01058-UniLog & UniLog Plus With AIS
01058-UniLog & UniLog Plus With AIS
with AIS
UniLog Plus
8 to 128 Channel
Expandable Version
Chan
nel
-1
0 °C
Chan
nel-
1
0 °C
UniLog
Fixed 8/16 Channel
User Manual
UniLog / UniLog Plus User Manual
CONTENTS
For UniLog
2. BASIC OPERATION 2
3. PEN-DRIVE OPERATION 5
5. OPERATOR PARAMETERS 13
6. ALARMS SETTINGS 14
7. SUPERVISORY CONFIGURATION 16
8. DEVICE CONFIGURATION 17
9. CHANNEL CONFIGURATION 18
13. UTILITIES 27
Section 1
FRONT PANEL : LAYOUT AND OPERATION
The front panel comprises of 2 X 16 (2 rows of 16 characters each) LCD Display, LED indicators, membrane keys, and a slot
for Pen Drive. Refer Figure 1.1 below.
Figure 1.1
PPI UniLog
AUTO
Pen Drive Slot LED Indicator
LCD DISPLAY
The LCD Display has 2 rows, the Upper Row & the Lower Row; each having 16 Characters.
In normal mode of operation (Run Mode), the Upper Row displays the Channel Name and the Lower Row displays the
corresponding Process value followed by Units. Refer Figure 1.2 (a) below.
In Set-up Mode, the Upper Row displays the parameter Name and the Lower Row displays the corresponding parameter
Value. Refer Figure 1.2(b) above.
LED INDICATOR
The front panel round LED lamp indicates the channel scan mode. The LED glows ON if the channel scanning is in Auto mode.
KEYS
There are four tactile keys provided on the front panel for setting-up the parameter values and for other functions &
commands. The Table 1.1 below lists each key and the associated function.
Table 1.1
Press to store the set parameter value and to scroll to the next
ENTER parameter.
PEN-DRIVE SLOT
A rectangular slot with USB connector type A is provided for Pen-Drive operation.
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Section 2
BASIC OPERATION
POWER-UP
Upon switching on the power to the unit, the display shows model name on the Upper Row and the Version Number on the
Lower Row for approximately 4 seconds as shown below.
UNILOG USB
Version 1.0.1.0
After the power-up display sequence, the UniLog starts showing the process values for all the channels sequentially. This is
the MAIN Display Mode that shall be used most often.
Process Value
In case of process value error, the Lower Row indicates the type of error in place of process value and units. The various error
and the respective causes are listed in Table 2.1.
Table 2.1
Error Message Cause
Over Range Process Value above Max. Range
Under Range Process Value below Min. Range
Sensor Open Thermocouple / RTD broken
Com. Fail Communication Link with CIM broken
The channel-wise process value indication update depends upon the selected Auto / Manual scan mode. The scan mode can
be toggled between Auto and Manual by holding the ENTER key pressed for approximately 5 Seconds. The front panel LED
indicator glows ON in Auto mode and remains OFF in manual mode. The channel update rate in Auto mode depends upon the
set value (1 to 99 Sec.) for the parameter ‘Scan Rate’. In Manual mode, the channels can be scrolled using UP and DOWN
keys.
There are up to 4 soft Alarms (AL1, AL2, AL3 and AL4) provided for each channel. If any one or more set Alarms for a channel
is active, the channel is said to be under Alarm condition. The names for the channels under Alarm condition keep flashing on
the Upper Row in Process Value screen.
The complete Alarm status information for the channels under Alarm condition is available on this Screen. For example; If
Alarm1 (AL1) and Alarm3 (AL3) of a channel named ‘Boiler Pressure’ is active then the screen displays the following
information.
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Boiler Pressure
AL1 AL3
If multiple channels are under Alarm condition; use UP / DOWN keys to scroll through the various channels for viewing the
individual Alarm status information.
Note :
The front panel ENTER key can be used as Alarm - Acknowledge key. Use Alarm Acknowledgment feature to de-activate the Alarm relay.
Note that acknowledging the Alarm(s) does not remove the Alarm condition(s).
Table 2.2
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RTC Screen
This is single screen providing the Real Time Clock (RTC) information as shown below. The upper row shows the current
calendar date in dd/mm/yy format and the lower row shows the running clock time in hh:mm:ss (24 Hours) format.
