EPD Webercol Fix - UAE
EPD Webercol Fix - UAE
WEBERCOL FIX
Date of issue: 2019-10-21
Validity: 5 years
Valid until: 2024-10-03
Scope of the EPD: United Arab Emirates
Registration number
The International EPD® System:
S-P-01692
General information
Manufacturer: Sodamco Emirates Factory For Building Materials L.L.C. P.O. Box 96082 Abu Dhabi
UAE (Weber Saint-Gobain).
PCR identification: The International EPD® System PCR 2012:01 Construction products and
construction services version 2.3.
Product / product family name and manufacturer represented: This EPD describes the
environmental impacts of 1kg of cement-based tile adhesive – webercol fix manufactured at Sodamco
site
®
EPD prepared by: Mohamad Derbas (Sodamco Weber Saint-Gobain), Patricia Jiménez Diaz (Saint-
Gobain LCA central team).
1
Product description
Product description and description of use:
webercol fix is a ready-mix cement-based tile adhesive for internal use.
webercol fix is polymer modified and water resistant with a strong bonding effect.
webercol fix can fix a wide range of ceramic tiles. It can be used to tile directly onto the following
substrates:
Concrete
Tensile Adhesion Strength (N/mm2) >0.6 (test for EN 12004:2007) (EN 12004:2007)
Component
Component Category Amount (%)
specification
Binder OPC type I 10-30%
Filler Dune/Red sand 60-80%
Quantity of mortar 1 kg
Packaging for the transportation and distribution Polyethylene film: 0.33 g/kg
Paper bag: 8 g/kg
Pallet: 10 g/kg
Product used for the installation Energy: 0.0079 MJ/kg
Water: 0.2 l/kg
During the life cycle of the product any hazardous substance listed in the “Candidate List of
Substances of Very High Concern (SVHC) for authorization” has been used in a percentage higher
than 0.1% of the weight of the product.
The verifier and the program operator do not make any claim nor have any responsibility of the legality
of the product.
2
LCA calculation information
According to EN 15804, EPD of construction products may not be comparable if they do not comply
with this standard. According to ISO 21930, Environmental Product Declarations within the same
product category from different programs may not be comparable.
4
1
Figure 2: Cradle to gate with option analysis taking into account all stages of the Life Cycle product
Product stage, A1 - A3
Description of the stage:
The product stage of the Weber products is subdivided into 3 modules A1, A2 and A3 respectively
“Raw material supply”, “transport” and “manufacturing”.
The aggregation of the modules A1, A2 and A3 is a possibility considered by the EN 15 804 standard.
This rule is applied in this EPD.
Raw material supply – A1
This part takes into account the extraction and processing of all raw materials and energy which
occurs upstream to the studied manufacturing process.
Specifically, the raw material supply covers sourcing (quarry) and production of all binder components
and additives (e.g. sand, cement, rheology agent and others).
Transport to manufacturer – A2
The raw materials are transported to the manufacturing site. In this case, the modelling includes road
and boat transportations (average values) of each raw material.
Manufacture – A3
This module includes manufacturing of products but also besides on-site activities such as drying,
storing, mixing, packing and internal transportation.
The manufacturing process also collect data on the combustion of refinery products, such as diesel
and gasoline, related to the production process.
Use of electricity, fuels and auxiliary materials in the production is taken into account too. The
environmental profile of these energy carriers is modeled for local conditions.
Packaging-related flows in the production process and all up-stream packaging are included in the
manufacturing module, i.e. wooden pallets, paper sack and LDPE film.
Apart from production of packaging material, the supply and transport of packaging material are also
considered in the LCA model. They are reported and allocated to the module where the packaging is
applied. Data on packaging waste created during this step are then generated.
It is assumed that packaging waste generated in the course of production and up-stream processes is
100% collected and either recycled or incinerated with energy recovery.
1
Included Transport
5
Manufacturing process flow diagram: Basic scheme of a Mortar Production line
Raw Inputs:
Material Energy
Silo Raw Materials
Raw Material
Silo
Mixer
Hopper
Outputs:
Finished goods
Packaging Waste
Emissions
6
Construction installation process – A5
For the implementation of the product, mixer pump equipment is generally used for high volume
purposes. Smaller volumes are mixed and applied according to local circumstances. A pump is
generally used. The energy to run different equipment has been accounted for in relation to the
product type and different uses.
