PSS 5000 Forecourt Controller

Product Guide

Petrol Station Forecourt Controller

For systems with CPB539

Date January, 2017

Document number PSS5000/PRPR/805911/00

Doms ApS Formervangen 28 Tel. +45 4329 9490 [email protected]

DK-2600 Glostrup [email protected]
 PSS 5000 Forecourt Controller – Product Guide

About This Documentation

Purpose This documentation provides a high-level description of the PSS 5000. It de-
scribes the most important features and the associated benefits that can be ob-
tained by using a PSS 5000 in a petrol station automation system. It also lists
the hardware elements and all the device protocols supported by the PSS 5000.

Audience This documentation is designed for any person who is preparing to automate
a petrol station forecourt. This could be:
• System integrators
• Oil company representatives
• POS suppliers

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 PSS 5000 Forecourt Controller – Product Guide
Contents

Contents

About This Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1 Introducing the PSS 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 PSS 5000 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Basic Scenarios for the PSS 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Application Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Features of the PSS 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Hardware in the PSS 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1 Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Hardware Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.1 Hardware Interface Modules (HIMs) . . . . . . . . . . . . . . . . . . . . 14
3.3.2 Other Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4 Software in the PSS 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.1 Software Structure in the PSS 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3 Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5 PSS 5000 Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1 Pump Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Price Display Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.3 Tank Gauge Systems (TGS) Protocols . . . . . . . . . . . . . . . . . . . . . . . . 22
5.4 Terminal Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5 Washing Machine Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.6 Vapor Recovery Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.7 Digital I/O Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6 PSS 5000 Product Specifications and Approvals . . . . . . . . . . . . . 25

6.1 PSS 5000 Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2 Approvals and Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7 PSS 5000 Development Package . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8 PSS 5000 Embedded Service Tools . . . . . . . . . . . . . . . . . . . . . . . . 29

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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 PSS 5000 Forecourt Controller – Product Guide
1 Introducing the PSS 5000

1 Introducing the PSS 5000

Description of the PSS The PSS 5000 enables you to control and monitor forecourt devices and inte-
5000 grate a commercial Point-Of-Sale (POS) system (built for dry-stock sales) in
a petrol station environment, or to automate an unmanned site that does not
have a POS.
The PSS 5000 offers generic interfaces to the various types of forecourt devic-
es and their associated business logic. And with its modular design, the PSS
5000 can be tailored to almost any existing or new petrol station fore-
court/POS system. The modular concept also gives scalability. When changes
to a forecourt occur, then the PSS 5000 system adapts readily by the addition
or change of modules.
The PSS 5000 also offers unprecedented connectivity, including TCP/IP (via
both Ethernet or serial interface) as well as web server access for remote mon-
itoring, remote control and diagnostics of the forecourt devices and their oper-
ation. Using these features, it is possible to monitor stock levels remotely and
enable easy generation of wet stock reports and optimize distribution. It is also
possible to gather information and make diagnostics on the equipment remote-
ly, which saves on traveling costs and makes regular, planned maintenance
easier – reducing downtime and keeping maintenance costs to a minimum.
The diversity of the equipment types on the forecourt, the protocols they use
and their software versions require (sometimes rather complex) real-time con-
trol of the serial communication and a fast response to minimize customers’
frustrations and impatience. This is often difficult to achieve with the operat-
ing systems used by POS systems, but the PSS 5000 is built to handle such re-
quirements.
PSS 5000 generally provides the functionality and interfaces needed to inte-
grate Point-Of-Sale solutions for supermarkets or shops into a petrol station
environment. This enables fast time-to-market for POS suppliers, who may
not have the necessary resources for these special tasks.

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2 PSS 5000 Applications

2 PSS 5000 Applications

Overview of PSS 5000 How a PSS 5000 is integrated into a petrol station forecourt and some of the
applications necessary considerations are described in the following topics:
• ‘2.1 Basic Scenarios for the PSS 5000’ on page 5
• ‘2.2 Application Solutions’ on page 7
• ‘2.3 Features of the PSS 5000’ on page 8

2.1 Basic Scenarios for the PSS 5000

Situations for the PSS The PSS 5000 is a versatile tool that enables you to control many types of op-
5000 erations taking place on the forecourt. The basic processes are covered by the
simple scenarios listed below:
• Attended, stand-alone system
• Unattended, stand-alone system
• Attended, integrated with a POS system

Attended, stand-alone A simple example of an attended, stand-alone system where the PSS 5000 pro-
vides wet stock control is shown below:
Note: The term stand-alone is used when a POS is not present in the system.

