Flat Bottom Tank Inspection checklist

Project: 2X1800TPD ASU-2 Project No. 12088

Client: Tata Steel Limited, Kalinganagar Report No.
Area: Date:
Equipment: Page 01 of
ITP No. 12088-2000000464-331731

Activity Completion Signature

Sr. No. Activity description Remarks
Yes No HCPL Air Liquide Tata
Foundation inspection & mechanical
1 handover
i Foundation top level verification
2 Anchor strap Pull off test
Fabrication of Bottom plates/Shell
plates/roof plates & shell plate rolling for
3 inner and outer shell
Shell profile inspection with profile template
i
(radius template)
Dimension inspection during fabrication for
ii
shell/bottom/roof plates
4 Outer Tank Bottom Plate
i Orientation of Bottom Plates.
ii Fit-up & weld visual
iii Vacuum box testing inside
Dimension inspection (level, distortion
iv verification)
4 Shell Course
i Fit-up and visual inspection
 Flat Bottom Tank Inspection checklist

Project: 2X1800TPD ASU-2 Project No. 12088

Client: Tata Steel Limited, Kalinganagar Report No.
Area: Date:
Equipment: Page 01 of
ITP No. 12088-2000000464-331731

Activity Completion Signature

Sr. No. Activity description Remarks
Yes No HCPL Air Liquide Tata
Dimension inspection (verticality/plumbness,
ii banding, peaking, ovality) of each shell
course. Refer note below
5 Roof
Fit-up and visual inspection/overlap
i maintained
Soapy water test during pressure test or
ii vacuum box test
iii Dimension inspection
iv Profile/out of shape checked with template
6 Roof to shell
i Fit-up and visual inspection
ii 100% DPT from inside
7 Shell to Bottom Joint
i Orientation of Shell Plates.
ii Fit-up & weld visual
iii Vacuum Box testing from inside
iv 100% DPT from outside
v Soapy water test during pressure test
vi Dimension inspection
 Flat Bottom Tank Inspection checklist

Project: 2X1800TPD ASU-2 Project No. 12088

Client: Tata Steel Limited, Kalinganagar Report No.
Area: Date:
Equipment: Page 01 of
ITP No. 12088-2000000464-331731

Activity Completion Signature

Sr. No. Activity description Remarks
Yes No HCPL Air Liquide Tata
8 Temporary attachment
i Visual inspection after removal
ii DPT after removal
10 Concreting after CS bottom plate laying
11 Foam glass laying inspection
12 Concreting after foam glass laying
Inner Tank Bottom before hydro test-
13 Annular Plate
i Fit-up inspection
ii Visual Inspection after welding
iii Radiography (25% of joint length)
iv 100% vacuum box testing.
v Magnetic partcle testing for 3 Lap joints
vi Level verification
Inner tank Bottom before hydro test-
14 Central plates
i Fit-up inspection
ii Visual Inspection after welding
iii 100% vacuum box testing
 Flat Bottom Tank Inspection checklist

Project: 2X1800TPD ASU-2 Project No. 12088

Client: Tata Steel Limited, Kalinganagar Report No.
Area: Date:
Equipment: Page 01 of
ITP No. 12088-2000000464-331731

Activity Completion Signature

Sr. No. Activity description Remarks
Yes No HCPL Air Liquide Tata
iv Dimension inspection
Inner Tank Shell to bottom before hydro
15 test
i Fit-up inspection
ii Dye penetrant test after each weld pass
iii Visual inspection after welding
v Level verification
iv Vacuum box testing inside & outside
16 Shell Course before hydro test
Fit-up inspection & fixing of production test
i coupons
ii Visual inspection after welding
iii 100% Radiography
iv DPT for non-radiographed joints
Dimension inspection (verticality, bading,
vi peaking, ovality) for each shell course. Refer
note below
v Production test coupon testing
17 Inner Tank Roof to shell joints
 Flat Bottom Tank Inspection checklist

Project: 2X1800TPD ASU-2 Project No. 12088

Client: Tata Steel Limited, Kalinganagar Report No.
Area: Date:
Equipment: Page 01 of
ITP No. 12088-2000000464-331731

