Hydraulic Pumps and Hydraulic Power Packs Type Z (PDFDrive)
Hydraulic Pumps and Hydraulic Power Packs Type Z (PDFDrive)
(gear pumps)
Operating pressure pmax = 210 bar Additional pumps and hydraulic power packs
Delivery flow Qmax = 135 lpm (1450 rpm) o Radial piston pumps type R D 6010 ++
Geom. displacement Vg max = 87.8 cm3/rev. o Dual stage pumps type RZ D 6910 ++
o Compact hydraulic power packs type MP D 7200 ++
o Compact hydraulic power packs type HK D 7600 ++
o Compact hydraulic power packs type HC D 7900 ++
1. General information
Hydraulic pumps apply the displacement principle for converting mechanical into hydrostatic energy (DIN ISO 1219-1). The pumps
described in this pamphlet are constant delivery pumps, available with or without accessory individually or as power packs.
These pumps serve generally to supply compressed fluid to hydraulic consumers in hydraulic systems. The maximum permissible
drive power is 22 kW, depending on size.
The following versions are available:
1.2
Pumps complete with motor to the mounted outside a tank, see sect. 2.2
o
Cover
plate
Flex-coupling
Suction
Bell housing
pipe
Size Coding Vg geometric Delivery flow Pressure Power rating (industrial Mass
displacement Qmax pperm standard motor) kW (kg)
(cm3/rev.) (lpm) (bar) 1) min. max.
Version with tank like Cover plate version like Tank and cover plate versions Motor/pump combinations
example 2 in sect. 2.3.1 example 3 in sect. 2.3.1 with pressure limiting valve for installation in customer
Example 2 in sect. 2.3.1 and furnished tanks.
2.3.2 Example 1 in sect. 2.3.1
2.3.1 Tank and cover plate version
For listing of the usually utilized bell housings, flex-couplings, and suction pipes, see sect. 5 ++
Order examples 1: Z 16 - V 3 - 230/400 V 50 Hz
Order examples 2: Z 6,9 / B 6 DT - V 1,5 - E/110 - 230/400 V 50 Hz
Order examples 3: Z 28 / D 40 - Z 5,5
Motor voltage
Basic pump acc. to table 1
see sect. 2.1 Connection blocks (optional),
see sect. 2.3.2
Table 3 a: Tank, cover plate and drive Optional equipment, table 3 b
Power pack ready for connection of a customer furnished industrial standard motor
Z ..
design IM V1 (IM B5)
Table 3 b: Optional equipment (For additional versions and order examples, see sect. 4.3.7)
Coding Version Symbol 1) For calculation of the power demand, see sect. 3
2) Power ratings of motors are not standardized. Motor dimensions usually
K Fluid level gauge
comply with industrial standard 132M
T Temperature 3) Mass without electric motor (see sect. 5.1) and without optionally directly
switch } mounted connection block (see sect. 2.3.2)
4) Filling volume slightly varies dep. on pump size and power rating (size of
D Float switch the utilized bell housing). The specified filling volumes are to be regarded
only as a guide line.
D 6820 page 4
Pressure setting.
Take care that the perm. pressure of the respective
Table 4: Connection blocks pump is not exceeded!
Suited for Max. Version Return filter cartridge (MANN micro-Top) Mass
tank pres- Filter material is soaked paper (weight)
or sure Tool Manually Tool Manually MANN coding Nom. Filter Filter
cover plate setting adjustable adjustable adjustable adjustable flow area fineness
versions approx.
pmax approx.
(bar) (lpm) (cm2) (kg)
A /... B /... E /... F /... --- --- --- 1.2
B 6 ... B 40
D 6 ... D 40 315 AF 0/.. BF 0/.. EF 0/.. FF 0/.. W 77/2 7 637 2.8
AF 1/... BF 1/... EF 1/... FF 1/... HAWE 6905 117F1 15 1230 12 mm 2.8
(corr. nom.
to pump AF 2/... BF 2/... EF 2/... FF 2/... HAWE 6905 117F2 21 1900 50% / 2.8
and drive 30 [m
AF 3/... BF 3/... EF 3/... FF 3/... HAWE 6905 117F3 32 3190 3.0
power) abs.
A/... B/... --- --- --- 2
B 50 ... B 400
D 50 ... D 250 AF 4/... BF 4/... WD 940/2 32 3190 5.4
AF 5/... BF 5/... WD 962 52 5110 5.6
Two mounting screws and two tapped plugs (if P and R are not used otherwise)
have to be ordered additionally, when it is intended to directly mount directional
valve banks
B 50 lpm Connection block, AF 0 (1,2,3) /.. to AF 4(5) /.. and BF 4(5) /..
complete FF 0 (1,2,3) /.. (dwg. (dwg.
