Gas-Fired Boiler 15TPH (DDFC)

Apr-20 Unit 1-Apr-20 2-Apr-20

Feed Water m3 0
Running Hours hr 0
Feed Water Flow Rate M3/hr #DIV/0! #DIV/0!
Header Pressure bar gauge
Feed Water Outlet temperaure (After Economizer) C
hinitial kJ/kg 0 0

hfinal kJ/kg 2,717.9 2,717.9

Steam ton

Steam Flow ton/hr #DIV/0! #DIV/0!

Output Heat Energy of Steam (Q) MMBTU 0.00 0.00
Gas Consumption m3
Gas Consumption m3/Ton #DIV/0! #DIV/0!
GCV (Last Month) BTU/SCF 992 992
Gas Total Mmbtu MMbtu 0.00 0.00
EnPI MMBTU/Ton #DIV/0! #DIV/0!
Considering Gas
% Consumption in
m3/Ton
#DIV/0! #DIV/0!

1 2

Root Causes Analysis OFF OFF

Highest Efficiency 85.2%

Avg. Efficiency 80.1%
Lowest Efficiency 76.7%
 Parameters Min Value Max Value Shift
Main Line Gas Pressure 0.4 0.57 Shift A
Shift B
Shift C
Steam Header Temp 155 170 Shift A
Shift B
Shift C
Steam Header Pressure 6.4 7.4 Shift A
Shift B
Shift C
Makeup water feed Qty. 25% 50% Shift A
Shift B
Shift C
Condensate Recovery 50% 75%
Blow Down%

Economizer Flue Gas In Let Temperature ⁰C

Economizer Flue Gas Out Let Temperature ⁰C
3-Apr-20 4-Apr-20 5-Apr-20 6-Apr-20 7-Apr-20 8-Apr-20 9-Apr-20

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

0 0 0 0 0 0 0

2,717.9 2,717.9 2,717.9 2,717.9 2,717.9 2,717.9 2,717.9

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

0.00 0.00 0.00 0.00 0.00 0.00 0.00

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

992 992 992 992 992 992 992
0.00 0.00 0.00 0.00 0.00 0.00 0.00
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

3 4 5 6 7 8 9

OFF OFF OFF OFF OFF OFF OFF

 1 2 3 4 5 6 7

0.0 0.0 0.0 0.0 0.0 0.0 0.0

117.27536232
78.934568616
16.877697842
104.51673089
156.86330935
243.5437031
260.23600325
257.87892507
265.95191834
277.7720036
66.093939131
10-Apr-20 11-Apr-20 12-Apr-20 13-Apr-20 14-Apr-20 15-Apr-20 16-Apr-20

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

0 0 0 0 0 0 0

2,717.9 2,717.9 2,717.9 2,717.9 2,717.9 2,717.9 2,717.9

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

0.00 0.00 0.00 0.00 0.00 0.00 0.00

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

992 992 992 992 992 992 992
0.00 0.00 0.00 0.00 0.00 0.00 0.00
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

10 11 12 13 14 15 16

OFF OFF OFF OFF OFF OFF OFF

 Operational Level Parameters
8 9 10 11 12 13 14

0.0 0.0 0.0 0.0 0.0 0.0 0.0

17-Apr-20 18-Apr-20 19-Apr-20 20-Apr-20 21-Apr-20 22-Apr-20 23-Apr-20
119 80 17 106 158 247
12 11.2 2.5 10.5 15.5 22
#DIV/0! 9.92 7.14 6.80 10.07 10.19 11.23
6.6 7.2 7.3 6.9 6.8 6.5
107 110 111 109 106 113
0 449 458 465 457 442 474

2,717.9 2,759.2 2,763.0 2,763.6 2,761.1 2,760.5 2,758.6

117.3 78.9 16.9 104.5 156.9 243.5

#DIV/0! 10 7 7 10 10 11
0.00 256.77 172.42 36.78 228.23 344.75 527.29
8945 6175 1340 8448 11494 18920
#DIV/0! 76.3 78.2 79.4 80.8 73.3 77.7
992 992 992 992 992 992 992
0.00 314.95 217.42 47.18 297.45 404.70 666.17
#DIV/0! 2.69 2.75 2.80 2.85 2.58 2.74

#DIV/0! 81.53% 79.30% 77.94% 76.73% 85.19% 79.15%

17 18 * Steam 19 20 21 22 23
Pressure *Low
operational Condensate
*Very Low control limit Recovery *Low *Low gas
*Low Running
OFF Condensate Non *High Steam Blowdown % pressure in
hours
Recovery Conformity pressure *High 0.72 shift B
*Very Low Gas
Very Low
Condensate Consumption
High Steam
Condensate
Recovery pressure
Recovery

High Gas
Consumption
15 16 17 18 19 20 21
0.47 0.55 #DIV/0!
0.50 0.48 #DIV/0! 0.50
0.42 0.49 #DIV/0! 0.47
162.0 161.0 #DIV/0!
155.0 164.0 #DIV/0! 160.0
157.4 160.7 #DIV/0! 158.4
7.2 7.3 #DIV/0!
6.3 7.6 #DIV/0! 7.1
6.7 7.1 #DIV/0! 6.9

27.73% 17.50% 88.24% 43.40%

207.2 183.4 187.0 201.0

117.4 101.8 113.5 103.3

0.0 0.0 0.0 89.8 81.6 73.5 97.7

 24-Apr-20 25-Apr-20 26-Apr-20 27-Apr-20 28-Apr-20 29-Apr-20 30-Apr-20
264 262 270 282 67
24 24 24 24 6
11.00 10.92 11.25 11.75 11.17 #DIV/0! #DIV/0!
6.7 6.8 6.8 6.7 6.8
116 121 120 120 119
486 504 502 502 499 0 0

2,759.8 2,760.5 2,760.5 2,759.8 2,760.5 2,717.9 2,717.9

260.2 257.9 266.0 277.8 66.1

11 11 11 12 11 #DIV/0! #DIV/0!
560.74 551.42 569.31 594.34 141.67 0.00 0.00
19882 19592 20083 20779 5037
76.4 76.0 75.5 74.8 76.2 #DIV/0! #DIV/0!
992 992 992 992 992 992 992
700.04 689.83 707.12 731.63 177.35 0.00 0.00
2.69 2.68 2.66 2.63 2.68 #DIV/0! #DIV/0!

