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Thermography Report of COOLING BOOSTER PUMP B #1

1) The document is a thermography report for a cooling booster pump B #1 at the PLTU Ropa power plant. 2) Thermography testing found a hot spot of 99°C on the phase S outgoing connection and an unbalanced current of over 5% on phase S. 3) It is recommended to check the cable clamps or bolts and monitor the motor's current and voltage. Long term recommendations include replacing the cable clamps during overhaul and checking the motor during overhaul. 4) Failure of the cooling booster pump B #1 motor could result in an estimated 4MW derating for 12 hours, costing Rp79.44 million in lost revenue. Repair costs

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76 views2 pages

Thermography Report of COOLING BOOSTER PUMP B #1

1) The document is a thermography report for a cooling booster pump B #1 at the PLTU Ropa power plant. 2) Thermography testing found a hot spot of 99°C on the phase S outgoing connection and an unbalanced current of over 5% on phase S. 3) It is recommended to check the cable clamps or bolts and monitor the motor's current and voltage. Long term recommendations include replacing the cable clamps during overhaul and checking the motor during overhaul. 4) Failure of the cooling booster pump B #1 motor could result in an estimated 4MW derating for 12 hours, costing Rp79.44 million in lost revenue. Repair costs

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sandrositohang
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Best scale : < 80%;Paper size : A4;Margins : Default

PT. PEMBANGKITAN JAWA BALI SERVICES Form number : FM-KP-4.1.4.05


SIAP INTEGRATED MANAGEMENT SYSTEM Revised status :1
Date of issue : 01-02-2018
THERMOGRAPHY REPORT
Page : 1/2
 
Power plant : PLTU Ropa
Record Number : 1667926800 STATUS
Equipment : COOLING BOOSTER PUMP B #1
Asset Register : 160105RP10PAC07AP001
CRITICAL
VESO : Vital
Test date : 09-11-2022
 
DATA EQUIPMENT STANDARD EPRI
Manufacturer : TECO ELEC
Capacity : 154M3/H
Power : 22
Rotation : 1460
Voltage : 380
Current :
 
OVERALL THERMOGRAPHY OPERATING CONDITIONS
Point Value (°C) Parameter Unit Value
Winding 46
Fasa R Outgoing 67
Fasa S Outgoing 99
Fasa T Outgoing 61
Bearing M1 30
Bearing M2 63
Bearing P1 65
Bearing P2 55
PHOTO 1 PHOTO 2

Caption 1 Caption 2

TRENDING
PT. PEMBANGKITAN JAWA BALI SERVICES Form number : FM-KP-4.1.4.05
SIAP INTEGRATED MANAGEMENT SYSTEM Revised status :1
Date of issue : 01-02-2018
THERMOGRAPHY REPORT
Page : 1/2
 
110
Winding
100 Fasa R Outgoing
Fasa S Outgoing

90 Fasa T Outgoing
Bearing M1
Bearing M2
80
Bearing P1
Bearing P2
70
Value

60

50

40

30

20

ANALYSIS RECOMMENDATION
Jangka pendek:

Hot spot temperature pada phase S cooling booster pump B sebesar 99 C Cek kekencangan skun atau baut skun
Monitoring arus dan tegangan motor
Terjadi unbalance pada arus phase S mencapai lebih dari 5%, namun tegangan
masih seimbang dan winding temperature masih rendah 
Jangka panjang:
Kemungkinan skun kabel longgar atau terjadi permasalahan pada motor
Ganti skun saat OH
Lakukan pengecekan motor saat OH

CBA
Kerugian derating akibat motor cooling booster pump B #1 rusak. Estimasi derating 4 MW selama 12 jam dan harga jual listrik Rp 1.655 :

Rp 79.440.000

Biaya pelaksanaan FDT. Estimasi biaya pemeliharaan penggantian motor cooling booster  pump A #1:

Rp 50.000.000

Saving: Rp 29.440.000

 
 
Inspected by Known by

Sandro Sitohang Yogo Wijayanto

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