cat dilute

where: Description English Metric

Units Units
h= Actual Height of Catalyst Bed Above Level inch mm
Transmitter Lower Tap - calculated
ind f = Reactor Level Indicating Controller - DCS variable 0 - 100 % 0 – 100 % LT-21005

L tap = Elevation of Level Transmitter Lower Tap Above inch mm

Base Line (note: extended internal tip of nozzle) – 9246
dimensional constant
trans cr = Reactor (narrow range) Level Transmitter Calibrated inch H2O mm H2O
Lower : -10200
Range - dimensional constant Upper : 1648

U tap = Elevation of Level Transmitter Upper Tap Above inch mm

Base Line - dimensional constant 24043

 cat dense = Flowing Reactor Catalyst Dense Phase Density - lb/ft3 kg / m3

DCS variable DT-21005

 cat dilute = Flowing Reactor Catalyst Vapor Space Density – 3

0.1 lb/ft 1.6 kg/m3
adjustable constant

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 9

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

6. Configure a “Reactor Catalyst Level Clearance below Vent Pipes” function.

The distance below the VSS Top of Window is equal to the differential range of level at the VSS Top of
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

Window minus the level reading divided by the ratio of dense phase density to water density.

Tag Number: XY-21023

The computations shall be made as follows:

  ind f 
    
 transcr    H2O  + (L tap − TWelev )   cat dense + (TWelev − U tap )   cat dilute


 100 
h = 
 cat dilute −  cat dense

where: Description English Units Metric Units

h= Actual Height from Dense Phase Catalyst to inch mm
Vent Pipes - calculated
TWelev = Vent Pipe Above Base Line - dimensional constant inch mm

ind f = Reactor Narrow Range Level Indicator - DCS 0 - 100 % 0 – 100%

variable
L tap = Elevation of Level Transmitter Lower Tap Above inch mm
Base Line - dimensional constant (note: extended
internal tip of nozzle)
trans cr = Reactor Narrow Range Level Transmitter Calibrated inch H2O mm H2O
Range - dimensional constant
U tap = Elevation of Level Transmitter Upper Tap Above inch mm
Base Line - dimensional constant
 cat dense = Flowing Reactor Dense Phase Density - adjustable 32 lb/ft3 513 kg/m3
constant

 cat dilute = Flowing Reactor Vapor Space Density - adjustable 0.1 lb/ft3 1.60 kg/m3
constant

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 10

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

7. Configure a “Reactor Cyclone Inlet Velocity” function.

Tag Number: XY-21024

CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

The computations shall be made as follows:

R  (To + Tf )  W I 2  CCR I  CCR Q4 W 5 W3 W6 
V =   7 + − 1 + + + + 
(Pb + Pf )  3600  A t  M1 M2 M1 F M Rx M 3 M 6 

where: Description English Units Metric Units

V= Reactor Cyclone Inlet Velocity - calculated ft/s m/s
m2
At = Total Cross Sectional Area of Reactor Cyclone
Inlet – dimensional constant
ft2
Pf = Reactor Pressure - DCS variable psig barg
Tf = Reactor Temperature - DCS variable F C

8. Configure two Acceleration Zone Velocities functions to compute the riser velocity in the Reactor Riser
acceleration zone. The Acceleration Zone Velocity is proportional to the mass flow in the riser divided
by the riser cross sectional area and the flowing density.

Tag Number: XY-21025

“Acceleration Zone Velocity”

R  (To + Tf − 5) W I 2  CCR W8 Q 
V = x  1 + + + 4 
(Pb + Pf )  3600  A  M1 M2 M3 F 

where: Description English Metric Units

Units
V= Reactor Riser Acceleration Zone Velocity - calculated ft/s m/s
A= Reactor Riser Acceleration Zone cross-sectional area - ft 2
m2
dimensional constant
Pf = Regenerated Catalyst Slide Valve Outlet Pressure - psig barg
DCS variable
Tf = Regenerated Catalyst Temperature - DCS variable °F °C

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 11

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

9. Each compressor alarm listed in UOP Project Specification 508, this project, shall activate an individual
control center alarm which shall occur simultaneously with the activation of the associated alarm on the
local panel. Additional alarms, as required by the compressor vendor, shall also be repeated in the
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

control center in this manner.

