Service Parts

Marine Generator Sets

Models:
4CCFOZ
4/6.5EFOZ
5CCOZ
5/8EOZ

Specification Series 126

TP-5616 9/05c
 Table of Contents
Description Page Description Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Group 13: Starting Motor . . . . . . . . . . . . . . . . . . 40
Numbering System Significance . . . . . . . . . . . . . 3 Group 14: Gasket Set . . . . . . . . . . . . . . . . . . . . . 42
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . 48
How to Find Part Numbers . . . . . . . . . . . . . . . . . . 3 Group 103: Fuel System . . . . . . . . . . . . . . . . . . . 49
Hardware References . . . . . . . . . . . . . . . . . . . . . . 3 Group 104: Cooling System . . . . . . . . . . . . . . . . 50
Specification Number Index . . . . . . . . . . . . . . . . . 4 Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . 56
Group 1: Cylinder Block . . . . . . . . . . . . . . . . . . . 6 Group 107: Nameplate and Decals . . . . . . . . . . 58
Group 2: Gear Housing . . . . . . . . . . . . . . . . . . . . 8 Group 109: Skid and Plant Mounting . . . . . . . . 59
Group 3: Flywheel Housing and Oil Sump . . . . 10 Group 201: Generator and Mounting . . . . . . . . 60
Group 4: Cylinder Head . . . . . . . . . . . . . . . . . . . . 12 Group 301: Controller and Mounting . . . . . . . . . 62
Group 5: Intake Manifold . . . . . . . . . . . . . . . . . . . 16 Group 501: Housing . . . . . . . . . . . . . . . . . . . . . . . 66
Group 6: Camshaft and Drive Gear . . . . . . . . . . 18 Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . 66
Group 7: Crankshaft and Piston . . . . . . . . . . . . . 20 Paint and Miscellaneous Parts . . . . . . . . . . . . . . 66
Group 8: Lube Oil System . . . . . . . . . . . . . . . . . 22 Parts List: Accessories . . . . . . . . . . . . . . . . . . . . 67
Group 9: Cooling Water System . . . . . . . . . . . . 24 Appendix A. Glossary of Abbreviations . . . . . . A-72
Group 10: Fuel Injection Pump . . . . . . . . . . . . . 26 Appendix B. Common Hardware Application
Group 11: Fuel Injection Lines . . . . . . . . . . . . . . 30 Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-74
Group 12: Governor . . . . . . . . . . . . . . . . . . . . . . . 32 Appendix C. General Torque Specifications . . . A-75
Appendix D. Common Hardware Identification A-76
Appendix E. Common Hardware List . . . . . . . . A-77

Table of Contents TP-5616 9/05

 Introduction
This manual lists service replacement parts for Kohler How to Find Part Numbers
4CCFOZ, 5CCOZ, 4/6.5EFOZ, and 5/8EOZ marine
generator sets. Use the following steps to locate a service replacement
part.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to 1. Locate the generator set nameplate to identify the
change this publication and the products represented generator set spec number.
without notice and without any obligation or liability 2. Locate a second generator set nameplate listing
whatsoever. accessories to identify installed modules. On
This manual includes the following main sections: some models the accessory nameplate is mounted
inside the generator junction box.
Table of Contents. Lists the sections of the manual.
3. Turn to the Specification Number Index. The
Introduction (and other information sections). first column lists the generator set spec numbers.
Contains introductory material about part numbers, The headings identify the groups of parts that make
illustrations, and hardware. up the generator set.
Specification Number Index. Lists the generator set 4. Identify the group most likely to include the
specs and groups. service part number.
Group Parts Lists. List the part numbers of parts in the 5. Find the group variation number at the
groups. intersection of the spec number row and the group
column. Note the variation number.
Kit Sections. List modules and accessories and their
parts. 6. Page forward to locate the group identified in
step 4 or find the appropriate page in the Table of
Appendices. Include Abbreviations, Common
Contents.
Hardware Application Guidelines, General Torque
Specifications, Common Hardware Identification, and 7. Find the part on the illustration and note the item
Common Hardware List. number of the part or find the part description in
x:in:004:002 the parts list.
Numbering System Significance 8. Select the part number that corresponds to
This manual uses the following numbering systems: your group variation. The first column lists the
illustration item number. Find the variation
Specification Number. The product identification identified in the Specification Number Index or the
number located on the generator set nameplate. module number found on the generator set
Specification numbers break down into groups. nameplate in the appropriate column on the right
Group Number. A unique number representing a parts side of the parts list table. Find the quantity used at
group needed to assemble a generator set function. For the intersection of the item number row and the
example, Group 101 is the Air Intake group. variation column. A blank space at the intersection
means the variation/module does not use that part
Variation or Module Number. A group might have number.
several variations. Each variation performs the same x:in:004:005
function with different parts lists. For example, a 50 Hz Hardware References
generator alternator and a 60 Hz generator alternator
both perform the same function; however, with different Many common hardware items do not appear in parts
parts. Each difference requires a group variation or manuals or will appear as common hardware entries. A
module number. common hardware entry lists the size of the hardware.
For example, an item that appears as “Hardware,
Part Number. The part number identifies an individual 3/8-16” in the text means that the piece is 3/8-16 size.
assembly, subassembly, component, or accessory kit. Obtain common hardware locally or, if contacting the
x:in:004:003:a
factory, use the Common Hardware List in the appendix
Illustrations to identify the common hardware part number and
Illustrations (or exploded-view drawings) best specifications. See Common Hardware Application
representing the widest range of variations accompany Guidelines in the appendix for mating hardware
most groups in this manual. Illustrations do not depict all instructions.
details and may not show all parts. Do not use Some hardware items require a specific size or some
illustrations for assembly or disassembly instructions. other characteristic. In that case, use the part number
x:in:004:004 listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturer’s original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
x:in:004:006

TP-5616 9/05
3
 Specification Number Index

Group Title

Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Spec No. Variation Number

126116 1 1 1 1 1 1 1 1 1 1 1 1 1 1
126122 1 1 1 1 1 1 1 1 1 1 1 1 1 1
126134 1 1 1 1 1 1 1 1 1 1 1 1 1 1
126139 2 2 1 2 1 1 2 2 2 2 2 2 1 2
126141 2 2 1 2 1 1 2 2 2 2 2 2 1 2
126143 1 1 1 1 1 1 1 1 1 1 1 1 1 1
126145 1 1 1 1 1 1 1 1 1 1 1 1 1 1
126166 2 2 1 2 1 1 2 2 2 2 2 2 1 2
126167 2 2 1 2 1 1 2 2 2 2 2 2 1 2
126176 3 3 3 3 3 3 3 3 3 3 3 3 1 3
GM28311-GA1 3 3 3 3 3 3 3 3 3 3 3 3 1 3

4 TP-5616 9/05
 Specification Number Index

Group Title

Group No. 101 103 104 105 107 109 201 301 501 701
Spec. No. Variation Number
126116 1 5 8 18 7 11 18 22 — 11
126122 1 5 10 23 7 11 18 22 — 11
126134 1 5 10 23 7 11 18 27 2 11
126139 1 5 11 25 11 11 18 33 — 12
126141 1 5 12 28 11 11 18 32 6 12
126143 1 5 8 18 7 11 18 22 — 11
126145 1 5 10 23 7 11 18 27 2 11
126166 1 5 11 25 11 11 26 33 — 18
126167 1 5 12 28 11 11 26 32 6 18
126176 4 10 18 35 14 12 32 44 — 15
GM28311-GA1 4 10 18 GR1 14 12 32 44 — 15

TP-5616 9/05 5
Group 1: Cylinder Block
Items not shown 3, 11, 12, 31

31

9 6
32

8
9 1

4
2 See Group 6

24
25
See Group 6
10 33

23
4
7
29
5
27

8 7
19
16 15
18
20 26
17 28
16
15
17
21 16
20 19 15
22
17
14
18
16
14 15
22
17

14
22
30

14

561601

6 TP-5616 9/05
 Group 1: Cylinder Block
Quantity
Part Variation Number
Item Number Description 1 2 3
1 229784 Block assembly, cylinder (includes items 2-30) 1
1 225435 Block assembly, cylinder (includes items 2-30) 1
1 363225 Block assembly, cylinder (includes items 2-30) 1
2 X Block subassembly (includes items 3-9) 1 1 1
3 X Block, cylinder (not shown) 1 1 1
4 225078 Plug, PT1/8 2 2
4 363018 Plug, PT1/4 1
5 229778 Plug, 6 x 10 1 1
5 256515 Plug, PT1/8, screw 1
6 229779 Plug, 40 1 1
6 363214 Plug, 45 1
7 229511 Plug, 10 1 1
7 252728 Plug, 12 1
8 229780 Plug, 25 1 1
9 225824 Plug, 30 6 6
9 252731 Plug, 30 6
10 252394 Drain cock (includes items 11-13) 1
10 225704 Drain cock (includes items 11-13) 1 1
11 X Body (not shown) 1 1 1
12 X Valve (not shown) 1 1 1
13 X O-ring (not shown) 1 1
14 229574 Bolt 8 8
14 225703 Bolt 8
15 229576 Main bearing (includes items 16 and 17) 4 4
15 229785 Bearing, main, undersize, 0.25 4 4
15 363218 Bearing, main (includes items 16 and 17) 4
15 363219 Bearing, main, undersize, 0.25 4
16 X Bearing, main, upper 4 4 4
17 X Bearing, main, lower 4 4 4
18 229577 Bearing, thrust (includes items 19 and 20) 2 2
18 363220 Bearing, thrust (includes items 19 and 20) 2
19 X Bearing, thrust, upper 2 2 2
20 X Bearing, thrust, lower 2 2 2
21 X Cap, bearing 1 1 1
22 X Cap, bearing 3 3 3
23 229674 Pipe, knock 4 4
24 256750 Parallel pin 2 2
25 229575 Bushing, camshaft 1 1
25 363060 Bushing, camshaft 1
26 229675 Retainer, idle gear 1 1
27 229676 Shaft, idle gear 1 1
28 229742 Circlip 1 1
29 225817 Bolt, M6 x 12 plated 2 2
30 252759 Guide, dipstick 1 1
31 229568 Bolt, cylinder head 14 14
31 363025 Bolt, cylinder head 14
32 229567 Gasket, cylinder head 1
32 225361 Gasket, cylinder head 1
32 363052 Gasket, cylinder head 1
33 225816 Bolt, M6 x 12 plated 2 2 2
X Item not sold separately

TP-5616 9/05 7
Group 2: Gear Housing
11

16

1 2 3

18
7
10
9 15
8
28
29
30 17

15
4

21 19

31

26
23
24 25 27

13 22 20 14

12 561602

8 TP-5616 9/05
 Group 2: Gear Housing
Quantity
Part Variation Number
Item Number Description 1 2 3
1 229797 Housing assembly, gear (includes items 2-11) 1 1
2 229569 Housing, gear (includes items 3-6) 1 1
2 363023 Housing, gear (includes items 3-6) 1
3 X Housing 1 1 1
4 229570 Plug 1 1
4 363066 Plug, 10 x 14 1
5 252409 Stud, M8 x 22 4 4 4
6 252668 Spring pin 2 2 2
7 229670 Stud, M6 x 12 4 4 4
8 250989 Nut, M6 4 4 4
9 229668 Cover 1 1 1
10 229669 Gasket 1 1 1
11 225802 Nut w/washer 4 4 4
12 229572 Cover assembly (includes items 13 and 14) 1 1
12 363024 Cover assembly (includes items 13 and 14) 1
13 229572 Cover, gear housing 1 1
13 X Cover, gear housing 1
14 229634 Seal, oil 1 1 1
15 229674 Pipe, knock 2 2
15 225383 Pipe, knock 2
16 229635 Shim set 1 1
16 363053 Shim set 1
17 250801 O-ring 2 2 2
18 252693 Bolt, M6 x 16 plated 5 5
18 252693 Bolt, M6 x 16 plated 7
19 229763 Bolt, M6 x 30 plated 5 5
19 229763 Bolt, M6 x 30 plated 8
20 225921 Bolt, M6 x 40 plated 3 3
20 363207 Bolt, M6 x 60 plated 3
21 229765 Bolt, M6 x 50 plated 4 4
21 363207 Bolt, M6 x 60 plated 1
22 256799 Bolt, M6 x 65 plated 6 6
22 363208 Bolt, M6 x 80 plated 6
23 252750 Cover, blind 1 1 1
24 250837 Cap, lub. oil supply 1 1 1
25 252684 O-ring 1 1 1
26 256796 O-ring 1 1 1
27 229760 Bolt, M6 x 18 plated 2 2 2
28 252061 Gasket 1 1 1
29 229711 Cover, blind 1 1 1
30 252693 Bolt, M6 x 16 plated 2 2 2
31 252998 Gasket, liquid 1 1
X Item not sold separately

TP-5616 9/05 9
Group 3: Flywheel Housing and Oil Sump

17

4
5

1 7
6 17
8

3 2

9
17

14

17

See Group 1
11

16
10

13

15
12

561603

10 TP-5616 9/05
 Group 3: Flywheel Housing and Oil Sump
Quantity
Variation
Part Number
Item Number Description 1 3
1 229288 Back plate 1 1
2 229505 Bolt, M10 x 20 6 6
3 256750 Parallel pin, 8 x 16 2 2
4 252714 Bolt, M10 x 25 3 3
5 229671 Case assembly, oil seal (includes items 6 and 7) 1 1
6 229672 Case, oil seal 1 1
7 250836 Seal, oil 1 1
8 256750 Parallel pin 2
8 363026 Parallel pin 2
9 229761 Bolt, M6 x 22 plated 10 10
10 229573 Sump assembly, lub. oil (includes items 11-13) 1
10 363227 Sump assembly, lub. oil (includes items 11-13) 1
11 X Refer to item 10 11 11
12 229710 Plug, M16 1
12 225386 Drain plug, M22 1
13 229756 O-ring 1
13 X-25-145 Washer seal 1
14 229622 Spacer, oil sump 1
14 363019 Spacer, oil sump 1
15 229498 Bolt, M6 x 10 plated 3
15 225816 Bolt, M6 x 12 3
16 229764 Bolt, M6 x 45 plated 20 20
17 252998 Gasket liquid AR AR
X Item not sold separately

