AGITATOR DESIGN

Code ASME SEC VIII DIV. 1 & E.E.U.A Catalogue

1. Design Conditions 2. Impeller Details

Fluid Inside Vessel Impeller material
Density ρ 1400 Kg / m³ Max. all stress @ design temp.
Viscocity µ 4000 cp No.of Impellers
Design Temperature T 200 ºC Jamming Factor
No. of Baffles 4 Nos. Bottom to Top
Shaft Material MOC SA 479 Gr 316 Type of impeller
Max. all stress @ design temp. S 1799 kg / cm² Impeller 1 Anchor
Allowable Shear Stress Ss 899.50 kg / cm² Impeller 2 Mig
Minimum Agitator Speed Nmin 30 RPM Impeller 3
Maximum Agitator Speed Nmax 30 RPM Impeller 4
Power Calculations
Impeller 1 Impeller 2 Impeller 3
Reynolds No. Nre D1² x Nmax x ρ = 3528000.00 1922000.00 0.00
µ
Power Number Np = 0.58 0.55
Required Power (H.P.) Pr Np x ρ x Nmax³ x D1 5
= 16.27 3.38 0.00
9.81 x 76
Total Required Power = Power 19.65 H.P.
reqd with losses 24.56
Actual Provided Power = 25 H.P.
Power Consumed 18.00 H.P.
Impeller 1 = 7.00 H.P.
Impeller 2 = 0.00 H.P.
Impeller 3 = 0.00 H.P. 20.700011
Impeller 4 = 4300 mm 5
Shaft Dia. Calculations 2600 mm 4.2999885
Overhang Length from Bottom Brg. To 5
Impeller Bott Brg to Impeller 1 (L1)
=
Bott Brg to Impeller 2 (L2) =
Bott Brg to Impeller 3 (L3) = 26799.85 mm mm
Bott Brg to Impeller 4 (L4) = 10422.16 Kg cm Kg cm Kg cm Kg cm Kg cm
Rated Torque 0.00 Kg cm Kg cm Kg cm Kg cm Kg cm
Torque on Imp 1 = 0.00 Kgf Kgf Kgf Kgf
Torque on Imp 2 = 37222.01 Kg cm Kg cm Kg cm Kg cm
Torque on Imp 3 = 40199.77 Kg cm
Torque on Imp 4 = 15633.24
Total Rated Torque = 0.00
Max. Rated Torque 0.00
Torque on Imp 1 (Tm1) = 55833.01
Torque on Imp 2 (Tm2) = 510.47
Torque on Imp 3 (Tm3) = 268.96
Torque on Imp 4 (Tm4) = 0.00
Total Rated Torque = 0.00
Force on Impeller 219503.49
Force on Imp 1 (Fm1) = 69929.34
Force on Imp 2 (Fm2) = 0.00
Force on Imp 3 (Fm3) = 0.00
Force on Imp 4 (Fm4) = 289432.84
Bending Moment
Moment at Imp 1 (Mm1) =
Moment at Imp 2 (Mm2) =
Moment at Imp 3 (Mm3) =
Moment at Imp 4 (Mm4) =
Max Bending Moment (Mm) =

Eqv. Bending Moment (Me) = 293443.97 Kg cm Shaft Dia for bending at Bot Brg = 118.44 mm Shaft Dia for Shear at Bot Br
80.77 mm
Shaft Dia Required at Bot Brg = 118.44 mm Shaft Dia Prov at Bot Brg = 120 mm
Shaft Dia at Impeller = 125 mm
I DIV. 1 & E.E.U.A Catalogue

Sb kg / cm²
Nos.
J 1.5

ype of impeller Sweep Diameter

Anchor 2100 mm
Mig 1550 mm
mm
mm

Impeller 4
0.00

0.00
4 mm Shaft Dia for Shear at Bot Brg =

mm
 Material
Shaft 0

Impeller 0
Hub 0
Key 0
Rigid Coupling 0
R.C.Bolts 0
Design Temperature 160
Nmax 72
Nmin 72
200
300 30
250 30
0 100 150 200 250
SA 479 Gr 316 Low 30 30 30 30 30
SA 479 Gr 316 High 30 30 27.975 25.95 24.675
Material 0 100 150 200 250
SA 106 Gr.B 17.1 17.1 17.1 17.1 17.1
SA 240 Gr.304 High 20 20 20 20 20
SA 240 Gr.304 L High 16.7 16.7 16.7 16.7 16.7
SA 240 Gr.304 L Low 16.7 16.7 19.65 14.3 14.3
H.P.
SA 240 Gr.304 Low 20 20 20
24.56 16.7 16.7
SA 240 Gr.316 High 20 20 25 20 20 20
H.P.
SA 240 Gr.316 L High 16.7 16.7 18.00 16.7 16.7 16.7
H.P.
SA 240 Gr.316 L Low 16.7 16.7 7.00 16.7 14.2 14.2
SA 240 Gr.316 Low 20 20 20
H.P. 17.3 17.3
0.00
SA 515 Gr.60 17.1 17.1 17.1
H.P. 17.1 17.1
SA 516 Gr.70 20 20 0.00 20 20 20
H.P.
SA 53 Gr.B 17.1 17.1 4300 17.1 17.1 17.1
mm
SA 312 TP 304 High (Smls) SA 312 2600
TP 316 L High (Smls) 16.7 16.7 16.7
mm
16.7 16.7

