(Manual) StraightLine HDD 2462 Parts Manual
(Manual) StraightLine HDD 2462 Parts Manual
PARTS CATALOG
StraightLine Directional Drilling System
STRAIGHTLINE ®
1450 South Spencer Road - Newton, Kansas 67114 - 316-283-5511 - 800-654-3484 - Fax 316-283-2783
rev. 4.10.00
TABLE OF CONTENTS
Parts Ordering
Warranty
Track Assembly 02
Front Wrench 06
Breakout Wrench 08
Anchor Mast 10
Anchor Carriage 12
Thrust Carriage 14
Thrust Assembly 16
Oil Cooler 18
Rear Joystick 20
Cowlings 22
Rear Foot 24
Control Panel/Instruments 26
Operators Station 28
Electrical Module 30
Hydraulic Tank 32
Stem Catcher 34
Rod Loader 36
Fuel Tank 40
Anchor Valve 41
Power Panel 42
Warning Light 43
Rack Assembly 44
TABLE OF CONTENTS
Mud Swivel 46
Pilot Bit 48
Charge Filter 50
Lower Radiator 52
Hoses 54
STRAIGHTLINE PARTS ORDERING INFORMATION
Warranty Period
The warranty period to the original retail purchaser is twelve No Modification of Warranty
(12) months or 1,000 hours after date of delivery, whichever No StraightLine employee, representative or dealer is
expires first. Ninety days on Service Parts (See the authorized to modify or change this warranty in any way or
StraightLine Policies and Procedures Manual and the grant any other warranty unless the modification or change is
StraightLine New Equipment Warranty Policy for complete made in writing and signed by an officer of StraightLine.
warranty information). This warranty is made to the original
owner of new StraightLine equipment and is not transferable.
Drilling Fluid Circuit
All components of the drilling fluid circuit such as, but not
ALERT: StraightLine warranties are activated by limited to: The drilling fluid swivel, drilling fluid
mixing/circulating pump, drilling fluid pressure pump, and
receipt of the New Product Warranty Registration related couplers, valves, seats, packings, seals, relief valves,
form which is sent with each new product. bearings, shafts, housings, jets, etc., come in contact with an
Registration forms on all new equipment must be abrasive media when using Bentonite. These components are
completed and on file at StraightLine unquestionably wear items and are not covered under
warranty.
Manufacturing within fifteen (15) days of the date
of delivery to the first purchaser. Failure to file will
result in no warranty reimbursements. Expendable Wear Items
Repair or replacement of expendable and normal wear items
Coverage such as, but not limited to: Drill stem, ground engaging tools,
All parts which are defective in material or workmanship bits, stakes, augers, saver subs, wrench jaws, cogs, and
except component parts separately warranted by the original bodies, loose electrical wires, electrical umbilical cords and
manufacturer will be repaired or replaced, at StraightLine’s connectors, couplers, engine oil and filters, fuel filters, drill
option. StraightLine will pay the cost of labor deemed fluid strainers or filters, hydraulic oil and filters, drill fluid hoses
reasonably necessary by StraightLine, to install any repaired and couplers, O-rings, roller chains and connector or repair
or replaced part provided under this warranty, when labor is links, sprockets, etc. will not be covered under this warranty.
performed by authorized StraightLine personnel. The Warranty will not apply if failure is due to normal wear,
remedies set forth in this paragraph are exclusive and exposure, accident, neglect, abuse, or improper protection,
correction by StraightLine of product non-conformities in the improper maintenance, improper winterization and storage, or
manner provided above shall constitute fulfillment of all improper use.
liabilities and obligations of StraightLine to those entitled to
the benefit of this warranty. Warranty will not apply if failure is
due to normal wear, exposure, accident, neglect, or improper Limitations of Warranties and Applicable Law
protection, improper maintenance, improper winterizing and Where permitted by law, StraightLine’s warranty is expressly
storage, or improper use. limited to the conditions as stated in this warranty. There are
no warranties which extend beyond the description on the
Exclusions face of this warranty and/or StraightLine’s New Equipment
This warranty shall not apply to general maintenance services Warranty Policy. This warranty is issued by StraightLine at
or expendable replacement items. In addition, this warranty Newton Kansas and shall be governed by and interpreted in
shall not apply to equipment not manufactured by accordance with the laws of the state of Kansas.