Date: 16/05/11
Time: 08:56:00
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Section 3
PEN-DRIVE OPERATIONS
UniLog can perform both, File Read and File Write, operations on the Pen Drive. The File Read Operation facilitates assigning
user defined names to each of the 8 or 16 input channels while the File Write operation allows copying the Process Value
records (stored inside the internal memory of UniLog) onto the Pen Drive for subsequent reading in Excel Sheet. The two file
operations are described in detail in the following pages.
UniLog continuously monitors and updates the Process Values (PVs) for each channel. The Process Values are displayed on
the front panel 2 Rows LCD display. The Upper Row displays the channel name whereas the corresponding PV and
measurement Units are shown on the Lower Row.
UniLog is shipped from the factory with each of the 8 or 16 channels assigned a factory set default name in accordance to the
numbers assigned to the channels. That is, Channel-1, Channel-2, and so on.
The user can, however, assign a more meaningful name (such as Boiler Pressure, Oil Temperature, etc.), to each channel for
easy identification of the process parameters that are being measured and displayed.
For channel name assignments, the user can create and save a text document file with the name Set.txt using Microsoft
Notepad Application tool. The file needs to be saved on the Pen Drive in the main directory (outside of any folders).
Follow the guidelines below for creating and/or editing the file (Set.txt) for channel name assignments. Refer Figure 3.1 for
example file.
1. User will have feature of giving its own unique Instrument name and Output file name through USB. That file name will
have same name as Set.txt. Its format will be as follow.
[Instrument Name]
Name to be given
[File name]
Name to be given
[channel name]
Name to be given1
Name to be given2
.
.
Name to be given128
IMPORTANT NOTE –
Order of giving name is not important e.g. you can give first [File name] then [channel name] then [Instrument Name] only
care must be taken that after last channel name there should not be any gape or enter.
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Figure 3.1
Instrument
Name
File Name
Channel
Name
As shown above after file name there is gape or enter but after last channel name there is no gape or enter. After instrument
name you can give gape or enter. If channel name is last in text file then after channel name do not give enter.
2. Now Output file have this unique name assign by user. If he doesn't assign any name then it will have default file name as
“Rec” followed by last 5 digit of unique ID. Example- Rec54892.csv,Rec12902.csv etc..
3. In pen drive version It will not append data to file of one unit to other unit with same file name. For checking it will first match
its unique ID. If ID doesn't match it will give error.
4. User given or default instrument name will be append with unique ID as header in file. Example - 12345678 Furnace
Here Furnace is instrument name and 12345678 is unique ID. As shown above unique ID appear on top and instrument
name appear on next line and after that Recorder header will appear.
5. In output file Previously, counts are shown in case of sensor open, under range or over range there will .So now it will show
“OPEN”,''OVER”,”UNDER” in case of sensor open, under range or over range. In case of channel skip “-” shown.
UniLog continuously monitors and measures the process values for various channels and compares these values with the
user set Alarm limits to generate Alarm Status.
A set of Process Values along with the corresponding Alarm Status for all channels, stamped with the current Date and Time, is
called a Record. UniLog stores such records in its internal memory at user set time interval, called Recording Interval. These
stored records are then available for downloading to a Pen Drive via the front panel USB connector.
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Each of the installed UniLog creates and maintains its own Record-Data file on Pen Drive using a file naming scheme that
involves an user assigned identification tag, called Recorder ID. The user can assign any numeric value, from 1 to 127, as
Recorder ID to the UniLog for its unique identification. The file created by UniLog for downloading the stored records is named
recN. csv; where N is the Recorder ID assigned to the UniLog. For example; the UniLog with Recorder ID 5, creates and
maintains the file with the name rec 5. csv. The records are downloaded to the file on Pen Drive in Comma Separated Values
(CSV) format and thus the file is assigned the extension. “csv ”.
Upon selecting the ‘Copy (New)’ or ‘Re-copy (Old)’ operation (explained later) after insertion of the Pen Drive; the UniLog first
searches for any existing file with the name recN.csv (where, N is the Recorder ID assigned to the UniLog). If the file exists, the
UniLog appends the available stored records to the file. If the file does not exist, the UniLog automatically creates a new file
with the name recN.csv (where, N is the Recorder ID assigned to the UniLog) and then downloads the records.
