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Battery Cell Simulator

The Chroma 87001 Battery Cell Simulator is a 16-channel programmable DC power source that can simulate the voltage and current of battery cells. Each of the 16 channels can generate 0-5V and source/sink 0-5A independently or in parallel. The simulator can model a 480-cell battery pack connected in series. It has high precision voltage and current measurement capabilities. The simulator can be used for testing battery management systems and their components.

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0% found this document useful (0 votes)
129 views

Battery Cell Simulator

The Chroma 87001 Battery Cell Simulator is a 16-channel programmable DC power source that can simulate the voltage and current of battery cells. Each of the 16 channels can generate 0-5V and source/sink 0-5A independently or in parallel. The simulator can model a 480-cell battery pack connected in series. It has high precision voltage and current measurement capabilities. The simulator can be used for testing battery management systems and their components.

Uploaded by

kamran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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MODEL 87001

KEY FEATURES
■ Operating mode : CC/CP
- Channel power 25W
- Channel voltage 5V
- Channel current 5A (parallelable)
■ Bidirectional power supply design
■ Serial and parallel connection function
■ 480-cell battery pack voltage simulation
ability (connected in series)
■ High precision current and voltage
measurement
■ 2 current ranges for selection per channel
■ Current sharing design for parallel
operation mode
■ Fast voltage setting for rise/fall speed :
time (1ms)
■ Switch fast charge and discharge current
in current source mode without any
interruption
16CH BATTERY CELL SIMULATOR ■ Low output noise

MODEL 87001 ■ Independent channel over-voltage, current


limit, and over-temperature protection
■ Standard Ethernet control interface
Chroma 87001 Battery Cell Simulator is a high- channels. The current can be increased by
precision, programmable, and bidirectional paralleled channels; moreover, the battery cell ■ CE certification granted
DC power source with both voltage source short circuit simulation tests can be performed
and current source functions. In addition, the via the battery management system (BMS).
APPLICATIONS
model can be used as a multi-channel DC The BMS testing can be performed directly
■ BMS (Battery Management System) testing
power supply or an electronic load as well. A even when the cable length is 5m long
single simulator has 16 channels and each of and verification
them can set voltage and current respectively The Chroma 87001 Battery Cell Simulator can ■ Power tools production tests
via Chroma software. be used alone with user development software
or integrated into a fully functional BMS test
The Chroma 87001 Battery Cell Simulator system for automated testing to complete
can be used in place of lithium-ion batteries the product verification rapidly. The simulator
t o p ro v i d e a re l i a b l e a n d s a f e t e s t i n g can test the BMS products under master/
environment. The equipped battery slave or independent architecture. Optional
management system (BMS) and its subsystems high-precision temperature simulation is
can test the battery cells used in electric available through Chroma's customized BMS
vehicles and energy storage batteries, etc. test system as each battery has temperature
sensor simulating function to provide the cell
The simulator has voltage isolated channels temperature status to BMS for testing.
that can simulate a 480-cell battery pack
(2000V/4.2V) connected in series. It is used The simulator has a variety of protection
to imitate the power characteristics when features such as over current protection (OCP),
charging and discharging the battery cell over voltage protection (OVP), under voltage
energy. This high-precision battery cell protection (UVP), fan fail protection, and
simulator with flexible voltage source and output circuit compensation voltage to make
current load regulation has voltage and current sure that the tests are conducted under a safe
measurement capabilities. Each channel environment.
provides 0~5V voltage adjustment capability
and 0~5A bidirectional current function,
Ethernet
with serial and parallel capabilities between Compliant
APPLICATION ARCHITECTURE DIAGRAM (Master/lave Architected Battery Management System)

The Chroma 87001 Battery Cell Simulator can be applied to high-voltage battery cell isolation units to simulate a variety of battery cell
strings scenarios. With bidirectional voltage and current source function, it can simultaneously simulate the battery cells connected in
series and the loading of external power devices to UUT. The architecture diagram shown below is an example of an integrated battery cell
simulator test system that provides a battery management unit (BMU) with subsystem Cell Supervising Circuit (CSC).

Battery Measurement Unit

Cell Cell Cell Current


Supervising Supervising Supervising Supervising
Circuit Circuit Circuit Circuit

Battery Cell High Accuracy High Accuracy


Simulator Voltage Source Current Source
87001 62000H 17011

ATS Controller

BATTERY CELL STATUS IN PARALLEL AND SERIAL OPERATION MODE

When multiple battery cells are required, the battery cell simulators can be connected in series for use. The simulator supports both serial
and separate channel parallel connection modes that can simulate the battery cell status up to 480 cells. The parallel function with automatic
current sharing design makes the operation quick and easy allowing for greater simplicity to the user's operating procedure. The 87001 is
equipped with an Ethernet standard interface that can be used for remote control and other automated test applications.

GUI Ethernet

Front Panel Control

PRECISION VOLTAGE/CURRENT MEASUREMENT

The Chroma 87001 Battery Cell Simulator has voltage source and bidirectional current source modes with a built-in 16-bit high-precision A/D
converter. The voltage measurement accuracy is up to ±1mV (0.02%FS) with resolution up to 0.1mV.

For the market trend of active and passive balance design, the current measurement is divided into 0~5.2A/0~520mA two ranges with
0.02%FS accuracy. For 0~5A (power increased in parallel connection) range, the accuracy is ± 1mA, which meets most of the industry's
requirements for testing the actively balancing designed circuits with a current measurement resolution up to 100uA.