During installation and construction, 5 % of the material amount is estimated to be wasted through
excess preparation and cleaning processes. The losses are considered as landfilled. Within module
A5, site-related packaging waste processing is included in the LCA.
End-of-life of packaging materials is reported and allocated to the module where it arises.
As no factual data on waste treatment of packaging materials and leftovers of installation products
from construction sites are available, they are considered 100 % collected and recycled. Wooden
pallets are considered recycled in established systems.
7
The product covered by this EPD does not require any maintenance as it is aimed for webercol fix. In
addition, due to the product durability; maintenance, repair, replacement or restoration are irrelevant in
the specified applications. Declared product performances therefore assume a working life that equals
the building’s lifetime. For this reason, no environmental loads are attributed to any of the modules
between B1 and B5.
End-of-life stage C1 - C4
Description of the stage:
Landfill is considered to be the worst scenario.
The end-of-life stage is divided into the following modules:
Deconstruction – C1
The de-construction and/or dismantling of the product take part of the demolition of the entire building.
In our case, the environmental impact is assumed to be very small and can be neglected.
Transport to waste processing – C2
The model use for the transportation is applied (cf. table below).
Waste processing – C3
The product is considered to be landfilled without reuse, recovery or recycling. It is classified as ‘non-
hazardous waste’ in the European list of waste products.
Disposal –C4
The impact of landfill is taken into account according to available data.
Reuse/recovery/recycling potential, D
Post-consumer recycling scenarios are not considered within this EPD.
8
LCA results
Description of the system boundary, X = Included in LCA, MND = Module Not Declared
CML 2001 has been used as the impact model. Specific data has been supplied by the plant, and
generic data come from GABI and Ecoinvent databases.
All emissions to air, water, and soil, and all materials and energy used have been included.
Resume of the LCA data results are detailed on the following tables and they refer to a declared unit
of 1kg of webercol fix.
BENEFITS
AND
LOADS
PRODUCT CONSTRUCTIO END OF LIFE BEYOND
USE STAGE
STAGE N STAGE STAGE THE
SYSTEM
BOUNDAR
Y
De-construction demolition
Construction-Installation
Waste processing
Reuse-recovery
Refurbishment
Manufacturing
Replacement
Maintenance
Transport
Transport
Transport
Disposal
process
Repair
Use
A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
X X X X X X X X X X X X X X X X MND
9
ENVIRONMENTAL IMPACTS
Product Construction
Use stage End-of-life stage
stage process stage
D Reuse, recovery,
recycling
Deconstruction
B6 Operational
B7 Operational
Refurbishment
A5 Installation
A4 Transport
C2 Transport
Replacement
Maintenance
C4 Disposal
/ demolition
A1 / A2 / A3
processing
energy use
Parameters
B3 Repair
water use
C3 Waste
B1 Use
B2
B4
B5
C1
2,22E-01 2,99E-03 1,44E-02 0 0 0 0 0 0 0 4,39E-03 2,39E-03 0 1,56E-02 NMD
Global Warming Potential
(GWP) - kg CO2equiv/FU The global warming potential of a gas refers to the total contribution to global warming resulting from the emission
of one unit of that gas relative to one unit of the reference gas, carbon dioxide, which is assigned a value of 1.
Eutrophication potential (EP) 2,51E-04 8,19E-07 1,49E-05 0 0 0 0 0 0 0 8,97E-07 2,46E-06 0 1,01E-05 NMD
kg (PO4)3-equiv/FU
Excessive enrichment of waters and continental surfaces with nutrients, and the associated adverse biological effects.