StraightLine which is covered only by the warranty, if any, of
its manufacturer. StraightLine reserves the right to
discontinue models or options at any time or to change FOR COMPLETE AND SPECIFIC WARRANTY
specifications, materials, or designs without notice and INFORMATION REGARDING NEW STRAIGHTLINE
without incurring obligation. EQUIPMENT, SEE THE “NEW EQUIPMENT WARRANTY
POLICY” THAT IS FURNISHED WITH EACH PIECE OF
Owner Responsibility NEW STRAIGHTLINE EQUIPMENT WHEN IT IS
The owner is responsible for proper maintenance of the DELIVERED TO THE ORIGINAL PURCHASER. THIS PAGE
product. Any improper use, including failure to provide proper IS BASICALLY A SUMMARY OF THAT POLICY.
maintenance, operation after discovery of defective or worn
parts, or operation beyond rated capacity shall void this SPECIFIC POLICIES AND PROCEDURES FOR THE
warranty. This warranty shall not apply to any equipment OPERATION OF THIS WARRANTY ARE SET FORTH IN
which has been tampered with or altered after leaving our STRAIGHTLINE’S DEALER WARRANTY SERVICE
control, including but not limited to: foreign materials in the “POLICIES AND PROCEDURES MANUAL”.
fluid system, pressure and speed in excess of published and
recommended maximum, and damages resulting from repair IMPLIED WARRANTIES OF MERCHANTABILITY AND
by anyone except authorized StraightLine personnel. Charges FITNESS ARE EXPRESSLY EXCLUDED BY
for pick up, delivery, mileage, hauling, overtime, and service STRAIGHTLINE.
calls are not covered by this warranty.
Track Frame
Parts List
03
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05
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07
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Breakout Wrench
Parts List
09
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Auger Mast
Parts List
11
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Anchor Carriage
13
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Carriage
Parts List
15
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Oil Cooler
Parts List
19
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Rear Joystick
Parts List
21
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Cowlings
Parts List
23
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9
10
1
232
10
231
6
7
8
2
5
2
4
24
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25
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Electrical Module
1
3
4a-4b
25
23 16
8
26 6
9a-9b-9c
22 14
15
5
7
18
13
19
20 27
21 12
24 11
10
17
Electrical Module
26
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27
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13
2
Optional
11
3 12
10
9
4
5
6
28
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29
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24
Both
Sides
1,2,3 25
9
26
15,16
4,5,6,7,8
17
18,19,20 27
21
22,23
28,29
30
31 45
43
32
40,41,42
33 45
39
45
38 34,35
36
37
44
51 B
50
46
47 49
A 48
30
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31
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Hydraulic Tank
Parts List
33
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Stem Catcher
Parts List
35
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Rod Loader
Parts List Pg 1
Item Part Number Description Qty
1 470323 Rod Loader Weldment 1
2 161560 Guide Rod – 2.00 DIA X 35.50 Long 2
3 261499 Guide Rod – 1.50 DIA X 34.50 Long 2
4 236-4780-02 Hydraulic Cylinder – 1.50 Bore / 23.25 Stroke 1
5 220243 Hydraulic Cylinder – 1.50 Bore / 25.00 Stroke 1
6 221142 Hydraulic Cylinder – Rod Loader Jaw 1
7 236-4773-02 Rod Bushing – 1.50 4
8 236-4774-02 Rod Bushing – 2.00 4
9 161138 Rod Bushing Keeper Plate 4
10 161139 Rod Bushing Keeper Plate 2
11 261109 Rod Loader Jaw Anchor Plate 1
