Fiber Optic Tutorial
Fiber Optic Tutorial
Definition
Fiber-optic communications is based on the principle that light in a glass medium
can carry information over longer distances than electrical signals can carry in a
copper or coaxial medium. The glass purity of today's fiber, combined with
improved system electronics, enables fiber to transmit digitized light signals well
beyond 100 km (60 miles) without amplification. With few transmission losses,
low interference, and high bandwidth potential, optical fiber is an almost ideal
transmission medium.
Overview
The advantages provided by optical fiber systems are the result of a continuous
stream of product innovations and process improvements. As the requirements
and emerging opportunities of optical fiber systems are better understood, fiber
is improved to address them. This tutorial provides an extensive overview of the
history, construction, operation, and benefits of optical fiber, with particular
emphasis on outside vapor deposition (OVD) process.
Topics
1. From Theory to Practical Application: A Quick History
3. OVD Process
4. OVD Benefits
Self-Test
Correct Answers
Acronym Guide
The first challenge undertaken by scientists was to develop a glass so pure that
one percent of the light would be retained at the end of one kilometer (km), the
existing unrepeatered transmission distance for copper-based telephone systems.
In terms of attenuation, this one percent of light retention translated to twenty
decibels per kilometer (dB per km) glass material.
Glass researchers all over the world worked on the challenge in the 1960s, but the
breakthrough came in 1970, when Corning scientists Drs. Robert Maurer, Donald
Keck, and Peter Schultz created a fiber with a measured attenuation of less than
20 dB per km. It was the purest glass ever made.
The three scientists' work is recognized as the discovery that led the way to the
commercialization of optical fiber technology. Since then, the technology has
advanced tremendously in terms of performance, quality, consistency, and
applications.
Working closely with customers has made it possible for scientists to understand
what modifications are required, to improve the product accordingly through
design and manufacturing, and to develop industry-wide standards for fiber.
The commitment to optical fiber technology has spanned more than twenty years
and continues today with the endeavor to determine how fiber is currently used
and how it can meet the challenges of future applications. As a result of research
and development efforts to improve fiber, a high level of glass purity has been
achieved. Today, fiber's optical performance is approaching the theoretical limits
of silica-based glass materials. This purity, combined with improved system
electronics, enables fiber to transmit digitized light signals well beyond 100 km
(more than 60 miles) without amplification. When compared with early
attenuation levels of 20 dB per km, today's achievable levels of 0.35 dB per km at
1310 nanometers (nm) and 0.25 dB per km at 1550 nm, testify to the incredible
drive for improvement.
One way of thinking about this concept is to envision a person looking at a lake.
By looking down at a steep angle, the person will see fish, rocks, vegetation, or
whatever is below the surface of the water, assuming that the water is relatively
clear and calm. However, by casting a glance farther out, thus making the angle
of sight less steep, the individual is likely to see a reflection of trees or other
objects on an opposite shore. Because air and water have different indices of
refraction, the angle at which a person looks into or across the water influences
the image seen.
This principle is at the heart of how optical fiber works. Lightwaves are guided
through the core of the optical fiber in much the same way that radio frequency
(RF) signals are guided through coaxial cable. The lightwaves are guided to the
other end of the fiber by being reflected within the core. Controlling the angle at
which the light waves are transmitted makes it possible to control how efficiently
they reach their destination. The composition of the cladding glass relative to the
core glass determines the fiber's ability to refract light. The difference in the
index of refraction of the core and the cladding causes most of the transmitted
light to bounce off the cladding glass and stay within the core. In this way, the
fiber core acts as a waveguide for the transmitted light.
Multimode fiber was the first type of fiber to be commercialized. It has a much
larger core than single-mode fiber, allowing hundreds of rays or modes of light to
propagate through the fiber simultaneously. Additionally, the larger core
diameter of multimode fiber facilitates the use of lower-cost optical transmitters
and connectors.
Single-mode fiber, on the other hand, has a much smaller core that allows only
one mode of light at a time to propagate through the core. While it might appear
that multimode fibers have higher capacity, in fact the opposite is true. Single-
mode fibers are designed to maintain the integrity of each optical signal over
longer distances, allowing more information to be transmitted.
Its tremendous information-carrying capacity and low intrinsic loss have made
single-mode fiber the ideal transmission medium for a multitude of applications.
Multimode fiber is used primarily in systems with short transmission distances
(under 2 km), such as premises communications and private data networks.
3. OVD Process
Optical fiber manufacturing consists of three primary steps: laydown,
consolidation, and draw.
Laydown
In the laydown step, a soot preform is made from ultrapure vapors as they travel
through a traversing burner and react in the flame to form fine soot particles of
silica and germania (see Figure 4).
The OVD process is distinguished by the method of depositing the soot. These
particles are deposited on the surface of a rotating target rod. The core material is
deposited first, followed by the pure silica cladding. As both core and cladding
raw materials are vapor-deposited, the entire preform is extremely pure.