80.10% 79.93% 80.51% 81.24% 79.88% #DIV/0! #DIV/0!

24 25 26 27 28 29 30
*Low gas
pressure in
*High Gas High gas
shift B , *Gas OFF OFF
consumption consumption
consumption
high
Gas
consumption Low running
high hours

Not in
continuous
operation
 22 23 24 25 26 27 28
#DIV/0! 0.47 0.51 0.50 0.51 0.49 0.49
#DIV/0! 0.33 0.39 0.50 0.50 0.43 #DIV/0!
#DIV/0! 0.43 0.43 0.48 0.51 0.46 #DIV/0!
161.0 156.7 156.4 158.5 158.4 156.4 156.8
158.7 153.1 156.7 157.4 156.9 156.0 #DIV/0!
156.9 155.9 156.4 158.0 158.1 157.2 #DIV/0!
7.1 6.7 6.6 6.9 6.8 6.6 6.7
7.0 6.1 6.7 6.7 6.7 6.6 #DIV/0!
6.6 6.6 6.8 6.8 6.7 #DIV/0!

39.87% 41.67% 48.96% 62.53% 59.41% 58.53% 56.39%

203.9 207.4 206.7 204.4 205.0 210.3 205.8

115.5 122.7 123.5 120.5 120.6 121.9 119.5

88.3
1-May-20

#DIV/0!

2,717.9

#DIV/0!
0.00

#DIV/0!
992
0.00
#DIV/0!

#DIV/0!

31
29 30
 Boiler Efficie

Boiler DDFC
Location C3
Month Apr-20

Efficiency Summary

Max Efficiency 85.19%

Avg. Efficiency 80.14%
Min Efficiency 76.73%

EnPI Analysis
Monthly EnPI #DIV/0!
Target EnPI
Difference #DIV/0!

Cost Analysis

Total Steam (Ton)

Monthly Loss #DIV/0!

Root Causes

S# Date Efficiency %

1 1-Apr-20 #DIV/0!
2 2-Apr-20 #DIV/0!
3 3-Apr-20 #DIV/0!
4 4-Apr-20 #DIV/0!
5 5-Apr-20 #DIV/0!
6 6-Apr-20 #DIV/0!
7 7-Apr-20 #DIV/0!
8 8-Apr-20 #DIV/0!
9 9-Apr-20 #DIV/0!
10 10-Apr-20 #DIV/0!
11 11-Apr-20 #DIV/0!
12 12-Apr-20 #DIV/0!
13 13-Apr-20 #DIV/0!
14 14-Apr-20 #DIV/0!
15 15-Apr-20 #DIV/0!
16 16-Apr-20 #DIV/0!
17 17-Apr-20 #DIV/0!
18 18-Apr-20 81.53%
19 19-Apr-20 79.30%
20 20-Apr-20 77.94%
21 21-Apr-20 76.73%
22 22-Apr-20 85.19%
23 23-Apr-20 79.15%
24 24-Apr-20 80.10%
25 25-Apr-20 79.93%
26 26-Apr-20 80.51%
27 27-Apr-20 81.24%
28 28-Apr-20 79.88%
29 29-Apr-20 #DIV/0!
30 30-Apr-20 #DIV/0!
31 1-May-20 #DIV/0!
Boiler Efficiency Analysis Report

Root Causes

OFF
OFF
OFF
OFF
OFF
OFF
 OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
*Very Low Condensate Recovery
* Steam Pressure operational control limit Non Conformity *Very Low Condensate Recovery
*Low Running hours
*Low Condensate Recovery *High Steam pressure *High Gas Consumption
*Low Blowdown % 0.72
*Low gas pressure in shift B
*Low gas pressure in shift B , *Gas consumption high
*High Gas consumption
0
0
High gas consumption
OFF
OFF
0
 Operational Parameter
Economizer
Main Line Pressure Steam Steam Economizer
Flue Gas Out
Gas After Header Header Condensate Flue Gas In Let
Blow Down % Let
Pressure Regulator Temp Pressure Recovery Temperature Temperature
(Bar) (mbar) (⁰C) (Bar) ⁰C
⁰C

#DIV/0! #DIV/0! #DIV/0! 0.00% 0.00% 0 0

#DIV/0! #DIV/0! 0.00 0.00% 0.00% 0 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! 6.52 0
0.46 156.22 7.30 27.73% 0.00% 207.17 117.42
#DIV/0! 110.62 #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! 7.05 0
#DIV/0! 158.85 6.47 0
#DIV/0! 155.23 6.65 0
#DIV/0! 156.51 6.80 0
#DIV/0! 157.98 6.78 0
#DIV/0! 157.78 6.65 0
#DIV/0! 156.53 #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0!
EnPI

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
2.69
2.75
2.80
2.85
2.58
2.74
2.69
2.68
2.66
2.63
2.68
#DIV/0!
#DIV/0!
#DIV/0!