It is possible that a file-write operation may be interrupted due to reasons like sudden power-failure or removal (or, loose-
contact) of the Pen Drive, resulting in partial transfer of records. An interrupted file-write operation makes the file unusable for
appending any further records. Also, the partially transferred records in the interrupted file are lost (but are still retained inside
the UniLog’s internal memory). That is, the file on Pen Drive exists with the previous records intact (if any) and becomes a
read-only file.
An interrupted file-write operation event is registered by the UniLog in its internal memory as well as on the Pen Drive that was
being written. Upon resumption of operation, the UniLog prompts for Recovery of the interrupted operation. Upon selecting
the “Recover” operation, the following sequence of steps is executed.
1. A back-up file of the existing interrupted file is created to retain the previous records
The back-up files is named bN_S.csv; where, ‘N’ is the Recorder ID and ‘S’ is the sequential number (1 to 250) assigned to
the back-up file. For example; if the Recorder ID is 5 and there does not exist any previous back-up file, then the new back-
up file is named b5_1.csv. If, however, there exists previous back-up file(s), then ‘S’ is assigned the lowest numeric value
(in sequential order). For example; if a Pen Drive already contains back-up files - [b5_1.csv, b5_4.csv and b5_14.csv] -
then the new back-up file is named b5_2.csv.
4. All the records (including those that were already transferred during the interrupted operation) are downloaded to the new
file.
PEN DRIVE (MEMORY-STICK) OPERATION
The UniLog is provided with a front panel USB port for file read and write operations using Pen Drive.
Upon inserting the Pen Drive into the USB port, the UniLog responds by displaying the following message on the LCD screen :
Please Wait....
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During this time, the UniLog checks the file format on the Pen Drive and also searches for existence of Set.txt file (file
containing channel names) and any interrupted file-write operation in the previous operation. The message may last for 5 to 60
seconds depending upon the disc size and occupancy percentage.
In case of any error in reading the Pen Drive or if the Pen Drive dose not respond for more then 60 seconds, the following
message is displayed
Device Failure
Ensure proper insertion of the Pen Drive into the USB port and acknowledge the message by pressing front panel ENTER key.
The UniLog repeats the device checking operation. If the error persists; remove the Pen Drive from the port and acknowledge
the message (using ENTER key). The UniLog responds with the following message:
Insert Drive
Acknowledge the message to revert to normal RUN mode operation or insert a new Pen Drive and then acknowledge the
message to continue with file read/write operations.
Select Operation
If the “Pen Drive Checking” operation is successful; the UniLog presents one or more of the following options for the next
operation:
Recover
Read Chan Names
Copy (New)
Re-copy (Old)
The option ‘Recover’ is presented only if the inserted Pen Drive contains an interrupted write operation file. In this case, the
‘Copy (New)’ and ‘Re-copy (Old)’ options are not presented.
The ‘Read Chan Names’ option is presented only if the inserted Pen Drive contains a file with the name Set.txt.
The ‘Copy (New)’ option is presented only if there are new records available in the internal memory and the ‘Recover’ option is
not presented.
The ‘Re-copy (Old)’ option is presented only if there are old records available in the internal memory and the ‘Recover’ option
is not presented.
Use UP/DOWN keys to select the desired option and then press ENTER key for the execution of the operation.
The ‘Recover’, ‘Copy (New), & ‘Re-copy(Old)’ options are similar in operations as they all download (copy) records available in
the internal memory onto the inserted Pen Drive. The difference lies in the set of records that is downloaded.
The ‘Copy (New)’ operation downloads the records that are not yet downloaded even once, that is, “new” records. After
successfully downloading the “new” records, the UniLog retains this set of records as “old” records until next successful ‘Copy
(New)’ operation is executed.
The ‘Re-copy (Old)’ operation downloads the set of records that were successfully copied during last ‘Copy (New)’ operation
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and thus retained as “old” records. This feature allows re-gaining the copied records in case the Pen Drive fails or malfunction
after copying records or after inadvertent deletion of the record file from the Pen Drive.
The ‘Recover’ operation copies the records that were being downloaded in the previous ‘Copy (New)’ or ‘Re-copy (Old)’
operation that was interrupted.
