Mounting System Catalog
Mounting System Catalog
2 / 25 Date:2016/03/13
Number:YK-PM01
With variety of different tin roof brackets, Yunkai Solar tin roof mounting system can meet trapezoid/corrugated metal roof and standing seam roof demand with or
without penetrating on the roof. Yunkai Solar has the excellent engineer team and quality management system to provide the perfect service.
Specification:
Installation Manual:
2.Installing rail by side of L-feet, L-feet’s hole can adjust the height of rail.
3.Two rails supported each panel, fix panels by mid clamp and end clamp kit.
By different section of metal roof, also we can choose other types of brackets:
Finish N/A
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Finish N/A
YK16-V1
3 / 25 Date:2016/03/13
Tile roof solar mounting system mainly used for residential roof, and use aluminum alloy rail with stainless steel roof hook to install. Number:YK-PT01
Yunkai Solar has the excellent engineer team and quality management system to provide the perfect service.
Specification:
Installation manual:
2.Installing rail by side of roof hook, hook’s hole can adjust the height of rail.
3.Two rails supported each panel, fix panels by mid clamp and end clamp kit.
Mounting rail Roof hook kit End clamp Mid clamp kit
By different section of tile roof, also we can choose other types of brackets:
Finish N/A
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Also we can choose others according to other actual section of tile roof as bellow:
YK16-V1
4 / 25 Date:2016/03/13
Use flashing to ensure waterproof Number:YK-PA01
Yunkai Solar provided new type Asphalt shingle roof solar mounting system for our customers.
Specification:
Installation manual:
2.Installing rail by side of L-feet , L-feet’s hole can adjust the height of rail.
3.Two rails supported each panel, fix panels by mid clamp and end clamp kit.
Case Shown:
•What is your PV panels dimension? _____mm Length x _____mm Width x ____mm Thickness
•How is weather there, such as wind speed and snow load? ___m/s anit-wind speed and____KN/m2 snow load.
YK16-V1
5 / 25 Date:2016/03/13
Flat roof with concrete slab installation site
Yunkai Solar usually use concrete block as ballast or concrete foundation to fix solar mounting structure and panels.
Simple triangle solar mounting system(Without lowest side of PV panel height demand) Number:YK-FC01
Mainly it’s triangle structure, by this type, mounting brackets will be very steady, and ensure resist big wind and snow etc.
Specification:
Installation Manual:
1.Install front bracket and rear post on concrete block, and then install main beam on
Mounting rail/Main beam Front bracket/Connection Rear Post End clamp Mid clamp kit
Simple triangle solar mounting system(With lowest side of PV panel height demand) Number:YK-FC02
Also it’s triangle structure, just only we added front post which instead of front bracket.
By this type, mounting brackets will be very steady, and ensure resist big wind and snow etc.
Specification:
Installation Manual:
1.Install front post and rear post on concrete block by hex bolt , and then install main
Main parts shown as bellow: (According to the distance between 2 front/rear posts, we need consider to add back support or not )
Mounting rail、Main beam Connection Front Post、Rear Post End clamp kit Mid clamp kit
YK16-V1
6 / 25 Date:2016/03/13
C-channel structure triangle solar mounting system(No height demand, lowest side of PV panel from GL)
This type solar mounting brackets is very steady and no need to destroy rooftop. Number:YK-FC03
When installed, use concrete blocks as ballast to fix all solar mounting structure, easy to install and save cost.
Specification:
Installation Manual:
1.Install front bracket and rear post on ballast beam by connection, and then install
main beam on top of post, another end connect with front bracket.
2.Install mounting rail upon main beam by hex bolt and square nut.
Mounting rail、Main Front bracket、 Down Beam End clamp Mid clamp kit
C-channel structure triangle solar mounting system(With height demand, lowest side of PV panel from GL)
For this type solar mounting structure, we need to install ballast beam with vertical at first,
and when all triangle brackets installed completely, we need to install secondary ballast beam again.
Number:YK-FC04
Specification:
Installation Manual:
1.Install ballast beam first, and then install front post and rear post on beam, and then
install main beam on top of posts. 2.Install mounting rail upon main beam by hex bolts
and square nuts. 3.Install PV panels by mid clamp and end clamps. 4. Install secondary
beam with landscape, and then use concrete block as ballast to fix all structure.
Front Post、Rear Post Mounting rail、Main beam Ballast Beam End clamp kit Mid clamp kit
YK16-V1
7 / 25 Date:2016/03/13
Simple aluminum alloy triangle structure solar mounting system
Mainly this type solar mounting system used for flat roof which area nearby sea. Number:YK-FC05
When installed, use concrete blocks as ballast to fix all solar mounting structure, no need to drill roof surface.