In this scenario, the PSS 5000 is used to provide transaction data to the Tank
Gauge System (TGS) so it can verify that all the wet stock movements are le-
gitimate.
The functionality of the attended, stand-alone site can be extended when a
head office application, such as Site Info, is introduced. This enables price
changes and similar services to be implemented remotely from the head office.

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2 PSS 5000 Applications

Unattended, stand-alone A simple example of an unattended, stand-alone system for unattended self-
service is shown below:
Note: The term stand-alone is used when a POS is not present in the system.

In this scenario, the PSS 5000 is used to control the fuel pump and authoriza-
tion is controlled via a 3rd party payment solution for cards and/or bank notes.

Attended, with POS A simple example of an attended site, with 2 POS connections, is shown be-
low:

In this scenario, the PSS 5000 is used to control the fuel pumps and connect to
the Point-Of-Sale (POS) terminals. Payments for the transactions take place
via the POS terminals.

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2 PSS 5000 Applications

Vehicle Tagging, either A simple example of an attended site that uses vehicle tagging is shown below:
attended or unattended

In this scenario, the vehicle is identified using a vehicle inlet tag, which is read
by the nozzle reader. When a valid tag is presented, the PSS 5000 is able to
authorize the dispenser to start. If the connection between the vehicle tag and
nozzle reader is broken, then the dispenser stops the fuelling until the two are
reconnected. Payments for the transactions take place via the POS terminals.

2.2 Application Solutions

Combining the basic By combining the basic scenarios, it is possible to provide a solution for the
scenarios individual sites. The illustration below shows a combination of all the basic
scenarios, which better represents the set up of a retail petrol station forecourt:

In this scenario, the PSS 5000 controls the operations of the forecourt pumps,
price poles and payment terminals, and provides a generic interface to the
Tank Gauge System for a readout of inventory data and deliveries. The PSS
5000 also ensures that any price changes are shown correctly on both the
pumps and price poles.
Business hosts and service organizations are able to take advantage of the net-
work connection to the PSS 5000. They are able to monitor the status of the
sites, gathering diagnostics and stock movements. This helps them to perform
planned maintenance tasks, optimize wet stock deliveries, and upload new
software, which can provide new features or improve some of the current op-
erations.

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 PSS 5000 Forecourt Controller – Product Guide
2 PSS 5000 Applications

Changes to the forecourt The modularity of the PSS 5000, with its hardware interface modules and as-
environment sociated application software, makes it easy for the PSS 5000 to match any
changes made to the forecourt devices. By simply changing the modules to
match the devices on the forecourt and updating the application software, the
PSS 5000 is able to move forward as the site grows and changes. Because the
PSS 5000 with its standardized interface to the POS is situated between the
forecourt devices and the POS, then these device additions/changes rarely re-
quire changes to the POS.

2.3 Features of the PSS 5000

Positioning and internal The typical position of the PSS 5000 Forecourt Controller and the functions it
workings of the PSS provides in the petrol station forecourt are illustrated below:
5000

Equipment interfaces in The PSS 5000 provides interfaces to a wide variety of forecourt devices. These
the PSS 5000 can be classified in the groups listed below:

Equipment Groups Links to Supported Devices

Pumps ‘List of pump protocols’ on page 18

Price Displays ‘List of price display protocols’ on page 21

Tank Gauge Systems (TGS) ‘List of TGS protocols’ on page 22

Payment Terminals ‘List of terminal protocols’ on page 23.

Vehicle Tag Readers ‘List of terminal protocols’ on page 23

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 PSS 5000 Forecourt Controller – Product Guide
2 PSS 5000 Applications

Equipment Groups Links to Supported Devices

Attendant Tag Readers ‘List of terminal protocols’ on page 23

Car Wash Machines ‘List of car wash protocols’ on page 24

Digital I/O equipment ‘List of digital I/O protocols’ on page 24

PSS 5000 business logic The PSS 5000 business logic provides a multitude of features. The major ones
are listed in the table below:

Application Modules Features

For Device Controllers

Dispenser Controller • Unattended and Attended Service

• Calibration/Recirculation Service
• Fallback Service (if POS is down)
• Totals Monitoring (fraud detection)
• Control of Pump and OPT light
• On the fly price changes (no pump closures)
• Various timers and values can be configured to en-
able personalized operation at individual sites

Vapor Recovery Controller PSS can manage German VRM rules or interface to
pumps that do.