For 0~500mA range, the accuracy is ±100uA (0.02%F.S.), which can meet most of the industry's passive balance designs, and the
measurement resolution is up to 10uA. In addition to the passive balance for current measurement, it can also be used for cell supervising
circuit to measure the current consumption of each battery cell (> 10mA for general consumption).
PROGRAMMING SEQUENCE AND APPLICATION

The battery cell simulator has 16 channels that can set the voltage and current limit respectively; program
the rise and fall of output voltage, and synchronize the start-up between channels via software. When the
low output noise features presents the DC characteristics of a battery cell without any ripples during dynamic
load changes, it can quickly provide a steady DC output. Meanwhile, it reduces the surge voltage caused
by the load change that could damage the UUT. For non-static products or test applications, it can supply a
stable DC voltage source in time.

The Chroma 87001 Battery Cell Simulator provides a high-speed, programmable, dynamic, and bidirectional
load mode with less than 100us load change capability, simulating a variety of different true load current
Synchronous startup time difference
waveforms.
between channels<2ms

Voltage change of all channels Low output noise<0.35 mV rms Stable DC output generated from High speed voltage response <1ms
load change

SYSTEM INTEGRATION AND SUPPORT


The Chroma 87001 Battery Cell Simulator allows
users to develop application software using the
provided SCPI commands, Labview drivers, and
LabWindow drivers, or to integrate into the BMS
test system with assistance from Chroma.

Integrated BMS Test System (16S) Distributed BMS Testy System (96S)

REMOTE CONTROL FUNCTION

A Chroma exclusive softpanel is provided to control the battery cell simulator allowing
the user to :
■ Individually adjust the voltage of each string battery
■ Access the battery cell curve loading function to view voltage status changes
according to the voltage compared with SOC.
■ Set the voltage change procedure: OVP/UVP/OVP release /UVP release test

87001 Softpanel
PANEL DESCRIPTION

1 2 3 4 12 11 10 9 8 7 6 5
1. Power LED
2. States LED
3. Power Switch
4. Output Connector
5. ADDRESS
6. EMO
7. SERIES/PARALLEL
8. N/A
9. IP Reset
10. Ethernet
11. AC Input
12. GND Terminal

SPECIFICATIONS
Model 87001 Program Response Time
Channels 16 Current Rise/Fall
100us (condition: 0A to 5A @200cm Wire)
Power Out Max. 560W Times
Constant Voltage Programming Full load Up 1m sec.
Setting Range : 0~5000mV Voltage Speed No Load Down 1m sec.
Accuracy : ±(0.02% of F.S.) Voltage <0.01% + 2 mV
Load Regulation
Setting Resolution : 0.5mV Current <0.01% + 250µA
0~ 5V
Reading Range : 0~5200mV Voltage <0.01% + 2 mV
Accuracy : ±(0.02% of F.S.) Line Regulation
Current <0.01% + 250µA
Reading Resolution: 0.1mV
Voltage <0.35 mV rms
Constant Current
Ripple and Noise Voltage <2 mV p-p
Setting Range : 0.1~500mA
Current <2 mA rms
Accuracy : ±(0.02% of F.S.)
Setting Resolution : 0.1mA General Specifications
0~ 500mA Operable 0ºC ~40ºC
Reading Range : 0~520mA
Accuracy : ±(0.02% of F.S.) Environment 0~90% RH (non condensing)
Reading Resolution: 0.01mA Altitude 2000 m
Setting Range : 1~5A 1000V CH-TO-CH
Input Voltage
Accuracy : ±(0.02% of F.S.) 2000V CH-TO-GND
Setting Resolution : 1mA Input Current Max. 10A
0~ 5A
Reading Range : 0~5.2A Input Power 1.2kVA
Accuracy : ±(0.02% of F.S.) Safety & EMC CE
Reading Resolution: 0.1mA Communication Mode Ethernet interface
Protection Function (w/ Software) 428 x 221.3 x 696.8mm/
OVP, UVP, OCP, OQP, OTP, Dimension (WxHxD)
Protection 16.85 x 87.13 x 27.43 inch
ODVP, UDVP, ODCP, UDCP Weight 42 kg/92.6 lb
Transient overvoltage
2500V * Specifications are subject to change without notice.
Mains Supply
1000V CH-TO-CH
Isolation Voltage
2000V CH 2000V CH2000V CH-TO-GND Get digital catalog by downloading Chroma ATE Solutions APP

ORDERING INFORMATION Search Keyword

87001 : 16CH Battery Cell Simulator 87001

iOS Android

HEADQUARTERS U.S.A. EUROPE JAPAN KOREA CHINA SOUTHEAST ASIA


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66 Huaya 1st Road, SOLUTIONS, INC. EUROPE B.V. CORP. KOREA BRANCH (SHENZHEN) CO., LTD. (A company of Chroma Group)
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An Industrial Estate, Enterprise Industrial Building,
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www.chroma.co.jp T +82-31-781-1025 [email protected] [email protected]
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Südtiroler Str. 9, 86165, www.chromaate.com
Augsburg, Germany [email protected]
T +49-821-790967-0
F +49-821-790967-600
www.chromaeu.com
[email protected] 87001-E-201811 -1000

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