2021 3rd International Conference on Research and Academic Community Services (ICRACOS)

Integration Of Lifting Pump Monitoring System

2021 3rd International Conference on Research and Academic Community Services (ICRACOS) | 978-1-6654-4334-0/21/$31.00 ©2021 IEEE | DOI: 10.1109/ICRACOS53680.2021.9701989

Using ESP32 And Hostinger With Internet Of

Things Based
Setiyo Budiyanto Lukman Medriavin Silalahi Freddy Artadima Silaban
Department of Electrical Engineering Department of Electrical Engineering Department of Electrical Engineering
Universitas Mercu Buana Universitas Mercu Buana Universitas Mercu Buana
Jakarta, Indonesia Jakarta, Indonesia Jakarta, Indonesia
[email protected] [email protected] [email protected]

Imelda Uli Vistalina Simanjuntak Agus Dendi Rochendi Ucuk Darusalam

Department of Electrical Engineering Department of Oceanographic Physics Department of Informatics Engineering
Universitas Mercu Buana Lembaga Ilmu Pengetahuan Indonesia Universitas Nasional
Jakarta, Indonesia Jakarta, Indonesia Jakarta, Indonesia
[email protected] [email protected] [email protected]

Abstract— A lifting pump is a system used to distribute dirty Soekarno-Hatta Airport wastewater before discharging it into
water to landfills or water treatment sites. The need for integrated the river. The processing is carried out first at STP (Sewage
information through a pump flow and voltage monitoring system Treatment Plant) 745 so that the water discharged into the
is a problem finding in this study because the lifting pump river is following the quality standards of wastewater
monitoring system previously had to be visited on-site twice a day. treatment, namely not polluting the environment according to
So the suggestion in this research is to get real-time information. PP No.5 of 2014. STP equipment is supported by lifting pump
The work process of this prototype is: when the pump is active then equipment where the lifting pump is a well with a large
the sensor reads the current and voltage so that the sensor capacity pump to distribute wastewater from all areas of the
readings are received and processed by the ESP32 until the output
airport to the wastewater treatment plant. [5-8].
from the ESP32 is sent to the Hostinger web so that the data results
can be displayed on Android. The results of this design obtained a In the lifting pump, there is a control panel equipment and
monitoring system of pump currents and voltages in real-time a pump to distribute water to STP. The way the lifting pump
because it can be seen through web hosting and android. The works uses a floater switch to detect the level of water in the
comparison between the current and voltage on the prototype with chamber (dirty water storage well) so that when the water is at
the measured current and voltage shows a difference of less than the desired level, the floater switch will send a signal to the
5%. PLC or relay and instruct the contactor and pump work. For
motor protection, a thermal overload relay (TOR) is used so
Keywords— Monitoring, Current, Voltage, ESP32, Hostinger
that the pump will shut down if the current flowing exceeds
I. INTRODUCTION the limit. In maintaining the continuity of the lifting pump
equipment, a check is made to the location of the lifting pump.
Soekarno-Hatta Airport is one of the largest airports in
Indonesia. The airport serves international and domestic Based on maintenance data in the field, technicians can
flights. Aviation traffic that reaches 1000 flight movements only record the flow of pumps that run 2 times a day because
per day requires the airport to provide maximum service for the lifting pump location is far from the technician's standby
both passengers and airlines. With a large number of flights in location. The technician cannot see the required parameters in
a day, the number of passengers a day can be an average of ± real-time while the pump is running. In today's digital era,
12,000 passengers [1-2]. monitoring equipment remotely is a necessity to make it easier
for technicians.
Conditions of passenger and flight density, the
performance of each equipment must be improved to maintain At certain times the lifting pump has problems and causes
service to airlines. All equipment both airside and ground side disruption of traffic in the area around the airport as well as
must always be ensured in normal conditions. On the airside, the comfort of flight service users. When the lifting pump has
airlines can use the delaceration facility to dispose of toilet a problem, the technicians cannot immediately find out about
waste on the plane [3-4]. it because there is no lifting pump monitoring device. So,
technicians only know when there are problems from
The use of toilets by passengers and other visitors will complaints from flight service users and reports from aviation
result in waste. Waste originating from toilets throughout security (AVSEC). From some of the problems that have been
Soekarno-Hatta airport is not allowed to be disposed of raised from these problems, to provide warning information
directly into the river because it can pollute the river area on problematic conditions in the lifting pump equipment in
which is still used for the daily needs of the people around the distributing wastewater to the treatment center, it is on this
airport. For this reason, at Soekarno-Hatta Airport there is a basis that it becomes the research we researched. The
sanitation facility unit where this unit aims to treat all proposed research objective is to design a device that can