TP-5616 9/05 11
Group 4: Cylinder Head

52 44

53 45
52

43 53

51
41
42

50

47

46
48
49
17 38
25
24
26 39
27 32
35
36
33
34 28
31
29 40
16 30

5 37
4, 23
14
12
57
56 11
56 10
56
13
1 2

7
19
3 18

54 55
54

55 20
21
21
7
15
22
9
8

561604

12 TP-5616 9/05
 Group 4: Cylinder Head
Quantity
Part Variation Number
Item Number Description 1 2 3
1 229788 Head assembly, cylinder (includes items 2-19) 1
1 225362 Head assembly, cylinder (includes items 2-19) 1
1 363226 Head assembly, cylinder (includes items 2-19) 1
2 X Refer to item 1 1 1 1
3 X Head, cylinder 1 1 1
4 229126 Guide, valve 6 6
4 250856 Guide, valve 6
5 250974 Plug, Pt 1/4 screw 2 2
5 252677 Plug, Pt 1/4 screw 2
6 229777 Plug, 5 x 8 1 1 1
7 229781 Plug, 35 2 2
7 252732 Plug, 40 2
8 229580 Valve, intake 3 3
8 363054 Valve, intake 3
9 229581 Valve, exhaust 3 3
9 363029 Valve, exhaust 3
10 229558 Spring, valve 6 6
10 363030 Spring, valve 6
11 229559 Retainer, spring 6 6
11 363031 Retainer, spring 6
12 229557 Cotter 12 12
12 225700 Cotter 6
13 229589 Seal, valve stem 6 6
13 225766 Seal, valve stem, intake 3
13 250844 Seal, valve stem, exhaust 3
14 229590 Cap, valve 6 6
14 250999 Cap, valve 6
15 X Plug, hot 3 3 3
16 229637 Stud 2 2 2
17 252723 Nut, M8 2 2 2
18 229771 Stud, M6 x 40 plated 2 2
19 229507 Nut, M6 2 2
20 229623 Protector, nozzle 3 3 3
21 229624 Gasket, nozzle 6 6 6
22 250963 Spring pin 2 2 2
23 X See item 4 1 1
24 229584 Support, assembly, rocker (includes items 25-40) 1
24 225375 Support, assembly, rocker (includes items 25-40) 1
24 363074 Support, assembly, rocker (includes items 25-40) 1
25 229583 Shaft, rocker arm (includes items 26 and 27) 1 1
25 363032 Shaft, rocker arm (includes items 26 and 27) 1
26 X Shaft, arm 1 1 1
27 X Ball 2 2 2
28 229786 Arm assembly, rocker (includes items 29-31) 6
28 225437 Arm assembly, rocker (includes items 29-31) 6
28 363229 Arm assembly, rocker (includes items 29-31) 3
29 X Arm, intake valve 3 3 3
30 229554 Screw, valve 6 6 6
31 225825 Lock nut, M6 plated 6 6 6
32 229787 Arm assembly, rocker (includes items 33-35) 6
32 225438 Arm assembly, rocker (includes items 33-35) 6
32 363022 Arm assembly, rocker (includes items 33-35) 3
33 X Arm, intake valve 3 3 3
34 229554 Screw, valve 6 6 6
35 225825 Lock nut, M6 plated 6 6 6
36 229584 Support, rocker arm 3 3
36 363033 Support, rocker arm 3
37 229585 Screw 1 1
37 363213 Screw, M5 x 16 1
38 252703 Bolt, M8 x 45 plated 1 1 1
X Item not sold separately

TP-5616 9/05 13
Group 4: Cylinder Head, continued

52 44

53 45
52

43 53

51
41
42

50

47

46
48
49
17 38
25
24
26 39
27 32
35
36
33
34 28
31
29 40
16 30

5 37
4
14
12
57
56 11
56 10
56
13
1 2

7
19
3 18

54 55
54

55 20
21
21
7
15
22
9
8

561604

14 TP-5616 9/05
 Group 4: Cylinder Head, continued
Quantity
Part Variation Number
Item Number Description 1 2 3
39 229586 Spring 2 2
39 363034 Spring 2
40 252344 Circlip 2 2
40 252345 Circlip 2
41 225715 Bonnet assembly (includes items 42-50) 1
41 225434 Bonnet assembly (includes items 42-50) 1
41 363065 Bonnet assembly (includes items 42-50) 1
42 X Bonnet 1 1 1
43 225380 Joint 1 1 1
44 250837 Cap, lub. oil supply 1 1
44 363076 Cap, lub. oil supply 1
45 252684 O-ring 1 1
46 229578 Plate, shelter 1 1
46 363027 Plate, shelter 1
47 229579 Gasket 1 1
47 363028 Gasket 1
48 229741 Spring washer 4 4
49 229774 Screw, M5 x 10 4 4
49 363201 Screw 5 x 10, tapping 4
50 229587 Gasket, bonnet 1 1
50 363035 Gasket, bonnet 1
51 229750 Pipe, vinyl 1 1
51 X-6242-4 Hose 1
51 X-426-10 Clamp, hose (not shown) 2
52 252470 Knob 3 3 3
53 250801 O-ring 3 3 3
54 256532 Lifter, engine 1 1
54 363015 Lifter, engine 1
55 225818 Bolt, M8 x 14 plated 4 4 4
56 252940 Plug, glow 3 3 3
57 229663 Connector, glow plug 1 1 1
X Item not sold separately

TP-5616 9/05 15
Group 5: Intake Manifold
5

See Group 4

Variation 1

4 3 1 2

Variation 3

3
2

1
561605

16 TP-5616 9/05
 Group 5: Intake Manifold
Quantity
Variation
Part Number
Item Number Description 1 3
1 229614 Manifold, intake 1
1 GM35924 Manifold, intake 1
2 229615 Gasket, intake manifold 1
2 363036 Gasket, intake manifold 1
3 252693 Bolt, M6 x 16 plated 2
3 225817 Bolt, M6 x 20 6
4 229762 Bolt, M6 x 28 plated 1
5 229592 Gasket, exhaust manifold 1
5 363037 Gasket, exhaust manifold 1

TP-5616 9/05 17
Group 6: Camshaft and Drive Gear
Item not shown 20

See Group 1

See Group 2
7
7
6
1
6

3 2 5 4
6
18
23

19

21
17
20 22

20

See Group 1

16

10 8

15

14 12

11

13

561606

18 TP-5616 9/05
 Group 6: Camshaft and Drive Gear
Quantity
Variation
Part Number
Item Number Description 1 3
1 229595 Camshaft assembly (includes items 2-5) 1
1 363061 Camshaft assembly (includes items 2-5) 1
2 X Camshaft 1 1
3 229748 Key 1 1
4 229593 Gear, camshaft 1
4 363038 Gear, camshaft 1
5 229636 Bearing, thrust 1 1
6 229594 Tappet 6
6 363039 Tappet 6
7 229591 Rod, push 6
7 363040 Rod, push 6
8 229560 Camshaft assembly, fuel injection pump (includes items 9-12) 1
8 363228 Camshaft assembly, fuel injection pump (includes items 9-12) 1
9 X Camshaft, fuel injection pump 1 1
10 229748 Key 1 1
11 229602 Gear, fuel injection pump 1
11 X Gear, fuel injection pump 1
12 229755 Ball bearing 1 1
13 252693 Bolt, M6 x 16 plated 3 3
14 229776 Screw, M8 x 10 1 1
15 229673 Bearing 1 1
16 X Ball bearing 1
16 229754 Ball bearing 1
17 229675 Retainer, idle gear 1 1
18 229676 Shaft, idle gear 1 1
19 229601 Gear w/bushing, idle (includes items 20 and 21) 1
19 363042 Gear w/bushing, idle (includes items 20 and 21) 1
20 X Gear, idle (not shown) 1 1
21 229640 Bushing, idle gear 1 1
22 229742 Circlip 1 1
23 225816 Bolt, M6 x 12 plated 3 3
X Item not sold separately

TP-5616 9/05 19
Group 7: Crankshaft and Piston

17

18
16

21 19 14

15
20
21

24

7 8
23

9 10 22
26

23

25

6 1

5
2
4

3
11

13
12

561607

20 TP-5616 9/05
 Group 7: Crankshaft and Piston
Quantity
Part Variation Number
Item Number Description 1 2 3
1 229789 Crankshaft assembly (includes 2-6) 1
1 225363 Crankshaft assembly (includes 2-6) 1
1 363055 Crankshaft assembly (includes 2-6) 1
2 X Crankshaft 1 1 1
3 229596 Gear, crankshaft 1 1
3 363062 Gear, crankshaft 1
4 229748 Key 1 1 1
5 X Ball, steel 3 3 3
6 256750 Parallel pin 1 1 1
7 229638 Bolt, flywheel 5 5 5
8 229620 Flywheel w/ring gear 1 1 1
9 X Flywheel 1 1 1
10 229705 Gear, drive 1 1 1
11 229597 V-pulley 1 1
11 363021 V-pulley 1
12 229664 Bolt, M12 x 1.25 1 1
12 229748 Bolt, M12 x 1.25 1
13 229639 Washer 1 1 1
14 229616 Piston w/rings (includes items 15 and 16) 3
14 225366 Piston w/rings (includes items 15 and 16) 3
14 363056 Piston w/rings (includes items 15 and 16) 3
14 229795 Piston w/rings, oversized 0.25 (includes items 15 and 16) 3
14 225367 Piston w/rings, oversized 0.25 (includes items 15 and 16) 3
14 363058 Piston w/rings, oversized 0.25 (includes items 15 and 16) 3
14 229617 Piston w/rings, oversized 0.50 (includes items 15 and 16) 3
15 X Piston 3 3 3
16 229793 Ring set (includes items 17-19) 3
16 225365 Ring set (includes items 17-19) 3
16 363057 Ring set (includes items 17-19) 3
16 229794 Ring set, oversized 0.25 (includes items 17-19) 3
16 225368 Ring set, oversized 0.25 (includes items 17-19) 3
16 363059 Ring set, oversized 0.25 (includes items 17-19) 3
16 229618 Ring set, oversized 0.50 (includes items 17-19) 3
17 X Top ring, piston 3 3 3
18 X Second ring, piston 3 3 3
19 X Oil ring assembly 3 3 3
20 229598 Pin, piston 3
20 225364 Pin, piston 3
20 363003 Pin, piston 3
21 250818 Circlip 6
21 229742 Circlip 6
21 363199 Circlip 6
22 229790 Rod assembly, connecting (includes items 23-26) 3
22 225369 Rod assembly, connecting (includes items 23-26) 3
22 363221 Rod assembly, connecting (includes items 23-26) 3
23 X Rod, connecting 3 3 3
24 229600 Bushing, piston pin 3 3
24 363041 Bushing, piston pin 3
25 229599 Bolt, rod 6
25 225370 Bolt, rod 6
25 250820 Bolt, rod 6
26 229791 Bearing, crankpin 3 3
26 363222 Bearing, crankpin 3
26 229792 Bearing, crankpin, undersized 0.25 3 3
26 363223 Bearing, crankpin, undersized 0.25 3
X Item not sold separately

TP-5616 9/05 21
Group 8: Lube Oil System
Items not shown 28--31

27
See Group 1

14
See Group 2

13

10
3 1

4
7
5
6 2
9
8
20
21
19
22 11
18 25
17
16 26
24
23 26
15 12

561608

22 TP-5616 9/05
 Group 8: Lube Oil System
Quantity
Part Variation Number
Item Number Description 1 2 3
1 229603 Pump assembly, oil (includes items 2-10) 1 1
1 363067 Pump assembly, oil (includes items 2-10) 1
2 X Body 1 1 1
3 X Cover 1 1 1
4 X Rotor assembly (includes items 5-8) 1 1 1
5 X Pin 1 1 1
6 X Rotor, inner 1 1 1
7 X Shaft 1 1 1
8 X Rotor, outer 1 1 1
9 X Gear, lube oil pump 1 1 1
10 X Bolt, M6 x 20 2 2 2
11 229677 Gasket, lube oil pump 1 1 1
12 229773 Bolt, M6 x 20 3 3 3
13 252759 Guide, dipstick 1 1 1
14 229625 Dipstick, lube oil 1 1
14 225701 Dipstick, lube oil 1
15 229678 Filter, lube oil 1 1 1
16 250953 O-ring, lube oil filter 1
16 225373 O-ring, lube oil filter 1
17 229561 Valve assembly, oil pressure (includes items 18-22) 1 1
17 363070 Valve assembly, oil pressure (includes items 18-22) 1
18 X Body 1 1 1
19 X Spring 1 1 1
20 X Retainer (not shown) 1 1 1
21 X Shim pack 1 1 1
22 X Valve 1 1 1
23 252835 Nut 1 1 1
24 229604 Pipe assembly, oil intake 1 1
24 363020 Pipe assembly, oil intake 1
25 250801 O-ring 1 1
25 363014 O-ring 1
26 225816 Bolt, M6 x 12 plated 2 2
26 229498 Bolt, M6 x 12 plated 2
27 256530 Switch, oil pressure 1
27 363083 Switch, oil pressure 1 1
28 363068 Bracket, oil filter (not shown) 1
29 363069 Gasket (not shown) 1
30 252697 Bolt, M8 x 20 (not shown) 2
31 250981 O-ring (not shown) 1
X Item not sold separately

TP-5616 9/05 23
Group 9: Cooling Water System
Items not shown 2--9, 10, 28

27
19
24

22 21
20

23

See Group 2

12 13
14
17
25

26

18

10 2 15

1
16

561609

24 TP-5616 9/05
 Group 9: Cooling Water System
Quantity
Part Variation Number
Item Number Description 1 2 3
1 229605 Pump assembly, cooling water (includes items 2-11) 1
1 225371 Pump assembly, cooling water (includes items 2-11) 1
1 363071 Pump assembly, cooling water (includes items 2-11) 1
2 X Body (not shown) 1 1 1
3 X Plug (not shown) 1 1 1
4 X Gasket (not shown) 1 1 1
5 X Plate (not shown) 1 1 1
6 X Impeller (not shown) 1 1 1
7 X Bearing (not shown) 1 1 1
8 X Flange, V-pulley 1 1
9 X Seal, mechanical 1 1
10 229562 O-ring 1
10 225426 O-ring 1
10 363044 O-ring 1
11 X Screw, M6 x 12 (not shown) 3 3 3
12 229606 Gasket, water pump 1 1
12 363043 Gasket, water pump 1
13 252757 Plug 1 1 1
13 225358 Plug, drain (not shown) 1
14 229752 Gasket 1 1
14 252773 Gasket 1
15 252703 Bolt, M8 x 45 plated 3 3 3
16 229641 V-pulley 1 1
16 363072 V-pulley 1
17 229553 V-belt 1 1
17 363064 V-belt 1
18 225816 Bolt, M6 x 12 plated 4 4
19 229693 Adjuster, belt 1 1 1
20 252692 Bolt, M8 x 25 1 1
21 229499 Bolt, M8 x 18 plated 1 1
21 252706 Bolt, M8 x 65 1
22 See Group 104 Cover, thermostat 1
22 229408 Cover, thermostat 1 1
23 250802 O-ring, gasket 1
23 225420 O-ring, gasket 1 1
24 229499 Bolt, M6 x 18 plated 2
24 256798 Bolt, M6 x 18 plated 2
24 363209 Bolt, M8 x 65 1
25 252773 Gasket 16 1 1 1
26 229782 Sender 1
26 252752 Sender 1 1
27 252699 Bolt, M8 x 25 plated 1
27 252706 Bolt, M8 x 65 1
28 250975 Plug, PT3/8, screw (not shown) 1
X Item not sold separately