10. Provide the following alarms for each electrohydraulic actuator:

a) “ACTUATOR TROUBLE”
b) “DEVIATION”
c) “MAIN HYDRAULIC SYSTEM LOW PRESSURE”
d) “EMERGENCY ACCUMULATOR LOW PRESSURE”
e) “HANDWHEEL IN SERVICE”
f) “RESERVOIR LEVEL LOW”
g) “RESERVOIR TEMPERATURE HIGH”
h) “FILTER DIFFERENTIAL PRESSURE HIGH”

11. Configure a summing function. The system is designed so that for every weight unit of steam make a
weight unit of feed water is introduced and the level controller signal is only used to compensate for
blowdown and error in steam or water flow measurement. A moderate proportional band and slow reset
on the level controller is required so that sudden changes in level will not affect the feedwater flow
controller. Only average level changes are to affect the boiler feedwater flow controller.
LIC-21007.OP
FYsummer = C  FI steam + (Range of FIC boiler feedwater )  (Level Controller Output - 50)
FY-21060.OP FI-21059.PV FIC-21057 100
Where:
• FYsummer is the output of the summer, and is the remote setpoint to FICboiler feedwater, the boiler feedwater flow
controller.
• C is a factor to convert the mass flow of produced steam to an equivalent quantity of boiler feedwater,
depending on the units of measurement.
• FIsteam is the steam flow indication in mass units.
• The level controller output is in units of percent.
• A bias signal - set at 50% - is subtracted from the level controller output to enable the level controller to
adjust for both increasing and decreasing level.

The boiler feedwater flow controller shall be capable of independent flow control when not in cascade
mode.When the boiler feedwater flow controller is not in cascade mode, the setpoint of the level
controller shall track the level indication, and the level controller output shall track the result of the
following equation:
FIC-21057.SV FI-21059.PV
100  (Setpoint of FIC boiler feedwater - C  FI steam )
Level Controller Output = 50 +
LIC-21007.OP
Range of FIC boiler feedwater
FIC-21057

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 12

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

12. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.

Provide nameplates engraved:

CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

Tag Number Description

HS-21904 Main Air Blower Stop

Switch shall be wired such that in:

Position Label Description
1 NORMAL The switch contact is closed and the shutdown circuit is
energized.
2 STOP The switch contact is open and the shutdown circuit is
deenergized to stop the compressor.

13. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.
Provide nameplate engraved “Direct Fired Air Heater Emergency Shutdown”. Switch shall be wired
such that in:
Position Label Description
1 NORMAL The switch contact is closed and the shutdown circuit is
energized.
2 SHUTDOWN The switch contact is open and the shutdown circuit is
deenergized for shutdown.

14. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.
Provide nameplate engraved “Raw Oil Feed Low Flow”. Switch shall be wired such that in:
Position Label Description
1 NORMAL The switch contacts are open and the bypass circuit is
deenergized.
2 BYPASS The switch contacts are closed and the bypass circuit is
energized.
Provide a backlighted nameplate, HL-21900A engraved “Raw Oil Feed Low Flow Shutdown
Bypassed”. Nameplate to be illuminated when the switch is in the bypass position.

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 13

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

15. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.
Provide nameplate engraved per distribution list below. Switch shall be wired such that in:
Position Label Description
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

1 See below The switch contact is closed, and the shutdown circuit is
energized.
2 See below The switch contact is open, and the shutdown circuit is
deenergized for shutdown.