10
RESOURCE USE
Product Construction
Use stage End-of-life stage
stage process stage
D Reuse, recovery,
recycling
B6 Operational
B7 Operational
Refurbishment
A5 Installation
Deconstructio
n / demolition
A4 Transport
C2 Transport
Replacement
Maintenance
C4 Disposal
A1 / A2 / A3
processing
energy use
Parameters
B3 Repair
water use
C3 Waste
B1 Use
B2
B4
B5
C1
Use of renewable primary
energy excluding renewable
4,57E-01 9,5E-04 3,3E-02 0 0 0 0 0 0 0 1,8E-04 1,9E-03 0 2,7E-02 NMD
primary energy resources used
as raw materials - MJ/FU
Use of renewable primary
energy used as raw materials 1,53E-01 0 7,3E-03 0 0 0 0 0 0 0 0 0 0 0 NMD
MJ/FU
Total use of renewable primary energy
resources (primary energy and primary
7,63E-01 9,5E-04 4,0E-02 0 0 0 0 0 0 0 1,8E-04 1,9E-03 0 2,7E-02 NMD
energy resources used as raw
materials) MJ/FU
Use of non-renewable primary
energy excluding non-
1,66E+00 4,2E-02 1,4E-01 0 0 0 0 0 0 0 5,5E-02 3,3E-02 0 2,2E-01 NMD
renewable primary energy
resources used as raw
materials - MJ/FU
Use of non-renewable primary
energy used as raw materials 3,51E-02 0 1,7E-03 0 0 0 0 0 0 0 0 0 0 0 NMD
MJ/FU
Use of non-renewable
0 0 0 0 0 0 0 0 0 0 0 0 0 0 NMD
secondary fuels - MJ/FU
Use of net fresh water - m3/FU 9,55E-04 3,2E-07 5,8E-05 0 0 0 0 0 0 0 3,3E-07 3,3E-06 0 5,4E-05 NMD
11
WASTE CATEGORIES
Product Construction
Use stage End-of-life stage
stage process stage
D Reuse, recovery,
recycling
B6 Operational
B7 Operational
Refurbishment
A5 Installation
Deconstructio
n / demolition
A4 Transport
C2 Transport
Replacement
Maintenance
C4 Disposal
A1 / A2 / A3
processing
energy use
Parameters
B3 Repair
water use
C3 Waste
B1 Use
B2
B4
B5
C1
Hazardous waste disposed
5,05E-09 1,49E-10 5,26E-10 0 0 0 0 0 0 0 6,76E-12 1,80E-09 0 3,68E-09 NMD
kg/FU
12
OUTPUT FLOWS
Product Construction
Use stage End-of-life stage
stage process stage
D Reuse, recovery,
recycling
B6 Operational
B7 Operational
Refurbishment
A5 Installation
Deconstructio
n / demolition
A4 Transport
C2 Transport
Replacement
Maintenance
C4 Disposal
A1 / A2 / A3
processing
energy use
Parameters
B3 Repair
water use
C3 Waste
B1 Use
B2
B4
B5
C1
Components for re-use
0 0 0 0 0 0 0 0 0 0 0 0 0 0 NMD
kg/FU
13
Environmental parameters description
Environmental impacts
Global warming potential
The global warming potential of a gas refers to the total contribution to global warming
resulting from the emission of one unit of that gas relative to one unit of the reference gas CO2, which
is assigned a value of 1. For example, if CH4 (methane) has a global warming potential of 21, it means
that 1kg of methane has the same impact on climate change as 21kg of CO 2 and thus 1kg of CH4
would count as 21kg of CO2 equivalent.
Ozone Depletion
Ozone depletion is the destruction of the stratospheric ozone layer which shields the earth
from UV radiation harmful to life.
Acidification potential
Acid depositions have negative impacts on natural ecosystems and the man-m ade
environment, incl. buildings. The main sources for emissions of acidifying substances are agriculture
and fossil fuel combustion used for electricity production, heating and transport.
Eutrophication potential
It corresponds to an excessive enrichment of waters and continental surfaces with nutrients,
and the associated adverse biological effects.
Photochemical ozone creation
Chemical reactions brought about by the light energy of the sun. The reaction of nitrogen
oxides with hydrocarbons in the presence of sunlight to form ozone is an example of a photochemical
reaction. It corresponds to the pollution of the air at ground level.
Abiotic depletion potential for fossil and non-fossil resources
The abiotic depletion potential is the consumption of non-renewable resources, thereby
lowering their availability for future generations.
Resource Use
Use of primary energy resources
14
system and used as a fuel in a following system is a secondary fuel (e.g. solvents, used tyres, used
oil, etc.)