Consolidation
When deposition is complete, the target rod is removed from the center of the
porous preform, and the preform is placed into a consolidation furnace. During
the consolidation process, the water vapor is removed from the preform. This
high-temperature consolidation step sinters the preform into a solid, dense, and
transparent glass. The hole left by the target rod disappears completely; there is
no hole in the finished fiber.
The Draw
The finished glass preform is placed in a draw tower and drawn into a continuous
strand of glass fiber (see Figure 5).
First, the glass blank is lowered into the top of the draw furnace. The tip of the
blank is heated until a piece of molten glass, called a gob, begins to fall from the
blank—much like hot taffy. It pulls behind it a thin strand of glass, the beginning
of an optical fiber.
The gob is cut off, and the fine fiber strand is threaded into a tractor assembly.
Then, as the diameter is monitored, the assembly speeds up or slows down to
control the size of the fiber's diameter precisely.
The fiber progresses through a laser-based on-line monitor that measures the
diameter hundreds of times per second to ensure specified outside diameter.
Next, the primary and secondary coatings are applied and cured, using ultraviolet
lamps.
At the bottom of the draw, the fiber is wound on spools for further processing.
Fiber on these spools is proof-tested to ensure the strength of each fiber, cut to
length, and measured for performance of relevant optical and geometrical
parameters. With a unique identification number that encodes all relevant
manufacturing data (including raw materials and manufacturing equipment),
each fiber reel is placed into protective shipping containers. Finally, the fiber is
prepared for shipment to customers worldwide.
The OVD process produces well-controlled fiber profiles and geometry, both of
which lead to a more consistent fiber. Fiber-to-fiber consistency is especially
important when fibers from different manufacturing periods are united to form
an optical system.
Depressed-clad fibers are made with two different cladding glasses that form an
inner and an outer cladding region. The inner cladding region adjacent to the
fiber core has an index of refraction that is lower than that of pure silica, while
Questions of Strength
One common misconception about optical fiber is that it must be fragile because
it is made of glass. In fact, research, theoretical analysis, and practical experience
prove that the opposite is true. While traditional bulk glass is brittle, the
ultrapure glass of optical fibers exhibits both high tensile strength and extreme
durability.
How strong is fiber? Figures like 600 or 800 thousand pounds per square inch
are often cited, far more than copper's capability of 100 pounds per square inch.
That figure refers to the ultimate tensile-breaking strength of fiber produced
today. This is fiber's real, rather than theoretical, strength, which is 2 million
pounds per square inch.
The OVD process offers a significant benefit in the area of fiber strength. Because
OVD does not start with a bulk-glass or externally manufactured rube, every
millimeter of the fiber is made from the ultrapure vapor-deposition process and
contains fewer surface flaws.
Life Expectancy
Fiber is designed and manufactured to provide a lifetime service of twenty years
or more, provided it is cabled and installed according to recommended
procedures. Life expectancy can be extrapolated from many tests. These test
results, along with theoretical analysis, support the prediction of long service life.
Environmental issues are also important to consider when evaluating a fiber's
mechanical performance.
Experience and testing show that bare fiber can be safely looped with bend
diameters as small as two inches, the recognized industry standard for minimum-
bend diameter. Splice trays and other fiber-handling equipment, such as racks,
are designed to prevent fiber-installation errors.
Glass geometry, the physical dimensions of an optical fiber, has been shown to be
a primary contributor to splice loss and splice yield. Early on, one company
recognized the benefits provided by tightly controlled fiber geometry and has
steadily invested in continuous improvement in this area. Its tightly controlled
manufacturing process helps engineers reduce systems costs and yet remain
within the industry's low maximum splice-loss requirement.
Fiber that exhibits tightly controlled geometry tolerances will not only be easier
and faster to splice but will also reduce the need for testing by ensuring
predictable, high-quality splice performance. This is particularly true when fibers
are spliced by passive, mechanical, or fusion techniques for both single fibers and
fiber ribbons. In addition, tight geometry tolerances lead to the additional benefit
of flexibility in equipment choice.
Cladding Diameter
Cladding diameter tolerances control the outer diameter of the fiber, with tighter
tolerances ensuring that fibers are almost exactly the same size. During splicing,
inconsistent cladding diameters can cause cores to be misaligned where the fibers
join, leading to higher losses.
Core/Clad Concentricity
Tighter core/clad concentricity tolerances help ensure that the fiber core is
centered in relation to the cladding. This reduces the chance of ending up with
cores that do not match up precisely when two fibers are spliced together. A core
that is precisely centered in the fiber yields lower-loss splices more often.
Fiber Curl
Fiber curl is the inherent curvature along a specific length of optical fiber that is
exhibited to some degree by all fibers. It is a result of thermal stresses that occur
Typical mass fusion splicers use fixed v-grooves for fiber alignment, where the
effect of fiber curl is most noticeable.