UOP FCC switch distribution list:

Position 1 Position 2
Tag Number Nameplate Label Label Comments
HS-21901 UOP FCC Emergency Normal Emergency **
Interlock System - Shutdown
Emergency Shutdown

** See UOP Project Specification 660, this project, for the UOP FCC Emergency Interlock System.
Switch function shall not be implemented in the software of a distributed control system. Only hard-
wired switches are permitted.

16. Provide a three-position selector switch with cover shield. Contractor shall determine contact rating.
Provide nameplate engraved “UOP FCC Emergency Interlock System Operational Mode Selection”.
Switch shall be wired such that in:
Position Label Description
1 RAW OIL The switch contact is closed and the feed shutdown circuit
is energized.
2 STARTUP The switch contact is closed and the startup naphtha
NAPHTHA shutdown circuit is energized.
3 DIVERT / The switch contact is closed and the Emergency Interlock
RESET System is de-energized.
Provide a backlighted nameplate, HL-21903A engraved “Feed to Reactor Bypassed”. Nameplate is to
be illuminated when the switch is not in the “Raw Oil” position. See UOP Project Specification 660,
this project, for the UOP FCC Emergency Interlock System. Switch function shall not be implemented
in the software of a distributed control system. Only hard-wired switches are permitted.

17. Provide a spring return pushbutton. When depressed, the contact closes and the UOP FCC Emergency
Interlock System may be reset manually from the control center. Provide nameplate engraved “UOP
FCC Emergency Interlock System - Shutdown Reset”. See UOP Project Specification 660, this
project, for the UOP FCC Emergency Interlock System.

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038069 — 623-N SHEET 14

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 CAS RRK
CONTROL CENTER EQUIPMENT

Notes:

18. Provide a three-position selector switch with cover shield. Contractor shall determine contact rating.
Provide nameplate engraved “Diverter Valve Position Selection”. Switch shall be wired such that in:
Position Label Description
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

1 EMERGENCY Solenoid A and Solenoid B are de-energized, moving the

STACK Diverter Valve to the Stack position.
2 STOP Solenoid A is energized and Solenoid B is de-energized.
Valve will stop moving.
3 FLUE GAS Solenoid A and Solenoid B are energized. The valve will
STEAM move to the Steam Generator position. Position 3 has a
GENERATOR “spring-return”. The switch will move to the center
position when released, and the valve will stop moving.

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038070 — 623-N SHEET 1

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 YAS GM
CONTROL CENTER EQUIPMENT

Notes:

1. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.
Provide nameplate engraved “Raw Oil Pumps Manual Stop”. Switch shall be wired such that in:
Position Label Description
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

1 NORMAL The switch contact is closed and the shutdown circuit is

energized.
2 SHUTDOWN The switch contact is open and the shutdown circuit is
deenergized for shutdown.

2. Configure an “Exchanger Fouling” function to calculate the fouling trend based on changes in
measured flow into the exchanger and its operating temperature for the following services.
Tag Number Service
XY-21100 Circulating Main Column Bottoms-Raw Oil Exchanger A EA-21104A

XY-21102 Circulating Main Column Bottoms-Raw Oil Exchanger B EA-21104B

XY-21104 Main Column Bottoms Product-Raw Oil Exchanger No.2 EA-21102A/B

XY-21106 Main Column Bottoms Product-Raw Oil Feed Exchanger No.1 EA-21101A/B

XY-21108 Main Column Bottoms Steam Generator A EA-21108A

XY-21110 Main Column Bottoms Steam Generator B EA-21108B

XY-21112 Main Column Bottoms Steam Generator C EA-21108C

W  (T1 − T2 )
UA =
LMTD

LMTD =
GTTD − LTTD
=
(T1 − T4 ) − (T2 − T3 )
GTTD T1 − T4
LN  LN 
LTTD T2 − T3

English Metric
where: Description Units Units
GTTD = The Greater Terminal Difference - (T1 – T4)  °F  °C
LMTD = Log Mean Temperature Difference
LTTD = The Lesser Terminal Difference - (T2 – T3)  °F  °C
T1 = Exchanger Tube Side Inlet - DCS variable °F °C
T2 = Exchanger Tube Side Outlet - DCS variable °F °C
T3 = Exchanger Shell Side Inlet - DCS variable °F °C
T4 = Exchanger Shell Side Outlet - DCS variable °F °C