(dwg. 4000 640) 6330 100 a..d) 6340 100 a..d)
Skt.-head screw M 8x35-8.8-A2K M 10x50-8.8-A2K M 12x60-8.8-A2K
conf. ISO 4762
Tapped plug G 1/2 acc. to G 1/2 acc. to G 3/4 acc. to
(BSPP) dwg. 943 008 dwg. 943 008 dwg. 1980 010
D 6820 page 5
3. Further parameters
Design and nomenclature Play compensated gear pump, constant delivery pump
Fastening Hydraulic pump: Facial
Pump complete with motor: At the motor brackets
Hydraulic power pack: At the cover plate or at brackets at tank (dep. on size)
Pipe connection Pipe thread ISO 228/1 (BSPP), see dimensional drawings in sect. 4.1
Drive via electric motor
Direction of rotation Counter clockwise when facing the pump shaft
(for conversion of the rotation direction, see Z 6820 900)
Engine speed range Z 0,5 ... Z 1,8 650 ... 3500 rpm Z 6,5 ... Z 24 650 ... 3500 rpm
Z 2,0 ... Z 6,9 650 ... 3500 rpm Z 28 ... Z 37 650 ... 3000 rpm
Z 8,8 ... Z 14,4 650 ... 3000 rpm Z 45 ... Z 59 650 ... 3000 rpm
Z 75 650 ... 2500 rpm
Z 87 ... Z 135 650 ... 2000 rpm
Installed position Hydraulic pump: Any
Pump complete with motor: Horizontal
Hydraulic power pack: Only with vertically up motor - design IM B5 (V1)
Operating pressure Depending on delivery flow, see sect. 2.1
Surface Cover plate and tank B 6 (D6) ... B 40 (D 40) zinc galvanized
B 50 (D 50) ... B 400 (D250) coated with grey
primer
Hydraulic fluid Hydraulic oil acc. to DIN 51524 table 1 to 3, 10 ... 68 mm2/s at 40°C (ISO VG 10 to 68 conf. DIN 51 519)
Viscosity range: min. approx. 10; max. approx. 800 mm2/s
Optimal operation range: approx. 10...500 mm2/s
Also suitable are biologically degradable pressure fluids type HEPG (Polyalkylenglycole) and HEES
(synth. ester) at operation temperatures up to approx. +70°C.
Temperature Ambient: approx. -40...+80°C; Fluid: -25...+80°C; Pay attention to the viscosity range!
Start temperature down to -40°C are allowable (Pay attention to the viscosity range during start!),
as long as the operation temperature during subsequent running is at least 20 (Kelvin) higher.
Biologically degradable pressure fluids: Pay attention to manufacturer‘s information. With regard to
the compatibility with sealing materials do not exceed +70°C.
Delivery flow See delivery flow coding in sect. 2.1
Guideline depending on speed Abbreviations: Vg in cm3/rev Delivery flow (acc. to table 1)
n in rpm Speed
QPu = Vg n · hVol · 10-3 lpm hvol , 0.88 ... 0.92 volumetric efficiency
Attention: The efficiency is strongly depends on
- operating pressure
- speed
Power demand Abbreviations: PkW = Required power at the pump drive shaft in kW
pbar = Exploited pressure in bar (consumer pressure + back pressure)
Qlpm = Delivery flow in lpm, at 1450 rpm (, flow coding in sect. 2.1)
pbar · Qlpm V g · n · hT
PkW = at other speed Qlpm =
600 hT 1000
hT = Total efficiency, average , 0.8
Power demand k in kW for 1 lpm, actual drive power
Preq kW = kkW · Q lpm
Power demand k in kW for 1 lpm
Running noise There is no significant noise level difference between pumps complete with motor acc. to sect. 2.2
(guideline) and hydraulic power packs acc. to sect. 2.3
Size 05 1 2 3
pressure less 55 ... 60 55 ... 63 60 ... 66 63 ... 70
dB(A) 0.5 pmax 63 ... 66 66 ... 72 72 ... 74 73 ... 76
pmax 65 ... 68 70 ... 75 73 ... 76 75 ... 78
D 6820 page 6
Size 1, 2, 3
Size 0
* (BSPP)
Size
Type B B1 b b1 c c1 #D #d #d1 e f G G1 g H h i k m n
Z 0,5 59.5 28
05 Z 1,0 80 48 66 -- -- -- 22 7 6.5 7.7 2 M10x1 M10x1 M6 59.5 28 21 16 6.8 4
Z 1,8 64.5 30
Z 2,0 67.3 32.4
Z 2,7 68.9 33.2
Z 3,5 70.5 34
Z 4,5 72.5 35
1 Z 5,2 89 72 73 56 44.5 37.5 30 12 7 11.3 3 G 3/8 * G 3/8 * M10x1 75.3 36.5 31.5 23 13.2 7
Z 6,9 78.5 38
Z 8,8 82.5 40
Z 9,8 82.5 40
Z 11,3 88 42.8
Z 14,4 94.5 46
Z 6,5 93
Z9 G 1/2 * 96 46
Z 12,3 100.7 48.2
Z 16 105.2 50.4
2 Z 21 113 89 96 71.5 56.5 48 36.5 15 9.2 15.5 4 G 1/2 * G 3/4 * M6 111.6 53.6 36.5 30 16.2 5
Z 24 116.1 55.9
Z 28 120 58
Z 37 G 3/4 * G 1 * 132 64.3
Z 45 G 3/4 * 137 67.5
Z 59 G 3/4 * G 1 * 145 71.5
Z 75 150 120 128 98.4 75 64 50.8 20 10.8 21.7 5 M8 151 74.5 46 40 21.6 5
3 Z 87 G1* G 1 1/4 * 159 78
Z 110 167 82
Z 135 178 87.5
D 6820 page 7
Flex-coupling 1
(kW) D (mm) 1 2 3 h a b #s w1 k 2)
Suction depth
located minimum 10 mm above the tank bottom.
