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Notes Taken During 3 July APQP PPAP Class

This document summarizes key topics from a training on APQP/PPAP, including: 1. An overview of common ISO certifications like ISO 9001, IATF 16949, AS 9100, and ISO 14001. 2. Details on core tools like APQP, PPAP, FMEA, SPC, and MSA that are applicable to the IATF 16949 standard. 3. Key aspects of APQP like its 5 phases and the main phases of a control plan.

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rosemarie tolentino
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227 views2 pages

Notes Taken During 3 July APQP PPAP Class

This document summarizes key topics from a training on APQP/PPAP, including: 1. An overview of common ISO certifications like ISO 9001, IATF 16949, AS 9100, and ISO 14001. 2. Details on core tools like APQP, PPAP, FMEA, SPC, and MSA that are applicable to the IATF 16949 standard. 3. Key aspects of APQP like its 5 phases and the main phases of a control plan.

Uploaded by

rosemarie tolentino
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Notes generated for the APQP/PPAP training conducted on 3 July 2020 (remote training)

ISO certification
1. ISO 9001:2015 QMS- general- quality systems related
2. IATF 16949:2016- Automotive (car, motorcycle);
3. AS 9100- Aerospace;
4. TL 9000- Telecommunication;
5. ISO 14001:2016 Environmental mgt system;
6. Safety- ISO 45001, bizsafe level 3.
Different core tools that are applicable for the IATF 16949 standard
S/N Name of the core tools Usage Remarks
1. APQP- advanced product quality Project management 5 phases
nd
planning/ control plan-2 edition 1.Planning
2.Product Design and
development;
3.Process design and
development;
4.Product and process
validation;
5.Feedback assessment and
corrective action.

Main phases/stage of control


plan-
1. Prototype- design stage;
2. Pre-launch- NPI;
3. Production- regular
usage
4. PPAP- Production part approval First Article submission a. 18 items to submit
process-4th edition b. 5 different levels of
submission
c. Default level 3;
d. 4 situations of submission;
e. 10 situations of notification.
5. FMEA- Failure mode and effect Study the failure of the AIAG/ VDA 1st edition- April
Analysis-1st edition design and the process 2019
6. SPC- statistical process control-2nd To monitor the process
edition capability
7. MSA- measurement system Study the measurement Study the error, the variation.
analysis- 4th edition system
Others
8. PDCA- (Plan -DO -Check-Act) Deming cycle
9. Design and development phases 2 types;
1. Planning; 1. Product design and
2. Design input; development
3. Design output; 2. process design and
4. Design review; development
5. Design verification;-TO check
6. Design validation;- TO confirm
that you can meet customer
requirement;
7. Change control.
10. Special characteristics S#- refer to the control of Evidences of the control-
the board thickness SPC, checklist, monitoring chart,
line graph to monitor and
control.
11. What is the significant Significant- what are we
production run- Pre-launch- NPI; look for a significant?
-Cpk= 1.33
How-?
Lot of 30 panels-
Min requirement;
Run at 25 subgroupsXn=5
125/in total 300pcs/ 1 to 8
hours.
From here calculate the
UCL and the LCL, then you
can derive the CPK
1. Reduction in variation
- Improvement the process
stability;
- CPK- increase;
- Reject- reduce;
- Yield will improvement .
MSA
2. MSA- measurement system GR&R= equipment
analysis variation + appraiser
1) Variable variation;-data variation.
measured, 1.1mm. 2.2cm
2) Attribute variation;-GO, No Variable acceptable
Go, pass. Fail; tolerance= 0 to 30%
3) Bias;-far it is away from the
baseline; Attribute tolerance= => to
4) Linearity; small bias to a big 80%
bias;
5) Stability.-stable is the
equipment to measure the
read, humidity, temperature.
3. Qualified lab.
1) SINGLAS
2) ISO/IEC 17025 lab.

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