Upon selecting one of the above 3 operations, the UniLog opens an existing file or creates a new file for downloading the
records (refer section “File System for Write Operation”)
If there is an error in opening/creating a file or deleting/re-naming a file (while creating back-up file for ‘Recover’ operation) or
any other errors encountered while downloading the records; the UniLog displays an appropriate error message. The Upper
Row shows the message while the Lower Row shows the numbers of records pending for downloading.
For various error messages, the operation types for their occurrence and the meaning of the errors, refer Table 3.1 below.
Table : 3.1
Copy (New)
Cant Open File Unable to open an existing file or
Re-copy (Old)
create a new file.
Recover
Copy (New)
Cant Write File Unable to write records in an Open
Re-copy (Old)
Bal 1234 Recover
file.
Copy (New)
Disc Full No space on Pen Drive to continue
Re-copy (Old)
Bal 1234 Recover
writing records in an Open file.
Copy (New)
Cant Close File Unable to close the file after
Re-copy (Old)
successful downloading
Recover
In case of any of the above Error Messages, make sure that the Pen Drive is firmly inserted in the USB port and retry the
operation by acknowledging the error message through front panel ENTER key. If the error persists, replace the Pen Drive.
However, if no error is encountered while opening/creating a file for copying the records, the UniLog begins downloading the
records with the following message screen.
Copying.....
Bal 1234
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The upper row shows the operation type; Copying for ‘Copy’ operation or Re-copying for ‘Re-copy’ or ‘Recover’ operation. The
Lower Row displays countdown of the numbers of balance records. Upon successful completion of the operation, the UniLog
displays the total numbers of records copied (or, re-copied) through the following message:
Records Copied
1234
Remove the Pen Drive and acknowledge the message using ENTER key. The UniLog reverts to normal RUN mode.
Upon selecting ‘Read Chan Names’ operation, the UniLog opens the file named Set.txt for reading the user defined channel
names (refer section “File System for Read Operation”).
If there is an error in opening the file or any other errors encountered while reading the file; the UniLog displays an appropriate
error message on the Upper Row of LCD display.
For various error messages and their meaning, refer Table 3.2 below.
Table : 3.2
Cant Open File Unable to open the Set.txt file or read the file size.
In case of any of the above Error Messages, make sure that the Pen Drive is firmly inserted in the USB port and retry the
operation by acknowledging the error message through front panel ENTER key. If the error persists, replace the Pen Drive.
However, if no error is encountered while opening, reading or closing the file, the UniLog displays the following message after
successfully reading and assigning the user defined names to the channels.
Names Assigned
Remove the Pen Drive and acknowledge the message using ENTER key. The UniLog reverts to normal RUN mode.
In case of any failure of the USB port it self; depending upon the type of the error one of the following two messages may be
displayed on the front panel LCD.
The UniLog needs servicing for any further Pen Drive operations.
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Section 4
SET-UP MODE : ACCESS AND OPERATION
The UniLog requires various user settings that determine how the Recorder will function or operate. These settings are called
Parameters.
The parameters are always presented in a fixed format : The Upper Row displays the Parameter Name and the Lower Row
displays the options / set value. The parameters appear in the same sequence as listed in their respective sections.
For convenience and ease of memorizing, the various parameters have been arranged in different groups depending upon the
functions the parameters represent. Each group is assigned a unique Page Header for its access.
SET-UP MODE
The Set-up Mode allows the user to view and / or modify the parameter values. Follow the steps below to open a desired Page
Header for setting the parameter values.
1. Press and release PAGE key. The Upper Row shows SELECT PAGE and the Lower Row shows the name for the first
available Page Header. See Figure below.
SELECT PAGE>>
Operator Page
2. Select the desired Page Header name on the Lower Readout using the UP/DOWN keys.
3. Press and release ENTER key. The Upper Row shows the name of the first parameter listed in the selected Page Header
and the Lower Row shows its current value.
Once a Page Header is accessed; step through the following sequence to adjust the values of the desired parameters.
1. Press and release the ENTER key until the name for the required parameter appears on the Upper Row. The last
parameter in the list rolls back to the first parameter.