Specification:
Installation Manual:
1.Install triangle mount kit, which include bottom beam, main beam and rear post. All
2.Install mounting rail upon main beam by L-connection or bolts group directly.
Main parts shown as bellow (Splice used for each2 rails connected)
Triangle mount kit Mounting rail Splice End clamp kit Mid clamp kit
As bellow, Yunkai Solar provide some other types of flat roof solar mounting system
Specification:
Installation Manual:
1.Install ballast beam, and then install front bracket and rear post on this beam, and
then install main beam on top of post, another end connect front bracket.
2.Install mounting rail upon main beam, and then install secondary ballast beam on last
Main beam、Rear Post Front bracket、Connection Ballast beam End clamp kit Mid clamp kit
YK16-V1
8 / 25 Date:2016/03/13
Some area with big wind, Yunkai Solar will provide one solution as bellow:
By this type, make all mounting structure steady and avoid big wind speed. Number:YK-FC07
Specification:
Installation Manual:
1.Install bottom beam first, and then install front bracket and rear post on beam;
2.Install ballast beam upon bottom beam, and then use block as ballast
3.And then install PV panels on top of rear post and front bracket directly. Install
Ballast beam、Bottom Beam、Rear Post Front bracket Deflector Connection part End clamp/Mid clamp kit
Specification:
Installation Manual:
2.Installing rail by side of L-feet, L-feet’s hole can adjust the height of rail.
3.Two rails supported each panel, fix panels by mid clamp and end clamp kit.
Notice, here we can use L feet or seam clamp, etc. By actual factors.
Mounting rail L-FEET(Refer) Seam clamp(Refer) End clamp kit Mid clamp kit
YK16-V1
9 / 25 Date:2016/03/13
Aluminum alloy solar mounting system with triangle structure on metal Roof
Mainly used for South America area, Australia, and so on, for this structure, easy to install and save labor cost. Number:YK-FM02
Specification:
Installation Manual:
1.Install triangle bracket at first, here triangle bracket contains bottom L-profile, rear
Triangle bracket profile Mounting rail Rail splice End clamp kit Mid clamp kit
Ground screw solar mounting system is one normal type solar mounting system, used for ground open field.
Specification:
Installation Manual:
1.Install Pile first, and then install column upon pile. And then install main beam and
Mounting rail、Main beam、 Ground screw Single Post End clamp kit Mid clamp kit
YK16-V1
10 / 25 Date:2016/03/13
Two rows panels with vertical, this is normal type solar mounting system for ground.
Specification:
Installation Manual:
1.Install Piles first, and then install column upon pile. And then install main beam and
Mounting rail、Main beam、 Ground screw Front、Rear Post End clamp kit Mid clamp kit
According to actual factors and requirements, sometimes 3 panels with landscape type will be used. Number:YK-GP03
Specification:
Installation Manual:
1.Install Piles first, and then install column upon pile. And then install main
beam(horizontal) and back support on 2 rear columns. Here Diagonal brace will be
connected from rear post to front post. 2.Install mounting rail upon main beam.
Main beam Ground screw Front and Rear Post Mounting rail Mid clamp kit、End clamp
YK16-V1
11 / 25 Date:2016/03/13
Ground screw 4 rows with landscape solar mounting system Number:YK-GP04
This 4 panels with landscape will be used usually on open filed and big power station.
Specification:
Installation Manual:
1.Install Piles first, and then install posts upon pile. Install main beam and diagonal
brace. Here Diagonal brace will be connected from rear post to main beam.
2.Install mounting rail upon main beam, here notice there are 5 mounting rails.
Main beam、Mounting rail Ground screw Front、Rear Post Connection Mid clamp and end clamp
Ground screw 4-5 rows with vertical solar mounting system Number:YK-GP05
Yunkai Solar also provide aluminum alloy structure 4-5 rows of panels with landscape array.
Specification:
Installation Manual:
1.Install Piles first, and then install column upon pile. And then install main beam, and
Main beam、secondary beam Ground screw Front、Rear Post Base bracket Mid clamp kit、End clamp
YK16-V1
12 / 25 Date:2016/03/13
E-pile solar mounting system with 2 rows
Number:YK-GP06
This type of solar mounting system usually used for Europe market big power station. Easy to install and save labor cost.
Specification:
Installation Manual:
1.Install Pile first, And then install main beam and diagonal brace on this column.
Mounting rail Pile (“∑” “几”) Main beam、Post Connection Mid clamp kit、End clamp
This type solar mounting system mainly use for some area which is hard to use normal pile or concrete foundation as base. Number:YK-GP07
Also its structure usually used for lake or low-lever ground area.