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monitor lifting pump equipment so that the output is
information based on the internet of things
II. METHOD
Liming Yao et al (2018) stated that airport waste treatment
poses many new challenges. This has had a huge impact on
the surrounding environment. so that a multi-purpose decision
model is proposed so that the results obtained are optimal and
the selection of the process for the waste treatment plant at the
airport. Tianfu International Airport is the object of research
used to prove the efficiency of the proposed model [9].
According to [10], airports consume large amounts of
water to maintain their infrastructure. This increase in demand
is accompanied by a situation of water scarcity. This Figure 1. Block diagram design
necessitates several attempts to be made, for example
assessing the profile of water consumption and its efficient
alternative uses. Application of conservation practices to
reduce water demand at airports such as measuring water and
installing water-saving equipment to finding alternative
sources (e.g. rainwater and wastewater). This paper presents
information on water consumption at airports to provide a
basic theory that guides policy and decision making towards
sustainable environmental management during planning to
implementation of construction, expansion, and
modernization projects.
According to [11] proposes a more efficient distributed
monitoring and control system for water companies to reduce
the current water crisis. This paper helps water company
operators to improve water management, especially when the
internet of things is proven to be one of the most important Figure 2. Display MIT inventor
methods in developing systems and managing water resource
consumption more efficiently.
According to [12] proposed a new design for solid III. RESULT
wastewater treatment plants. The results of the wastewater
analysis were: an average pH value of 6-8, turbidity 12 UNT, A. Hardware And Software
daily suspended solids 850 mg / L, BOD of 760 mg / L. The In designing the monitoring circuit as a sender of
proposed design for the treatment plant mainly consists of rod information on the operational conditions of this lifting pump
filters, aerated gas traps, aeration tanks, and a collection pit. equipment, hardware and software are needed. The hardware
The general purpose of this investigation is to treat wastewater consists of hardware (visible) and software which consists of
and produce treated water in accordance with environmental software (invisible to the eye). The hardware needed includes
regulations. Meanwhile, the specific objective is to obtain an the tools and materials that make up the object of this research
odorless and colorless processed water that is free from (Fig. 1.).
pathogens and toxic materials so that it can be used for
irrigation of inedible trees. B. Condition Analysis
Soekarno-Hatta Airport as a provider of aviation services
According to[13] proposes computing technology and
has a liquid waste processing center called STP (Sewage
built a smart system that connects M2M to remote sensing
Treatment Plant).
based on the internet of things to monitor water quality in real-
time. forms a single main interface to access detailed STP is a place where liquid waste collects from all areas
information on water quality, installation processes, and water for treatment so that when the wastewater is discharged into
supply in real-time from any remote location. This paper the river it does not pollute the environment according to PP
describes how IoT is improving and modernizing procedures No.5 of 2014 concerning the quality standards of wastewater.
for drinking water manufacturing, production, and This condition is of course supported by the supporting
distribution. equipment for wastewater distribution in the form of a control
panel and a pump called a lifting pump.
According to [14], they propose a brief conception of
environmental studies based on IoT technology and discuss Seeing the current conditions, the use of technology that is
the justification behind the use of IoT in the field of simple and has a big impact on the sustainability of equipment
environmental studies. This is done because environmental can be applied as a means of connecting equipment and
phenomena have a big impact on our daily lives so the "smart technicians. The design of tools using ESP32 and IoT as
environment" is defined in the hope of providing many information media is expected to accelerate efforts to obtain
facilities and solutions to environmental application problems information on equipment that is operating in the field.
related to water quality and health.