For additional information, see sect. 5.1
Tank bottom
For listing of the utilized bell housings, flex-couplings, and suction parts, see sect. 5.2
Drain G 1/8
(BSPP)
Filler neck with breather Option: Additional return G 1/2 (BSPP) (h1 = 26) or
and dipstick suction port G 1/2 (BSPP) (h1 = 38) for a
manual pump. This has to be added to the order
coding in uncoded text.
Directional
valve banks
may be directly
mounted here
(see listing in
( = tank)
sect. 2.3.2)
For listing of the utilized bell housings, flex-couplings, and suction parts, see sect. 5.2
B 13 and B 20
Version with connection block and
D 20 pressure limiting valve
For motor dimensions,
tool adjustable manually adjustable
see sect. 4.2
For listing of the utilized bell housings, flex-couplings, and suction parts, see sect. 5.2
B 50 and B 75
D 50 and DZ 50 For dimensions of connection blocks
with return filter, see sect. 4.3.6
Type H h2 L l a
B 50.. 403 370 670 644 27
B 75.. 478 450 660 630 26
2. return
port G 1
(BSPP)
Directional valve banks may
be directly mounted here
(see listing in sect. 2.3.2)
ISO 4017-
M 6x16-
8.8-A2K
Dipstick
Filler neck with breather M 8, 10 deep
4.3.5 Tank and cover plates type B 100 to B 400 or D 100 to DZ 250
For listing of the utilized bell housings, flex-couplings, and suction parts, see sect. 5.2
All external surfaces (tank and cover plate) coated with grey primer.
Note: Seals and mounting screws ISO 4017 ... -8.8-A2K for the tank are scope of delivery
with cover plate version type (D 100 to DZ 250) Version with connection block and
pressure limiting valve
tool manually adjustable
adjustable
B 100 to B 400
D 100 to DZ 250 For motor dimensions,
see sect. 4.2
2. return port
G 1 1/4 (BSPP)
Directional valve banks may
be directly mounted here
(see listing in sect. 2.3.2)
Type H h2 B L L1 a b b1 c c1 d d1 e e1 f f1 g i i1 k l l1
B 100 536 510
500 710 650 26 470 475 250 295 40 45 145 195 190 150 M 6x20 105 46 190 680 625
B 160 666 640
B 250 575 510
650 1070 1000 27 620 625 375 465 45 80 165 250 290 315 M 8x20 160 101 240 1044 975
B 400 825 790
D 6820 page 13
manually adjustable
manually adjustable
tool adjustable
tool adjustable
Filter cartridge
Filter cartridge
Slightly
lube the
seal ring
while
replacing L1 = 144 with filter coding F 4
the filter = 212 with filter coding F 5
cartridge
Filter F0 F1 F2 F3
coding Tank and Ports ISO 228/1
#D 78 78 78 93 cover plate (BSPP)
size a b c e f g h h1 i P, R1 R2 M
L 59 93 123 144
B 50, B 75
247 120 100 38 22 50 90 54 64 G 1/2 G 1/4 G 1/4
D 50
Ports conf. ISO 228/1 (BSPP):
B 100, B 160
Pressure port P = G 1/2 236 154 118 50 26 63 100 56 71 G 3/4 G 1/4 G 1/2
D 100
Return port R = G 1/2
Return port R1 = G 1/4 B 250, B 400
406 165 118 50 26 63 100 56 71 G 3/4 G 1/4 G 1/2
Pressure gauge port M = G 1/8 D 250
D 6820 page 14
K = Standard
Basic pump acc. to sect. K1 = Mounted at location 1
2.1 and 2.3 (only with tank B50 to 400)
Tank size:
Type B 6 to B 40 Type B 50 to B 400
Location with
Coding K
Coding K1
Order example:
Version with temperature switch Z 6,9 / B 13 T 1 - V 0,55 - E/160 - 3 + 230/400 V 50 Hz
Version with temperature and float switch Z 5,2 / B 75 D 2 T 3 - V 0,75 - A/110 - 3 + 230/400 V 50 Hz