Wash Controller PSS has, using the IFSF protocol, two different modes
for car washing machines.
• Monitoring totals only
• Full control

Price Display Controller Fully configurable - determines which prices to send to

the price poles.

Wetstock Controller Depending on the forecourt devices, it is possible to

provide information about:
• Inventory
• Deliveries
In addition, the controller can send fuel transactions to
connected tank gauges. This is for:
• Auto-calibration
• Reconciliation
• Sudden Loss Detection

Payment Controller This is a sequence controller between the payment

server (with its card schemes/rules) and the application
to drive the terminal user interface. It can work with
both intelligent and unintelligent terminals, as well as
various types of payment servers.

Log Controller In some scenarios, the PSS 5000 supports:

• EFT logging
• W&M logging
• Fiscal logging

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2 PSS 5000 Applications

Application Modules Features

Digital I/O Controller Supports outputs such as:

• Pump indicator (OPT light)
• Pump light (Red/Green light)
• Timer controller out
Also supports:
• Programmable inputs for external sources.
• Status events can be reported to remote applica-
tions, such as Doms Site Info.

Application Managers

Configuration Manager Handles various configuration methods. Primarily, Em-

bedded Configuration tool or direct POS Protocol com-
mands.

Operation Manager Manages operational changes due to, for example, the
time of day or night, rush hour traffic, or a fall-back situ-
ation.

Transaction Manager Controls storage, logging and clearance of transaction

data from clients, POS terminals or a payment server.

Price Manager Supports:

• On the fly price updates of both pumps and price
poles
• Scheduled price changes
• Price increases appear on price poles before they
are sent to the pumps
• Tagging of all transactions with price set ID.

Service Manager Includes a web menu that provides:

• Embedded trace tool
• Error history of all devices
• Real-time operational status of all devices

Embedded Payment Supports:

Server
• Offline fuel card validation using white lists and
black lists
• Online fuel card validation using IFSF ISO 8583: Oil
protocol
• Attendant tag control and account management

Embedded Back Office Supports Open and Closed reports which contain, for
System example:
• Pump totalizer period changes
• Gauged wetstock changes
• Till Totals

Performance Measure- Measurements for each pump, for example peak and
ments average flow-rates, time to start and activity (number of
transactions).

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2 PSS 5000 Applications

Forecourt controller The services present in the PSS 5000 are available through several interfaces.
interfaces These, together with a brief description of what each interface offers, are listed
in the table below:

Interfaces Description

Doms POS Protocol This is a connection-oriented protocol. It is designed to

communicate with a POS terminal where a constant
connection is required. It also supports communication
with typical Back Office applications.

Doms Host Protocol This is a connectionless protocol (uses HTTP). It is de-

signed to communicate with remote applications where
a constant connection is not required.

FCC Web Application This is the primary interface for technicians configuring
and servicing the PSS 5000.

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 PSS 5000 Forecourt Controller – Product Guide
3 Hardware in the PSS 5000

3 Hardware in the PSS 5000

Overview of hardware The hardware components in the PSS 5000 are designed and built specifically
elements in PSS 5000 for the petrol station environment. This ensures that they operate reliably and
safely even when everyday situations, such as power surges and electrical
emissions from other devices or lightning, occur. To learn more about the
hardware, the individual components are described in the following topics:
• ‘3.1 Cabinet’ on page 13
• ‘3.2 CPU Board’ on page 13
• ‘3.3 Hardware Modules’ on page 14

Concept of the PSS 5000 Each PSS 5000 includes the following base elements:
hardware
• Cabinet, which functions as a connection box and houses the other hard-
ware components.
• CPU Board, which provides the processing power of the unit.
• Power supply, which is selected to match the local mains supply.
After these base elements come the Hardware Interface Modules (HIMs).
These must be selected to match the specific devices present on the individual
petrol station forecourt. The number and types of HIMs are selected to fit the
individual stations. If the connection requirements to the forecourt devices
change, then new modules can be added and unused modules removed.

Illustration of the PSS The illustration below shows both the outside of the PSS 5000 cabinet and its
5000 cabinet and contents (front door open).
contents

Cabinet

HIMs

CPU Board

This is an example of a standard cabinet with a 230V power supply and a

CPB539 processing unit.