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 Start

Program
Inisialization

Read Current
Sensor
Figure 4. Prototype result

Read Voltage Sensor

Display Current
Sensor Value

Display Voltage
Sensor Value

Is Current 24A?
Figure 5. Android display
C. Result
Buzzer On Buzzer off Fig. 4. shows a prototype test that is directly tested on a
lifting pump device that is operating at the airport. This test is
carried out to obtain the measurement results of the current
sensor and voltage sensor which are then sent to the Web.
Wifi Connection During the test, the ACS712 current sensor and the
ZMPT101B voltage sensor were connected to the pump
output cable. So that the current and current pump voltage can
Send Data via
be read by the sensor and processed by the ESP32.
Internet
When the lifting pump operates, the current and voltage
read by the sensor will be read by the ESP32 and processed
Store Data at immediately. During the data input process, ESP32 sends data
Database
to Hostinger via the internet. Received by the Hostinger
server, the data output is displayed by Android as shown in
Display Data on Fig. 5.
Android
IV. DISCUSSION
Stop A. Hostinger
Hostinger database contains data received from current
sensors and voltage sensors. Receiving and retrieving the data
Figure 3. Flowchart design takes 3ms so that the data is recorded and sent directly to
Android. Next is testing the ACS712 sensor and the
Figure 3 is a flowchart of the tool to be designed, whose ZMPT101B sensor to find the conversion scale of the two
main function is to provide information to the technician about sensors. This is to determine the current read by the ACS712
the condition of the pump current and voltage during sensor. The results of measuring the current sensor with
operation. So it is hoped that the information in real-time can ammeters compared to the voltage measurement on the sensor
improve the performance of equipment and technicians. The can be seen in Table 1.
process of obtaining information and sending the information
obtained by the ESP32 to the technician. At the beginning of B. Analysis System
the process, the ESP32 will receive data from the current The system analysis in this prototype aims to obtain the
sensor and voltage sensor which is connected to the pump current and voltage of the pump that operates using an
cable when the pump is operating. Arduino will process the ammeter and a multimeter. The difference in flow between the
data to display on the LCD and send the data to Android. Then measurement results and the results displayed on the web can
in the standby room, the technician can get information about be used to generate a percentage error value. To get the
the pump flow that is running. percentage error, the pump is measured with an ammeter. Fig.
6. shows the results of the pump current measurement.

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 TABLE I. ACS712 SENSOR TEST RESULT

NO INPUT(A) OUTPUT(V) SCALE

1 1 0.087 11.49425
2 0.51 0.04 12.75
3 0.72 0.061 11.80328
4 0.8 0.068 11.76471
5 0.91 0.078 11.66667
6 1.22 0.108 11.2963
7 1.31 0.116 11.2931
8 1.41 0.125 11.28
MAXIMUM 12.75
MINIMUM 11.49425
AVERAGE 11.7172105
TABLE II.