3. Press and release the ENTER key. The new value gets stored in the non-volatine memory and the next parameter in the
list is displayed.
The figure 4.1 below illustrates how to access the desired Page Header and edit the parameter value. The illustration shows
the example of altering the Alarm-2 Type from ‘None’ to ‘Process High’ for the channel name ‘Boiler Pressure’.
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Figure 4.1
To exit the Set-up Mode and return to the MAIN Dispaly Mode, press and release PAGE key.
Notes :
1. The UniLog communicates with the remote Channel Interface Module (CIM) using 2-wire link. If the link is broken or open, the parameter
values can only be viewed and can not be set / altered.
2. It is a must to press the ENTER key after altering the value of parameter else the new value will not be registered / stored. That is, a return
to the MAIN Display Mode (by depressing PAGE key) without pressing the ENTER key will not store the altered value in the UniLog
memory and the previous set value will be retained.
3. If the UniLog is left in Set-up Mode for more than 30 seconds without any key operation, it automatically exits the Set- up Mode and
returns to the MAIN Display Mode.
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Section 5
OPERATOR PARAMETERS
The Operator Page contains the parameters that are used most frequently and the commands that are required for day-to-day
operation. This page is not locked for editing by Master Lock. The Operator Page parameters are listed below.
Table : 5.1
Settings
Parameter Description
(Default Value)
None
No operation
Copy (New)
Download available New Records to Pen Drive. This option is not
1. None
presented if there are no new records stored inside internal
memory. 2. Copy (New)
3. Re-copy (Old)
Re-copy (Old) 4. Read Chan Names
Download available Old Records to Pen Drive. This option is not
presented if there are no old records stored inside internal 5. Recover
memory. (Default : None)
Read Chan Names
Update channel names by reading the text file, Set.txt, from the
Pen-Drive. This option is not presented if the Pen-Drive does not
contain Set.txt file in its root (main) directory.
Recover
This option is presented only if a prior ‘Copy (New)’ or ‘Recopy
(Old)’ operation was interrupted. The interrupted operation is
resumed from the beginning.
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Section 6
ALARM SETTINGS
This Page Header presents a list of parameters that define the Alarm function for the selected channel.
Table : 6.1
Settings
Parameter Description
(Default Value)
User defined or default
CHANNEL NAME FOR SELECT CHANNEL>> names for channel-1
ALARM SETTINGS Channel-1 to
Select the desired Channel Name whose Alarms parameters are channel-8 / 16
to be set. (Default : NA)
AL1 TYPE>>
ALARM TYPE
None
The parameter name depends upon the Alarm selected (AL1
TYPE, AL2 TYPE, etc.).
None
None : Process Low
Disable Alarm.
Precess High
Process Low : (Default : None)
The Alarm activates when the PV equals or falls below the ‘Alarm
Setpoint’ value.
Process High :
The Alarm activates when the PV equals or exceeds the ‘Alarm
Setpoint’ value.
AL1 SETPOINT>>
ALARM SETPOINT
0 Min. to Max. of selected
The parameter name depends upon the Alarm selected (AL1 input type range
Setpoint, AL2 Setpoint, etc.). (Default : 0)
ALARM HYSTERESIS
AL1 HYSTERESIS>>
2 1 to 3000 or
The parameter name depends upon the Alarm selected (AL1 0.1 to 3000.0
Hysteresis, AL2 Hysteresis, etc.). (Default : 2 or 2.0)
This parameter Value sets a differential (dead) band between the
ON and OFF Alarm states.
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Settings
Parameter Description
(Default Value)
ALARM INHIBIT
AL1 INHIBIT>>
Yes
The parameter name depends upon the Alarm selected (AL1
Inhibit, AL2 Inhibit, etc.). No
Yes
No :
The Alarm activation is suppressed until the PV is within Alarm (Default : No)
limits from the time the Recorder is switched ON.
Yes :
The Alarm is not suppressed during the start-up Alarm conditions.
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Section 7
SUPERVISORY CONFIGURATION
The Page Header ‘Spvr. Config’ encompasses a subset of Page Headers containing parameters that are set less frequently.
These parameters should only be accessible to Supervisory level and thus are protected by password. Upon entering the
appropriate password for the parameter ‘ENTER PASSCODE’ , the following list of Page Header is available.