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3 Hardware in the PSS 5000

3.1 Cabinet
Description of the PSS The cabinet is a single box solution. It houses the hardware and software com-
5000 cabinet ponents of the PSS 5000, and it functions as a connection box for all the fore-
court devices.
The cabinet is robust, which protects the contents from knocks and jolts, and
when closed the cabinet ensures that the PSS 5000 retains its CE approval. It
is designed to be mounted on a wall in a non-hazardous environment (electri-
cal room or office). This gives easy access to the contents of the box via the
hinged door on the front.

PSS 5000 cabinet For a full list of specifications for the cabinet, see ‘PSS 5000 CPU Board spec-
specifications ifications’ on page 26.

3.2 CPU Board

List of CPU Board parts The PSS 5000 has its own CPU Board, which consists of the following parts:
• CPU processor and operating system
• Flash-based program memory
• Ethernet support
• Number of physical ports
• Sealing switch
• Onboard UPS
• Local Service Panel

CPU Board processor The CPU Board, with its processor and operating system provides a fast and
and operating system stable platform for the PSS 5000. The operating system is Linux, which has
been custom built to fit this purpose. This ensures that the necessary perfor-
mance and priorities for time-critical tasks are met, while leaving plenty of
headroom for future feature developments.

CPU Board physical The CPU Board is fitted with a number of physical port connectors. The table
ports below provides descriptions of the individual ports.

CPU Board Ports Descriptions

DSB These ports provide serial interfaces to the devices

connected to the PSS 5000.
DMB

Primary Ethernet The Primary Ethernet port enables you to connect the
PSS 5000 to a PC, either directly or through a Local
Area Network (LAN).

Secondary Ethernet The primary function of this port is to provide direct ac-
cess to the embedded web server. This means it can
be used by service personnel, who do not have access
via the network connected to the Primary Ethernet port.
Note: The 2 ports are isolated from each other, pre-
venting access between the networks.

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3 Hardware in the PSS 5000

CPU Board Local When a PC is not available, then access to the PSS 5000 is possible using the
Service Panel Local Service Panel. This consists of an LCD and 5 navigation buttons. The
LCD enables you to read a reduced assortment of Service Menus and informa-
tion stored in the PSS 5000, while the buttons enable you to navigate through
the menus shown on the LCD and change the values of parameters. The Ser-
vice Panel is also used to modify the IP settings of the PSS 5000.

Sealing switch The sealing switch enables the application software to be hardware sealed ac-
cording to OIML regulations. This provides a flexible approved solution for
upgrading the PSS 5000 application without requiring re-approval or breaking
the seal.

PSS 5000 CPU Board For a full list of specifications for the CPU Board, see ‘PSS 5000 CPU Board
specifications specifications’ on page 26.

3.3 Hardware Modules

Types of modules in the These modules are the key to the connectivity and scalability of this product.
PSS 5000 The PSS 5000 can contain different types of modules:
• Hardware Interface Modules (HIMs)
• Doms Serial Bus (DSB) modules (for addressable devices)
• Doms Multiplexed Bus (DMB) modules (for non-addressable devices)
• Other Modules (or special modules):
• Memory Module
• Digital I/O Module
• LON Module
• Mechanical Pump Interface

3.3.1 Hardware Interface Modules (HIMs)

Description of the HIMs Hardware Interface Modules are interface adapters. They provide a link be-
tween the many types of forecourt devices, with their proprietary serial inter-

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 PSS 5000 Forecourt Controller – Product Guide
3 Hardware in the PSS 5000

faces, and the CPU Board of the PSS 5000. The illustration below is a simple
example where 2 pumps are connected to their respective HIMs.

The HIMs provide a scalable solution too. When new devices are added to the
forecourt configuration, or old devices replaced with new ones that use a dif-
ferent protocol, it is a simple matter of adding a new HIM or replacing an ex-
isting one to suit the new protocol.

Illustration of HIMs Examples of a DSB HIM and a DMB HIM are shown below.

Note: The black serial connectors on the DMB modules are wider than those
on the DSB models. This extra width is a result of more pins, which are
required for the signals used to control the onboard multiplexer.

PSS 5000 HIM protocols For a full list of protocols supported by the HIMs, see ‘5 PSS 5000 Protocols’
on page 18.

3.3.2 Other Modules

Description of the This is a flash-based, non-volatile 8MB memory module. It is an option that
Memory Module provides W&M/MID-approved, long term storage for unattended transac-

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3 Hardware in the PSS 5000

tions. Each module has a capacity for almost 100 000 unattended transactions.
Up to 4 modules can be connected to a single DSB port.