Form QUA-16-4 Qualtrax 11826 623-N-5

RevisionAttachment 2.
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038070 — 623-N SHEET 2

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 YAS GM
CONTROL CENTER EQUIPMENT

Notes:

UA = Exchanger Fouling Indication - calculated

W= Total Circulating Main Column Bottoms - (K   b )  Q lb/h kg/h
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

K Flow Rate Conversion - constant 0.234 1

bpd to ft3/h m3/h to m3/h
b = Design Density at Base Conditions - constant lb/ft3 kg/m3

Q= Circulating Main Column Bottoms Volumetric Flow – DCS bpd m3/h

variable (at Base Temperature)

3. Configure an “Exchanger Tube Velocity” function to calculate the velocity based on changes in
measured flow into the exchanger and its operating temperature for the following services.
Tag Number Service
XY-21101 Circulating Main Column Bottoms-Raw Oil Exchanger A EA-21104A

XY-21103 Circulating Main Column Bottoms-Raw Oil Exchanger B EA-21104B

XY-21105 Main Column Bottoms Product-Raw Oil Exchanger No.2 EA-21102A/B

XY-21107 Main Column Bottoms Product-Raw Oil Feed Exchanger No.1 EA-21101A/B

XY-21109 Main Column Bottoms Steam Generator A EA-21108A

XY-21111 Main Column Bottoms Steam Generator B EA-21108B

XY-21113 Main Column Bottoms Steam Generator C EA-21108C

 sg b 
 Q    K
 sg f 
V=
 π  d2 
3600     N T
 4 

English Metric
where: Description Units Units
d= Internal Diameter of Tubes in Exchanger - constant ft m
NT = Number of Tubes in First Pass of Exchanger - constant
Q= Circulating Main Column Bottoms Volumetric Flow - DCS variable bpd m3/h
(at Base Temperature)
sg b = Base Specific Gravity of Fluid – constant (at Base Temperature)
sg f = Flowing Specific Gravity of Fluid – constant (at Flowing Temperature)
V= Exchanger Velocity - calculated ft/s m/s
= Pi – ratio of the circumference of a circle to its diameter - constant 3.1416 3.1416

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038070 — 623-N SHEET 3

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 YAS GM
CONTROL CENTER EQUIPMENT

Notes:

K Flow Rate Conversion - constant 0.234 1

bpd to ft3/h m3/h to m3/h
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

- Time Conversion, seconds per hour - constant 3600 3600

4. Configure a summing function. The system is designed so that for every weight unit of steam make a
weight unit of feed water is introduced and the level controller signal is only used to compensate for
blowdown and error in steam or water flow measurement. A moderate proportional band and slow reset
on the level controller is required so that sudden changes in level will not affect the feedwater flow
controller. Only average level changes are to affect the boiler feedwater flow controller.
LIC-21106.MV
LIC-21109.MV
FYsummer = C  FI steam + (Range of FIC boilerfeedwater ) 
LIC-21112.MV
(Level Controller Output - 50)
FY-21115.MV FI-21114.PV FIC-21116 100
FY-21119.MV FI-21118.PV FIC-21120
Where: FY-21124.MV FI-21123.PV FIC-21125

• FYsummer is the output of the summer, and is the remote setpoint to FICboiler feedwater, the boiler feedwater flow
controller.
• C is a factor to convert the mass flow of produced steam to an equivalent quantity of boiler feedwater,
depending on the units of measurement.
• FIsteam is the steam flow indication in mass units.
• The level controller output is in units of percent.
• A bias signal - set at 50% - is subtracted from the level controller output to enable the level controller to
adjust for both increasing and decreasing level.