Specification:
Installation Manual:
1.Install Concrete and Pile first, make concrete pile and take steel pile in it. and then
install column upon pile. And then install main beam and diagonal braces on this
Mounting rail Concrete and pile Main beam、Post Diagonal brace Mid clamp kit、End clamp
、
YK16-V1
13 / 25 Date:2016/03/13
Most of power station use concrete block as concrete foundation to fix solar panels
Specification:
Installation Manual:
1.Install down beam, and then install main beam and rear post on this down beam.
Mounting rail Main beam Down Beam Rear Post Mid clamp、End clamp
Specification:
Installation Manual:
1.Install base brackets first, and then install column upon brackets. And then install main
Mounting rail Main beam Base bracket Front、Rear Post、 Mid clamp、End clamp
Diagonal brace
YK16-V1
14 / 25 Date:2016/03/13
Single column 2 rows of panels with portrait solar mounting system
Number:YK-GC03
Aluminum structure, used for some area which low wind speed and nearby sea.
Specification:
Installation Manual:
1.Install base brackets first, and then install post upon brackets. And then install main
Single Post Main beam Base bracket Diagonal brace Mid clamp、End clamp kit
Specification:
Installation Manual:
1.Install base brackets first, and then install column upon brackets. And then install main
beam on top of columns. And then install diagonal brace from rear post to main beam.
Front、Rear Post、 Main beam Base bracket Mounting rail End clamp、Mid clamp
Diagonal brace
YK16-V1
15 / 25 Date:2016/03/13
Concrete foundation 2 rows with vertical solar mounting system
Number:YK-GC05
Steel structure 2 rows of panels with portrait, which is very popular for big power station.
Specification:
Installation Manual:
1.Install posts first, and then install main beam and diagonal brace on 2 columns.
Mounting rail、Main beam、 Splice Front、Rear Post Connection End clamp、Mid clamp kit
Concrete foundation 3-4 rows of panels with landscape solar mounting system
Steel structure, and use pole as front post and rear post, main beam. Just only mounting rail will use U-channel steel. Number:YK-GC06
Also it’s very popular in Europe market, which build big solar power station.
Specification:
Installation Manual:
1.Install posts first, and then install main beam and diagonal brace on 2 columns. Here
main beam will be installed from left to right, no from front to rear.
Mounting rail Main beam Front/Rear Post Hoop End clamp、Mid clamp kit
YK16-V1
16 / 25 Date:2016/03/13
Single Post steel structure solar mounting system
According to customers’ different requirements, also sometimes Yunkai Solar need to provide Single post type solar mounting system. Number:YK-GC06
Specification:
Installation Manual:
1.Install single post at first, and then install main beam and secondary beam.
Mounting rail Main beam(Welding) Single Post Hoop End clamp、Mid clamp kit
3.1
Number:YK-CP01
Specification:
Installation Manual:
Here, Fix N-bracket kit on concrete foundation, and fix main beam on N-bracket, fix
mounting rail upon main beam, fix mounting rail upon main beam, and then fix panels
Mounting rail N-bracket Base bracket Main beam Mid clamp、End clamp kit
YK16-V1
17 / 25 Date:2016/03/13
For commercial solar carport, Yunkai Solar provide one solution which can be parked double side. Number:YK-CP02
Use “W”-bracket as main structure to fix all solar carport structure, steady and easy to install.
Specification:
Installation Manual:
Here, Fix W-bracket kit on concrete foundation, and fix main beam on W-bracket, fix
mounting rail upon main beam,, fix mounting rail upon main beam, and then fix panels
by clamps.
Mounting rail W-bracket Main beam Base bracket Mid clamp、End clamp kit
For some area which just only allow to build one single column structure solar carport,
Yunkai solar provide one normal solution, easy to install, steady and save labor cost. Number:YK-CP03
Specification:
Installation Manual:
Here, Fix T-bracket kit on concrete foundation, and fix main beam on T-bracket, fix
mounting rail upon main beam,, fix mounting rail upon main beam, and then fix panels
by clamps.
Mounting rail Post Structure Main beam Secondary beam Mid clamp、End clamp kit
YK16-V1
18 / 25 Date:2016/03/13
For ground adjustable solar mounting system, Yunkai Solar provide one type with Semi-circle structure.
Number:YK-AD01
Semi-circle structure which is easy to adjust from 0 degree to 60 degree, and 5 degrees adjusted each space.
Specification:
Installation Manual:
Fix Semi-circle kit on concrete foundation, and fix mounting rail upon main beam, and
Mounting rail Post kit Main beam Semi-circle Mid clamp、End clamp kit
Here, Yunkai Solar also provide another type with triangle structure to show our customer.
And it’s easy to adjust from 0 degree to 60 degree, just only move diagonal brace, we can do adjust easily. Number:YK-AD02
Specification:
Installation Manual:
Mounting rail Post Main beam Connection Mid clamp、End clamp kit
YK16-V1
19 / 25 Date:2016/03/13
Semi-circle triangle structure adjustable solar mounting system
From Semi-circle structure to design, Yunkai Solar also provide one structure which has much more strong than other adjustable structures.
