Ud01059n Marine APFIFF09
Ud01059n Marine APFIFF09
nx frequency converters
apfiff09
Marine
Application manual
2 • Vacon apfiff09 marine
Marine application has advanced power handling features, main focus being in different kind
of propulsion systems. Application can be used also for winch control where smooth brake
logic makes it possible to use a multi-motor winch system by just entering few additional
parameter settings that are explained in this manual without forgetting permanent magnet
motors.
1.1 General
This application is not kept backwards compatible. Please read the application change note
or chapter 2: Marine versions compatibility issues, in this manual to see what needs to be
noted when updating the application. See also the updated parameter description in NCDrive
when commissioning.
Help is available in NCDrive through selecting “Variable Text” and pressing “F1”.
Below an example from Identification parameter help text from the NCDrive.
The Marine application provides a wide range of parameters for controlling induction motors
and permanent magnet motors. It can be used for various kinds of different processes
where wide flexibility of I/O signals is needed and only simple PI control logic.
The main focus has been how power reference, power limits and torque limits behave in
different situations. The application allows power and torque reference and reference ramp
up rate adjustment to make the operation smooth for ship generators and mechanics.
Flexible ID control possibilities takes the application suitability to different process to a new
level, allowing any input or actual value to be connected to any parameter with a scaling
factor.
Additional functions:
3. CONTROL I/O
Note: See Users Manual, chapter Control Connections, for hardware specification and
configuration.
= Factory default
READY
I/O term
Example: You want to connect the digital output function Reference fault/warning
(parameter 2.3.3.7) to the digital output DO1 on the basic board NXOPTA1 (see Vacon NX
User's Manual, Chapter 6.2).
First find the parameter 2.3.3.7 on the keypad. Press the Menu button right once to enter the
edit mode. On the value line, you will see the terminal type on the left (DigIN, DigOUT, An.IN,
An.OUT) and on the right, the present input/output the function is connected to (B.3, A.2 etc.),
or if not connected, a value (0.#).
When the value is blinking, hold down the Browser button up or down to find the desired
board slot and signal number. The program will scroll the board slots starting from 0 and
proceeding from A to E and the I/O selection from 1 to 10.
Once you have set the desired value, press the Enter button once to confirm the change.
4.2 Defining a terminal for a certain function with NCDrive programming tool
If you use the NCDrive Programming Tool for parametrizing you will have to establish the
connection between the function and input/output in the same way as with the control panel.
Just pick the address code from the drop-down menu in the Value column (see the Figure
below).
Figure 4-1. Screenshot of NCDrive programming tool; Entering the address code
Note: The inputs, unlike the outputs, cannot be changed in RUN state.
In case of analogue inputs, giving the value 1 for the terminal number corresponds to 0%
signal level, value 2 corresponds to 20%, value 3 to 30% and so on. Giving value 10 for the
terminal number corresponds to 100% signal level.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present
parameter number
Parameter = Name of parameter
Min = Minimum value of parameter
Max = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = Customer’s own setting
ID = ID number of the parameter
_____ = On parameter code: Parameter value can only be changed after the FC has
been stopped.
_____ = Apply the Terminal to Function method (TTF) to these parameters (see
chapter 4)
_____ = Monitoring value is possible to control from fieldbus by ID number
The manual presents signals that are not normally visible for monitoring. i.e. is not a
parameter or standard monitoring signal. These signals are presented with [Letter]. e.g.
[FW]MotorRegulatorStatus
Closed Loop:
32 ms filtering
Open loop
1 s linear filtering
Closed Loop
32 ms filtering
V1.25.3 DC Voltage V ID 44
Unfiltered DC link voltage, recommended signal for NCDrive monitoring.
V1.25.18 CosPhiiActual ID 68
Estimated Cos Phii.