6. Utilites (Utilites)
The figure below illustrates how to access the parameters under the supervisory Page Header “Alarm Configuration”. The
parameters covered under each Page Header are described in detail in the following sections.
Figure 7.1
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Section 8
DEVICE CONFIGURATION
Table : 8.1
Settings
Parameter Description
(Default Value)
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Section 9
CHANNEL CONFIGURATION
The Channel configuration parameters are listed in Table below and are generally required to be set only at the time of
installation.
Table : 9.1
Settings
Parameter Description
(Default Value)
INPUT TYPE>>
SIGNAL INPUT TYPE
Type K (Cr-Al) Refer Table 9.2
Set the type of Thermocouple / RTD / DC Linear signal input type (Default : Type K (Cr-Al))
connected to the selected channel.
RANGE LOW>>
RANGE LOW
0 -19999 to 30000 Counts
(Available for 4-20mA inputs) with Selected Resolution
The Range Low value sets the process value corresponding to the (Default : 0.0)
minimum DC Linear signal of the selected input type (that is, 0 V or
1V or 0mA or 4mA).
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Settings
Parameter Description
(Default Value)
RANGE HIGH>>
RANGE HIGH
1000 -19999 to 30000 Counts
(Available for 4-20mA inputs) with Selected Resolution
The Range High value sets the process value corresponding to (Default : 100.0)
the maximum DC Linear signal of the selected input type (that is,
50mV or 200mV or 1.25V or 5V or 10V or 20mA).
USER - LINEARISATION
LINEARISATION>>
Disable Disable
(Available for DC Linear Inputs) Enable
Set this parameter to ‘Enable’ if user linearisation co-ordinates are (Default : Disable)
to be applied on the measured PV from DC Linear signal input.
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Settings
Parameter Description
(Default Value)
X CO-ORDINATE VALUE
X-VALUE>> -19999 to 30000
0
(Default : 0)
Set the actual measured (X co -ordinate) value.
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Table 9.2
Reserved for customer specific Thermocouple type not listed above. The
type shall be specified in accordance with the ordered (optional on request)
Thermocouple type.
4 to 20 mA
0 to 50 mV
1
0 to 200 mV 0.1
-19999 to 30000 units 0.01
0 to 1.25 V
0.001
0 to 5 V units
0 to 10 V
1 to 5 V
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Table 9.3
Option Description
°C Degree Centigrade
°F Degree Fahrenheit
°K Degree Kelvin
EU Engineering Units
% Percentage
Pa Pascals
Mpa Mpascals
kPa Kpascals
bar Bar
mbar Milli bar
psi PSI
kg/sq.cm kg/cm²
mmHg mm mercury
Torr Torr
litre/hr Litres per hour
litre/min Litres per minute
%RH % Relative Humidity
%O2 % Oxygen
2
%CO % Carbon di-oxide
V Volts
A Amps
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Option Description
mA Milli Amps
mV Milli Volts
ohm Ohms
Sec Seconds
min Minutes
hrs Hours
PH PH
%PH %PH
mg Milli grams
g Grams
kg Kilo grams
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Section 10
ALARM CONFIGURATION
The parameters presented on this page allow configuration of the number of Alarms per channel and Alarm output functions.
Relay-1 is a common output for Alarm-1 Ored Alarm-3 of all channels. Relay-2 is a common output for Alarm-2 Ored Alarm-4 of
all channels.
Table : 10.1
Settings
Parameter Description
(Default Value)
RELAY-1 LOGIC
RELAY-1 LOGIC >>
Normal
RELAY-2 LOGIC
RELAY-2 LOGIC >>
Normal Normal
Normal : Reverse
The Relay remains ON under Alarm condition; OFF otherwise. (Default : Normal)
Useful for activating Audio / Visual Alarm.
Reverse :
The Relay remains OFF under Alarm condition; ON otherwise.
Useful for Tripping the system under monitoring.
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Section 11
RECORDER CONFIGURATION
Table : 11.1
Settings
Parameter Description
(Default Value)
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Section 12
RTC SETTING
Table : 12.1
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Section 13
UTILITIES
Table : 13.1
LOCK>>
MASTER LOCK No
ENABLE DISABLE
UNLOCK>>
No
No
This parameter allows locking and unlocking of Alarm Setting Yes
parameters. Locking the parameters inhibits editing (modifying) of
Alarm parameters to prevent any inadvertent changes by the
operator.
