__ Interface adapter Interface adapter Block diagram Additional equipment 4 4 a = Nes = 1 sam SEM | [staxi] x [ Sn | hd | STA-XS (SM74 only we x2| EAK REK2/ REK386 ee ‘CPTronic control system L358 1865 { Printing press pleeee wee tes Tee Fe a Signal flow HEIDELBERG Fault dsplays + messages from external devices Block diagram ‘The interface adapter STA provides electrical Isolation of the signal ines between the central Control cabinet and the additional equipment. The electrical isolation of the signal lines protects the CP Tronic control system. The following additional equipment can, for instance, be connected (0 the interface adapter: IR dryer, UV dryer, sheeter, tape inserter, produc- tion recorder, external powder spray device The interface adapter comprises an intefface input module SEM, an interface output module SAM, the terminal stip STA-X1 and the connector STA-X2 and, for M74, the connector STA-X3. Interface input module SEM On the interface input module, electrical isolation of the input signals is achieved by an optocoupler. Interface output module SAM On the interface output module, electrical isolation of the output signals is achieved by relays. Terminal strip STA-X1 At terminal strip STA-X1, a voltage connection of AC 220V and the press cycle signal of position switch 1865 are provided for the additional equip- ment. Connector STA-X2 The position switch "Press cycle” 1S65 is con- nected to the connector STA-X2. Connector STA-x3 (SM74 only) The signal ines from and to the central control cabinet are led via the connector STA-X3. In the case of malfunctions, the fault messages appear in the press display MID and the control console display ZID (in the production run display and in the fault display). vwLayout Interface adapter STA Interface output module SAM Interface input module SEM Housing of interface adapter Terminal strip STA-X1 ®O00 Place of installation SM52, SM74 Layout, place of installation frien} Ho0000000 eave ONTO Q) 8) GL ‘STA on OS. of feeder control console 178 ng OO to ou [Co sewers a 3 @® Connector STA-X2 for position switch "Press cycle” (1865) ® Cable to central control cabinet @ Connector STA-x3 (SM74 only) ® Position switch "Press cycle” 1S65 ‘The interface adapter STA is located at the feeder, below the control console on the O.S. “HEIDELBERG“the backpanel of he conta eon Th osition switch "Press cycle" 1865 Is he 4st printing unit on the O.S,Interface adapter Connector Connector STA-X2 Connector STA-X2, coming from position switch Press cycle” 1865 Connector STA-X3 (SM74 only) Connector STA-X3, coming trom the press 180 Pin Be ne Pin At Ag Aa AS AS AT AB Ag 82 B3 B4 85 86 87 88 ct c2 c3 cs ce c7 ca co Connector Function NO contact, ‘switching capacity 230V AC, 1A NC contact, ‘switching capacity 230V AC, 1A Function (EEE AC 230 AC Neutral conductor AG 230 DC 24V Run Dryer on / off Radiators on / off Paper in PUt Emergency stop Printed sheets in the delivery Feeder on Powder spray device on / off Emergency stop UV dryer in operation Malfunction UV dryer AC 21V Neutral conductor AC 21V PE conductor “HEIDELBERGa Interface adapter SEM Interface input module Layout and task Layout of SEM Block diagram External device SEM Principle of SEMA HEIDELBERG SEM Intertace Input module {he function of the SEM is (0 isolate inputs leading {0 the CP Tronic control system from the additional equipment, On the SEM, an auxiliary voltage of DC 12V is Generated trom AC 24. This voltage is picked up by the extemal device and switched back, On the SEM, this voltage is then passed on to an opto- Coupler. The optocoupler transmits DC 24V via the FEM/EVM and EAK to the ESK and from there fo the REK2, ° ° [> EAK > ESK © REK2/ REK386 FEM /EVM 181Interface adapter SEM Interface Input module operation * Note: When connecting additional equipment Ls = to terminals 10 and 11 = to terminals 10 and 12 = to terminals 10 and 16 femove the corresponding jumper! Emergency stop Connections UV