TP-5616 9/05 25
Group 10: Fuel Injection Pump
Items not shown 24, 47
51
52
18
53
No. 1 20
No. 2 54 17
16
No. 3 14 19
15
27
32
5
31
3 28
4 26
34 2 22
49 35
32
30 31
48
29 21
50
47
1 24

23 6
25 8
33
7
13
46
10
12 9
11
57
41
60 59 55
58
59 57 Variation 3
61 58 62
56 59
45 62
58 55
62

42 59
62
56
43 36
See Group 4
44

38

37

39

40

561610

26 TP-5616 9/05
 Group 10: Fuel Injection Pump
Quantity
Part Variation Number
Item Number Description 1 2 3
1 229783 Pump assembly, fuel pump (includes items 2-35) 1
1 225433 Pump assembly, fuel pump (includes items 2-35) 1
1 363224 Pump assembly, fuel pump (includes items 2-35) 1
2 X Body, fuel injection pump 1 1 1
3 229563 Plunger w/barrel 3 3
3 363045 Plunger w/barrel 3
4 X Barrel, plunger 3 3 3
5 X Plunger 3 3 3
6 229642 Retainer 3 3 3
7 229643 Retainer 3 3 3
8 229644 Spring, plunger 3 3 3
9 229656 Tappet assembly (includes items 10-12) 3 3 3
10 X Guide, roller 3 3 3
11 X Roller 3 3 3
12 X Pin, roller 3 3 3
13 229645 Shim pack 3 3 3
14 229564 Valve w/seat, delivery 3 3
14 363046 Valve w/seat, delivery 3
15 X Seat 3 3 3
16 X Valve, delivery 3 3 3
17 229555 Spring, valve 3 3 3
18 229646 Holder, delivery valve 3 3 3
19 229647 Gasket, delivery 3 3 3
20 229648 O-ring 3 3 3
21 229649 Guide, plunger 3 3 3
22 229650 Pin 2 2 2
23 229680 Rack 2 2 2
24 229651 Pinion (not shown) 1 1 1
25 229680 Retainer, rack 1 1
25 363073 Retainer, rack 1
26 229652 Plate 1 1 1
27 229653 Screw 2 2 2
28 229654 Pin 2 2 2
29 229655 Pin 1 1 1
30 X Label, caution 1 1
31 229740 Washer 2 2 2
32 225803 Spring washer 2 2
32 363197 Spring washer 2
33 229759 Screw, M4 x 8 4 4 4
34 X Rivet 2 2
35 229775 Screw, M4 x 10 2 2 2
36 229798 Valve assembly, fuel injection 3 3
36 363217 Valve assembly, fuel injection 3
37 229657 Nozzle assembly, fuel injection 3 3 3
38 X Valve 3 3 3
39 X Body 3 3 3
40 229658 Nut, valve w/case 3 3 3
41 229659 Holder, valve w/case 3 3 3
42 229660 Spring, valve 3 3 3
43 256522 Seat, nozzle spring 3 3 3
44 256523 Spacer, valve stop 3 3 3
45 256524 Shim pack 3 3 3
46 252856 O-ring 3 3 3
47 256774 Retainer, injection pipe (not shown) 1 1 1
48 X Retainer 1 1 1
49 X Retainer 1 1 1
50 225777 Bolt, M4 x 12 2 2
50 225418 Bolt, M4 x 14 2
51 X Pipe set, fuel inlet 1 1 1
52 229566 Pipe, fuel injection 1 1
52 363048 Pipe, fuel injection 1
X Item not sold separately

TP-5616 9/05 27
Group 10: Fuel Injection Pump, continued
51
52
18
53
No. 1 20
No. 2 54 17
16
No. 3 14 19
15
27
32
5
31
3 28
4 26
34 2 22
49 35
32
30 31
48
29 21
50
47
1 24

23 6
25 8
33
7
13
46
10
12 9
11
57
41
60 59 55
58
59 57 Variation 3
61 58 62
56 59
45 62
58 55
62

42 59
62
56
43 36
See Group 4
44

38

37

39

40

561610

28 TP-5616 9/05
 Group 10: Fuel Injection Pump, continued
Quantity
Part Variation Number
Item Number Description 1 2 3
53 229612 Pipe, fuel injection 1 1
53 363049 Pipe, fuel injection 1
54 229613 Pipe, fuel injection 1 1
54 363050 Pipe, fuel injection 1
55 229621 Pipe assembly, fuel (includes items 56-59) 1 1
55 363047 Pipe assembly, fuel (includes items 56-59, 62) 1
56 229751 Pipe 1 1
57 229610 Joint 1 1
57 363016 Joint 1
58 229611 Joint 2 2
58 363017 Joint 2
59 229751 Pipe 2 2
59 363001 Pipe 2
60 229662 Nut 3 3
61 252675 Gasket, round 3 3
62 225411 Clamp 8 4

TP-5616 9/05 29
Group 11: Fuel Injection Lines

17 16

18 19 20

15

14

13

11

12

9
8

1 6
10

3
14 13

561611

30 TP-5616 9/05
 Group 11: Fuel Injection Lines
Quantity
Part Variation Number
Item Number Description 1 2 3
1 229565 Filter assembly, fuel 1 1 1
2 229709 Cup, filter 1 1 1
3 229550 O-ring 1 1
4 250821 Ring, retaining 1 1 1
5 229708 Spring 1 1 1
6 X Body 1 1
7 229715 Element, fuel 1 1 1
8 252369 Plug 2 2 2
9 252360 Gasket, nylon 2 2 2
10 X-400-104 Spacer, .344 x .750 x .500 1 1 1
11 X-6053-2 Nut, hex M8 x 1.25 1 1 1
12 229887 Stud 1 1 1
12 229758 Bolt, M8 x 70* 1
13 X-386-74 Line, flex. fuel 1/4 x 18.5 1 1 1
13 X-672-7 Clamp, insulating .44 in. (not shown) 1 1 1
13 X-672-28 Clamp, insulating .88 in. (not shown) 1 1 1
13 X-6050-8 Screw, M8 x 1.25 (not shown) 1 1 1
13 229556 Pipe, fuel* 1 1
14 X-426-9 Clamp, hose 2 2 2
14 229716 Clamp, hose* 2
15 X-6288-1 Joint, pipe 1 1 1
16 252739 Gasket 2 2 2
17 250996 Bolt, w/plug and seal 1 1 1
18 252081 Plug 1 1 1
19 250994 Seal washer 1 1
19 225423 Seal washer 1
20 250997 Bolt, joint 1 1
*Variation 1 only: Use this part number before generator set serial number 319499.
X Item not sold separately

TP-5616 9/05 31
Group 12: Governor
Items not shown 13, 45--49
Variation 1
40
62
51
62 53

44 61
43
57 61

52

15 41 35
58 16 33
1 36
2

57 63
56

50

31
39
37 60 59
64
38

34
33

42 14
19
32
39

30
24
21 21
24
22
20
27
26
27 23
10
11
12 18 18
17 6
5
4
54
7
3
29 28 25 9 8
55

561612A

32 TP-5616 9/05
 Group 12: Governor
Quantity
Variation
Part Number
Item Number Description 1
1 229683 Cover, governor case 1
2 229626 Gasket, case cover 1
3 229627 Driving set, governor 1
4 229628 Weight assembly, governor (includes items 5-9) 1
5 X Weight 3
6 X Pin, governor weight 3
7 X Support 1
8 229687 Nut, governor weight 1
9 229688 Sleeve 1
10 229684 Link, 88.8 mm, no color 1
11 229685 Link, 88.6 mm, white 1
12 229686 Link, 89.0 mm, red 1
13 229619 Case assembly, governor (includes items 14-39) 1
14 252849 O-ring 1
15 229681 Case, governor 1
16 229682 Gasket, governor case 1
17 229689 Shim set 1
18 229722 Spacer assembly 2
19 229690 Shaft, governor lever 1
20 229629 Lever assembly, governor (includes items 21-30) 1
21 252592 Shim set 1
22 X Lever, tension 1
23 X Lever, governor 1
24 X Bushing 2
25 229630 Shifter 1
26 229631 Spring, starting 1
27 225803 Washer 2
28 225805 Circlip 1
29 229744 Spring pin 1
30 229745 Spring pin 1
31 229691 Retainer, shaft 1
32 229692 Retainer, shaft 1
33 252794 Shaft assembly, control 1
34 X Shaft 1
35 X Lever, regulator 1
36 229743 Taper pin 1
37 252668 Spring pin 2
38 229757 O-ring 1
39 229498 Bolt, M6 x 10 plated 1
40 225770 Nut, cap 1
41 229632 Spring, regulator 1
X Item not sold separately

TP-5616 9/05 33
Group 12: Governor, continued
Variation 1
40
62 51
62 53

44 61
43
57 61

52

15 41 35
58 16 33
1 36
2

57 63
56

50

31
39
37 60 59
64
38

34
33

42 14
19
32
39

30
24
21 21
24
22
20
27
26
27 23
10
11
12 18 18
17 6
5
4
54
7
3
29 28 25 9 8
55

561612A

34 TP-5616 9/05
 Group 12: Governor, continued
Quantity
Variation
Part Number
Item Number Description 1
42 229665 Lever, regulator 1
43 225767 Lock nut, M6 1
44 229633 Torque spring assembly 1
45 X Pin, controller (not shown) 1
46 X Body, controller (not shown) 1
47 X Spring, controller (not shown) 1
48 X Shim set (not shown) 1
49 X Lock nut, M5 plated (not shown) 2
50 229667 Lever, stop 1
51 229717 Lock nut, M12 1
52 229712 Screw, adjustment 1
53 225702 Nut, cap 1
54 229746 Snap pin 1
55 229747 Snap pin 1
56 225811 O-ring 1
57 229767 Bolt, M6 x 70 plated 6
58 229769 Bolt, M5 x 10 plated 3
59 229770 Bolt, M6 x 30 plated 1
60 225825 Lock nut, M6 plated 1
61 225828 Seal washer 2
62 252367 Seal washer 2
63 229713 Screw, stop 1
64 225802 Nut w/washer 1
X Item not sold separately

TP-5616 9/05 35
Group 12: Governor, continued
Items not shown 64, 66
Variations 2 and 3
77
78
44
49 67
51 75
52 76
58
54 47
57 74
70
50 53 56
48
55

18

71
2
3
42 16
35
43 22
45 17 73
40 36
39 72
43
19
41
38
37

46 62 59
1 65
60
63
34 24
61
66
64

25
6
13 31 12
32 14
11
15 20
68
7
8
9
69 21 10
20
28
30
21
29
27
30 33
26 23
561612B

36 TP-5616 9/05
 Group 12: Governor, continued
Quantity
Variation
Part Number
Item Number Description 2 3
1 225802 Nut, with washer 8 1 1
2 229683 Cover, governor case 1 1
3 229626 Gasket 1 1
4 225429 Bolt, M6 x 75 3 3
4 363194 Washer, 6 (not shown) 3 3
5 252425 Bolt, M6 x 16 1 1
6 229627 Driving set, governor (includes items 7-12) 1 1
7 229628 Weight assembly, governor (includes items 8-10) 1 1
8 X Weight, governor 3 3
9 X Pin, governor weight 3 3
10 X Support, governor weight 1 1
11 229687 Nut, governor weight 1 1
12 229688 Sleeve, governor 1 1
13 229684 Link, L=88.8, no color 1 1
14 229885 Link, L=88.6, white 1 1
15 229686 Link, L=89.0 1 1
16 225384 Case assembly, governor (includes items 17-43) 1 1
17 252849 O-ring 1 1
18 X Case, governor 1 1
19 229682 Gasket 1 1
20 229689 Shim set 1 1
21 229722 Spacer assembly 1 1
22 229690 Shaft, governor lever 1 1
23 225359 Lever assembly, governor (includes items 24-34) 1 1
24 252592 Shim set 2 2
25 X Lever, tension 1 1
26 X Governor lever 1 1
27 X Governor lever 1 1
28 225360 Spring, lever 1 1
29 225378 Shifter, PTO 1 1
30 X Needle bearing 2 2
31 225389 Spring, starting 1 1
32 225803 Washer 1 1
33 225805 Circlip 1 1
34 229745 Spring pin, 3 x 14 1 1
35 229691 Retainer, shaft 1
36 229692 Retainer, shaft 1 1
37 225372 Shaft assembly, regulator (includes items 38-40) 1 1
38 X Shaft, regulator 1 1
39 X Lever, regulator 1 1
40 X Taper pin, 3 x 16 1 1
41 252668 Spring pin, 4 x 10 2 2
42 229757 O-ring 1 1
43 229498 Bolt, M6 x 10 2 2
44 225390 Carb nut limit 1 1
45 225376 Spring, regulator 1
45 363075 Spring, regulator 1
46 229665 Lever, regulator 1 1
47 225391 Carb nut high idle 1 1
48 252451 Screw, adjustment 1
48 229712 Screw, adjustment 1
49 225461 Solenoid kit (includes item 50) 1 1
50 225427 O-ring 1 1
51 225430 Bolt, M6 x 95 1 1
52 225377 Fuel limiter 1 1
53 X Shim set 1 1
54 X Body 1 1
55 X Pin 1 1
56 X Spring, controller 1 1
X Item not sold separately

TP-5616 9/05 37
Group 12: Governor, continued
Items not shown 64, 66
Variations 2 and 3
77
78
44
49 67
51 75
52 76
58
54 47
57 74
70
50 53 56
48
55

18

71
2
3
42 16
35
43 22
45 17 73
40 36
39 72
43
19
41
38
37

46 62 59
1 65
60
63
34 24
61
66
64

25
6
13 31 12
32 14
11
15 20
68
7
8
9
69 21 10
20
28
30
21
29
27
30 33
26 23
561612B

38 TP-5616 9/05
 Group 12: Governor, continued
Quantity
Variation
Part Number
Item Number Description 2 3
57 X Shim set 1 1
58 X Circlip 1 1
59 225379 Angleich assembly (includes items 60-66) 1 1
60 X Case, angleich 1 1
61 X Shifter 1 1
62 X Nut 1 1
63 X Spring 1 1
64 X Shim set (not shown) 1 1
65 X Washer 1 1
66 X Circlip (not shown) 1 1
67 225424 Washer, seal, 12S 1 1
68 229746 Pin, snap, 4 1 1
69 229747 Pin, snap, 6 1 1
70 229767 Bolt, M6 x 70 2 2
71 225431 Bolt, M5 x 20 3
71 229769 Bolt, M5 x 10 3
72 229770 Bolt, M6 x 30 1 1
73 225825 Nut, lock, M6 1 1
74 225423 Washer, seal, 6 1 1
75 X Plug, 14 1
76 225382 Plug, 14 1 1
77 X Plug, 22 1
78 225381 Plug, 22 1 1
X Item not sold separately

