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This document summarizes the results of measuring the internal diameter of a part using an air gauge. It was measured 10 times by 3 different operators and appraised by 3 additional appraisers. The measurements were analyzed to determine the repeatability, reproducibility, repeatability and reproducibility, part variation, and total variation. The analysis found the process variation due to the equipment was 9.34%, due to the appraisers was 3.42%, due to repeatability and reproducibility was 9.95%, and due to the parts was 99.50%. The total variation was determined to be 14.10%.

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Saurabh Phand
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1K views

MSA Format

This document summarizes the results of measuring the internal diameter of a part using an air gauge. It was measured 10 times by 3 different operators and appraised by 3 additional appraisers. The measurements were analyzed to determine the repeatability, reproducibility, repeatability and reproducibility, part variation, and total variation. The analysis found the process variation due to the equipment was 9.34%, due to the appraisers was 3.42%, due to repeatability and reproducibility was 9.95%, and due to the parts was 99.50%. The total variation was determined to be 14.10%.

Uploaded by

Saurabh Phand
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 4

(10 PARTS, 3 APPRAISERS & 3 TRIALS)

WRITE ONLY IN YELLOW CELLS AS OTHER CELLS ARE LOCKED.

GAGE NO. : 10022/SG1/1 PART NO. & NAME : WL Flange MSA


GAGE NAME : AIR GAUGE CHARACTERSTIC : ID DATE 17.04.2022
GAGE L.COUNT : 0.001 SPECIFICATIONS: DIA 95.018 PERFORMED BY : KOLHE NAVNATH

OPERATOR : KOLHE MEASUREMENT UNIT ANALYSIS % PROCESS VARIATION


TRIAL 1 2 3 4 5 6 7 8 9 10 REPEATABILITY-EQUIPMENT VARIATION(EV)
1 95.0240 95.0260 95.0190 95.0170 95.0200 95.0240 95.0220 95.0230 95.0210 95.0250 %EV= 100(EV/TV)
2 95.0240 95.0260 95.0210 95.0170 95.0200 95.0230 95.0220 95.0230 95.0210 95.0250 _ TRIAL: K1
3 95.0240 95.0260 95.0210 95.0180 95.0200 95.0240 95.0210 95.0230 95.0210 95.0230 EV = R*K1 = 0.000 3 0.5908 = 9.3431
Avg. 95.02400 95.02600 95.02033 95.01733 95.02000 95.02367 95.02167 95.02300 95.02100 95.02433
Range 0.00000 0.00000 0.00200 0.00100 0.00000 0.00100 0.00100 0.00000 0.00000 0.00200 REPRODUCIBILITY-APPRAISER VARIATION %AV= 100(AV/TV)