Number:YK-AD03
Specification:
Installation Manual:
Here, Semi kit: 2 Posts, Semi-circle bracket with main beam. Fix Semi-circle kit on
concrete foundation, and fix mounting rail upon main beam, and then fix panels by
clamps.
Roof adjustable solar mounting system, which is popular for Australia and South America market.
Number:YK-ADR01
Specification:
Installation Manual:
Installing front bracket and rear bracket upon metal roof by tapping screw, fix adjustable
rear post kit into bracket, install rail on the top of post for rear row, install rail upon front
Mounting rail Front bracket Rear Post Mid clamp kit End clamp
YK16-V1
20 / 25 Date:2016/03/13
Flat roof triangle structure adjustable solar mounting system
This type solar mounting system can be adjusted by rear adjustable post. Number:YK-ADR02
Specification:
Installation Manual:
Installing front bracket and rear bracket upon down beam by tapping screw, fix
adjustable rear post kit into bracket, install rail on the top of post for rear row, install rail
Mounting rail Main beam Rear Post Down Beam End clamp
Led solar mounting system, which install easily, save labor cost, and steady. Number:YK-LED01
Specification:
Installation Manual:
Installing circle brackets kit around the lamp post, and then install triangle brackets on
the side of circle brackets, fix panels upon mounting rail by installing holes.
YK16-V1
21 / 25 Date:2016/03/13
Mounting rail Part No. YKR-01 Attached Splice List
Remark Remark
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For mounting rail, roof hook kits and other accessories, also it’s accepted to order separately, and we will consider all angles for you, whatever you order whole
mounting kits or just only purchase any accessories from us. We’re factory, also we can accept OEM according to your requirements.
YK16-V1
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Mid clamp kit Part No. YK-MC-01 End clamp Part No. YK-EC-01
Size mm Size mm
Remark Remark
Mid clamp kit Part No. YK-MC-02 End clamp Part No. YK-EC-02
Size mm Size mm
Remark Remark
Adjustable End clamp1 Part No. YK-EC-03 Adjustable End clamp-2 Part No. YK-EC-04
Size mm Size mm
Remark Remark
Thin film Mid clamp Part No. YK-MC-03 Thin film End clamp Part No. YK-EC-05
Size mm Size mm
Remark Remark
Square Nut Part No. YK-IS01 Insert Nut Part No. YK-IS02
Size mm Size mm
Remark Remark
Grounding lug kit Part No. YK-GLK-01 Grounding clip Part No. YK-GLK-02
Size mm Size mm
Remark Remark
Bonding jumper kit Part No. YK-BJK-01 MC4 Kit Part No. YK-MC4-01
Size mm Size mm
Remark Remark
YK16-V1
23 / 25 Date:2016/03/13
PV cable Part No. YK-CAB-01 Fence Part No. YK-FEN-01
Remark Remark
Material Steel Cable Support Systems are designed and manufactured with
Finish Coating a structural integrity normally only associated with steel and
Size 200*50*2000mm aluminium, but without their corrosion, weight and electrical
Part No. YKP-001 YKP-002 YKP-003 YKP-004 YKP-005 YKP-006 YKP-007 YKP-008 YKP-009
Images
Size Ground screw we choose according to actual soil factors or customers’ requirements.
Finish HDG HDG HDG HDG HDG HDG HDG HDG HDG
Price
Remark Normal size:Φ76*3*1600mm/1800mm/2000mm; Big blades or small blades; With flange or without flange.
YK16-V1
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Our Advantages:
YunkaiSolar not only help you determine the best solar panel mounting solution for PV projects, but also ensure you win
the highest investment return.
A. Quick installation, saving time&money: Our solar mounting systems have produced the assembly parts in advance via
the professional design,so they can be quickly assembled no drilling or welding on site.
B. Professional PV Mounts design, lowest cost:Products were designed by the experienced designers whichhave the syste
matic design,stable structure,mature technology,can meet the AS/NZS 1170 and save cost for the customers.
C. Load design, Safety Guarantee: Our PV mount system design take full account of component weight,combine factors of
wind,snow and earthquake load,dynamic load and static load,they have long-term performance and high load capacity i
n practical applications.
D. High reliability, 10-year quality Assurance: All components are made of quality extruded aluminium and stainless steel.T
he high corrosion resistance guarantees the maximum possible lifespan and is also completely recyclable.
E. In time delivery:
YunkaiSolar's warehouse have many regular products in stock and we also have a good logistic team which guarantee the
delivery time.
YK16-V1
25 / 25 Date:2016/03/13