SA 312 TP 316 L High (Welded) 14.2 14.2 14.2 14.2 14.2

SA 312 TP 316 L Low (Smls) 16.7 16.7 15.45 14.2 13.45
SA 312 TP 316 L Low (Welded) SA 14.2 14.2 13.15 12.1 11.45
312 TP 316 Low (Smls)
SA 312 TP 316 Low (Welded)
Actual L/S Actual K1
16.67 650
L/S K1
1 420 12 610
2 510 Err:502 Err:502
3 555 16.67 Err:502
4 580
5 590
6 595
7 600
8 601
 300 400
30 28.95
23.4 21.45
300 400
17.1 17.1
18.9 18.3
16.7 15.8
12.8 11.7
15 13.8
20 19.3
16.7 15.7
12.7 11.7
15.6 14.3
17.1 17.1
20 20
17.1 17.1

16.7 15.7

14.2 13.4
12.7 11.7
10.8 9.9

610
Err:502
Err:502
 9 602
10 603
11 605
12 610
Moment M 401997.68
Allowable Stress Fb 17.99
Blade Width b 200
Blade Thk s 12
Tee ht h 75
Tee thk t 12
Overall Height d 87
Dist of Extreme fibre y 69.1363636364
Area A 3300
Moment of Inertia I 1689238.63636
Section Modulus Z 24433.4319527

Induced Stress Fi 16.4527716375

Anchor
Hub O/D
Hub I/D
Dia 2100

Height 1050
Thickness 16
Tee ht 35
Tee thk 16
602
603
605
610 1400
Kgmm 4000
Kg/mm2

mm
mm
mm
mm
mm 30
mm 30
mm2

mm4

mm3

19.65
H.P.
24.56
25
H.P.
18.00
H.P.
7.00
H.P.
0.00
H.P.
0.00
H.P.
4300
mm
2600
mm
17.3
15.6
16.45
500 600 650 700 1400 800 850 900
27 25.5 24.99 24.45 4000.00 23.85 23.55 23.4
19.95 18.9 18.45 18.15 17.85 17.7 17.4 17.25
500 600 650 700 750 800 850 900
17.1 17.1 17.1 15.6 13 10.8 8.7 5.9
17.5 16.6 16.2 15.8 15.5 15.2 14.9 14.5
14.7 14 13.7 13.5 16.3 13 0 0
10.9 10.4 10.2 10 30.0 9.7 0 0
12.9 12.3 12 11.7 30.0 11.2 11 10.8
18 17 16.6 16.3 16.1 15.9 15.7 15.5
14.8 14 13.7 13.5 13.2 12.9 12.7 0
10.9 10.4 10.2 10 9.8 9.6 9.4 0
13.3 12.6 12.3 12.1 11.9 11.8 11.6 11.6
17.1 16.4 15.8 15.3 13 10.8 8.7 5.9
20 19.4 18.8 18.1 14.8 12 9.3 6.7
17.1 17.1 17.1 15.6 13 10.8 8.7 5.9
14.8 14 13.7 19.65 13.2 12.9 12.7 0
H.P.
12.5 11.9 11.7 24.56
11.4 11.2 11 10.8 0
25
10.9 10.4 10.2 10
H.P. 9.8 9.6 9.4 0
9.3 8.8 8.7 18.008.5 8.3 8.1 8 0
H.P.
1050 1100 1150 7.001200 1250 1300 1350 1400
H.P.
22.65 18.6 14.7 0.0011.1 8.25 6.15 4.65 3.45
16.8 16.65 14.7 H.P.
11.1 8.25 6.15 4.65 3.45
0.00
1050 1100 1150 H.P.
1200 1250 1300 1350 1400
4300
0 0 0 mm
0 0 0 0 0
2600
12.4 9.8 7.7 6.1
mm 4.7 3.7 2.9 2.3
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
10.1 9.8 7.7 6.1 4.7 3.7 2.9 2.3
15.1 12.4 9.8 7.4 5.5 4.1 3.5 2.3
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
11.2 11.1 9.8 7.4 5.5 4.1 3.1 2.3
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
 950 1000
23.1 22.95
17.1 16.95
950 1000
0 0
14.3 14
0 0
0 0
10.6 10.4
15.4 15.3
0 0
0 0
11.4 11.3
4 2.5
4 2.5
0 0
0 0
0 0
0 0
0 0
1450 1500
2.55 1.95
2.55 1.95
1450 1500
0 0
1.8 1.4
0 0
0 0
1.8 1.4
1.7 1.3
0 0
0 0
1.7 1.3
0 0
0 0
0 0
0 0
0 0
0 0
0 0
 AGITATOR DESIGN
Code E.E.U.A Catalogue & ASME SEC VIII DIV. 1
1. Design itions 2. Material of Construction E (PSI)
Cond el
Fluid Inside 1400 Shaft 30240000
Vess
Design Temperature T 4000 ºC Impeller
Fluid Density ρ 1200 Kg / m³ Hub
Fluid Viscosoity µ 1 cp Key
Maximum Agitator Speed Nmax 72 RPM Rigid Cplg
Minimum Agitator Speed Nmin 72 RPM R.C.Bolt
3. Impeller Details
Type Dia No of Blade Blade Width Blade thk Hub O/D Hub Ht

Impeller 1 Anchor 2100 30 100 8 130 100

Impeller 2 Mig 1550 30 125 8 130 100
Impeller 3 0 0 4 125 8 130 100
Impeller 4 0 0 4 115 8 130 100

Critical Speed

Shaft
Dist Between CL of bearings S 300
Overhang Portion of Shaft L 5000
Ratio n L/S 16.67
Factor from E.E.U.A. 19.65 650
H.P.
24.56
25
H.P.
18.00
H.P.
7.00
H.P.
0.00
H.P.
0.00
H.P.
4300
mm
2600
mm
 E (PSI) All Stress
30240000 kg / cm²
kg / cm²
kg / cm²
kg / cm²
kg / cm²
kg / cm²

O.H. length Wt (Kg) M.I. (inch )

4

4300 26.02 4.89

2600 23.52 4.89
0 -1.28 4.89
0 -1.11 4.89