OPERATOR : PATANGE AV = [(Xdiff*K2)2-(EV2/nr)] OPERATOR : K2 = 3.4158


1 95.0240 95.0260 95.0210 95.0170 95.0200 95.0240 95.0220 95.0230 95.0210 95.0250 AV = 0.0001 3 0.5231 n=no. of parts
2 95.0240 95.0260 95.0210 95.0190 95.0200 95.0240 95.0220 95.0230 95.0210 95.0240 r=no. of trials
3 95.0240 95.0260 95.0210 95.0170 95.0200 95.0240 95.0220 95.0230 95.0210 95.0250
Avg. 95.02400 95.02600 95.02100 95.01767 95.02000 95.02400 95.02200 95.02300 95.02100 95.02467 REPEATABILITY & REPRODUCIBILITY %R&R = 100(R&R/TV)
Range 0.00000 0.00000 0.00000 0.00200 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000
R&R = (EV + AV )
2 2
= 9.9480
OPERATOR : Dombale R&R = 0.0003
1 95.0240 95.0260 95.0210 95.0170 95.0200 95.0240 95.0220 95.0230 95.0210 95.0250
2 95.0240 95.0260 95.0210 95.0170 95.0200 95.0240 95.0200 95.0230 95.0210 95.0250 PART VARIATION ( % PV= 100(PV/TV)
3 95.0240 95.0260 95.0230 95.0170 95.0200 95.0240 95.0220 95.0230 95.0210 95.0250 PV = Rp*K3 = 0.0027 = 99.5040
Avg. 95.02400 95.02600 95.02167 95.01700 95.02000 95.02400 95.02133 95.02300 95.02100 95.02500 PART K3
Range 0.00000 0.00000 0.00200 0.00000 0.00000 0.00000 0.00200 0.00000 0.00000 0.00000 TOTAL VARIATION (TV) 10 0.3146
Part
95.02400 95.02600 95.02100 95.01733 95.02000 95.02389 95.02167 95.02300 95.02100 95.02467
Avg.Xp TV = (R&R2 + PV2)
TV = 0.0027
%EV = 9.34 ndc = 1.141 ( PV/ GRR )
R = (Ra+Rb+Rc)/NO OF OPRS. = 0.00043 = 14.103456
X Diff =(Max X - Min X) = NO.OF 0.00020 A2 %AV = 3.42 ndc = Number of distinct categories
UCL R = (R *D4) = TRIALS 0.00112 (ndc = or greater than 5 )
LCL R = (R*D3) = 2 0.00000 1.880 %R&R = 9.95
X(D.BAR) = 95.0223 UCL X BAR = 95.02270 3 1.020
LCL X BAR = 95.02181 %PV = 99.504
NOTE: GRAPH SCALE TO BE ADJUSTED MANUALLY & CHECK SOURCE DATA AS SHEET REF SHOULD BE CORRECT.
APPRISER - B APPRISER - C IMPROVEMENT DETAILS
APPRISER - A 1) WHEN REPEAT. IS BIGGER THEN REPRODU.
1.1. MAINTENANCE OF GAUGE IS REQD.
9.000 9.000 9.000 1.2 HIGH REGID MEAS INSTRUMENT REQD.
X-BAR 7.000 7.000 2) WHEN REPRO. IS BIGGER THEN REPEAT.
7.000
CHART 5.000 2.1. TRAINING TO OPEARTOR IS REQD.
5.000 5.000 2.2 ZERO ADJUSTMENT NOT PROPER
3.000
3.000 3.000
1.000
1.000 1.000 1 2 3 4 5 6 7 8 9 10 Gauge R & R : OK NOT OK
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
IMPROVEMENT REQUIRED
10.00000 10.0000 10.0000
Improvement Details : ( Ref AP CQAM-MET/AM11/AP/01)
8.00000 8.0000 8.0000
R- 6.00000 6.0000 6.0000 Schecule Date : …………………………………………..
CHART 4.00000 4.0000 4.0000
2.00000 2.0000 2.0000 STATUS AFTER IMPROVEMENT :…………………………………..
0.00000 0.0000 0.0000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 SIGN OF MOD MGR: …………………………………………………………….

AVG 95.0223 95.0223 95.0223 95.0223 95.0223 95.0223 95.0223 95.0223 95.0223 95.0223
UCL 95.0227 95.0227 95.0227 95.0227 95.0227 95.0227 95.0227 95.0227 95.0227 95.0227
LCL 95.0218 95.0218 95.0218 95.0218 95.0218 95.0218 95.0218 95.0218 95.0218 95.0218

AVG 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004
UCL 0.0011 0.0011 0.0011 0.0011 0.0011 0.0011 0.0011 0.0011 0.0011 0.0011
LCL 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

MQS/MSA/F/13
Rev.0,01/02/2003
(10 PARTS, 3 APPRAISERS & 3 TRIALS)
WRITE ONLY IN YELLOW CELLS AS OTHER CELLS ARE LOCKED.

GAGE NO. : Magna/Ds/02 &SN/PD/01/8 PART NO. & NAME : NISSAN MSA
GAGE NAME : DIAL SNAP GAUGE CHARACTERSTIC : OD DATE 14.09.2019
GAGE L.COUNT : 0.001 SPECIFICATIONS: 47.625±0.050 PERFORMED BY : NAVNATH KOLHE

OPERATOR : Kolhe MEASUREMENT UNIT ANALYSIS % PROCESS VARIATION


TRIAL 1 2 3 4 5 6 7 8 9 10 REPEATABILITY-EQUIPMENT VARIATION(EV)
1 47.6430 47.6410 47.6380 47.6400 47.6510 47.6530 47.6520 47.6320 47.6360 47.6330 %EV= 100(EV/TV)
2 47.6430 47.6410 47.6380 47.6440 47.6510 47.6530 47.6510 47.6320 47.6320 47.6330 _ TRIAL: K1
3 47.6430 47.6420 47.6380 47.6400 47.6510 47.6530 47.6520 47.6320 47.6360 47.6330 EV = R*K1 = 0.000 3 0.5908 = 7.1355
Avg. 47.64300 47.64133 47.63800 47.64133 47.65100 47.65300 47.65167 47.63200 47.63467 47.63300
Range 0.00000 0.00100 0.00000 0.00400 0.00000 0.00000 0.00100 0.00000 0.00400 0.00000 REPRODUCIBILITY-APPRAISER VARIATION %AV= 100(AV/TV)