TABLE III. ZMPT101B SENSOR TEST RESULTS

Figure 6. Amperemeter measurement results

NO INPUT(V) OUTPUT(V) SCALE TABLE V. VOLTAGE ERROR PERCENTAGE

1 30 0.004 750 MEASUREMENT

2 50 0.069 724.6377 RESULTS (VOLT) ERROR
NO
3 70 0.099 707.0707 MULTI ZMPT101B (%)
4 80.1 0.115 696.5217
METER VOLTAGE
1 210 204 2.85
5 90.2 0.13 693.8462
2 215 206 4.18
6 99.9 0.145 688.9655
3 209 205 1.91
7 110 0.161 683.2298
4 214 205 4.2
8 120.2 0.176 682.9545
5 215 206 4.2
MAXIMUM 750
6 211 203 3.94
MINIMUM 682.6545 7 205 198 3.41
AVERAGE 707.11655 8 216 208 3.7
9 214 205 4.2
10 217 206 4.2
TABLE IV. CURRENT ERROR PERCENTAGE
MAXIMUM 4.2
MEASUREMENT
RESULTS (AMPERE)
MINIMUM 1.91
NO ERROR(%)
AMPERE ACS712 AVERAGE 3.679
METER CURRENT
1 17.4 SENSOR
17.2 1.14
2 17 16.9 0.58 measure the amperage flowing in the pump. The results
3 16.9 16.5 2.36 obtained indicate a difference between the amperemeter
measurement results and the measurement results displayed
4 17.2 17 1.16
on the web with a percentage error value of 2.36%. For other
5 17 16.8 1.17 experiments, the percentage obtained is less than 5%. Table 4
6 17.4 17 2.29 shows the results of each test that has been carried out to
7 16.9 16.5 2.36
measure the voltage flowing in the pump. The results obtained
indicate a difference between the multimeter measurement
8 17.5 17.2 1.17 results and the measurement results displayed on the web with
9 17.5 17.2 1.71 a percentage error value of 4.2%. For other experiments, the
10 16.9 16.8 0.59 percentage obtained is less than 5%. The results obtained, it
can make the ACS712 sensor reference and the ZMPT101B
MAXIMUM 2.36
sensor reliable enough to be the basis for recording daily
MINIMUM 0.58 monitoring.
AVERAGE 1.453
V. CONCLUSION
Based on the results of the design and testing carried out,
The percentage error resulting from the difference in the it can be concluded as follows 1). There is a difference in
value read by the ammeter and current sensor ACS712 can be accuracy when testing the ACS712 current sensor and the
seen in Table 3. Table 3 shows each experiment carried out to ZMPT101B voltage sensor data displayed by Hostinger

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compared to ammeters and multimeters. However, this [5] Silaban, F. A., Budiyanto, S., & Raharja, W. K. (2020). Stepper motor
difference can still be tolerated because the difference in the movement design based on FPGA. International Journal of Electrical
and Computer Engineering, 10(1), 151.
measurement results is still below 5%. 2). There is no time
[6] Budiyanto, S., Nugroho, A., Nugraha, B., & Sirait, F. (2017). Ip over
delay between the data update program and the time of the radio: a performance evaluation for the internet of things system
recording incoming data. The time interval recorded by with various data transmission technique. Advanced Science
thingspeak shows a difference of 3 milliseconds between the Letters, 23(6), 5581-5583.
data that has been recorded and the next data entered. [7] Ramadhan, E., Firdausi, A., & Budiyanto, S. (2017, November).
Suggestions that can be used to develop this research are as Design and analysis QoS VoIP using routing Border Gateway Protocol
follows 1). This monitoring facility can be further expanded (BGP). In 2017 International Conference on Broadband
Communication, Wireless Sensors and Powering (BCWSP) (pp. 1-4).
by adding a temperature sensor to determine the temperature IEEE.
of the pump when operating. 2). The use of Hostinger can be [8] Silalahi, L. M., Budiyanto, S., Silaban, F. A., & Hakim, A. R. (2021).
replaced by creating another web server that can provide Design a Monitoring and Control in Irrigation Systems using Arduino
detailed data and an easy-to-understand display Wemos with the Internet of Things. Journal of Integrated and
Advanced Engineering (JIAE), 1(1), 53-64.
ACKNOWLEDGMENT [9] Yao, L., He, L., & Chen, X. (2019). Scale and process design for
The first special thanks to Mercu Buana University which sewage treatment plants in airports using multi-objective optimization
model with uncertain influent concentration. Environmental Science
has supported domestic collaborative research and the second and Pollution Research, 26(14), 14534-14546.
to Lembaga Ilmu Pengetahuan Indonesia and Universitas [10] de Castro Carvalho, I., Calijuri, M. L., Assemany, P. P., e Silva, M. D.
Nasional for assistance and cooperation during this research. F. M., Neto, R. F. M., da Fonseca Santiago, A., & de Souza, M. H. B.
Hopefully, there will always be papers in future research. (2013). Sustainable airport environments: a review of water
conservation practices in airports. Resources, Conservation and
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