Description of the Digital This is an eight channel parallel input/output module. Primarily, it is used as an output
I/O Module module to control devices such as light switches or as an input module to register
alarms from external devices. These functions can have the following benefits:
• Power control for remote, or isolated devices. Only after proper authorization is re-
ceived is the power supply available to the device.
• Implementation of status indicators – enabling users to see at a glance if the devic-
es are available or already in use.
• Alarm triggering on equipment outside the control of the PSS 5000. Reduces time
by being able to monitor more from a central location.
• Reduce utility costs by turning off services in certain areas during slow periods of
the day.
The uses of such a module are varied. They can, for example, be used to control the
power supply to remote dispensers, reducing the incidents of theft by providing a fail-
safe, no by-pass of the devices.

Description of LON The LON interface with the PSS 5000:

Module
Option Description

LON Interface module This option uses a single module that has 12 connec-
(DSB522) tors, each of which provides a terminated LON inter-
face.

This module requires a software driver, which is inte-

grated with the PSS 5000 Application software. To en-
sure that the module operates correctly, make sure that
the correct PSS software is installed.

Note: Only one LON interface can be installed on each PSS 5000 system.
This provides an Echel 2-wire twisted pair LON interface, which meets the
IFSF signal requirements, and supports a "free" topology, which means that
the LON interface can be connected to a number of devices without point-to-
point terminations.

Illustration of LON The graphic below shows the DSB522 LON Interface Module.
Interface Module

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 PSS 5000 Forecourt Controller – Product Guide
4 Software in the PSS 5000

4 Software in the PSS 5000

Software in the PSS The PSS 5000 is delivered with several types of software. The different types
5000 and how they can be configured are described in the following topics:
• ‘4.1 Software Structure in the PSS 5000’ on page 17
• ‘4.2 Operating System’ on page 17
• ‘4.3 Web Server’ on page 17

4.1 Software Structure in the PSS 5000

Concept of software The system has a Linux OS with a PSS Suite running on top of it. The suite
structure consists of the following:
• PSS Manager – responsible for verifying that the LAM and PSS Applica-
tion are authentic, maintaining the PSS upload logs and launching/stop-
ping the LAM and PSS Application.
• PSS LAM (Legal Authority Module) – country specific module that con-
trols legally relevant features.
• PSS Application program – this contains all the forecourt controller func-
tions and interfaces. (Integrity of different parts ensured by Doms).
This architecture, with a separate LAM, makes it possible to update the appli-
cation software without having to apply for new approvals from controlling
authorities.

4.2 Operating System

Description of the The Linux OS provides stability and performance for the PSS 5000 software
Operating System suite. It also provides the system with very good protection against viruses.

4.3 Web Server

Description of the web The embedded web server enables you to access the FCC Web Application us-
server ing a PC with a standard web browser.
This provides a user-friendly graphics interface for the FCC Web Application,
where you are able to perform a multitude of tasks, such as obtaining informa-
tion about the software, installation details, operational details and service di-
agnostics. In addition to this, it provides tools to configure and monitor the
forecourt devices.
It is also an excellent entry point to the Authorities menus.
For more information, see ‘8 PSS 5000 Embedded Service Tools’ on page 29.

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 PSS 5000 Forecourt Controller – Product Guide
5 PSS 5000 Protocols

5 PSS 5000 Protocols

List of types of devices The outstanding connectivity of the PSS 5000 is achieved by its ability to use
using protocols many different device protocols. The complete list of protocols is divided into
the following topics:
• ‘5.1 Pump Protocols’ on page 18
• ‘5.2 Price Display Protocols’ on page 21
• ‘5.3 Tank Gauge Systems (TGS) Protocols’ on page 22
• ‘5.4 Terminal Protocols’ on page 23
• ‘5.5 Washing Machine Protocols’ on page 24
• ‘5.6 Vapor Recovery Protocols’ on page 24
• ‘5.7 Digital I/O Protocols’ on page 24

5.1 Pump Protocols

List of pump protocols The pump protocols currently supported by the PSS 5000 are shown in the ta-
ble below:

Protocols

Adast Easycall

AG Walker SPDC-1/MPDC-1

Aplab Serial

Auto Tank AT500/AS

Auto Tank ATCL

Avery Single Hose

Bennett

BP Standard

Cetil EAS1

Doms Pump Protocol

Dong Hwa Prime

Dresser Wayne SC82/SC86 (DL, Duplex, iGEM)