OPERATOR : Pawar AV = [(Xdiff*K2)2-(EV2/nr)] OPERATOR : K2 = 0.8930


1 47.6430 47.6410 47.6380 47.6400 47.6510 47.6530 47.6520 47.6320 47.6360 47.6330 AV = 0.0001 3 0.5231 n=no. of parts
2 47.6440 47.6410 47.6380 47.6400 47.6510 47.6530 47.6510 47.6320 47.6360 47.6330 r=no. of trials
3 47.6430 47.6410 47.6370 47.6430 47.6510 47.6530 47.6540 47.6320 47.6360 47.6330
Avg. 47.64333 47.64100 47.63767 47.64100 47.65100 47.65300 47.65233 47.63200 47.63600 47.63300 REPEATABILITY & REPRODUCIBILITY %R&R = 100(R&R/TV)
Range 0.00100 0.00000 0.00100 0.00300 0.00000 0.00000 0.00300 0.00000 0.00000 0.00000
R&R = (EV + AV )
2 2
= 7.1912
OPERATOR : Kolpe R&R = 0.0005
1 47.6430 47.6410 47.6380 47.6430 47.6510 47.6530 47.6520 47.6320 47.6360 47.6330
2 47.6430 47.6410 47.6380 47.6400 47.6510 47.6530 47.6550 47.6320 47.6360 47.6330 PART VARIATION ( % PV= 100(PV/TV)
3 47.6430 47.6410 47.6380 47.6400 47.6510 47.6530 47.6520 47.6320 47.6360 47.6330 PV = Rp*K3 = 0.0066 = 99.7411
Avg. 47.64300 47.64100 47.63800 47.64100 47.65100 47.65300 47.65300 47.63200 47.63600 47.63300 PART K3
Range 0.00000 0.00000 0.00000 0.00300 0.00000 0.00000 0.00300 0.00000 0.00000 0.00000 TOTAL VARIATION (TV) 10 0.3146
Part
47.64311 47.64111 47.63789 47.64111 47.65100 47.65300 47.65233 47.63200 47.63556 47.63300
Avg.Xp TV = (R&R2 + PV2)
TV = 0.0066
%EV = 7.14 ndc = 1.141 ( PV/ GRR )
R = (Ra+Rb+Rc)/NO OF OPRS. = 0.00080 = 19.556526
X Diff =(Max X - Min X) = NO.OF 0.00020 A2 %AV = 0.89 ndc = Number of distinct categories
UCL R = (R *D4) = TRIALS 0.00206 (ndc = or greater than 5 )
LCL R = (R*D3) = 2 0.00000 1.880 %R&R = 7.19
X(D.BAR) = 47.6420 UCL X BAR = 47.64283 3 1.020
LCL X BAR = 47.64120 %PV = 99.741
NOTE: GRAPH SCALE TO BE ADJUSTED MANUALLY & CHECK SOURCE DATA AS SHEET REF SHOULD BE CORRECT.
APPRISER - B APPRISER - C IMPROVEMENT DETAILS
APPRISER - A 1) WHEN REPEAT. IS BIGGER THEN REPRODU.
1.1. MAINTENANCE OF GAUGE IS REQD.
9.000 9.000 9.000 1.2 HIGH REGID MEAS INSTRUMENT REQD.
X-BAR 7.000 7.000 7.000 2) WHEN REPRO. IS BIGGER THEN REPEAT.
CHART 5.000 2.1. TRAINING TO OPEARTOR IS REQD.
5.000 5.000 2.2 ZERO ADJUSTMENT NOT PROPER
3.000
3.000 3.000
1.000
1.000 1.000 1 2 3 4 5 6 7 8 9 10 Gauge R & R : OK NOT OK
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
IMPROVEMENT REQUIRED
10.00000 10.0000 10.0000
8.00000 8.0000 Improvement Details : ( Ref AP CQAM-MET/AM11/AP/01)
8.0000
R- 6.00000 6.0000 6.0000
Schecule Date : …………………………………………..
CHART 4.00000 4.0000 4.0000
2.00000 2.0000 2.0000
STATUS AFTER IMPROVEMENT :…………………………………..
0.00000 0.0000 0.0000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 SIGN OF MOD MGR: …………………………………………………………….

AVG 47.6420 47.6420 47.6420 47.6420 47.6420 47.6420 47.6420 47.6420 47.6420 47.6420
UCL 47.6428 47.6428 47.6428 47.6428 47.6428 47.6428 47.6428 47.6428 47.6428 47.6428
LCL 47.6412 47.6412 47.6412 47.6412 47.6412 47.6412 47.6412 47.6412 47.6412 47.6412

AVG 0.0008 0.0008 0.0008 0.0008 0.0008 0.0008 0.0008 0.0008 0.0008 0.0008
UCL 0.0021 0.0021 0.0021 0.0021 0.0021 0.0021 0.0021 0.0021 0.0021 0.0021
LCL 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

MQS/MSA/F/13
Rev.0,01/02/2003

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