Activity Completion Signature

Sr. No. Activity description Remarks
Yes No HCPL Air Liquide Tata
Visual & DPT from inside and outside for
i fillet weld joints
18 Roof compression ring
i Fit-up inspection
ii Visual inspection after welding
iii Radiography (25% of joint length)
iv DPT for non-radiographed joints
v Dimension inspection
vi Profile/out of shape checked with template
19 Inner Tank Roof Central Part
i Fit-up inspection
ii Visual inspection after welding
iii Butt & lap weld joints DPT (100%)
20 Anchor Straps
Embedded part Fillet weld (Root & final
i pass) DPT
ii Embedded part Fillet weld ferrite test
iii Butt weld fit-up & visual
iv 100% radiography for butt weld joints
 Flat Bottom Tank Inspection checklist

Project: 2X1800TPD ASU-2 Project No. 12088

Client: Tata Steel Limited, Kalinganagar Report No.
Area: Date:
Equipment: Page 01 of
ITP No. 12088-2000000464-331731

Activity Completion Signature

Sr. No. Activity description Remarks
Yes No HCPL Air Liquide Tata
v Ferrite test for butt weld joints
Straps to pad and pad to shell joint 100%
vi DPT
Straps to pad and pad to shell joint ferrite
vii test
21 Stiffeners
i Fit-up and visual inspection
ii Butt weld joint DPT
22 Manholes and nozzles
i Manholes/nozzles fit-up inspection
Manholes/nozzles visual inspection after
ii welding
Manholes longitudinal joints 100%
iii radiography
iv Nozzle to shell joint root and final pass DPT
23 Piping that contain liquid
i Fit-up and visual inspection
100% Radiography for butt weld joints
ii including flange joints
iii 100% Magnetic partcle testing
 Flat Bottom Tank Inspection checklist

Project: 2X1800TPD ASU-2 Project No. 12088

Client: Tata Steel Limited, Kalinganagar Report No.
Area: Date:
Equipment: Page 01 of
ITP No. 12088-2000000464-331731

Activity Completion Signature

Sr. No. Activity description Remarks
Yes No HCPL Air Liquide Tata
iv Dimesion inspection
24 Piping that contain gas
i Fit-up and visual inspection
iii Dimension inspection
ii 30% Radiography for butt weld joints
25 Test plates testing
Charpy impact test on weld and HAZ @ -196
i deg.
Inner Tank Bottom before After hydro
26 test- Annular Plate & central parts
i Vacuum box testing
27 Bootom to shell joint- After Hydro test
i DPT from outside
ii Vacuum box testing from inside
28 Anchor straps
i DPT on strap to pad and pad to shell joint
29 Final Inspection
i Dimension inspection
ii Roundness inspection
 Flat Bottom Tank Inspection checklist

Project: 2X1800TPD ASU-2 Project No. 12088

Client: Tata Steel Limited, Kalinganagar Report No.
Area: Date:
Equipment: Page 01 of
ITP No. 12088-2000000464-331731

Activity Completion Signature

Sr. No. Activity description Remarks
Yes No HCPL Air Liquide Tata
iii Banding/peaking
iv Circumference
30 Stair ways and other tank attachments
i Visual & DPT
ii Dimension inspection
31 Hydro pneumatic test
i Water quality verification
ii Hydro pneumatic test
32 Settlement of cellular galss
33 Set pressure test for safety valves
34 Pickling-passivation of inner tank
35 Nitrogen purging for inter space
36 Perliting of tank
Dry inner tank with nitrogen to a dew
37 point of -
40°C
38 Initial cool down
39 Boil off testing
40 Final Document review
 Flat Bottom Tank Inspection checklist

Project: 2X1800TPD ASU-2 Project No. 12088

Client: Tata Steel Limited, Kalinganagar Report No.
Area: Date:
Equipment: Page 01 of
ITP No. 12088-2000000464-331731

Activity Completion Signature

Sr. No. Activity description Remarks
Yes No HCPL Air Liquide Tata
Note: Each shell to be checked with profile templates for roundess, banding, peaking
Comments:

HCPL AL Global E&C Tata

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