Bit Description
Value = 0 Value = 1
0 OFF ON, Reset after Fault or b1 and b2
1 Emergency stop by coast ON, On normal operation: Keep TRUE
2 Emergency stop by ramp ON, On normal operation: Keep TRUE
3 STOP REQUEST RUN REQUST
4 Force ramp to Zero Enable Ramp,
5 Freeze Ramp Enable Ramp,
6 Force Ref to Zero Enable Ramp,
7 No Action FAULT RESET (0 -> 1)
8 No Action Inching 1
9 No Action Inching 2
10 Disable Profibus control Enable Profibus control
11 Fieldbus DIN1=OFF Fieldbus DIN1=ON (Watchdog pulse)
12 Fieldbus DIN2=OFF Fieldbus DIN2=ON
13 Fieldbus DIN3=OFF Fieldbus DIN3=ON
14 Fieldbus DIN4=OFF Fieldbus DIN4=ON
15 No Action No Action
Bit Description
Value = 0 Value = 1
0 Not ready to switch on Ready to switch on
1 Not ready to operate Ready to operate
2 Not Running Running
3 No Fault Fault
4 Coast stop Active Coast stop not active
5 Quick stop active Quick stop not active
6 Switch not inhibited Switch on inhibit
7 No Warning Warning
8 Speed error Speed At Reference
9 No FB Control request FB Control Active
10 Fout < Fmax Fout > Fmax
11 not used not used
12 not used not used
13 not used not used
14 not used not used
15 Fieldbus DIN1=OFF Fieldbus DIN1=ON (Watchdog pulse)
V1.26.17 MC Status ID 64
This is the value that is also send to fieldbus on those fieldbus that do not use
own state machine.
V1.23.18 Warning ID 74
Last active warning.
5.1.10 Counters
Below counter values are not visible as a standard monitoring signal but are accessible with
ID numbers from fieldbus.
ID10 PowerOnTimeTripCounter
Resetable power on time counter.
UINT value. READ only access.
Use ID1050 to define format.
Use ID1051 to reset value
ID1050 PowerOnTripCounterUnit
Read or select power on counter format.
USINT value. WRITE access.
1 = 1 ms
2 = 10 ms
3 = 100 ms
4=1s
5 = 1 min
6 = 1 h (Default)
7=1d
ID1051 ResetOnTimeTripCounter
Reset Power on trip counter, rising edge will reset counter.
BOOL value. WRITE access.
Write INT value 1 to reset if Process Data is used.
ID82 EnergyMeterFormat
Decimal point place in the value
60 = 6 max number of digits, 0 fractional digits
61 = 6 max number of digits, 1 fractional digits
62 = 6 max number of digits, 2 fractional digits
UINT value. READ only access.
NOTE: Most of the other application use ID number ID80 for this variable.
ID81 EnergyMeterUnit
Unit for the energy meter
USINT value. READ only access.
1 = kWh
2 = MWh
3 = GWh
4 = TWh
ID12 EnergytripCounter
Energy trip counter, use ID1052 define format.
UINT value. READ only access.
Max. value is 65 535 and after that value is resetted to zero and counting
is restarted.
ID1052 EnergyTripCounterUnit
WRITE access.Unit value can be changed via fieldbus .USINT value.
1 = 0.01 kWh
2 = 0.1 kWh
3 = 1 kWh
4 = 10 kWh
5 = 100 kWh
6 = 1 MWh
7 = 10 MWh
8 = 100 MWh
9 = 1 GWh
10 = 10 GWh
ID1053 ResetMWhTripCounter
Reset energy trip counter, rising edge will reset counter.
BOOL value. Write INT value 1 to reset if Process Data is used.