Droher-Condohr

Droher-Current Loop

Dunclare

Dunclare Submersible Pump Control

Eedac

EIN

ELREM Tank2000

EMR3

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 PSS 5000 Forecourt Controller – Product Guide
5 PSS 5000 Protocols

Protocols

EnE

Gascomm

GC21 XP & GC22

Gilbarco 2-wire

Hengshan HS01

Hong Yang

IFSF / LON

Kontrel Domino LPG

Koppens EPS-3/5

Lanfeng

Larsen & Toubro Z-line

Larsen & Toubro MPD/QUAD

Logitron Pumalan

MakPetrol

Maser GMS

Mechanical Pump Interface

Midco

MKS ER 3/2 (ER3/ER4)

MMPetro

Nara 1

Nara 2

Novotec

Nuovo Pignone

Petrotec CEM 03

Prompribor LIVNY

Prowalco SPDC-1/MPDC-1

Prowalco ICON

RongXing MPD

Satam 008

Satam 82D (82, SEV2, SEV4)

Scheidt & Bachmann T01/T02

Scheidt & Bachmann V.11 T20 - T10/8

Schlumberger IVPE/M3000/M4000

Schwelm ZSR83

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 PSS 5000 Forecourt Controller – Product Guide
5 PSS 5000 Protocols

Protocols

Seetax MPD

Seetax TK

South West MLPC3

Tatsuno (Doms MPI)

Tatsuno-Benc PDEX

Tatsuno Sunny Ex

TIM

Tokheim

Tokheim Hengshan

Tokheim Kaizen

Topaz 1

Topaz 2

Wayne Autocourt/Ferranti

Wayne Dart

Wayne Europe/Ljungmans (Current Loop)

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 PSS 5000 Forecourt Controller – Product Guide
5 PSS 5000 Protocols

5.2 Price Display Protocols

List of price display The price display protocols currently supported by the PSS 5000 are shown in
protocols the table below:

Protocols

Able KA

CBS Price Pole

Digitekno Price Pole

EIN Price Pole

Gilbarco

IBIS

IFSF / LON

Imago

Inno-Sign

Linetron

MKS ER 3/2

Nautica

Novyc RS-232

NVSS

PWM-InHouse-Ethernet

RGB

Rosel

Scheidt & Bachmann V.11 T10/8 Price Pole

Sistem

Tammerneon LED

Totem Price Pole

VDS

Wayne Marketer Price Pole

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 PSS 5000 Forecourt Controller – Product Guide
5 PSS 5000 Protocols

5.3 Tank Gauge Systems (TGS) Protocols

List of TGS protocols The Tank Gauge System (TGS) protocols currently supported by the PSS 5000
are shown in the table below:

Protocols

4Tech Fuelcom 501

B Control A (CMS)

Egemin LGS2

Enraf STIC 867 (GPU)

Fafnir Visy-Quick

Hectonic H-Protocol

Hectronic HLS Protocol

IFSF / LON

IGLA

Lemis DC-400 (density only)

MTS

Petrovend4

Sense PMP

Struna-M

Struna +

Veeder-Root

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 PSS 5000 Forecourt Controller – Product Guide
5 PSS 5000 Protocols

5.4 Terminal Protocols

List of terminal protocols The Outdoor Payment Terminal (OPT) protocols currently supported by the
PSS 5000 are shown in the table below:

Protocols

ACG Mifare Tag Reader

A. G. Walker Pump Tag

AutoTank ATCL

Banksys

Codab C-bus

Doms FlexPay

Doms Standard

Doms POS (for intelligent terminals, e.g. Wincor Paylane)

EIN DAC

FasTrack

Gilbarco Generic CRIND

Gilbarco SPOT

Hectronic AVR

Intaba S2D

MPI Tag

Octane 2000 Tag Terminal

Orpak VIT (Vehicle Identification)

OTi Saturn Tag Reader

PetroPay 4000

POSTEC PRISM OPT

POSTEC TVD Tag Reader

Prowalco Pump Tag

Prowalco Remote Tagging ZA-069 (IRIU)

Tokheim DAC MPA V5

Tokheim Pump Tag

Wayne CL Terminal

Wayne CL/EPS-42 Terminal

PSS5000/PRPR/805911/00 For systems with CPB539 Page 23 of 32

 PSS 5000 Forecourt Controller – Product Guide
5 PSS 5000 Protocols

5.5 Washing Machine Protocols

List of car wash protocols The washing machine protocols currently supported by the PSS 5000 are
shown in the table below:

