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Truck Mixer Operator Training Basic's 1

The document provides information on the safe operation of a HTM 905 truck mixer. It details the main components of the truck mixer including the mixing drum, chassis, and hydraulic and control systems. It outlines qualifications for truck mixer operators and precautions to take when operating, parking, charging, discharging, switching off the engine, and cleaning the drum. Maximum speed limits and load capacity are also specified.

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nandakumar
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741 views23 pages

Truck Mixer Operator Training Basic's 1

The document provides information on the safe operation of a HTM 905 truck mixer. It details the main components of the truck mixer including the mixing drum, chassis, and hydraulic and control systems. It outlines qualifications for truck mixer operators and precautions to take when operating, parking, charging, discharging, switching off the engine, and cleaning the drum. Maximum speed limits and load capacity are also specified.

Uploaded by

nandakumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TRUCK MIXER

SAFE OPERATION TRAINING


AL TASNIM – Muscat –Training - Nanda kumar Basic’s 1

12/13/2020 1
TECHNICAL DATA

MODEL : HTM 905 Truck mixer

Nominal filling * 9 m³
Water capacity ** 10.50 m³
Geometric drum capacity 16.00 m³
Clearance height without frame 2,544 mm
Hopper filling height without frame 2,519 mm
Assembly weight Standard *** 3,780 kg
Assembly weight Lightweight *** 3,320 kg
Assembly weight Super-Lightweight *** 3,220 kg

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MAIN COMPONENTS OF TRUCK MIXER

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MIXING DRUM COMPONENTS

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MAIN COMPONENTS OF THE CHASSIS

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MAIN COMPONENTS OF TRUCK MIXER

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MAIN COMPONENTS OF TRUCK MIXER

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MAIN COMPONENTS OF TRUCK MIXER

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MAIN COMPONENTS OF TRUCK MIXER

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MAIN COMPONENTS OF TRUCK MIXER

Hydraulic System

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MAIN COMPONENTS OF TRUCK MIXER

CONTROL CABLE :

1. ENGINE RPM Low to Hi idle


2. DIRECTION OF ROTATION (drum)

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SAFE OPERATION OF TRUCK MIXER

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SAFE OPERATION OF TRUCK MIXER

Selection of Qualified Driver/Operator


Driver of the truck mixer should meet the following Qualifications.

• A valid driving license.


• Good Health.
• Eye sight above 0.7, with out color blindness.
• Audition should meet the requirement of
working Conditions.
• Be familiar with the operation of the water
supply and the operating system.
• Know how about the escaping approaches during
Accident & Emergencies.
• Undergone effective Training on Operation &
Basic Maintenance.
• Need to be equipped and maintain personal
protective equipment's.
• Should not wear loose cloths, so as to avoid
being trapped in any rotating part.

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SAFE OPERATION OF TRUCK MIXER

Precaution before Operation


Read the instructions carefully

• Carry out circle Check, before


starting the vehicle for any
leakages, damages, hanging
wires etc.
• After starting the vehicle check
brakes, check individual
functions, check for any
abnormal sounds etc.
• If you observe any problem
rectify it or make necessary
action in order to solve the
problem.

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SAFE OPERATION OF TRUCK MIXER

CHARGE

DISCHARGE

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SAFE OPERATION OF TRUCK MIXER

Precautions during Operation Overloading is


It is prohibited and danger to carry any people on the ladder
and platform when the truck is on the way of transportation. prohibited

Over speeding is
prohibited

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SAFE OPERATION OF TRUCK MIXER

Precautions During Parking

• Park the vehicle in a Safe location.


• During charging & discharging operation apply the parking brake.
• When the truck is parked in a slope, wedge support should be
provided on the wheels. In order to prevent the truck from moving.

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SAFE OPERATION OF TRUCK MIXER

Precautions before switching off the Engine

• Make sure drum is not rotating. Allow the engine to run for 3 to 5
min and throttle it for 2- 3 times before shut off.
• Avoid the engine from immediate shut off at a high temperature.
• Shutting down the engine immediately will effect the service life
of the vehicle.

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SAFE OPERATION OF TRUCK MIXER
PRECAUTIONS DURING CLEANING OF DRUM MIXERS.
• At the end of each trip after discharging the
concrete at site make sure your drum is cleaned
with water.
• Cleaned the internal lobes of the drum with
pressurized water in order to detach the
concrete.
• During Return trip from the site to plant fill
partial amount of water and drain it at the plant
in order to make sure the drum is clean and
ready for next operation.
• When cleaning inside the drum use the drum
inspection plate to access the inside area of the
drum, while doing this make sure that the
vehicle is in off condition and the keys are
secured.
• Place a caution board stating “Men working”
during such cleaning activities in drum.
• Use proper personal protection equipment's
while doing so.

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SAFE OPERATION OF TRUCK MIXER

• On Road(Black top) Concrete fully loaded Maximum driving speed is 60 -70 km/hour.
• Off Road(Graded) Concrete fully loaded Maximum driving speed is 30 - 40 km/hour.
• Drum Maximum Speed 2 - 3 RPM.
• While turning speed should be reduced to 10 -20 km/hours.
• 1 cubic meter concrete maximum weighs 2400 Kilograms.
• So if you have 9 cubic meter drum it will be 2400 X 9 CBM= 21600 kilograms or 21.6 Tons load.

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SAFE OPERATION OF TRUCK MIXER

SAFE TRAVEL ANGLE


OR ELSE WILL RESULT
IN CONCRETE
SPILLAGE.

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SAFE OPERATION OF TRUCK MIXER

During Rotation of the Truck Mixer Drum

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Thank you

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