(any combination)
For spare part orders: Temperature switch, part No. 7912 000 Float switch, part No. 7912 300
D 6820 page 15
USIT-ring
6.7x10x1
NBR 90 Sh Cable gland Bracket Tank
wall
Skt.-head
screw DIN 6912
M6x25-8.8-A2K
Trigger level
Cap nut Seal ring A 12x15.5x1.5
DIN 1587-M6-6 DIN 7603-ST
O-ring 8x2.4 NBR 90 Sh
USIT-ring 8.7x13x1
NBR 90 Sh
Mounting position
Float
switch D Float
switch D
Temperature
switch T Temperature
switch T
T2 D2 DD 2 1)
T2 D2 DD 2
DD 1 1)
DD 1
D1
T1 D1
T3
T1
D3
T3
D3
DD 3 1)
DD1) D T
DD 3
B 170 220 220 130 190 260 260 340 340 450 450
1) Float switch DD can be mounted only in position 1 (DD 1) or 3 (DD 3) at tanks B 6 and B 13
D 6820 page 16
5. Appendix
5.1 Fluid level
The tank should be well-filled during start-up but not absolutely full so as to allow the fluid to expand while reaching operation
temperature. This is particularly important with customer furnished tanks. The figures for the minimum distance (h3) between cover
plate and fluid level (see table below) are to be understood as a guideline.
This distance (h3) is roughly halved if the fluid temperature rises by approx. 50 K (Kelvin).
5.2 Accessories for pumps complete with motor and hydraulic power packs
5.2.1 Overview
Cross reference table for bell housings (F.. and L..), flex-couplings (K..), and suction parts (S..) to standard
pump/motor/tank-combinations.
Tank and cover plate versions coding B 20, B 30, B 40 and D 20 (B 30), D 40
Tank and cover plate versions coding B 100 and D 100 (B 100), DZ 100 (B 100)
Tank and cover plate versions coding B 160 and D 100 (B 160), DZ 100 (B 160)
Tank and cover plate versions coding B 250 and D 250 (B 250), DZ 250 (B 250)
Tank and cover plate versions coding B 400 and B 250 (B 400), DZ 250 (B 400)
Intended for mounting of pumps at motors with brackets, motor housing design IM B3 / IM B5
Coding 1) Suited for Utilized as standard for Main dimensions (mm) Mass
Bell housing pump size (weight)
complete Cover plate Tank Drive approx.
power kW #d #d1 #d2 h s (kg)
1) These codings contain always bell housing, mounting screws, and flat seal.
D 6820 page 19
5.2.3 Flex-couplings
When the motor is mounted care has to be taken that there is a play of 0.5 to 2.5 mm between the coupling sections mounted on
the pump and on the motor to prevent any axial thrust on the bearings.
(See also illustration of the installation in sect. 4.3)
Coding 1) Suited for Main dimensions (mm) 2) Utilized as standard for Order co- Mass
Flex- pump size ding of the (weight)
coupling Bell Drive flex-element approx.
complete L #d #d1 D a b housing power kW (kg)
Flex-element
Main dimensions
see page 20!
D 6820 page 20
Coding Suited for pump size Suited for Main dimensions Mass
tank (mm) (weight)
Suction 1 2 3 approx.
parts (kg)
Z 87 ... Z 135
complete
Z 21 ... Z 28
Z 59 / Z 75
1)
Z 16
Z 37
Z 45
H h #D G
o o B 20 ... B 40
S 109 150 30 113 R 3/4” 0.4
o B 50
o o B 50
S 110 197 30 113 R 3/4” 0.5
o B 75
o o B 75
S 111 277 30 113 R 3/4” 0.6
o B 100; B 160
o o B 100
S 112 307 30 113 R 3/4” 0.7
o B 250
o o B 160
S 113 427 30 113 R 3/4” 0.8
o B 400
o Available combinations 1) This coding contains the Suction part i.e. strainer readily assembled with
pipe work.