TP-5616 9/05 39
Group 13: Starting Motor
Items not shown 20, 21

2
4
1

12

13

15

18 3

19 6

12
17
12
16
5

8 10

9
11

14

561613

40 TP-5616 9/05
 Group 13: Starting Motor
Quantity
Variation
Part Number
Item Number Description 1
1 229704 Starter (includes items 3-21) 1
2 252481 Cover, terminal 1
3 252630 Stopper set, pinion 1
4 229965 Switch, magnetic 1
5 252631 Washer set, thrust 1
6 363004 Armature 1
7 229817 Cover assembly, rear 1
7 252627 Cover, rear 1
8 229824 Holder assembly, brush 1
9 229822 Brush (--) 1
10 250868 Brush (+) 2
11 229823 Spring, brush 3
12 229821 Cover kit, dust 1
13 229820 Lever set, shift 1
14 229819 Coil assembly, field 1
15 252627 Cover 1
16 225859 Through bolt 2
17 363079 Pinion 1
18 229818 Bolt 2
19 229768 Bolt, M10 x 30 plated 1
20 225862 Screw, pole core (not shown) 4
21 252618 Bolt, M4 x 12 (not shown) 2

TP-5616 9/05 41
Group 14: Gasket Set
Variation 1 1

10

2 6 7
4
8 9
3
5

11

12 13 14 15 16
17

18

19

20

21 22 23
24

27 28 29 30
25 26
34

31 32 33

35

561614A

42 TP-5616 9/05
 Group 14: Gasket Set
Quantity
Variation
Part Number
Item Number Description 1
1 229796 Gasket set (Includes items 2-34) 1
2 229669 Gasket 1
3 229756 O-ring 1
4 229634 Seal, oil 1
5 229635 Shim set 1
6 250836 Seal, oil 1
7 229677 Gasket, lube oil pump 1
8 252849 O-ring 1
9 229757 O-ring 1
10 229682 Gasket 1
11 229626 Gasket 1
12 250801 O-ring 2
13 225811 O-ring 1
14 256796 O-ring 1
15 225828 Seal washer 2
16 229756 O-ring 1
17 229567 Gasket, cylinder head 1
18 252684 O-ring 1
19 229579 Gasket 1
20 229587 Gasket, bonnet 1
21 229589 Seal, valve stem 6
22 229623 Protector, nozzle 3
23 229624 Gasket, nozzle 6
24 229615 Gasket, intake manifold 1
25 229592 Gasket, exhaust manifold 1
26 229606 Gasket, C.W. pump 1
27 252773 Packing 1
28 252739 Gasket 2
29 252856 O-ring 3
30 252675 Gasket 3
31 250801 O-ring 2
32 250802 O-ring 1
33 250994 Seal washer 1
34 252061 Gasket, pump 1
35 252998 Gasket, liquid 1

TP-5616 9/05 43
Group 14: Gasket Set, continued

Variation 2

2
6 12

13
21 11

5
7 14
17

3
19 10 9

16
15
8 18, 20, 22 4

23

561614B

44 TP-5616 9/05
 Group 14: Gasket Set, continued
Quantity
Variation
Part Number
Item Number Description 2
1 225436 Gasket set (includes items 2-22) 1
2 225361 Gasket, cylinder head 1
3 250801 O-ring 2
4 229756 O-ring 1
5 256796 O-ring 1
6 229669 Gasket 1
7 229756 O-ring 1
8 229589 Seal, valve stem 6
9 229623 Protector, nozzle 3
10 229624 Gasket, nozzle 6
11 229579 Gasket 1
12 229587 Gasket, bonnet 1
13 229615 Gasket, intake manifold 1
14 229592 Gasket, exhaust manifold 1
15 229677 Gasket, lube oil pump 1
16 225420 Gasket 1
17 229606 Gasket, C.W. pump 1
18 252773 Packing 1
19 252856 O-ring 3
20 252675 Gasket 3
21 252061 Gasket, pump 1
22 252739 Gasket 2
23 252998 Gasket, liquid 1

TP-5616 9/05 45
Group 14: Gasket Set, continued

Variation 3

3
4 5

11
6, 7 8 9 10

12
14

13
15 16 17
18--20 21--26

27

561614C

46 TP-5616 9/05
 Group 14: Gasket Set, continued
Quantity
Variation
Part Number
Item Number Description 3
1 363230 Gasket set (includes items 2--26) 1
2 363052 Gasket, cylinder head 1
3 229669 Gasket 1
4 252684 O-ring 1
5 363028 Gasket 1
6 250844 Seal, valve stem 3
7 225766 Seal, valve stem 3
8 229623 Protector, nozzle 3
9 229624 Gasket, nozzle 6
10 363069 Gasket 1
11 363035 Gasket, valve cover 1
12 363036 Gasket 1
13 363037 Gasket, exhaust manifold 1
14 229677 Gasket, oil pump 1
15 363043 Gasket, water pump 1
16 225420 Gasket 1
17 256061 Gasket 1
18 252773 Gasket 16 2
19 252739 Gasket 12 2
20 252675 Gasket 14, round 3
21 250801 O-ring 4
22 252856 O-ring 3
23 256796 O-ring 1
24 252687 O-ring 1
25 250981 O-ring 1
26 363014 O-ring 1
27 252998 Gasket, liquid 1

TP-5616 9/05 47
Group 101: Air Intake
7 Item not shown 13
12
8

10

11

2
3
5
4 6

101-125-1

Quantity
Variation
Part Number
Item Number Description 1 4
1 227463 Cover, plastic 1 1
2 278805 Adapter, nylon hose 1 1
3 278862 Clip, air cleaner 4 4
4 X-426-6 Clamp, hose, 1 9/16 x 2 1/2 1 1
4 X-426-10 Clamp, hose, .5/1 in. 1
5 229338 Hose, air intake 1
5 344900 Hose, molded air intake 1
6 X-426-19 Clamp, hose 1 1
7 246495 Base, air cleaner 1
7 344899 Base, air cleaner 1
8 278612 Element, filter 1
8 278858 Element, filter 1
8 278857 Filter 1
9 # Nut, #10-32 2
10 X-400-127 Spacer 2
11 229299 Bracket, air cleaner 1
11 344898 Bracket, air cleaner 1
11 X-465-6 Screw, 1/4-20 x .50 2
12 # Hardware, 1/4-20 3
13 X-422-33 Line, flex (not shown) 1
# Common hardware; procure locally.

48 TP-5616 9/05
 Group 103: Fuel System
See Group 11 for additional fuel system parts. 8 15

9 14

7 13
10 Fuel Return Inlet

11
5

12 6

11
5

4
1
3

2
103-125-5

Quantity
Variation
Part Number
Item Number Description 5 10
1 229051 Pump, fuel 1 1
2 229168 Lead assembly 1 1
3 X-555-1 Elbow, street, 1/4 x 1/4 1 1
4 X-391-20 Connector, hose elbow 1 1
5 X-426-9 Clamp, hose 2 2
6 X-386-6 Line, fuel 1 1
7 229290 Bracket, fuel pump 1 1
8 # Washer, 1/2 2 2
9 X-6051-2 Screw, HC, M12-1.75 x 2 2 2
10 X-101-25 Nut, lock 3 3
11 # Washer, 1/4 6 6
12 X-284-39 Grommet 3 3
13 X-382-1 Elbow, compression 1 1
14 X-509-1 Adapter, pipe 1/4 x 1/8 1 1
15 X-519-10 Plug, cap, 1/4 1 1
# Common hardware; procure locally.

TP-5616 9/05 49
Group 104: Cooling System

54 14 16
15 To engine

13

44 23
22
45 24
46 58
8 21
18

17
29
10

11
28
12
6 9 40 27

39
26
1 41
5 25 30
7
19
31
2 38 20
4 32
3
33
49
35
57 33

56 50

55
51 34
42

36 37
53

To mixing tube, item 22

43
52 47

45

48

104-125-8

50 TP-5616 9/05
 Group 104: Cooling System
Quantity
Part Variation Number
Item Number Description 8 10 11 12 18
1 229273 Guard, belt 1 1
1 344318 Guard, belt 1 1
1 344878 Guard, belt 1
2 X-284-39 Grommet 3 3 3 3 3
3 # Washer, 1/4 3 3 3 3 3
4 229330 Screw, wing 3 3 3 3 3
5 229286 Bracket, belt guard 1 1 1 1
5 344894 Bracket, belt guard 1
6 229285 Bracket, belt guard 1 1
6 344165 Bracket, belt guard 1 1
6 344893 Bracket, belt guard 1
7 229287 Bracket, belt guard 1 1 1 1
7 344897 Bracket, belt guard 1
7 X-25-68 Washer, plain, .281 ID x .625 in. OD 1
8 X-672-25 Clamp, insulated 1 1 1 1
9 229326 V-Belt, seawater pump 1 1
9 GM13660 V-Belt, 26 in. 1 1 1
10 229274 Pulley, pump drive 1 1 1 1 1
10 X-25-28 Washer (not shown) 3
11 # Washer, 7/16 3 3 3 3
12 X-6051-3 Screw, HC, M10-1.50 3 3 3 3 3
See chart on
13 page 54 Pump, seawater 1 1 1 1 1
14 229284 Bracket, seawater pump 1 1 1 1
14 344892 Bracket, seawater pump 1
15 X-6049-4 Screw, HC, M6-1 3 3 3 3
15 X-6049-10 Screw, HC 2
15 X-6049-13 Screw, HC 2
16 X-400-190 Spacer 2 2 2 2
16 X-400-226 Spacer 2
16 X-400-142 Spacer 1
17 229836 Manifold, exhaust 1 1 1 1
17 344847 Manifold, exhaust 1
18 241311 Neck, 50 440 01 1 1 1 1 1
19 # Washer, 1/4 6 6 6 6 6
20 M931-06145-60 Screw, hex hd cap 6 6 6 6
20 X-6050-6 Screw, hex hd cap 2
20 X-6050-21 Screw, hex hd cap 4
21 249905 Gasket, exhaust 1 1 1 1 1
22 229063 Tube, mixing 1 1 1 1 1
23 # Washer, 5/16 4 4 4 4 4
24 X-125-5 Screw, 5/16-18 x 1, ref. 4 4 4 4 4
25 254920 Thermostat 1 1 1 1 1
26 229963 Gasket, water outlet 1 1 1 1 1
27 229064 Cover, thermostat 1 1 1 1 1
28 # Washer, 5/16 2 2 2 2 2
29 X-125-31 Screw, 5/16-8 x .875, ref. 2 2 2 2 2
30 229278 Hose, coolant 1 1 1 1
30 344882 Hose, coolant 1
31 X-426-8 Clamp, hose 1 15/16 x 1 3/16 2 2 2 2 2
32 229272 Hose, molded 1 1 1 1 1
33 X-426-8 Clamp, hose, 1 15/16 x 1 3/16 2 2 2 2 2
34 229064 Cover, thermostat 1 1 1 1 1
35 229963 Gasket, water outlet 1 1 1 1 1
36 # Washer, 5/16 2 2 2 2 2
37 X-125-31 Screw, 5/16-8 x .875, ref. 2 2 2 2 2
38 229271 Hose, molded 1 1
38 344164 Hose, molded 1 1
38 344880 Hose, molded 1
39 X-426-8 Clamp, hose, 1 15/16 x 1 3/16 2 2 2 2 2
40 229269 Cover, thermostat 1 1
41 229176 Gasket, water outlet 1 1
42 229280 Exchanger, heat 1 1 1 1
42 GM24940 End cap, heat exchanger (not shown) 1 1 1 1
42 GM24941 Gasket, heat exchanger (not shown) 1 1 1 1
42 359398 Exchanger, heat (not shown) 1
42 GM15464 Cover, heat exchanger (not shown) 1
42 GM15465 Gasket, heat exchanger (not shown) 1
43 260085 Zinc anode 1 1 1 1 1
# Common hardware; procure locally.

TP-5616 9/05 51
Group 104: Cooling System, continued

54 14 16
15 To engine

13

44 23
22
45 24
46 58
8 21
18

17
29
10

11
28
12
6 9 40 27

39
26
1 41
5 25 30
7
19
31
2 38 20
4 32
3
33
49
35
57 33

56 50

55
51 34
42

36 37
53

To mixing tube, item 22

43
52 47

45

48

104-125-8

52 TP-5616 9/05
 Group 104: Cooling System, continued
Quantity
Part Variation Number
Item Number Description 8 10 11 12 18
44 X-312-17 Hose 1 1 1 1
44 359399 Hose 1
45 X-426-3 Clamp, hose, 1/2 x 1 13/32 4 4 4 4 4
46 X-582-19 Connector, hose 1 1 1 1 1
46 X-582-2 Connector, hose 1 1 1
48 X-312-5 Hose 1 1 1 1
48 X-312-24 Hose 1
49 229279 Hose, coolant 1 1 1 1
49 344883 Hose 1
50 X-426-8 Clamp, hose, 1 15/16 x 1 3/16 2 2 2 2 2
51 229283 Bracket, heat exchanger 2 2 2 2 2
52 X-672-18 Clamp, insulated 2 2 2 2
52 X-672-22 Clamp, insulated 2
53 # Hardware, 1/4-20 2 2 2 2 2
54 X-391-26 Connector, hose, 5/8 x 3/8 1 1 1 1 1
54 X-391-2 Connector, hose, 5/8 x 3/8 1 1 1
55 249396 Bottle, overflow 1 1 1 1
55 359037 Bottle, overflow 1 1 1
55 GM13621 Bracket, water bottle 1
55 359036 Bracket, water bottle 1
55 X-6050-8 Screw 2
56 X-426-9 Clamp, hose 1 1 2
57 X-386-34 Hose 1 1 1
58 229980 Cap 1 1 1 1 1
# Common hardware; procure locally.