The boiler feedwater flow controller shall be capable of independent flow control when not in cascade
mode.

When the boiler feedwater flow controller is not in cascade mode, the setpoint of the level controller
shall track the level indication, and the level controller output shall track the result of the following
equation: FIC-21116.SV FI-21114.PV
FIC-21120.SV FI-21118.PV

100  (Setpoint of FIC boilerfeedwater - C  FI steam )

FIC-21125.SV FI-21123.PV

Level Controller Output = 50 +

LIC-21106.MV Range of FIC boilerfeedwater
LIC-21109.MV FIC-21116
LIC-21112.MV FIC-21120
FIC-21125

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038070 — 623-N SHEET 4

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 YAS GM
CONTROL CENTER EQUIPMENT

Notes:

5. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.
Provide nameplate engraved “Main Column Bottoms Circulation Pump C Emergency Shutdown”.
Switch shall be wired such that in:
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

Position Label Description

1 NORMAL The switch contact is closed and the shutdown circuit is
energized.
2 SHUTDOWN The switch contact is open and the shutdown circuit is
deenergized for shutdown.

6. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.
Provide nameplate engraved “Main Column Bottoms Circulation Pump A Emergency Shutdown”.
Switch shall be wired such that in:
Position Label Description
1 NORMAL The switch contact is closed and the shutdown circuit is
energized.
2 SHUTDOWN The switch contact is open and the shutdown circuit is
deenergized for shutdown.

7. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.
Provide nameplate engraved “Main Column Bottoms Circulation Pump B Emergency Shutdown”.
Switch shall be wired such that in:
Position Label Description
1 NORMAL The switch contact is closed and the shutdown circuit is
energized.
2 SHUTDOWN The switch contact is open and the shutdown circuit is
deenergized for shutdown.

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Attachment
Indication 3. PROJECT SPECIFICATION
UOP Engineering Department
9038071 — 623-N SHEET 1

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 PD MS
CONTROL CENTER EQUIPMENT

Notes:

1. Each compressor alarm listed in UOP Project Specification 508, this project, shall activate an individual
control center alarm which shall occur simultaneously with the activation of the associated alarm on the
local panel. Additional alarms, as required by the compressor vendor, shall also be repeated in the
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

control center in this manner.

2. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.

Provide nameplates engraved:

Tag Number Description
HS-21957 Wet Gas Compressor Stop

Switch shall be wired such that in:

Position Label Description
1 NORMAL The switch contact is closed and the shutdown circuit is
energized.
2 STOP The switch contact is open and the shutdown circuit is
deenergized to stop the compressor.

Form QUA-16-4 Qualtrax 11826 623-N-5

 Attachment
Revision 4.
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038072 — 623-N SHEET 1

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 RB SR
CONTROL CENTER EQUIPMENT

Notes:

1. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.

Provide nameplates engraved:

CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

Tag Number Description

HS - 21982 Heat Pump Compressor GB-21401 Stop

Switch shall be wired such that in:

Position Label Description
1 NORMAL The switch contact is closed and the shutdown circuit is
energized.
2 STOP The switch contact is open and the shutdown circuit is
deenergized to stop the compressor.

2. Each compressor alarm listed in UOP Project Specification 508, this project, shall activate an individual
control center alarm which shall occur simultaneously with the activation of the associated alarm on the
local panel. Additional alarms, as required by the compressor vendor, shall also be repeated in the control
center in this manner.
3. Configure a summing function which will add the flow signals from FIC-21417 (Net Overhead Liquid)
and FI-21418 (Reflux). The output signal of the summing function is the measurement signal to FIC-
21422 controller (Total Overhead Liquid).

The computation shall be made as follows:

Output  Net Overhead Liquid + Reflux

The function of this system is to automatically increase or decrease the reflux flow by the same quantity
as any decrease or increase of the net overhead liquid flow. Thus the total overhead liquid flow rate is
unchanged unless the level in the receiver changes. A change in the net overhead liquid flow rate will
result in an immediate corresponding change in the reflux flow rate.