12 270610 Jaw Cylinder Housing 1
13 260479 Support Block 2
14 261558 Rod Loader Jaw 2
15 221181 Energy Chain 1
16 161424 Jaw Insert - Lower 4
17 161555 Jaw Insert – Upper With Adjusting Hole 1
18 161556 Jaw Insert – Front Fixed 1
19 161557 Jaw Insert – Rear Fixed 2
20 160451 Spacer Tube – 1.00 OD X 0.752 ID X0.990 Long 2
21 161238 Pivot Pin – Long 2
22 161244 Pivot Pin – Short 2
23 120348 Cable Connector – Strain Relief 1
24 160628 Cylinder Pin – 0.500 DIA X 2.75 Long 2
25 160827 Cylinder Pin – 0.500 DIA X 3.50 Long 1
26 1420X12HB Hex Bolt – 1/4-20 X1/2 6
27 14FW Flat Washer – 1/4 8
28 701-222-02 Socket Head Cap Screw – 3/8-16 X 3/4 4
29 701-214-02 Socket Head Cap Screw – 3/8-16 X 1 1/4 8
30 701-204-02 Socket Head Cap Screw – 5/16-18 X 1/2 8
31 51618X112SHCS Socket Head Cap Screw – 5/16-18 X 1 1/2 2
32 1213X112SHCS Socket Head Cap Screw – 1/2-13 X 1 1/2 2
33 12LW Lock Washer – 1/2 2
34 161135 End Plate 1
35 3410X112HBG8 Hex Bolt – 3/4-10X 1 1/2 Grade 8 4
36 34LW Lock Washer – 3/4 4
37 701-127-02 Grease Zerk – 1/8-27NPT 4
38 51618X34HB Hex Bolt – 5/16-18 X 3/4 2
39 51618WHN Hex Whiz Nut – 5/16-18 2
41 1420X12SHCS Socket Head Cap Screw – 1/4-20 X 1/2 14
42 162159 Dowel Pin – 0.500 DIA X 2.13 2
43 1213X114SHCS Socket Head Cap Screw – 1/2-13 X 1 1/4 1
44 1420X1FPHMS Counter Sunk Phillips Head Machine Screw – 1/4” 4
45 14LW Lock Washer – 1/4 6
46 1420HN Hex Nut – 1/4-20 6
47 121143 Hex Nut – 1/2-20 NF Grade 8 2
48 162828 Cylinder Pin 1
49 262180 Work Light Bracket 1
50 120885 55 Watt Chrome Halogen Light (Pkg of 2) 1
37
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Rod Loader
Parts List Pg 2
Item Part Number Description Qty
51 262227 Loader Protection Switch Bracket 1
52 120838 Loader Protection Limit Switch 1
53 1420X12WHB Hex Whiz Bolt – 1/4-20 X 1/2 2
54 1213HJN Hex Jam Nut – 1/2-13 1
55 162869 Rubber Guard Plate 1
56 162870 Guard Holding Plate 1
57 716FW Flat Washer – 7/16 2
58 516LW Lock Washer – 5/16 2
59 236-1681-04 Spacer – 0.88 DIA X 0.50 ID X 0.50 Long 2
38
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Power Panel
2
1
To
Control Module
42
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Warning Light
43
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RACK ASSEMBLY
44
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Rack Assembly
Parts List
45
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13
11
10
14
8
10
12 9
5
4
3
6
6
4
7
5
12
9
10
8
10
11
46
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47
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Pilot Bit
1e
1d 3
1c
1b
6
1a
7
48
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Pilot Bit
Parts List
49
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Mount With:
5/16”-18 X 3/4” Whix Hex Bolts 1
4 Per Filter Housing
50
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Charge Filters
Parts List
51
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52
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201 6-6FJX6FJX110R6 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 400 PSI 1
202 4-4FJX90S16R1 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90S / 3000 PSI 1
203 4-4FJX90S4FJX90S13R6 HOSE, FEMALE JIC SWIVEL 90S/FEMALE JIC SWIVEL 90S / 500 PSI 1
204 4-4FJX4FJX23R6 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 500 PSI 1
205 12-12FJX12FJX204R10 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 5000 PSI 2
206 12-12FJX12FJX90S105R10 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90S / 5000 PSI 2
207 12-12FJX90S12FJX90L20R10 HOSE, FEMALE JIC SWIVEL 90S /FEMALE JIC SWIVEL 90L/ 5000 PSI 1
208 8-8FJX8FJX48R2 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 3500 PSI 1
209 16-16FJX16FJX90S21R3 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90S / 565 PSI 1