TP-5616 9/05 53
Group 104: Cooling System, continued
82 81

88 70 74
59 83
68
69
71
73
67 88 77
60
61
62 75 84 78 76
72
63

64 878075 79
66 85
65 86 87

Seawater Pump Component Parts

Part Number Multiple seawater pump pulley failures on seawater pump number
Serial Serial 344089 indicate shaft wear. Replace both the pulley and shaft using
Numbers Numbers kit GM29437 to prevent future pulley failure.
296898 and 296899 and
Item Description before above Pulley Replacement Kit Components
59 Pump, seawater Top View
(includes the following) 267373 344089
60 Plate, cover N/A 344306
61 Gasket 252475 344584
Impeller kit (includes
62 gasket) 229955 229826
63 Bearing, ball N/A 344043
64 Housing N/A 344585
65 Pulley N/A 344606
66 Shaft, drive N/A GM29438
67 Seal N/A GM16865
68 Key, impeller end N/A GM17702 5
69 Seat, ceramic N/A GM22995 1 2 4
70 Refer to item 59 X N/A End View 3
71 Impeller 250872 N/A
72 Shaft, pump 252437 N/A
73 Cam 252476 N/A
74 Screw, M4 x 10 # N/A
75 Bearing 252364 N/A
76 Seal, oil 250871 N/A
77 Key, feather 252473 N/A
78 Drip, water 252474 N/A
1. Pulley (344606)
79 Circlip, 15-S 252346 N/A
80 Circlip, 35-H 252348 N/A 2. Shaft (GM29438)
81 Cover 252439 N/A 3. Whiz nut (GM29441) torqued to 28/30 ft. lbs.
82 Gasket 252475 N/A 4. Star washer (GM29440)
83 Screw, M4 x 8 # N/A 5. Flat washer (GM29439)
84 Cover, bearing 252438 N/A
85 V-pulley 252464 N/A
86 U-nut, M8 252366 252336 N/A
87 Washer 252466 N/A
88 Joint, 3/8 NPT 252443 N/A
#Common Hardware. Procure Locally.

54 TP-5616 9/05
 Notes

TP-5616 9/05 55
Group 105: Engine
12 Items not shown 3, 10
10 11

4
5

8
2 8
9
8
3
7
5CCOZ models only
6

16

15

To Oil Pan
14

17
18

19
14
See Group 101

20
13

28

26
22

27

25

21
To mixing tube,
Group104
23
See Group 9, Cooling Water System 24
for mounting hardware
105-125-18

56 TP-5616 9/05
 Group 105: Engine
Quantity
Part Variation Number
Item Number Description 18 23 25 28 35 GR1
1 A-229304 Engine assembly (not shown; see Groups 1-14 for parts) (3TN66) 1 1
1 A-344046 Engine assembly (not shown; see Groups 1-14 for parts) (3TNE68C) 1 1
1 A-344896 Engine assembly (not shown; see Groups 1-14 for parts) (3TNE74C) 1 1
2 258628 Solenoid, fuel
See Group 12, Governor, for solenoid on engine variations 25, 28, and 35. 1 1
2 229344 Solenoid, fuel* 1
3 229881 Bracket, solenoid 1 1
3 229293 Bracket, solenoid* 1
3 265861 Spacer, (not shown)* 2
4 X-283-15 Terminal 1 1
5 X-22-12 Washer, shakeproof, 1/4 2 2
6 # Hardware, 1/4-20 2 2
7 229352 Ball joint 1 1
7 273731 Ball joint* 1
8 X-81-9 Nut, hex, 1/4-28 2 2
9 X-352-82 Stud 1
10 273730 Ball joint 1 1
10 276570 Ball joint* 1
10 229343 Spacer (not shown)* 1
10 X-465-19 Screw, 1/4-28 x.50, ref.* 1
11 # Nut, 1/4-20 1 1
12 X-22-11 Washer, lock, 1/4 2 2
13 X-651-34 Hose 1 1 1
13 X-651-19 Hose 1
14 X-426-9 Clamp, hose 2 2
14 X-426-9 Clamp, hose 1 1
15 X-652-1 Fitting, hose 2
16 X-268-3 Cap, pipe 1
17 X-25-135 Washer, plain 1 1 1
17 X-25-145 Washer, plain 1 1
18 229303 Valve, drain 1
18 344827 Valve, drain 1 1
18 344828 Valve, drain 1
18 X-75-10 Plug, pipe 1
18 225127 Bushing, adapter 1
19 X-6084-1 Clip, hose 1 1 1 1
20 # Hardware, 1/4-20 1 1 1
21 256924 Alternator 1 1 1 1 1
22 X-6053-6 Nut, hex. M5 x .80 1 1 1 1 1
23 X-400-152 Spacer 1 1 1 1
23 X-400-228 Spacer 1
24 # Hardware, 5/16-18 1 1 1 1 1
25 249872 Switch, high temperature cutout 1 1 1 1 1 1
26 X-6238-10 Screw, 3/8-16 x .75 1 1 1 1 1 1
27 X-426-10 Clamp, hose 2 2
28 X-6242-4 Hose 1 1
29 GM13660 V-belt, 25.5 in. (not shown, see Group 104) 1 1 1
*Variation 18 only: Use this part number before generator set serial number 319499.
# Common hardware; procure locally.

TP-5616 9/05 57
Group 107: Nameplate and Decals
Quantity
Part Variation Number
Item Number Description 7 11 14
1 249810 Decal, warning “Hot Coolant” 1 1 1
2 246274 Decal, “Notice Zinc Anode” 1
2 344282 Decal, “Notice Zinc Anode” 1 1
3 226917 Decal, negative battery connection 1 1 1
4 290435 Decal, equipment ground 1
4 344295 Decal, equipment ground 1 1
5 GM14167 Decal, drain 3 3 3
6 249808 Decal, warning, “Rotating Parts” 1 1 1
7 224233 Decal, 1-800 number 1 1 1
8 267468 Decal, Coast Guard 1 1 1
9 249809 Decal, warning “Hot Engine” 1 1 1
10 229177 Nameplate 1 1 1
11 X-793-3 Rivet, pop 4 4
12 X-6348-6 Decal 1 1
13 229831 Decal, reconnection 1 1 1
14 344486 Decal, CE 1 1
15 294520 Decal, danger high voltage 1 1
Nameplate and decals not illustrated.

58 TP-5616 9/05
 Group 109: Skid and Plant Mounting
3

5
9 12
10 2
10 15

11

13 12
10
7
11 10

14

7 8 6

8 6 109-125-11

Quantity
Variation
Part Number
Item Number Description 11 12
1 229282 Tray 1 1
2 344895 Bracket, engine mounting 2 2
3 # Washer, 1/2 7 7
4 X-6051-2 Screw, hex hd, M10-1.50 8 8
5 X-22-15 Washer, lock, 7/16 1 1
6 # Hardware, 5/16-18 12 12
7 225124 Vibromount 4 4
8 X-25-96 Washer, plain 4 4
9 245297 Strap, ground 1 1
10 X-22-12 Washer, shakeproof, 1/4 4 4
11 # Hardware, 5/16-18 2 2
12 # Hardware, 1/4-20 2 2
13 X-377-12 Connector, cable 1 1
14 X-22-11 Washer, lock, 1/4 1 1
15 X-101-16 Nut, elastic stop, 5/16-18 2 2
# Common hardware; procure locally.

TP-5616 9/05 59
Group 201: Generator and Mounting
34 33

24

42
41
23 39
38
34 37
22 35
34
36
29
21

20 30
25
40
26 32 28
19
Item 39 Field Exciter Measurements 31

18 27
25.40 mm (1.0 in.)

17
14
Old Design with 1.0 in. Pad
(Part Number A-229276)

10
12.70 mm (0.5 in.)
8

9 15
1
16

12 13
New Design with 0.5 in. Pad
(Part Number 344569) 11

3
4
7
5
201-125-18, 32

60 TP-5616 9/05
 Group 201: Generator and Mounting
Quantity
Part Variation Number
Item Number Description 18 26 32
1 229838 Stator assembly 1 1 1
2 229109 Guard, generator fan 1 1 1
3 257442 Clip, speed 1 1 1
4 X-67-125 Screw, tapping, 10-24 1 1 1
5 229349 Plate, locator 1 1 1
6 229356 Pin, knurled 2 2 2
7 M933-10012-60 Screw, M10-1.50 5 5 5
8 229389 Disc, drive 1 1 1
9 X-6238-3 Screw, 3/8-16 x .875 8 8 8
10 229347 Disc, drive 2 2 2
11 M933-08016-60 Screw, HC, M8-1.25 6 6 6
12 # Washer, 5/16 W 8 8 8
13 229346 Disc, fan locator 1 1 1
14 225215 Fan, generator 1 1 1
15 X-101-9 Nut, elastic stop, 10-24 4 4 4
16 X-400-189 Spacer 4 4 4
17 A-229837 Rotor assembly (includes item 18) 1 1 1
18 X-758-15 Bearing, ball 1 1 1
19 229110 O-ring 1 1 1
20 See note below Bracket, end 1
20 344566 Bracket, end 1 1
21 229877 Resistor assembly 1 1
21 229350 Resistor assembly 1
22 X-363-1 Bracket, resistor mounting 2 2 2
23 # Hardware, 1/4-20 2 2 2
24 X-51-46 Screw, RHM 8-32 x 5 1 1 1
25 X-364-4 Washer, resistor 2 2 2
26 # Nut, 8/32 1 1 1
27 X-801-3 Washer, hardened 4 4 4
28 X-6051-14 Screw, HC, M10 -1.5 3 3 3
29 X-6051-20 Screw, HC, M10 -1.5 1 1 1
30 229098 Exciter, armature 1
30 344567 Exciter, armature 1 1
31 X-25-129 Washer, plain 1 1 1
32 X-6238-3 Screw, 3/8-16 x .875 1 1 1
32 X-22-1 Washer, lock 1 1
33 A-229152 Circuit board, diode board 1 1 1
34 X-283-3 Terminal 3 3 3
35 X-51-8 Screw, 8-32 x .75 5 5 5
36 # Washers, #8 5 5 5
37 X-712-17 Spacer 3 3 3
38 X-67-135 Screw, tapping, 10-24 3 3 3
39 See note below Exciter assembly, field 1
39 344569 Exciter assembly, field 1 1
40 X-97-15 Screw, hex, 10-24 4 4 4
41 225545 Panel, end bracket 1 1 1
42 X-67-113 Screw, tapping, 10-32 6 6 6
# Common hardware; procure locally.
Note Service Part Numbers
The replacement part numbers of the end bracket and field Replacement Part Number
Approximate Length
exciter assembly in variation 18 depend on the length of the
of Field Exciter Item 20, Item 39,
field exciter’s (item 39) mounting pad.
Mounting Pad End Bracket Field Exciter
Measure the pad after refering to the measurement points on 12.70 mm (0.5 in.) 344566 344569
the drawing insert on the opposite page. Use the adjacent table 25.40 mm (1.0 in.) Order kit 354241*
to determine the end bracket and exciter part numbers. * Kit includes both the end bracket and field exciter.

Use the following table to determine replacement service part

numbers.

TP-5616 9/05 61
Group 301: Controller and Mounting

37

33
38
31 40
32

39
41

36

17 34
21 35
22
20
18

To generator 19
case 18
11

30

26

9
3 7 8 29

5
6 25
24
23 27
28
13
2
4
10

12

14

15
16

301-125-22
A-229301

62 TP-5616 9/05
 Group 301: Controller and Mounting
Quantity
Part Variation Number
Item Number Description 22 27 32 33 44
1 A-229301 Controller assembly 1
1 A-344002 Controller assembly (includes items 2--27) 1
1 A-344322 Controller assembly (includes items 2--27) 1
1 A-344321 Controller assembly (includes items 2--11, 14, 17--41) 1 1
2 229332 Box, controller 1 1 1
2 334004 Box, controller 1 1
3 249406 Switch, rocker 1 1 1
3 229997 Switch, rocker 1 1
4 250719 Breaker, circuit, 10 amp 1 1 1 1 1
5 238736 Hourmeter 1 1 1 1 1
6 X-49-26 Screw, 6-32 x .625 2 2 2 2 2
7 X-22-6 Washer, lock, #6 2 2 2 2 2
8 X-71-2 Nut, hex, 6-32 2 2 2 2 2
9 245264-BLK Plate, cover 1 1 1
9 X-506-50 Breaker, circuit 1
9 X-506-47 Breaker, circuit 1
10 X-49-25 Screw, 6-32 x 5 4 4 4 4 4
11 # Nut, 6-32 4 4 4 4 4
12 229353 Mount, controller 4 4 4 4 4
13 # Nut, 1/4-20 4 4 4 4 4
14 229305 Cover, controller 1 1 1 1 1
15 X-67-52 Screw, hex head, 10-24 4 4 4 4 4
16 # Washer, #10 4 4 4 4 4
17 246083 Strap, ground 1 1 1 1 1
18 X-22-12 Washer, shakeproof 2 2 2 2 2
19 # Hardware, 1/4-20 1 1 1 1 1
20 X-22-11 Washer, lock 1/4 3 3 3 3 3
21 X-81-8 Nut, hex 1/4-20, green 1 1 1 1 1
22 # Bolt, 1/4-20 1 1 1 1 1
23 X-22-12 Washer, shakeproof, 1/4 2 2 2 2 2
24 # Hardware, 1/4-20 2 2 2 2 2
25 X-22-11 Washer, lock, 1/4 1 1 1 1 1
26 X-6033-4 Grommet, nylon 1 1 1 1 1
27 229333 Harness, controller 1 1 1
27 344020 Harness, controller (includes the following) 1 1
27 223316 Fuse, 10 amp 1 1 1 1 1
27 233959 Diode, 6 amp, 100 V 4 4 4 4 4
27 239496 Connector, 22-pin 1 1 1 1 1
27 241616 Connector, 6-pin 1 1 1 1 1
27 258405 Fuse, 8 amp 1 1 1 1 1
27 259689 Connector, 9-pin 1 1 1 1 1
27 269216 Fuse holder 2 2 2 2 2
27 269366 Connector, 15-pin 1 1 1 1 1
27 269190 Connector, 6-pin (P5) 1 1 1 1 1
28 X-71-2 Nut, hex 6-32 4 4 4 4 4
# Common hardware; procure locally.