dryer Laat with shutter Bay =o Dryer blocking after ‘washing remaani oy 2 i sey a] > To os Jo} nd Not used |? #2 Le 10 ale attolie : Ale. oh pale i cones Blo econ a alo Not used \ I /e psi ‘ «lo { Hl no e an|o ; S) Malfunction UV dryer | \ foto : Er f 1 1 U 5 I UV dryer in pt aa] ie Additional equipment connected to SEM @ Terminal strip: SEM-X2; connections of the The cables from the additional equipment are additional equipment z connected to terminal strip SEM-X2 of the inter- face input module SEM, ® Terminal strip: SEM-X1; connections (o the ere mets central contro} cabinet SG 402 “HEIDSLBERGInterface adapter Input signals (SEM) UV dryer with shutter ‘The electronic control system recognizes that all installed UV dryers are equipped with a shutter, Dryer blocking after washing After completion of an automatic washup proce- ure, the signal "Dryer on/off" (SAM) is blocked for approx. 180 seconds. During this time the position code 20 is displayed inthe fault display of the MID and ZID (production run display). Note: After automatic washup the UV dryer must stay out of operation for 180 seconds, Malfunction of sheeter ‘A malfunction has occurred in the sheeter. In the MID and ZID (production run display) the position code 14 appears in the fault display. Sheeter in operation The signal causes the feeder pile control to switch off. The pile at the feeder does not move anymore. Paper is fed in by the sheeter. Malfunction of dryer A malfunction has occurred in the dryer. The press _is brought to 2 “controlled” standstill i.e. the pres- ent state of the press is taken into account ("Run’, "Paper run’ and "Production run”). Jn the MID and ZID (production run display) the position code 20 appears in the fault display. HEIDELBERG Input signals (SEM) UV dryer in operation Monitoring of gripper bars in the case of UV dryer Without shutter, ‘The "in-operation" message of the UV dryer is Tequired to monitor the gripper bars in the delivery, If, at press standstil, the gripper bars are in the area of the UV lamps, optical and acoustic warning signals are output, In the control console display the symbol "Gripper bars in radiator atea” appears in the production run display and under the type of fault "Entire press/waming’. At the same time, a warning signal ‘sounds at one-second intervals. Ifthe gripper bars stay in this area for more than ‘1 minute, the electronic control system switches off the signal "Dryer on/off” (SAM), Interlocking the washup devie ‘The signal "UV dryer in operation” is also required to interlock the washup devices in the printing unit ‘When the signal "UV dryer in operation’ is present, ‘automatic washup is not possible. When the signal "UV dryer in operation” is no longer present, a waiting time of 180s starts. In the ZID the message "Dryer waiting time” indicating the current waiting time appears under the ‘command "WASHUP", Note: Before automatic washup starts, the UV dryer must have been out of operation for at least 180 seconds. Emergency stop ‘The emergency stop signal brings the printing press to a standstill as quickly as possible In the MID and ZID (production run display) the position code 16 appears in the fault aisplay, n the ZID the symbol "Emergency stop” appears under the type of faut "Entire press/press not ready to run’, 183Interface adapter SAM Interface output module SAM Interface output module Layout and task The function of the SAM is to isolate the outputs of the CPTronic control system from the additional a 20 equipment. \oceav 21 | & Through an EAK output fo ground a relay is Pa Pt Switched on the SAM. Thus switching operations | 25 are carried out in external devices. Each time two 28 switches are actuated in parallel, Re 27 2 With the NO contacts ofthe retys itis possible to | 3 Girecly switch AC 220V, 1A | a ere 32 | 53 | s Aa 36 3 3 } 4S 40 | a 8 AS a | 5 # i 43 43 | 3 | as ley 3 ik & Be 56 37 58 Ato|oy 59 x Layout of SAM “HEIDELBERG 164Interface adapter Block