The Parameters ‘Lock’ and ‘Unlock’ are mutually exclusive.
UIM DEFAULT
UIM DEFAULT>>
No No
Setting this command to ‘Yes’ resets all the recording related Yes
parameters to their default values. All the user set Channel Names
are also reset to the default names (Channel-1, Channel-2, etc.).
CIM DEFAULT
CIM DEFAULT>>
No No
Yes
Setting this command to ‘Yes’ resets all the Channel-configuration
and Alarm related parameters to their default values.
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Section 14
ELECTRICAL CONNECTIONS
WARNING
MISHANDLING / NEGLIGENCE CAN RESULT
IN PERSONAL DEATH OR SERIOUS INJURY.
The controller is designed for installation in an enclosure which provides adequate protection
against electric shock. Local regulations regarding electrical installation should be rigidly
observed. Consideration should be given to prevention of access to the Power Supply terminals by
Caution unauthorized personnel.
2. Do not make any connections to the unused terminals for making a tie-point for other wires (or for any other reasons) as
they may have some internal connections. Failing to observe this may result in permanent damage to the recorder.
3. Run power supply cables separated from the low-level signal cables (like Thermocouple, RTD, DC Linear Current /
Voltage, etc.). If the cables are run through conduits, use separate conduits for power supply cable and low-level signal
cables.
4. Use appropriate fuses and switches, wherever necessary, for driving the high voltage loads to protect the recorder from
any possible damage due to high voltage surges of extended duration or short-circuits on loads.
5. Take care not to over-tighten the terminal screws while making connections.
6. Make sure that the power supply is switched-off while making / removing any connections.
Figure 14.1
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
L N NO C NO C
85~265 V RLY RLY
AC SUPPLY Alarm-1 Alarm-2
Alarm-3 Alarm-4
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Figure 14.3
DIGITAL INPUT FOR ALARM ACKNOWLEDGE
Alarm ACK
Connect a remote potential-free contact closure switch for the purpose of issuing Alarm Switch
Acknowledgment. An ‘OPEN’ to ‘CLOSE’ change over of the contacts acknowledges the
alarm and mutes the alarm relay(s) 3 4
Figure 14.4
ALARM - 1 / ALARM - 3 COMMON RELAY OUTPUT
This relay output status is determined by logically Oring the Alarm-1 and Alarm-3 status of all
15 16
the channels. Potential-free Relay changeover contacts NO (Normally Open) and C NO C
RLY
(Common) rated 2A/240 VAC (resistive load) are provided as Relay output. Alarm-1
Alarm-3
Figure 14.5
ALARM - 2 / ALARM - 4 COMMON RELAY OUTPUT
This relay output status is determined by logically Oring the Alarm-2 and Alarm-4 status of all
17 18
the channels. Potential-free Relay changeover contacts NO (Normally Open) and C NO C
RLY
(Common) rated 2A/240 VAC (resistive load) are provided as Relay output. Alarm-2
Alarm-4
Figure 14.6
TRANSMITTER EXCITATION VOLTAGE OUTPUT
13 14
12 VDC is available for transmitter excitation supply. Connect the transmitter (+) to terminal
+ -
POWER SUPPLY
Figure 14.7
Neutral
11 (N)
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UniLog / UniLog Plus User Manual
As standard, the controller is supplied with power connections suited for 85 to 264 VAC line supply. Use well-insulated copper
conductor wire of the size not smaller than 0.5mm² for power supply connections. Connect Line (Phase) supply line to terminal
10 and the Neutral (Return) supply line to terminal 11 as shown in Figure 14.7. The controller is not provided with fuse and
power switch. If necessary, mount them separately. Use a time lag fuse rated 1A @ 240 VAC.
The Electrical Connection Diagram is shown right above the terminals. The figure 14.8(a) : AIS-8UM, figure 14.8(b) : AIS-
16UM shows illustrates the terminal positions on the Left, Right and Top sides of the AIS.