TP-5616 9/05 63
Group 301: Controller and Mounting, continued

37

33
38
31 40
32

39
41

36

17 34
21 35
22
20
18

To generator 19
case 18
11

30

26

9
3 7 8 29

5
6 25
24
23 27
28
13
2
4
10

12

14

15
16

301-125-22
A-229301

64 TP-5616 9/05
 Group 301: Controller and Mounting, continued
Quantity
Part Variation Number
Item Number Description 22 27 32 33 44
29 X-49-26 Screw, 6-32 x .625 4 4 4 4 4
30 X-6266-1 Connector, cable 1 1 1 1 1
31 H-239563 Circuit board assembly 1 1 1 1 1
32 X-71-2 Nut, hex, 6-32 4 4 4 4 4
33 X-712-11 Spacer, fiber 5 5 5 5 5
34 259391 Relay 2 2 2 2 2
35 # Nut, 10-24 2 2 2 2 2
36 X-50-13 Screw, #10-24 x .375 2 2 2 2 2
37 228605 Voltage regulator (PBIIIE) 1 1 1 1 1
37 G-278598 PCB assembly 1
38 X-51-5 Screw, #8-32 x .438 4 4 4 4 4
39 249986 Spacer 4 4 4 4 4
40 # Washer, #8 4 4 4 4 4
41 # Nut, #8-32 4 4 4 4 4
42 229325 Harness, engine wiring (not shown) 1
42 344016 Harness, engine wiring (not shown) 1
42 344217 Harness, engine wiring (not shown) 1
42 344216 Harness, engine wiring (not shown) 1 1
43 248362 Relay 1 1
44 233442 Relay, status 1 1
45 229233 Harness, air heater relay 1 1
Note: Controller assembly includes items 2-11, 14, 17-41
# Common hardware; procure locally.

TP-5616 9/05 65
Group 501: Housing
Variation 2: See parts list of sound shield kit PA-229943 in accessories section for parts listing.
Variation 6: See parts list of sound shield kit PA-334330 in accessories section for parts listing.

Group 701: Literature

Quantity
Part Variation Number
Item Number Description 11 12 15 18
1 TP-5365 S/M Yanmar 3TN82E/4TN8E (AOC1752) 1 1
1 TP-5876 S/M Yanmar TNE Series (AOA5063) 1 1
1 TP-5968 O/M Yanmar TNE Series (AOB5017--I) 1
2 TP-5586 O/I/M 5/9CCOZ; 3.5/8CCFOZ, Marine 1
2 TP-5766 O/I/M 5/9EOZ, Marine 1
2 TP-5766 O/I/M 5/9EOZ, Marine 1
2 TP-5969 O/M Yanmar 4TNE98 Series 1
2 TP-6068 O/M 4--32EOZ/EFOZ (TNE Engines), Marine 1
3 TP-6069 I/M 3.5--150EOZ/EFOZ, Marine 1
4 TP-5588 S/M 5/9CCOZ, 4/8CCFOZ, Marine 1 1
4 TP-5936 S/M 32EOZ/27EFOZ, Marine 1
4 TP-6053 S/M 5/8/9/10EOZ, 4/6.5/8/9EFOZ, Marine 1
4 TP-6054 S/M Yanmar 4TNE94/98/106/T (AOA5062) 1
5 TP-5620 Safety Precautions, Marine 1 1 1 1
6 TP-5375 Warranty, Marine 1 1

Paint and Miscellaneous Parts

Quantity
Part Variation Number
Item Number Description 11 12 15 18
1 221334 Gallon can of white paint 1 1 1 1
1 221335 Spray can of white paint 1 1 1 1

66 TP-5616 9/05
 Parts List: Accessories
Qty. Description Part No. Qty. Description Part No.

Battery Cables Kits Flexible Fuel Line Kits

Battery Cable Kit PA-250761 Flexible Fuel Line PA-250798
1 Cable, battery, positive X-545-47 2 Hose, fuel overflow 258344
1 Cable, battery, negative X-545-48
Fuel Attachment Block
Circuit Breaker Kits
Fuel Block PA-229834
Circuit Breaker Kit PA-225630 1 Installation Instructions TT-1010
1 Breaker, circuit, 25 amp X-506-40 2 Screw X-125-29
1 Decal, notice 246242 1 Line, Fuel, 1/4 in. X-386-19
1 Jumper 249956 1 Line, Fuel, 1/2 in. X-386-57
1 Installation Instructions TT-875 2 Elbow, hose connector X-391-20
2 Spacer, 0.344 x 0.625 x 0.656 X-400-100
Circuit Breaker Kit PA-225640 4 Clamp, hose X-426-9
1 Breaker, circuit, 40 amp X-506-50 3 Fitting, hose X-652-3
1 Plate, cover 229183 1 Block, fuel 229835
1 Decal, notice 246242
1 Installation Instructions TT-875
Harnesses
Circuit Breaker Kit PA-228670
1 Breaker, circuit, 20 amp X-506-53 Extension Harness Kit, 15 Ft. PA-249334
1 Decal, notice 246242 1 Strap, wire, 5/8 X-526-3
1 Plate, cover 229183 1 Harness, extension 249334
1 Installation Instructions TT-875
Extension Harness Kit, 25 Ft. PA-249336
Circuit Breaker Kit PA-229184 1 Strap, wire, 5/8 X-526-3
1 Breaker, circuit, 35 amp X-506-46 1 Harness, extension 249336
1 Decal, notice 246242
1 Plate, cover 229183 Remote Harness, Pigtail PA-249941
1 Installation Instructions TT-875 1 Harness, extension 249935

Circuit Breaker Kit PA-229185 Fire System Interface PA-229833

1 Breaker, circuit, 55 amp X-506-47 1 Harness, wiring 229832
1 Decal, notice 246242 1 Installation Instructions TT-930
1 Plate, cover 229183
1 Installation Instructions TT-875 Coolant Overflow Extension Hose
Circuit Breaker Kit PA-344050 Coolant Overflow Extension Hose PA-229931
1 Breaker, circuit, 25 amp X-506-40 2 Clamp, hose X-426-10
1 Decal, notice 246242
1 Hose, 10.8 ft. X-651-30
1 Installation Instructions TT-875

Circuit Breaker Kit PA-344051

1 Breaker, circuit, 22 amp X-506-41
1 Decal, notice 246242
1 Installation Instructions TT-875

Circuit Breaker Kit PA-344106

1 Breaker, circuit, 22 amp X-506-57
1 Decal, notice 246242
1 Jumper 249956
1 Installation Instructions TT-875

Circuit Breaker Kit PA-344309

1 Breaker, circuit, 22 amp X-506-57
1 Decal, notice 246242
1 Installation Instructions TT-875

TP-5616 9/05 67
Parts List: Accessories
Qty. Description Part No. Qty. Description Part No.

Panel and Meter Kits Preheat Kit

Remote Start Panel Kit PA-250797 Air Intake Heater Kit PA-229240
1 Decal, warning 249494 1 Washer, shakeproof X-22-12
1 Installation Instructions TT-642 2 Washer, plain X-25-40
1 Panel assembly, remote A-250795 1 Terminal X-431-38
(includes the following) 1 Screw, H.C., 1/4-20 x .75 X-465-16
1 Connector, plug 241617 1 Screw, H.C., 1/4-20 x .50 X-465-2
1 Panel, remote 250796 2 Nut, whiz lock, 1/4-20 X-6210-2
1 Switch, rocker 269296 1 Harness, air heater 229233
1 Relay 233442
Remote Start and 4-Meter Panel PAA-267414 1 Installation Instructions TT-897
1 Screw, RHM, 8-32 x 3/4 X-51-11
1 Installation Instructions TT-688
1 Decal, warning 249494 Seawater Strainers
1 Panel assembly, control A-267414 1 Filter, water, 1/2 in. X-661-1
(includes the following)
1 Switch, rocker 249330
1 Harness, wiring 249467
Sender Kits
1 Panel 249419 Sender Kit
1 Gauge, oil pressure 249438
(Oil Pressure and Water Temperature) PA-229390
1 Gauge, water temperature 249440
1 Bushing, reducer, 1/8 x 1/4 X-202-27
1 Meter, hour 249461
1 Sender, oil pressure 344305
1 Voltmeter, battery 249462
1 Sender, water temperature 249348
Remote Start and 2-Meter Panel PAA-267415 1 Installation Instructions TT-896
1 Installation Instructions TT-687
Sender Kit PA-229354
1 Screw, RHM, 8-32 x 3/4 X-51-11
1 Adapter, sender 229323
1 Decal, warning 249494
1 Sender, oil pressure 267408
1 Panel assembly, control A-267415
1 Sender, water temperature 249348
(includes the following)
1 Installation Instructions TT-896
1 Switch, rocker 249330
1 Harness, wiring 249331 Sender Kit GM24405-KA1
1 Panel 249332 1 Adapter, sender 225307
1 Gauge, oil pressure 249438 1 Sender, water temperature 249287
1 Gauge, water temperature 249440 1 Fitting, 45 deg. street elbow 267428
Remote Start and 2-Meter Panel PA-344040 1 Sender, oil pressure 343473
1 Installation Instructions TT-1337
1 Installation Instructions TT-1072
1 Decal, warning 249494
1 Panel assembly, control A-344033 Ship-To-Shore Switches
(includes the following)
1 Switch, rocker 344039 Transfer Switch Kit PAA-246617
1 Harness, wiring 344031 1 Switch, transfer A-246617
1 Panel 344029 1 Installation Instructions TT-535
1 Gauge, oil pressure 344036
1 Gauge, water temperature 344035

Panel, Remote Start and 4 Meter (12 V) PA-344041 Siphon Break

1 Instructions, installation TT-1073
1 Decal, warning 249494 Siphon Break Kit PA-229928
1 Panel Assembly (includes the following) A-344034 1 Valve, siphon 229928
1 Panel 344030 1 Installation Instructions TT-1268
1 Harness, wiring 344032
1 Gauge, water temperature 344035
Siphon Break Kit PA-267965
1 Gauge, oil pressure 344036 1 Valve, siphon 367935
1 Voltmeter 344037
1 Switch, rocker 344039
1 Gauge, hourmeter kit GM28814
1 Nut, hex M934-04-B

68 TP-5616 9/05
 Parts List: Accessories
Qty. Description Part No. Qty. Description Part No.

Sound Shield Kit PA-229943

Sound Shields 5 Grommet D-1128
1 Grommet X-294-23
Sound Shield Kit PA-229322 4 Screw, H.C., #10-32 x .625 X-117-3
5 Grommet D-1128 4 Washer, .281 x .625 x .065, plain X-25-45
4 Screw, H.C., #10-32 x .625 X-117-3 2 Hose, radiator X-281-31
4 Washer, .406 x .812 x .065, plain X-25-37 3 Plug, button X-301-36
6 Washer, .281 x .625 x .065, plain X-25-40 6 Plug, button X-301-37
4 Washer, .208 x .75 x .060, plain X-25-45 1 Plug, button X-301-39
2 Hose, radiator X-281-31 4 Spacer X-400-192
3 Plug, button X-301-36 6 Spacer X-400-194
6 Plug, button X-301-37 4 Clamp, hose X-426-16
1 Plug, button X-301-39 2 Clamp, hose, 1-15/16 X-426-8
1 Hose X-312-48 4 Screw, hex head X-6216-1
2 Connector, hose elbow X-391-19 4 Washer, nylon X-6278-1
4 Spacer X-400-192 1 Duct, carburetor 227549
6 Spacer X-400-194 1 Rail, end 229366
8 Clamp, hose X-426-16 1 Rail, sound shield 229367
2 Clamp, hose, 1/2 X-426-3 1 Base 229368
2 Clamp, hose, 1-15/16 X-426-8 2 Seal, dampening 229378
6 Screw, hex X-465-18 1 Insulation, foam 229380
6 Nut, whiz X-6210-2 2 Insulation, foam 229381
4 Screw, hex head X-6216-1 2 Insulation, foam 229382
4 Screw, 3/8 X-6238-3 1 Seal, dampening 229379
4 Washer, nylon X-6278-1 1 Plate, controller 229386
1 Duct, carburetor 227549 1 Tube, exhaust 229889
1 Coupling, bulkhead 229270 1 Tube, exhaust 229890
1 Rail, sound shield 229365 1 Rail, sound shield 229896
1 Rail, sound shield 229367 4 Mount, controller 246267
1 Rail, end 229366 1 Enclosure, sound shield A-229369
1 Base 229368 (includes all the following)
2 Seal, dampening 229378 1 Logo, Kohler X-6267-1
1 Insulation, foam 229380 1 Logo, Kohler X-6267-2
2 Insulation, foam 229381 2 Bracket, door catch 229341
2 Insulation, foam 229382 1 Panel, right door 229358
1 Seal, dampening 229379 1 Panel, left door 229359
1 Plate, controller 229386 1 Panel, top door 229360
1 Tube, exhaust 229889 1 Panel, rear right 229361
1 Tube, exhaust 229890 1 Panel, rear left 229362
4 Mount, controller 246267 1 Panel, front 229363
1 Enclosure, sound shield A-229369 1 Panel, rear 229364
(includes all the following) 2 Support, rear mounting 229901
1 Logo, Kohler X-6267-1 2 Support, rear mounting 229902
1 Logo, Kohler X-6267-2 1 Latch, door 229951
2 Bracket, door catch 229341 1 Decal, caution 343165
1 Panel, right door 229358 1 Decal, CE 344486
1 Panel, left door 229359 1 Installation Instructions TT-908
1 Panel, top door 229360
1 Panel, rear right 229361
1 Panel, rear left 229362
1 Panel, front 229363
1 Panel, rear 229364
2 Support, rear mounting 229901
2 Support, rear mounting 229902
1 Latch, door 229951
1 Decal, caution 343165
1 Decal, CE 344486
1 Installation Instructions TT-908

TP-5616 9/05 69
Parts List: Accessories
Qty. Description Part No. Qty. Description Part No.