Protocols

IFSF Car wash (via LON, see ‘Description of LON Module’ on page 16)

5.6 Vapor Recovery Protocols

List of vapor recovery The vapor recovery protocol currently supported by the PSS 5000 is shown in
protocols the table below:

Protocols

Fafnir DVRC

Fafnir DVRC-2

5.7 Digital I/O Protocols

List of digital I/O The digital I/O protocol currently supported by the PSS 5000 is shown in the
protocols table below:

Protocols

Digital I/O

Note: This Digital I/O protocol is a proprietary Doms Digital I/O protocol for
use with the HIM DSB451.

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 PSS 5000 Forecourt Controller – Product Guide
6 PSS 5000 Product Specifications and Approvals

6 PSS 5000 Product Specifications and Approvals

List of specifications The specifications and approvals for the PSS 5000 are detailed in the follow-
ing topics:
• ‘6.1 PSS 5000 Hardware Specifications’ on page 25
• ‘6.2 Approvals and Certificates’ on page 27

6.1 PSS 5000 Hardware Specifications

CPB/Cabinet/Power The PSS 5000 is available in several versions, depending on the CPB require-
supply combinations ments, the size of the cabinet and the local power supply available. This table
shows which combinations are available and the relevant Doms Stock number
(order number).

Cabinet Version CPB539

145282

120V

145049

230 V

PSS 5000 Cabinet The product specifications for the PSS 5000 cabinets are presented in the table
specifications below:
Remarque: The weights given are for the basic cabinet with a power supply
and CPU board (HIMs are not included).

System Version

145049 145282

Power supply 230 V 120V

CPB version CPB539

Max. number of single-width modules 14

Dimensions 600x200x124 mm
(HxWxD) (23.5 x 7.9 x 4.9")

Cabinet Material: Metal

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 PSS 5000 Forecourt Controller – Product Guide
6 PSS 5000 Product Specifications and Approvals

System Version

145049 145282

Weight: 8kg (17.6 lbs)

Approval Ratings: CE + UL approved

Access to contents: Hinged door

PSS 5000 CPU Board The product specifications for the CPU board of the PSS 5000 are presented
specifications in the table below:

Parameters CPB539

CPU Specs

CPU Type ARM

Flash 4 – 256 GB

DDR3 SRAM 1 – 4 GB

Backup Battery *

Real-time Clock (RTC) shelf life 10 years

Port Types and Number

DSB 6

DMB 2

Ethernet 2

Ports with speed rating1

Port 11 - DSB High-speed

Port 12 - DSB High-speed

Port 13 - DSB High-speed

Port 14 - DSB High-speed

Port 15 - DSB High-speed

Port 16 - DSB High-speed

Port 21 - DMB High-speed

Port 22 - DMB High-speed

1: the actual baud rate of the ports are determined by the devices and the HIM mod-
ules connected to the ports.
*: At a power outage, the system is closed systematically and the data is stored in a
non-volatile memory.

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 PSS 5000 Forecourt Controller – Product Guide
6 PSS 5000 Product Specifications and Approvals

6.2 Approvals and Certificates

PSS 5000 approvals and The PSS 5000 system (hardware and software) complies with the following:
certificates
Approvals/Certificates Description

CE mark • 2014/32/EU Measurement Instrument Directive

• 2014/30/EU Low Voltage Directive

• 2014/30/EU EMC Directive

• 2011/65/EU RoHS Directive
IEC CB IEC 60950-1:2006 (2nd ed) + A1:2010, A2:2011/2013

MID Evaluation Certificate No. SC0257-15 (R117-1:2007)

UL • File E256596
• UL 60950-1:2007
• CSA C22.2 No. 60950-1-07

FCC Part 15, subpart B, Class B digital device

EAC mark Certificate no. RU C-DK.AB72.B.01103

PSS5000/PRPR/805911/00 For systems with CPB539 Page 27 of 32

 PSS 5000 Forecourt Controller – Product Guide
7 PSS 5000 Development Package

7 PSS 5000 Development Package

Introduction to the Doms has produced a PSS 5000 Development Package. It is designed for sys-
Development Package tem developers who are creating interfaces to the PSS system, and indirectly
to the pumps, tank gauge systems, price poles and outdoor payment terminals
found on petrol station forecourts.