38 39 40 41 34 35 36 37 30 31 32 33 26 27 28 29 22 23 24 25 20 21
OUT IN AI - 8 AI - 7 AI - 6 AI - 5
RS485
MODBUS Serial
RTD
mA
8 Channel
TC
AI - X
85~265 VAC
Supply
CONFIG AI - 1 AI - 2 AI - 3 AI - 4 N L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
70 71 72 73 66 67 68 69 62 63 64 65 58 59 60 61 54 55 56 57 50 51 52 53 46 47 48 49 42 43 44 45 38 39 40 41 36 37
OUT IN AI - 16 AI - 15 AI - 14 AI - 13 AI - 12 AI - 11 AI - 10 AI - 9
RS485
Analog Input Module
mV / V
MODBUS Serial
Clear Transparent
RTD
16 Channel
mA
TC
AI - X
85~265 VAC
35
Supply
34
N
33
CONFIG AI - 1 AI - 2 AI - 3 AI - 4 AI - 5 AI - 6 AI - 7 AI - 8
L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
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UniLog / UniLog Plus User Manual
Each of the 8 or 16 input channels are identical from wiring connection viewpoint. For explanation purpose, the 4 terminals
pertaining to each channel have been marked as T1, T2 ,T3 & T4 in the following pages. The descriptions below apply to all the
channels with no deviations.
Figure 14.9(a)
Thermocouple AI - X
T1 T2 T3 T4
Connect Thermocouple Positive (+) to terminal T2 and Negative (-) to terminal T3 as shown in
Figure 14.9(a). Use the correct type of Thermocouple extension lead wires or compensating cable
T1 T2 T3 T4
for the entire distance ensuring the correct polarity throughout. Avoid joints in the cable. TC
Figure 14.9(b)
RTD Pt100, 3-wire AI - X
T1 T2 T3 T4
Connect single leaded end of RTD bulb to terminal T2 and the double leaded ends to terminals T3
and T4 (interchangeable) as shown in Figure 14.9(b). Use copper conductor leads of very low
T1 T2 T3 T4
resistance ensuring that all 3 leads are of the same gauge and length. Avoid joints in the cable. RTD
Figure 14.9(c)
DC Linear Voltage (mV / V) AI - X
T1 T2 T3 T4
Use a shielded twisted pair with the shield grounded at the signal source for connecting mA / mV / V
source. Connect common (-) to terminal T3 and the signal (+) to terminal T2, as shown in Figure
T1 T2 T3 T4
14.9(c). mV / V
Figure 14.9(d)
DC Linear Current (mA) AI - X
T1 T2 T3 T4
Use a shielded twisted pair with the shield grounded at the signal source for connecting mA source.
Connect common (-) to terminal T3 and the signal (+) to terminal T2. Also short terminals T1 & T2.
T1 T2 T3 T4
Refer Figure 14.9(d). mA
POWER SUPPLY
Figure 14.10
Neutral
N
Earth
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UniLog / UniLog Plus User Manual
As standard, the module is supplied with power connections suited for 85 to 264 VAC line supply. Use well-insulated copper
conductor wire of the size not smaller than 0.5mm² for power supply connections ensuring proper polarity as shown in Figure
1.6. The module is not provided with fuse and power switch. If necessary, mount them separately. Use a time lag fuse rated 1A
@ 240 VAC.
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UniLog / UniLog Plus User Manual
Section 15
COMMUNICATION PORT FOR INTERFACING WITH AIS(S)
Figure 15.1
8 9
To Next AIS
The UIM is connected to 1 or more AISs using RS485 Serial Communication Port. The wiring connections for interfacing the
UIM with AIS(s) is shown in the figure 15.1.
For reliable noise free communication, use a pair of twisted wires inside screened cable. The wire should have less than 100
ohms / km nominal DC resistance (Typically 24 AWG or thicker).
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UniLog / UniLog Plus User Manual
Section 15.1
ID SETTING FOR MORE THAN 1 AIS
Applicable only for UNILOG PLUS
Operator Setting
Select Device (1)
Alarm Setting
Total Channels (8 Or 16)
Supervisory Configuration
Device ID
Device ID
Recorder ID
Total Device
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Process Precision Instruments
101, Diamond Industrial Estate, Navghar, Vasai Road (E),
Dist. Palghar - 401 210.Maharashtra, India
Mar 2017
35
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