Sound Shield Kit PA-344330 Sound Shield Kit GM22730-KP1

5 Grommet D-1128 28 Washer (0.281 x 0.625 x 0.065) X-25-142
4 Screw, H.C., #10-32 x .625 X-117-3 1 Washer, plain .281 ID x .625 in. OD X-25-68
4 Washer, .281 x .625 x .065, plain X-25-45 4 Washer, plain (0.406 x 0.812 x 0.065) X-25-37
2 Hose, radiator X-281-31 8 Clamp, hose (2.75 x 1.81) X-426-16
3 Plug, button X-301-36 2 Clamp, hose (1.06 x 0.56) X-426-3
6 Plug, button X-301-37 28 Screw, hex cap (1/4-20) X-465-24
1 Plug, button X-301-39 4 Screw, hardened (3/8-16 x 0.62) X-6238-2
1 Hose X-312-48 6 Screw, PHM (1/4-20 x 2) X-73-33
2 Connector, hose elbow X-391-19 2 Hose (2 x 6.5 in.) GM10073
4 Spacer X-400-192 6 Washer, fiber (0.25 in. ID x 0.71 in. OD) 222889
6 Spacer X-400-194 1 Tube, exhaust (2 in. OD) 229889
8 Clamp, hose X-426-16 6 Connector, outside GM15486
2 Clamp, hose, 1/2 X-426-3 2 Connector, inside GM15487
2 Clamp, hose, 1 15/16 X-426-8 1 Base (22.25 x 35.0 in.) 344961
4 Screw, hex head X-6216-1 1 Support, R.H. service side GM22947
4 Washer, nylon X-6278-1 1 Support, L.H. nonservice side GM22948
1 Duct, carburetor 227549 2 Extruded rail (13.40 in.) 359016
1 Coupling, bulkhead 229270 2 Extruded rail (6.25 in.) 344682
1 Rail, sound shield 229365 2 Extruded rail (0.98 in.) GM22872
1 Rail, end 229366 2 Extruded rail (15.44 in.) 344938
1 Rail, sound shield 229367 2 Extruded rail (19.31 in.) 344939
1 Base 229368 3 Extruded rail (16.75 in.) 344940
2 Seal, dampening 229378 1 Tube, exhaust (2 in. OD) 344694
1 Seal, dampening 229379 1 Door, engine end (18 x 15.6 in.) 359513-S
1 Insulation, foam 229380 1 Door, generator end (18 x 9.69 in.) 359515-S
2 Insulation, foam 229381 1 Door, rear (18 x 3.41 in.) 359514-S
2 Insulation, foam 229382 1 Door, L.H. nonservice side (17.31 x 15.6 in.) 359519-S
1 Plate, controller 229386 1 Door, R.H. service side (17.31 x 15.6 in.) 359523-S
1 Tube, exhaust 229889 1 Duct, end bracket (18.06 x 15.12 in.) 359527-S
1 Tube, exhaust 229890 1 Panel, nonservice side (11.16 x 9.72 in.) 359534-S
4 Mount, controller 246267 1 Panel, service side, with decal
1 Enclosure, sound shield A-344326 (11.16 x 9.72 in.) 359535-S
(includes all the following) 1 oof, generator (18 x 7.9 in.) 359538-S
1 Decal X-6348-3 1 Roof, engine (18 x 17.31 in.) 359542-S
2 Bracket, door catch 229341 1 Rail, service side (28.75 x 4.48 in.) 363512-S
1 Panel, right door 229358 1 Rail, engine end (18.25 x 4.48 in.) 363516-S
1 Panel, left door 229359 1 Rail, nonservice side (28.75 x 4.48 in.) 363519-S
1 Panel, top door 229360 1 Rail, generator end (18.25 x 4.48 in.) 363523-S
1 Panel, rear right 229361 42 Screw, drill (#8 stainless steel) X-794-5
1 Panel, rear left 229362 12 Clip, speed 297596
1 Panel, front 229363 1 Hose (0.62 in. ID) 229259
1 Panel, rear 229364 1 Installation Instructions TT-1323
2 Support, rear mounting 229901
2 Support, rear mounting 229902
1 Latch, door 229951
1 Decal, caution 343165
1 Decal, CE 344486
1 Installation Instructions TT-908

70 TP-5616 9/05
 Parts List: Accessories
Qty. Description Part No.

Sound Shield Kit GM22729-KP1

17 Washer (0.281 x 0.625 x 0.065) X-25-142
4 Washer, plain (0.406 x 0.812 x 0.065) X-25-37
8 Clamp, hose (2.75 x 1.81) X-426-16
2 Clamp, hose (1.06 x 0.56) X-426-3
17 Screw, hex cap (1/4-20) X-465-24
4 Screw, hardened (3/8-16 x 0.62) X-6238-2
12 Screw, PHM (1/4-20 x 2) X-73-33
1 Hose (2 x 6.5 in.) GM10073
12 Washer, fiber (0.25 in. ID x 0.71 in. OD) 222889
1 Tube, exhaust (2 in. OD) 229889
6 Connector, outside GM15486
2 Connector, inside GM15487
1 Base (31.49 x 21.37 in.) GM13435
1 Support, R.H. service side GM22946
1 Support, L.H. nonservice side GM22948
2 Extruded rail (13.40 in.) 359016
2 Extruded rail (5.0 in.) 344687
2 Extruded rail (0.98 in.) GM22872
2 Extruded rail (13.19 in.) GM13448
1 Extruded rail (19.31 in.) 344939
1 Extruded rail (19.31 in.) GM24884
2 Extruded rail (15.88 in.) GM13449
1 Extruded rail (15.88 in.) GM13499
1 Tube, exhaust (2 in. OD) 344694
1 Door, engine end (17.1 x 15.6 in.) GM13568-S
1 Door, generator end (17.1 x 9.7 in.) GM13569-S
1 Door, rear (17.1 x 3.4 in.) GM13570-S
1 Door, L.H. nonservice side
(15.1 x 15.6 in.) GM13567-S
1 Door, R.H. service side (15.1 x 15.6 in.) GM13566-S
1 Duct, end bracket (17.18 x 15.23 in.) GM13571-S
1 Panel, nonservice side (9.9 x 9.7 in.) GM13572-S
1 Panel, service side, with decal
(9.9 x 9.7 in.) GM13573-S
1 Roof, generator (17.12 x 6.64 in.) GM13574-S
1 Roof, engine (15.06 x 17.12 in.) GM13575-S
1 Rail, service side (25.25 x 4.48 in.) GM13556-S
1 Rail, engine end (17.37 x 4.48 in.) GM13557-S
1 Rail, nonservice side (25.25 x 4.48 in.) GM13558-S
1 Rail, generator end (17.37 x 4.48 in.) GM13559-S
42 Screw, drill (#8 stainless steel) X-794-5
16 Clip, speed 297596
1 Hose (0.62 in. ID) X-312-18
2 Nut, hex (1/4-20) X-6234-1
1 Hose, exhaust (2 x 4 in.) GM10074
1 Installation Instructions TT-1322

TP-5616 9/05 71
Appendix A Abbreviations

The following list contains abbreviations that may appear in this publication.
A, amp ampere cfm cubic feet per minute exh. exhaust
ABDC after bottom dead center CG center of gravity ext. external
AC alternating current CID cubic inch displacement F Fahrenheit, female
A/D analog to digital CL centerline fglass. fiberglass
ADC analog to digital converter cm centimeter FHM flat head machine (screw)
adj. adjust, adjustment CMOS complementary metal oxide fl. oz. fluid ounce
ADV advertising dimensional substrate (semiconductor) flex. flexible
drawing cogen. cogeneration freq. frequency
AHWT anticipatory high water com communications (port) FS full scale
temperature coml commercial ft. foot, feet
AISI American Iron and Steel Coml/Rec Commercial/Recreational ft. lbs. foot pounds (torque)
Institute conn. connection
ALOP anticipatory low oil pressure ft./min. feet per minute
cont. continued g gram
alt. alternator CPVC chlorinated polyvinyl chloride
Al aluminum ga. gauge (meters, wire size)
crit. critical gal. gallon
ANSI American National Standards CRT cathode ray tube
Institute gen. generator
(formerly American Standards CSA Canadian Standards genset generator set
Association, ASA) Association GFI ground fault interrupter
AO anticipatory only CT current transformer
Cu copper GND, ground
API American Petroleum Institute
cu. in. cubic inch gov. governor
approx. approximate, approximately
cw. clockwise gph gallons per hour
AR as required, as requested
CWC city water-cooled gpm gallons per minute
AS as supplied, as stated, as
suggested cyl. cylinder gr. grade, gross
ASE American Society of Engineers D/A digital to analog GRD equipment ground
ASME American Society of DAC digital to analog converter gr. wt. gross weight
Mechanical Engineers dB decibel HxWxD height by width by depth
assy. assembly dBA decibel (A weighted) HC hex cap
ASTM American Society for Testing DC direct current HCHT high cylinder head temperature
Materials DCR direct current resistance HD heavy duty
ATDC after top dead center deg., ° degree HET high exhaust temperature,
ATS automatic transfer switch high engine temperature
dept. department
auto. automatic hex hexagon
dia. diameter
aux. auxiliary Hg mercury (element)
DI/EO dual inlet/end outlet
A/V audiovisual HH hex head
DIN Deutsches Institut fur Normung
avg. average e. V. HHC hex head cap
AVR automatic voltage regulator (also Deutsche Industrie HP horsepower
AWG American Wire Gauge Normenausschuss) hr. hour
AWM appliance wiring material DIP dual inline package HS heat shrink
bat. battery DPDT double-pole, double-throw hsg. housing
BBDC before bottom dead center DPST double-pole, single-throw HVAC heating, ventilation, and air
BC battery charger, battery DS disconnect switch conditioning
charging DVR digital voltage regulator HWT high water temperature
BCA battery charging alternator E, emer. emergency (power source) Hz hertz (cycles per second)
BCI Battery Council International EDI electronic data interchange IC integrated circuit
BDC before dead center EFR emergency frequency relay ID inside diameter, identification
BHP brake horsepower e.g. for example (exempli gratia) IEC International Electrotechnical
blk. black (paint color), block EG electronic governor Commission
(engine) EGSA Electrical Generating Systems IEEE Institute of Electrical and
blk. htr. block heater Association Electronics Engineers
BMEP brake mean effective pressure EIA Electronic Industries IMS improved motor starting
bps bits per second Association in. inch
br. brass EI/EO end inlet/end outlet in. H2O inches of water
BTDC before top dead center EMI electromagnetic interference in. Hg inches of mercury
Btu British thermal unit emiss. emission in. lbs. inch pounds
Btu/min. British thermal units per minute eng. engine Inc. incorporated
C Celsius, centigrade EPA Environmental Protection ind. industrial
Agency int. internal
cal. calorie
EPS emergency power system int./ext. internal/external
CARB California Air Resources Board
CB circuit breaker ER emergency relay I/O input/output
cc cubic centimeter ES engineering special, IP iron pipe
engineered special ISO International Organization for
CCA cold cranking amps ESD electrostatic discharge Standardization
ccw. counterclockwise est. estimated J joule
CEC Canadian Electrical Code E-Stop emergency stop JIS Japanese Industry Standard
cert. certificate, certification, certified etc. et cetera (and so forth)
cfh cubic feet per hour

A-72 Appendix TP-5616 9/05

k kilo (1000) MTBF mean time between failure RHM round head machine (screw)
K kelvin MTBO mean time between overhauls rly. relay
kA kiloampere mtg. mounting rms root mean square
KB kilobyte (210 bytes) MW megawatt rnd. round
kg kilogram mW milliwatt ROM read only memory
kg/cm2 kilograms per square μF microfarad rot. rotate, rotating
centimeter N, norm. normal (power source) rpm revolutions per minute
kgm kilogram-meter NA not available, not applicable RS right side
kg/m3 kilograms per cubic meter nat. gas natural gas RTV room temperature vulcanization
kHz kilohertz NBS National Bureau of Standards SAE Society of Automotive
kJ kilojoule NC normally closed Engineers
km kilometer NEC National Electrical Code scfm standard cubic feet per minute
kOhm, kΩ kilo-ohm NEMA National Electrical SCR silicon controlled rectifier
kPa kilopascal Manufacturers Association s, sec. second
kph kilometers per hour NFPA National Fire Protection SI Systeme international d’unites,
kV kilovolt Association International System of Units
kVA kilovolt ampere Nm newton meter SI/EO side in/end out
kVAR kilovolt ampere reactive NO normally open sil. silencer
kW kilowatt no., nos. number, numbers SN serial number
kWh kilowatt-hour NPS National Pipe, Straight SPDT single--pole, double--throw
kWm kilowatt mechanical NPSC National Pipe, Straight-coupling SPST single--pole, single--throw
L liter NPT National Standard taper pipe spec, specs
LAN local area network thread per general use specification(s)
L x W x H length by width by height NPTF National Pipe, Taper-Fine sq. square
lb. pound, pounds NR not required, normal relay sq. cm square centimeter
lbm/ft3 pounds mass per cubic feet ns nanosecond sq. in. square inch
LCB line circuit breaker OC overcrank SS stainless steel
LCD liquid crystal display OD outside diameter std. standard
ld. shd. load shed OEM original equipment stl. steel
manufacturer tach. tachometer
LED light emitting diode OF overfrequency
Lph liters per hour TD time delay
opt. option, optional TDC top dead center
Lpm liters per minute OS oversize, overspeed
LOP low oil pressure TDEC time delay engine cooldown
OSHA Occupational Safety and Health TDEN time delay emergency to
LP liquefied petroleum Administration normal
LPG liquefied petroleum gas OV overvoltage TDES time delay engine start
LS left side oz. ounce TDNE time delay normal to
Lwa sound power level, A weighted p., pp. page, pages emergency
LWL low water level PC personal computer TDOE time delay off to emergency
LWT low water temperature PCB printed circuit board TDON time delay off to normal
m meter, milli (1/1000) pF picofarad temp. temperature
M mega (106 when used with SI PF power factor term. terminal
units), male ph., ∅ phase TIF telephone influence factor
m3 cubic meter
PHC Phillips head crimptite (screw) TIR total indicator reading
m3/min. cubic meters per minute
PHH Phillips hex head (screw) tol. tolerance
mA milliampere
PHM pan head machine (screw) turbo. turbocharger
man. manual
PLC programmable logic control typ. typical (same in multiple
max. maximum locations)
PMG permanent-magnet generator
MB megabyte (220 bytes) pot potentiometer, potential UF underfrequency
MCM one thousand circular mils ppm parts per million UHF ultrahigh frequency
MCCB molded-case circuit breaker PROM programmable read-only UL Underwriter’s Laboratories, Inc.
meggar megohmmeter memory UNC unified coarse thread (was NC)
MHz megahertz psi pounds per square inch UNF unified fine thread (was NF)
mi. mile pt. pint univ. universal
mil one one-thousandth of an inch PTC positive temperature coefficient US undersize, underspeed
min. minimum, minute PTO power takeoff UV ultraviolet, undervoltage
misc. miscellaneous PVC polyvinyl chloride V volt
MJ megajoule qt. quart, quarts VAC volts alternating current
mJ millijoule qty. quantity VAR voltampere reactive
mm millimeter R replacement (emergency) VDC volts direct current
mOhm, mΩ power source VFD vacuum fluorescent display
milliohm rad. radiator, radius VGA video graphics adapter
MOhm, MΩ RAM random access memory
megohm VHF very high frequency
RDO relay driver output W watt
MOV metal oxide varistor ref. reference
MPa megapascal WCR withstand and closing rating
rem. remote w/ with
mpg miles per gallon Res/Coml Residential/Commercial
mph miles per hour w/o without
RFI radio frequency interference wt. weight
MS military standard
RH round head xfmr transformer
m/sec. meters per second

TP-5616 9/05 Appendix A-73

Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
reference for reassembly is made. 1. Determine entry hole type: round or slotted.

Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread (weld
use Figure 1 as a guide. As a general rule, a minimum nut), round, or slotted.
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
the preferred method.
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
preloading (torque) of the bolt in all other applications.
3. Follow these SAE washer rules after determining
See Appendix C, General Torque Specifications, and
exit hole type:
other torque specifications in the service literature.
a. Always use a washer between hardware and a
slot.
Preferred Nut/Bolt Clearance
1 2 b. Always use a washer under a nut (see 2 above
for exception).

c. Use a washer under a bolt when the female

thread is fixed (weld nut).

4. Refer to Figure 2, which depicts the preceding

hardware configuration possibilities.

Unacceptable Nut/Bolt Clearance

2
3 1

G-585

1. 1/2 of bolt diameter

2. Min. 1 full thread beyond top of nut
3. Below top of nut

Figure 1 Acceptable Bolt Lengths

5
4
6

G-585

1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types

Figure 2 Acceptable Hardware Combinations

A-74 Appendix TP-5616 9/05

 Appendix C General Torque Specifications

Use the following torque specifications when service oiled threads. Increase values by 15% for nonplated
literature instructions give no specific torque values. threads. All torque values are +0%/--10%.
The charts list values for new plated, zinc phosphate, or

American Standard Fasteners Torque Specifications

Assembled into Cast Iron or Steel Assembled into
Torque Aluminum
Size Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5
8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) — 1.8 (16)
10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) — 2.9 (26)
10-32 Nm (in. lb.) 2.9 (26) 3.6 (32) — 2.9 (26)
1/4-20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132) 6.8 (60)
1/4-28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144) 8.1 (72)
5/16-18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264) 13.6 (120)
5/16-24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288) 14.9 (132)
3/8-16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39) 24.0 (18)
3/8-24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44) 27.0 (20)
7/16-14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63) —
7/16-20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70) —
1/2-13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96) —
1/2-20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108) —
9/16-12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138) —
9/16-18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154) —
5/8-11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191) —
5/8-18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216) —
3/4-10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338) —
3/4-16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378) —
1-8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818) —
1-12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895) —

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Assembled into Cast Iron or Steel Assembled into
Aluminum
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 5.8 or 8.8
M6 x 1.00 5.6 (4) 9.9 (7) 14.0 (10) 5.6 (4)
M8 x 1.25 13.6 (10) 25.0 (18) 35.0 (26) 13.6 (10)
M8 x 1.00 21.0 (16) 25.0 (18) 35.0 (26) 21.0 (16)
M10 x 1.50 27.0 (20) 49.0 (35) 68.0 (50) 27.0 (20)
M10 x 1.25 39.0 (29) 49.0 (35) 68.0 (50) 39.0 (29)
M12 x 1.75 47.0 (35) 83.0 (61) 117.0 (86) —
M12 x 1.50 65.0 (48) 88.0 (65) 125.0 (92) —
M14 x 2.00 74.0 (55) 132.0 (97) 185.0 (136) —
M14 x 1.50 100.0 (74) 140.0 (103) 192.0 (142) —
M16 x 2.00 115.0 (85) 200.0 (148) 285.0 (210) —
M16 x 1.50 141.0 (104) 210.0 (155) 295.0 (218) —
M18 x 2.50 155.0 (114) 275.0 (203) 390.0 (288) —
M18 x 1.50 196.0 (145) 305.0 (225) 425.0 (315) —

TP-5616 9/05 Appendix A-75

Appendix D Common Hardware Identification

Screw/Bolts/Studs Nuts Hardness Grades

Head Styles Nut Styles American Standard

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head

Lock or Elastic Grade 5
with Washer

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket

Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on 5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allent Head Cap
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt Plain

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr

Slotted

Hex Socket

Allent head screw is a trademark of Holo-Krome Co.

Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

A-76 Appendix TP-5616 9/05

 Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75
X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6024-5 7/16-14 x .75 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25 X-6024-8 7/16-14 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-3 7/16-14 x 1.50 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-4 7/16-14 x 2.00 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-11 7/16-14 x 2.75 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-12 7/16-14 x 6.50 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-129-15 1/2-13 x .75 X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-17 1/2-13 x 1.00 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-18 1/2-13 x 1.25 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-19 1/2-13 x 1.50 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-20 1/2-13 x 1.75 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-21 1/2-13 x 2.00 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-22 1/2-13 x 2.25
X-125-31 5/16-18 x .88 X-129-23 1/2-13 x 2.50 X-85-3 5/8-11 Standard
X-125-5 5/16-18 x 1.00 X-129-24 1/2-13 x 2.75 X-88-12 3/4-10 Standard
X-125-24 5/16-18 x 1.25 X-129-25 1/2-13 x 3.00 X-89-2 1/2-20 Standard
X-125-34 5/16-18 x 1.50 X-129-27 1/2-13 x 3.50
X-125-25 5/16-18 x 1.75 X-129-29 1/2-13 x 4.00
X-125-26 5/16-18 x 2.00 X-129-30 1/2-13 x 4.50 Washers
230578 5/16-18 x 2.25 X-463-9 1/2-13 x 5.50 Bolt/
X-125-29 5/16-18 x 2.50 X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75 X-129-51 1/2-20 x .75
X-125-28 5/16-18 x 3.00 X-129-45 1/2-20 x 1.25 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-52 1/2-20 x 1.50 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-6021-3 5/8-11 x 1.00 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-6021-4 5/8-11 x 1.25 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-2 5/8-11 x 1.50 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-1 5/8-11 x 1.75 X-25-85 .344 .687 .065 5/16
X-125-43 5/16-24 x 1.75 273049 5/8-11 x 2.00 X-25-37 .406 .812 .065 3/8
X-125-44 5/16-24 x 2.50 X-6021-5 5/8-11 x 2.25 X-25-34 .469 .922 .065 7/16
X-125-30 5/16-24 x .75 X-6021-6 5/8-11 x 2.50 X-25-26 .531 1.062 .095 1/2
X-125-39 5/16-24 x 2.00 X-6021-7 5/8-11 x 2.75 X-25-15 .656 1.312 .095 5/8
X-125-38 5/16-24 x 2.75 X-6021-12 5/8-11 x 3.75 X-25-29 .812 1.469 .134 3/4
X-6238-2 3/8-16 x .62 X-6021-11 5/8-11 x 4.50 X-25-127 1.062 2.000 .134 1
X-6238-10 3/8-16 x .75 X-6021-10 5/8-11 x 6.00
X-6238-3 3/8-16 x .88 X-6021-9 5/8-18 x 2.50
X-6238-11 3/8-16 x 1.00 X-6239-1 3/4-10 x 1.00
X-6238-4 3/8-16 x 1.25 X-6239-8 3/4-10 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-2 3/4-10 x 1.50
X-6238-1 3/8-16 x 1.75 X-6239-3 3/4-10 x 2.00
X-6238-6 3/8-16 x 2.00 X-6239-4 3/4-10 x 2.50
X-6238-17 3/8-16 x 2.25 X-6239-5 3/4-10 x 3.00
X-6238-7 3/8-16 x 2.50 X-6239-6 3/4-10 x 3.50
X-6238-8 3/8-16 x 2.75 X-792-1 1-8 x 2.25
X-6238-9 3/8-16 x 3.00 X-792-5 1-8 x 3.00
X-6238-19 3/8-16 x 3.25 X-792-8 1-8 x 5.00
X-6238-12 3/8-16 x 3.50
X-6238-20 3/8-16 x 3.75
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

TP-5616 9/05 Appendix A-77

Metric
Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions Part No. Dimensions Part No. Dimensions

Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M931-20065-60 M20-2.50 x 65 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20090-60 M20-2.50 x 90 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20100-60 M20-2.50 x 100 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20120-60 M20-2.50 x 120 M933-12035-60 M12-1.75 x 35
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M961-12040-82 M12-1.25 x 40*
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-60 M12-1.75 x 40
M931-08045-60 M8-1.25 x 45 M931-22090-60 M22-2.50 x 90 M933-12040-82 M12-1.75 x 40*
M931-08050-60 M8-1.25 x 50 M931-22120-60 M22-2.50 x 120 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22160-60 M22-2.50 x 160 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-24090-60 M24-3.00 x 90 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24120-60 M24-3.00 x 120 M961-16025-60 M16-1.50 x 25
M931-08070-60 M8-1.25 x 70 M931-24160-60 M24-3.00 x 160 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24200-60 M24-3.00 x 200 M961-16030-82 M16-1.50 x 30*
M931-08075-60 M8-1.25 x 75 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80 Hex Head Bolts (Full Thread) M933-16035-60 M16-2.00 x 35
M931-08090-60 M8-1.25 x 90 M933-04006-60 M4-0.70 x 6 M961-16040-60 M16-1.50 x 40
M931-08095-60 M8-1.25 x 95 M933-05030-60 M5-0.80 x 30 M933-16040-60 M16-2.00 x 40
M931-08100-60 M8-1.25 x 100 M933-05035-60 M5-0.80 x 35 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110 M933-05050-60 M5-0.80 x 50 M933-16045-82 M16-2.00 x 45*
M931-08120-60 M8-1.25 x 120 M933-06010-60 M6-1.00 x 10 M933-16050-60 M16-2.00 x 50
M931-08130-60 M8-1.25 x 130 M933-06012-60 M6-1.00 x 12 M933-16050-82 M16-2.00 x 50*
M931-08140-60 M8-1.25 x 140 M933-06014-60 M6-1.00 x 14 M933-16060-60 M16-2.00 x 60
M931-08150-60 M8-1.25 x 150 M933-06016-60 M6-1.00 x 16 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06020-60 M6-1.00 x 20 M933-18035-60 M18-2.50 x 35
M931-10040-82 M10-1.25 x 40* M933-06025-60 M6-1.00 x 25 M933-18050-60 M18-2.50 x 50
M931-10040-60 M10-1.50 x 40 M933-06030-60 M6-1.00 x 30 M933-18060-60 M18-2.50 x 60
M931-10045-60 M10-1.50 x 45 M933-06040-60 M6-1.00 x 40 M933-20050-60 M20-2.50 x 50
M931-10050-60 M10-1.50 x 50 M933-06050-60 M6-1.00 x 50 M933-20055-60 M20-2.50 x 55
M931-10050-82 M10-1.25 x 50* M933-07025-60 M7-1.00 x 25 M933-24060-60 M24-3.00 x 60
M931-10055-60 M10-1.50 x 55 M933-08010-60 M8-1.25 x 10 M933-24065-60 M24-3.00 x 65
M931-10060-60 M10-1.50 x 60 M933-08012-60 M8-1.25 x 12 M933-24070-60 M24-3.00 x 70
M931-10065-60 M10-1.50 x 65 M933-08016-60 M8-1.25 x 16
M931-10070-60 M10-1.50 x 70 M933-08020-60 M8-1.25 x 20 Pan Head Machine Screws
M931-10080-60 M10-1.50 x 80 M933-08025-60 M8-1.25 x 25 M7985A-03010-20 M3-0.50 x 10
M931-10080-82 M10-1.25 x 80* M933-08030-60 M8-1.25 x 30 M7985A-03012-20 M3-0.50 x 12
M931-10090-60 M10-1.50 x 90 M933-08030-82 M8-1.25 x 30* M7985A-04010-20 M4-0.70 x 10
M931-10090-82 M10-1.50 x 90* M933-10012-60 M10-1.50 x 12 M7985A-04016-20 M4-0.70 x 16
M931-10100-60 M10-1.50 x 100 M961-10020-60 M10-1.25 x 20 M7985A-04020-20 M4-0.70 x 20
M931-10110-60 M10-1.50 x 110 M933-10020-60 M10-1.50 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10120-60 M10-1.50 x 120 M933-10025-60 M10-1.50 x 25 M7985A-04100-20 M4-0.70 x 100
M931-10130-60 M10-1.50 x 130 M961-10025-60 M10-1.25 x 25 M7985A-05010-20 M5-0.80 x 10
M931-10140-60 M10-1.50 x 140 M933-10025-82 M10-1.50 x 25* M7985A-05012-20 M5-0.80 x 12
M931-10180-60 M10-1.50 x 180 M961-10030-60 M10-1.25 x 30 M7985A-05016-20 M5-0.80 x 16
M931-10235-60 M10-1.50 x 235 M933-10030-60 M10-1.50 x 30 M7985A-05020-20 M5-0.80 x 20
M931-10260-60 M10-1.50 x 260 M933-10030-82 M10-1.50 x 30* M7985A-05025-20 M5-0.80 x 25
M960-10330-60 M10-1.25 x 330 M961-10035-60 M10-1.25 x 35 M7985A-05030-20 M5-0.80 x 30
M931-12045-60 M12-1.75 x 45 M933-10035-60 M10-1.50 x 35 M7985A-05080-20 M5-0.80 x 80
M960-12050-60 M12-1.25 x 50 M933-10035-82 M10-1.50 x 35* M7985A-05100-20 M5-0.80 x 100
M960-12050-82 M12-1.25 x 50* M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12050-60 M12-1.75 x 50
M931-12050-82 M12-1.75 x 50* Flat Head Machine Screws
M931-12055-60 M12-1.75 x 55 M965A-04012-SS M4-0.70 x 12
M931-12060-60 M12-1.75 x 60 M965A-05012-SS M5-0.80 x 12
M931-12060-82 M12-1.75 x 60* M965A-05016-20 M5-0.80 x 16
M931-12065-60 M12-1.75 x 65 M965A-06012-20 M6-1.00 x 12
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80
M931-12090-60 M12-1.75 x 90
M931-12100-60 M12-1.75 x 100
M931-12110-60 M12-1.75 x 110

* This metric hex bolt’s hardness is grade 10.9.

A-78 Appendix TP-5616 9/05

Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M982-08-80 M8-1.25 Elastic Stop
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock[
M982-10-80 M10-1.50 Elastic Stop
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M982-12-80 M12-1.75 Elastic Stop
M982-14-60 M14-2.00 Elastic Stop
M6923-16-80 M16-2.00 Spiralock
M982-16-80 M16-2.00 Elastic Stop
M934-18-80 M18-2.5 Standard
M982-18-60 M18-2.50 Elastic Stop
M934-20-80 M20-2.50 Standard
M982-20-80 M20-2.50 Elastic Stop
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M982-24-60 M24-3.00 Elastic Stop
M934-30-80 M30-3.50 Standard

Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24

[ This metric hex nut’s hardness is grade 8.

TP-5616 9/05 Appendix A-79

 KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
kohlergenerators.com
Kohler Power Systems
Asia Pacific Headquarters
TP-5616 9/05c 7 Jurong Pier Road
Singapore 619159
E 1996, 1997, 1998, 2002, 2004, 2005 by Kohler Co. All rights reserved. Phone (65) 6264-6422, Fax (65) 6264-6455