210 12-12FJX12FJX90S25R10 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90S / 5000 PSI 1
211 12-12FJX12FJX60R9 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 3000 PSI 1
212 8-8FJX90S8FJX90L40R6 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90L / 400 PSI 1
213 16-16FJX16FJX36R3 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 565 PSI 1
214 12-12FJX12FJX90S64R10 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90S / 5000 PSI 2
215 8-8FJX8FJX90S23R3 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90S / 1000 PSI 2
216 12-12FJX12FJX252R2 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 2250 PSI 1
217 8-8FJX8FJX31R2 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 3500 PSI 1
218 8-8FJX8FJX38R2 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 3500 PSI 1
219 4-4FJX4FJX60R1 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 3000 PSI 1
220 8-8FJX8FJX90L61R6 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90L / 400 PSI 1
221 16-16FJX16FJX40R4 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 250 PSI 1
222 8-8FJX8FJX90L125R2 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90L / 3500 PSI 1
223 8-8FJX8FJX19R2 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 3500 PSI 1
224 8-8FJX8FJX90S126R2 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90S / 3500 PSI 1
225 8-8FJX8FJX90S204R6 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90S / 400 PSI 1
226 8-8FJX8FJX90S144R6 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90S / 400 PSI 1
227 6-6FJX6FJX30R6 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 400 PSI 1
228 4-4FJX4FJX53R2 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 5000 PSI 2
229 4-4FJX4FJX46R2 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 5000 PSI 2
230 4-4FJX4FJX85R2 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 5000 PSI 2
231 4-4FJX4FJX66R1 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 3000 PSI 1
232 4-4FJX4FJX72R1 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 3000 PSI 5
233 4-4FJX4FJX90L140R1 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90L / 3000 PSI 1
234 4-4FJX4FJX161R1 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 3000 PSI 3
235 4-4FJX4FJX90S26R1 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90S / 3000 PSI 4
236 16-16FJX16FJX22R4 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 250 PSI 1
237 6-6FJX6FJX220R6 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 400 PSI 1
238 6-6FJX6FJX260R6 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 400 PSI 1
239 4-4FJX4FJX52R1 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 3000 PSI 2
240 8-8FJX8FJX68R2 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 3500 PSI 1
241 16-16FJX16FJX90S30R4 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL 90S / 250 PSI 1
242 12-12FJX12FJX16R10 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 5000 PSI 1
243 12-12FJX12FJX42R10 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 5000 PSI 2
244 12-12FJX12FJX17R10 HOSE, FEMALE JIC SWIVEL/FEMALE JIC SWIVEL / 5000 PSI 1
53
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85 TOTAL HOSES
55
2462 SERVICE KIT
Hour Interval Item # Description Qty Required
First 50 236-7125-02 Water Resistant Grease 1
120035 Hydraulic Filter Element 1
120950 Hydraulic Filter Element 2
208-1070-02 Engine Oil 4qt
120518 Engine Oil Filter 1
*Engine oil and filter change interval specifications taken from page 45 of Deere Power Systems Group
Operation Manual #OMRG26439 and are dependent on the use of a diesel fuel with a sulfur content less
than .5%. If a fuel with greater than .5% sulfur content is used reduce the service interval by 50%.