Use of net fresh water
Fresh water is naturally occurring water on the Earth’s surface (ice, lakes, rivers,
groundwater, etc.) It is generally characterized by having low concentrations of dissolved salts; the
term specifically excludes seawater and brackish water.
Waste categories
Hazardous waste disposed
This kind of waste poses substantial or potential threats to public health or the environment
Non-hazardous waste disposed
This kind of waste is a waste that can burn, produce chemical, physical or biological reaction
but without being hazardous or toxic for human health (e.g. PE, PVC, PS, metals, non-treated wood,
construction waste mixed with non-mineral waste without any hazardous substance inside, etc.).
Radioactive waste disposed
These kinds of wastes contain radioactive material. Radioactive wastes are usually by-
products or nuclear power generation and other applications of nuclear fission or nuclear technology,
such research and medicine. Radioactive waste is hazardous to most forms of life and the
environment, and is regulated by government in order to protect human health and the environment.
Output flows
Components for re-use
To re-use is to use again after it has been used: this includes conventional reuse where the
item is used again for the same function and new-life reuse where it is used for a different function.
Material for recycling
In contrast with re-use, recycling is the breaking down of the used item into raw materials
which are used to make new items.
Materials for energy recovery
It includes any technique or method of minimizing the input of energy to an overall system by
the exchange of energy from one sub-system to another.
Exported energy
It relates to energy exported from waste incineration and landfill
15
LCA results interpretation
The following figure refers to a declared unit of 1kg of webercol fix.
Product Transport Installation Use End-of-life
(A1-A3) (A4) (A5) (B) (C)
Total
Environmental
impacts of the
product
0,20
0,26
0,10
0,00 0,01 0,00
0,02 kg CO2equiv/FU
0,00
Non-renewable resources 2,00
1,58
consumption [1] 1,50
1,00 2,05
0,50 0,30
MJ/FU
0,04 0,13
0,00 MJ/FU
0,00
Energy consumption [2] 3,00 2,46
2,00
1,00
3,02
0,33
MJ/FU
1,05
1,00
0,50
kg/FU
0,05 kg/FU
0,00 0,00 0,00
0,00
[1] This indicator corresponds to the abiotic depletion potential of fossil resources.
[2] This indicator corresponds to the total use of primary energy.
[3] This indicator corresponds to the use of net fresh water.
[4] This indicator corresponds to the sum of hazardous, non-hazardous and radioactive waste disposed.
Comments:
With the graphic view above, it is possible to assess which steps of the LCA are the most impacting for
the chosen indicators
The main environmental impacts of the product life cycle come from extraction and processing
of raw materials (A1-A3). The Product stage is responsible for over 84% of the impact for
following indicators: Global Warming, Non-renewable resources consumption, Energy
consumption and Water consumption.
As expected, waste production is mainly generated (over 95 %) during the end-of-life stage
with building demolition.
Water is added at installation.
The formula mix and distribution pattern have identifiable impacts on the total.
16
Additional information
Electricity description
17
Data Quality
Scope: United Arab Emirates
Period: 2018
Background information is taken from the GaBi or Ecoinvent database, trade association or suppliers
data.
References
1. EPD International (2017) General Programme Instructions for the International EPD® System.
Version 2.5, dated 2017-12-11. www.environdec.com.
2. The International EPD System PCR 2012:01 Construction products and Construction
services, Version 2.3
3. EN 15804:2012 + A1:2013 Sustainability of construction works ̽ Environmental product
declarations ̽ Core rules for the product category of construction products
4. ISO 14 025: environmental labels and declarations – type III Environmental Declarations
Principles and procedure (2009)
5. ISO 14 040: Environmental management – Life Cycle Assessment – Principles and framework
(2006)
6. ISO 14 044: Environmental management – Life Cycle Assessment – Requirements and
guidelines (2006)
7. ISO 14020:2000 Environmental labels and Declarations - General principles
8. Saint-Gobain Environmental Product Declaration Methodological Guide for Construction
Products, Version 3.0.1 (2013)
9. PCR EN 16757:2018 Sustainability of construction works ̾ Environmental product
declarations ̾ Product Category Rules for concrete and concrete elements
10. http://echa.europa.eu/chem_data/authorisation_process/candidate_list_table_en.asp
18