Optical fiber performance parameters can vary significantly among fibers from
different manufacturers, in ways that can affect your system's performance. It is
important to understand how to specify the fiber that best meets system
requirements.
Attenuation
Attenuation is the reduction of signal strength or light power over the length of
the light-carrying medium. Fiber attenuation is measured in decibels per
kilometer (dB/km).
Dispersion
Dispersion is the smearing or broadening of an optical signal that results from
the many discrete wavelength components traveling at different rates (see Figure
9). In digital transmission, dispersion limits the maximum data rate or
information-carrying capacity of a single-mode fiber link. In analog transmission,
dispersion can cause a waveform to become significantly distorted and can result
in unacceptable levels of composite second-order distortion (CSO).
Dispersion is expressed as the time increase in signal width (in picoseconds) per
unit divided by the source spectral width (in nm) per unit times the length of
fiber (in km).
Dispersion-Shifted Fiber
Optical fibers also can be manufactured to have the zero dispersion wavelength in
the 1550 nm region, which coincides with fiber's lowest attenuation point.
Dispersion-shifted fiber can allow for greater transmission capacity over longer
distances than would be possible with standard single-mode fiber.
Mode-Field Diameter
Mode-field diameter (MFD) describes the size of the light-carrying portion of the
fiber. This region includes the fiber core as well as a portion of the surrounding
cladding glass. MFD is an important parameter for determining a fiber's
resistance to bend-induced loss and can affect splice loss as well. MFD, rather
than core diameter, is the functional parameter that determines optical
performance when a fiber is coupled to a light source, connectorized, spliced, or
bent. It is a function of wavelength, core diameter, and the refractive-index
difference between the core and the cladding. These last two are fiber design and
manufacturing parameters.
Cutoff Wavelength
Cutoff wavelength is the wavelength above which a single-mode fiber supports
only one mode or ray of light. An optical fiber that is single-moded at a particular
wavelength has two or more modes at wavelengths shorter than the cutoff
wavelength.
The effective cutoff wavelength of a fiber is dependent on the length of fiber and
its deployment. The longer the fiber, the shorter the effective cutoff wavelength.
Or, the smaller the bend radius of a loop of the fiber is, the shorter the effective
cutoff wavelength will be.
Environmental Performance
While cable design and construction play a key role in environmental
performance, optimum system performance requires the user to specify fiber that
will operate without undue loss from microbending.
The object of splicing and connectorizing is to match, precisely, the core of one
optical fiber with that of another in order to produce a smooth channel through
which light signals can continue without alteration or interruption.
Fusion Splicing
Fusion splicing provides a fast, reliable, low-loss, fiber-to-fiber connection by
creating a homogenous joint between the two fiber ends. The fibers are melted or
fused together by heating the fiber ends, typically using an electric arc. Fusion
splices provide the highest-quality joint with the lowest loss (in the range of 0.04
dB to 0.10 dB) and are practically nonreflective.
Connectors
Connectors are used in applications where flexibility is required in routing an
optical signal from lasers to receivers, wherever reconfiguration is necessary, and
in terminating cables. These remateable connections simplify system
reconfigurations to meet changing customer requirements.
Self-Test
1. A physics principle that became the theoretical foundation of optical fiber
communications holds that ___________ in a __________ medium can
carry more information over longer distances.
a. light; coaxial
c. light; glass
a. true
b. false
3. What are the three primary steps in the optical fiber manufacturing process?
a. less attenuation
b. infinite flexibility
c. exceptional strength
d. fewer flaws
a. true
b. false
a. speed
b. angle
c. time
d. rate
9. The longer the fiber is, the shorter the effective cutoff wavelength will be.
a. true
b. false
10. Mechanical splicing is the predominant choice of operators for joining fibers.
a. true
b. false
Correct Answers
1. A physics principle that became the theoretical foundation of optical fiber
communications holds that ___________ in a __________ medium can
carry more information over longer distances.
a. light; coaxial
c. light; glass
See Topic 1.
a. true
b. false
See Topic 2.
3. What are the three primary steps in the optical fiber manufacturing process?
See Topic 2.
4. Which of the following is not a characteristic of the fiber produced by the OVD
process?
a. less attenuation
b. infinite flexibility
c. exceptional strength
d. fewer flaws
See Topic 4.
a. true
b. false
See Topic 5.
See Topic 6.
a. speed
b. angle
d. rate
See Topic 2.
See Topic 6.
9. The longer the fiber is, the shorter the effective cutoff wavelength will be.
a. true
b. false
See Topic 6.
10. Mechanical splicing is the predominant choice of operators for joining fibers.
a. true
b. false
See Topic 6.
Acronym Guide
CNR
carrier-to-noise ratio
CSO
composite second-order distortion
IVD
inside vapor deposition
MFD
mode-field diameter
NZDSF
nonzero dispersion-shifted fiber
OVD
outside vapor deposition
RF
radio frequency