Tools in the The Development Package contains the following tools:

Development Package
Tools Description

PSS 5000 Forecourt Controller This enables you to become familiar with the
product and includes:
• Standard hardware components
• Standard application software

Demo POS This enables developers to get to know the sys-

tem. It provides hands-on experience to ensure
an understanding of the documentation and in-
cludes:
• Demo POS
• Demo Card Server
• Configuration files for several different fore-
court configurations

Forecourt Device Simulators This enables developers to test, or practice, us-

ing "virtual" devices. Simulators for the following
device types are included:
• Pumps
• Tank Gauge System
• Price Poles
• Terminals

Standard Windows (COM) Inter- Provides a COM interface to the PSS for easy
face Components integration with POS applications as an alterna-
tive to implementing the protocol directly.

System Diagnostic Tool This tool includes:

• Peep show translator – shows stored en-
crypted communication data as either HEX
or ASCII text.
• Transport Level Test – enables you to send
and view individual commands sent in an ap-
plication.

Java Configurator Tool A GUI based configuration tool that enables you
(not included in Development to configure all the forecourt devices connected
Package, but available on re- to the PSS 5000.
quest from Doms Support)

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 PSS 5000 Forecourt Controller – Product Guide
8 PSS 5000 Embedded Service Tools

8 PSS 5000 Embedded Service Tools

Service tools via the FCC The FCC Web Application, which provides a way to view status information
Web Application and run diagnostics when errors occur, are present in the embedded web server
in the PSS 5000. Access is via a browser, which provides a graphical interface.

Information available The table below shows what is available from the menu options in the FCC
from the FCC Web Web Application.
Application
Menu Options Provides Access to...

Live Status • Forecourt Devices

• Transactions
• Prices

Operation • Operation Mode

• Fallback Mode
• Prices

Reports • Transaction History

Information • Software Versions

• Hardware
• PSS Software blocks
• PSS Protocols
• PSS LAM (Local Authority Module)
• PSS License Key Status

Setup • Backup/Restore
• Software Update
• Protocol to Port Assignment
• License Keys
• PSS Application Parameters
• Communication
• System Administration
• Reset (System & PSS)

PSS5000/PRPR/805911/00 For systems with CPB539 Page 29 of 32

 PSS 5000 Forecourt Controller – Product Guide
8 PSS 5000 Embedded Service Tools

Menu Options Provides Access to...

Configuration • PSS

Diagnostics • Online List

• Tests
• Logs
• Communication
• Peep

Authorities • LAM Version

• LAM Parameters
• Memory Module Version
• Upload Log
• Recent Transactions
• Checking Devices

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 PSS 5000 Forecourt Controller – Product Guide
Index

Index

A O
Approvals OPTs
for PSS 5000 27 see Terminals
ATG
see TGS
P
Price Display
C protocols 21
Cabinet Protocols
description 13 price display 21
illustration 12 pumps 18
Cabinets terminals 23
power/size/cpb combinations 25 TGS 22
Certificates vapor recovery 24
for PSS 5000 27 washing machine 24
CPU Board PSS 5000
description 13 illustration 12
illustration 12 introduction 4
Local Service Panel 14 types of modules 14
physical ports 13 Pumps
sealing switch 14 protocols 18

D S
Development Package Scenarios
introduction 28 combined functionality 7
tools 28 list of basic scenarios 5
Digital I/O module stand-alone (attended) 5
description 16 stand-alone (unattended) 6
DMB module Vehicle tagging (attended or unattended) 7
illustration 15 With POS (attended) 6
DSB module Service tools
illustration 15 available from FCC Web Application 29
using FCC Web Application 29
Software
H web server 17
Hardware Specifications
concept of PSS 5000 12 for PSS 5000 cabinet 25
HIM in cabinet for PSS 5000 CPU Board 26
illustration 12
HIMs
description 14 T
illustration 15 Terminals
protocols 23
TGS
M application 5
Memory module protocols 22
description 15
Modules
description of digital I/O 16 U
description of HIMs 14 Upgrade
description of memory 15 changing forecourt devices 8
hardware types 14
illustration of DMB 15
illustration of DSB 15 V
Vapor recovery

PSS5000/PRPR/805911/00 For systems with CPB539 Page 31 of 32

 PSS 5000 Forecourt Controller – Product Guide
Index

protocols 24

W
Washing machine
protocols 24
Web server 17

Page 32 of 32 For systems with CPB539 PSS5000/PRPR/805911/00