diagram REK2/ REKSB6 Learnt ‘SAM Interface output module $ Esk —> Ea C> -O AC 230 aly ee ety logo000000 i] Emorgency top Ue FAM/ EVM Principle of SAM Connections Attention: Ay HEIDELBERG SAM Extemal device To ensure trouble-free functioning of the press Control system, make sure that the additional equipment to be connected is provided with suit- able interference suppressors. For safety reasons, the signals "Radiators ON/OFF" and "Paper in PU1 during production un" must be appropriately combined with the signal ‘Run by the dryer manufacturer, For safely reasons, the washup devices and UV dryers on printing presses must not be operated at the same time. After manual washup itis likewise necessary to wait an adequate period of time until all vapours have escaped 185Interface adapter SAM Interface output module @ Terminal strip: SAM-X1; connections to central control cabinet ZSG 59 Interface output module SAM 186 je] co St Sailo ® Relays oe als ! Saas © Terminal stip: SAM-X2; connections of the mS ‘additional equipment 25 ale 27s The cables from the optional equipment are 2810 connected to terminal strip SAM-X2 of the = 2310 interface output module SAM. | iE S016 atl al Connection | Additional equipment: = 3319 16 terminals | max, contact load: AC 220V /1A iu EIS) 20 and 24 5/0 22 and 23 | PU" iS 24 and 25 | Dryer on/off lS 26 and 27 | (e.9: IR dryer oF UV dryer) lo 28 and 29 | Radiators on/off 40] 30 and 31 | (e.g. IR dryer or UV dryer) r lS 32 and 33 | Paperin printing unt 1 during ExS—18 2} -|) | seanos | pecicion nn fog: UV are) ‘eal 36 and 87 | Emergency stop Po oas|O 38 and 39 | (e.g. sheeter) L. 46/9 ‘40 and 41 | Printed sheets in delivery ae 42 and 43 | (e.g.: tape inserter) os rl 44 and 45 | Feeder on/ot fi gS 46 and 47 | (e.g: HSQ) B18 48 and 49 T powder spray unit on/at Bet 50 and 51 ie 5 Le 54|9 52 end 63) |p eserve 55/0 54 and 55 iS 56 and 57 (A Main drive emergency stop 57/2 4 69 si/2 58 ani DInterface adapter Output signals (SAM) Attention: ZN Run Control signal for all additional equipment. The signal is present when the press is on "Run" (press runs at minimum speed, i.e. 3000 i.p.h.). Dryer on/off Control signal e.g. for IR and UV dryers. The signal is switched on if — the dryer has been preselected at the control console and the following guards are closed: cylinder guards between the printing units and guard of printing unit/delivery; — there is still paper in the press after a press ‘standstill and the press goes on "Run" again. The signal is switched off if = an emergency stop function has been triggered; Note: ‘Only in the case of press standstill caused by an "Emergency stop” button, a oylinder guard between the printing units or the guard printing unit/delivery. = automatic washup is initiated; — there is still paper in the press during press standstill (does not apply to UV dryer with shutler); = the gripper bars in the delivery stay in the radialor area of the UY dryer for more than 4minute (only applies to UV dryer without shutter) “HEIDELBERG Output signals (SAM) als "Radiators on/off" and "Paper in print- ing unit 1 during production run" must be appropri- ately linked with the "Run" signal if a UV dryer is ‘connected, For safely reasons washup devices and dryers ‘must not be operated at the same time. Before ‘and after washup, UV dryers must stay out of operation for 180 seconds, Radiators on/off Control signal e.g. for IR and UV dryers. The signal is present when printed sheets pass the dyer section in the delivery. If there is an emergency stop during production run, the signal switches off. When the press is back on *Run’, the signal is present again until all sheets have reached the delivery, With the function "Dryer on/off” in the actual value display the signal can be switched off and on. Paper in printing unit1 during production run Control signal e.g. for inter-unit dryers. The signal is present when the sheets pass through the ‘st printing unit during "Production run". Emergency stop (of printing press) Control signal for the additional equipment which is to shut off when an "Emergency stop" button on the: press is actuated, ‘The signal is present as long as no "Emergency stop” button is actuated, 187Interface adapter Output signals (SAM) Printed sheets in the delivery Control signal e.g. for tape inserter. Prerequisite: The job counter is switched on, Control is effected when printed sheets reach the delivery. Feeder on/off Control signal e.g. for sheeter. The contol signal is present as long as the feeder is engaged. Powder spray device on Control signal for external powder spray devices. Prerequisite: ‘The powder spray device has been preselected at the control console, The signal is present as long as printed sheets leave the last printing unit and reach the delivery. Main drive emergency stop Additional (redundant) control signal for the additional equipment which is to shut off in the case of a press emergency stop. The signal is present as long as the press control system does not transmit the "Emergency stop” signal to the main drive. 5 “HEIDELBERGInterface adapter EEM Single-fault fail-safe extension module EEM Single-fault fail-safe extension module Layout Single-fault fait-safe extension module EEM Task/function Block diagram ® Connector x4 Connection to backplane of computer plug-in unit RER2 @® Connector x2 ground and connection to SAM ‘The EEM transmits the isolated signal "Main drive emergency stop” from the REK2 to the SAM. The signal transmission path is open-circuit-monitored. This second signal transmission path (as compared to the "Emergency stop” signal which is transmitted fo the SAM via the EAK) ensures the single-faul fail-safe condition Ita wire is broken or the signal "Main drive emergency stop" is transmitted by one of the SEKs, the corresponding relay on the SAM drops out REK2/ RER2 EM REK386 en aie i I i] i Ato td u Block diagram of EEM HEIDELBERG 189Interface adapter Pin assignment Connector X2 ts fesse 190 EEM Single-fault fail-safe extension module Pin Function 1 Connection to ground (if two SEKs are used on presses with > 8 PUs; other- wise not connected) 2 | Connection to ground (if one SEK is Used on presses with < 8 PUs; other- wise not connected) 3 | Relay ~ if'no emergency stop: ground ~ ittemergency stop: high-resistance (no ground) “HEIDELBERGInterface adapter 1865 Position switch "Press cycle” 1865 Position switch "Press cycle” Place of installation ‘SM52 The position switch "Press cycle” 1866 is located on the D.S, of the feeder. Position switch "Press cycle" at feeder, D.S, ‘SM74 The position switch "Press cycle” 1865 is fitted By | before the 1st printing unit on the O.S. Position switch "Press cycle” in front of 1st PU, O.S: + ‘S102, CD102 The position switch "Press cycle" 1865 Is fitted in the middle between the D.S. and O.S., under the feed table. Itis connected to the interface adapter STA. Printing press, operator side of feeder HEIDELBERG 191Interface adapter Removal and installation —2 13 4 Contacts of position switch 1865 Adjusting the position switch 000.0"... 050.0" (SiMB2, StA74) 000.0" ... 080.0° ‘ (504102, CD102) —S—_— a— || — 2 21/22 =0 Fran} imi 19/14 = 4 2 spiel Tilt a4 Contacis of position switch 1865 192 1865 Position switch "Press cycle” @ Position the press to press angle 000.0" +4". © Tum off the main switch 15066. © Remove the defective position switch 1865. Fit the new position switch 1865. © When fiting the position switch, make sure to Position it in such a way that the NC and NO Contacts are actuated, © Adjust the position switch in such a way that When itis actuated there is still a gap of 2 mm before the switch contacts the block. © Tighten the fixing bolts of the position switch © Turon the main switch 15066. © Check in inching mode whether both contacts of position switch 1865 are actuated between 000.0" ... 050.0° or 080.0° (displayed in the press display MID) “HEIDELBERG