Form QUA-16-4 Qualtrax 11826 623-N-5

RevisionAttachment 5.
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038073 — 623-N SHEET 1

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 SR SF
CONTROL CENTER EQUIPMENT

Notes:

1. Provide an adjustable timer to start the Prewash Water Injection Pumps and Prewash Caustic Injection
Pumps (as selected by the Hand-Off-Auto switches in the field, provided by others) via relay XY-
21301A and XY-21301C, to start the Caustic Injection Pumps (as selected by the Hand-Off-Auto
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

switches in the field, provided by others) via relay XY-21301B, and to initiate the flow of Lean Caustic
to the Caustic Prewash Circulation via set point selector XY-21301D.

When the timer is on, set point selector XY-21301D will put the Lean Caustic to Caustic Prewash
Circulation flow controller FIC-21309 into automatic mode with the set point selected by the operator.

When the timer is off, FIC set point will be set to zero, its FAL will be set inactive, and it will be put into
manual with an output of zero. Also, the selected Prewash Water Injection Pumps, and Prewash Caustic
Injection Pump, will stop via relay XY-21301A and XY-21301C, and the selected Caustic Injection
Pumps, will stop via relay XY-21301B. The timer will initially be set to be on for 60 minutes and off for
the remainder of a 24 hour period and shall be adjustable by the operator in one minute increments.

2. Provide an adjustable timer to start Merox WS-2 Injection Pump (as selected by the Hand-Off-Auto
switch in the field, provided by others). The timer will initially be set to be on for 45 minutes and off for
the remainder of a 24 hour period and shall be adjustable by the operator in one minute increments.

3. Provide a pump running indicator in the distributed control system for each service listed below. The
running indicator will be actuated by contacts in the associated motor starter.

Tag Number Pump Item No. Service

XL -21302 BP-21303A Prewash Water Injection Pump A
XL -21303 BP-21303B Prewash Water Injection Pump B
XL -21304 BP-21302A Caustic Injection Pump A
XL -21305 BP-21302B Caustic Injection Pump B
XL -21306 BP-21304A Prewash Caustic Injection Pump A
XL -21307 BP-21304B Prewash Caustic Injection Pump B
XL-21311 BR-21301A Merox WS-2 Injection Pump A
XL-21312 BR-21301B Merox WS-2 Injection Pump B

4. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.
Provide nameplate engraved “Lean Caustic to Extractor Plus Extraction Section Low Flow”. Switch
shall be wired such that in:
Position Label Description
1 NORMAL The switch contacts are open and the bypass circuit is
deenergized.
2 BYPASS The switch contacts are closed and the bypass circuit is
energized.

Form QUA-16-4 Qualtrax 11826 623-N-5

Revision
Indication PROJECT SPECIFICATION
UOP Engineering Department
9038073 — 623-N SHEET 2

REV DATE BY APVD REV DATE BY APVD

0 13FEB20 SR SF
CONTROL CENTER EQUIPMENT

Notes:

Provide a backlighted nameplate, HL-21968A engraved “Lean Caustic to Extractor Plus Extraction
Section Low Flow Shutdown Bypassed”. Nameplate to be illuminated when the switch is in the bypass
position.
CONFIDENTIAL – The information in this document is confidential and must not be used for any purpose, duplicated, or disclosed to others without UOP's written permission.

5. Provide a two-position selector switch with cover shield. Contractor shall determine contact rating.
Provide nameplate engraved “Disulfide Separator Vent Gas Emergency Diversion”. Switch shall be
wired such that in:
Position Label Description
1 NORMAL The switch contact is closed and the circuit is energized.
2 DIVERTED The switch contact is open and the circuit is deenergized,
thus diverting the vent gas to the Exhaust Head.

Form QUA-16-4 Qualtrax 11826 623-N-5