offset
Table 5-12. Analogue input 2 parameters, G2.2.3
5.5.7 Options
Code Parameter Min Max Unit Default Cust ID Note
P2.4.22 Input signal inversion 0 65535 0 1091
Control
Select parameter to
P2.5.1.33 FB Dig 5 Parameter ID0 ID0 895
control
P2.5.1.34 Safe Disable Active 0.1 0.1 756
scale
Analogue output 2
P2.5.3.7 -100,00 100,00 % 0,00 477
offset
Table 5-16. Analogue output 2 parameters, G2.3.6
0=Not inverted
P2.5.7.5 Invert delayed DO2 0 1 0 1588
1=Inverted
P2.5.7.6 ID.Bit Free DO 0,00 2000,15 0,00 1385
Table 5-20. Delayed digital output 2 parameters, G2.3.2
5.9.3.2 Stabilators
Code Parameter Min Max Unit Default Cust ID Note
Torque Stabilator
P2.8.6.1 0 1000 100 1412
Gain
P2.8.6.2 Torque Stabilator
0 1000 800 1413 With PMSM use 980
Damping
P2.8.6.3 Torque Stabilator
0 1000 50 1414
Gain in FWP
P2.8.6.4 Torque Stabilator
0 1500 150 1720
Limit
P2.8.6.5 Flux Circle Stabilator
0 32767 10000 1550
Gain
P2.8.6.6 Flux Circle Stabilator
0 32700 900 1551
TC
P2.8.6.7 Flux Stabilator Gain 0 32000 500 1797
P2.8.6.8 Flux Stab Coeff -30000 30000 1796
P2.8.6.9 Voltage Stabilator
0 100,0 % 10,0 1738
Gain
P2.8.6.10 Voltage Stabilator TC 0 1000 900 1552
P2.8.6.11 Voltage Stabilator
0 320,00 Hz 1,50 1553
Limit
FB Actual Speed
P2.13.20 0 1 0 1741 0=Calculated 1=Actual
Mode
0=All 4=Slot D
P2.13.21 Control Slot Selector 0 8 0 1440
5=Slot E
1 = Standard
P2.13.22 State Machine 1 2 1 896
2 = ProfiDrive
FB Speed Reference
P2.13.23 FB Custom Minimum -32000 +32000 0 898
Minimum scaling
FB Custom FB Speed Rederence
P2.13.24 -32000 +32000 +10000 899
Maximum Maximum Scaling
Table 5-40. Fieldbus parameters
6. DESCRIPTION OF PARAMETERS
Note: Do not change this parameter to lower value that current output frequency if
changed during running. The change will be executed without ramp.
Some cases motor nominal speed is shown with one decimal. In this case the practice is
to give nearest integer number and adjust motor nominal frequency so that drive will
calculate correct [FW]PolePairNumber.
DriveSynch Operation
Motor Nominal current from the motor name plate / Number of drives in parallel using
Vacon Drive Synch.
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When value is zero the magnetization current is calculated from motor nominal
parameters
1
=
( ) 1
=
( )
( ( )> ( )
[ ] = ,
( )
If given before identification run this is used as reference for U/f tuning when making
identification without rotating the motor.
DriveSynch Operation
Motor Nominal magnetization current / Number of drives in parallel using Vacon Drive
Synch.
Example of behaviour
This identification must be run without load on motor shaft. U/f settings and
magnetization current are identified. This identification should be run regardless of the
final operation mode (closed loop or open loop) to get the best performance from the
motor. When identification with motor rotation is successfully finished the drive starts to
use internal slip estimator to compensate the motor temperature changed.
SCTorqueChainSelect B5 & B6.
Example of behaviour
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The basic motor name plate data has to be set correctly before performing the identifi-
cation run:
- P2.1.3 – P2.1.8. Motor basic data.
- P2.1.9 Magnetization current can also be given if available if given before
identification without rotating motor; U/f curve will be tuned according to given
magnetization current.
- P2.1.11 Motor Type.
When in closed loop and with an encoder installed, also the parameter for pulses /
revolutions (in Menu M7) has to be set.
The automatic identification is activated by setting this parameter to the appropriate
value followed by a start command in the requested direction. The start command to the
drive has to be given within 20 s. If no start command is given within 20 s the identifi-
cation run is cancelled and the parameter will be reset to its default setting. The iden-
tification run can be stopped any time with normal stop command and the parameter is
reset to its default setting. In case identification run detects fault or other problems, the
identification run is completed if possible. After the identification is finished, warning will
be given is not all requested identification types has been completed successfully.
During Identification Run, the brake control is disabled.
Note: After identification is made drive requires rising edge of start command.
Note: Marine application has all identified values stored to parameters, no need to redo
identification if previous parameters are loaded back to the dive if e.g. control board is
changed.
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Parameter values define the Preset speeds references activated by digital inputs. These
references will follow reverse command if given.
Related parameters
Digital inputs P2.4.2.5-7 Preset Speed 1-3
These parameters define the reference for the inching function. The references are bidirectional and
the reverse command does not affect the direction of the inching reference.
The change between power reference mode and speed controller mode is made by changing motor
control modes between speed and torque control.
Note: Do not change between open loop and closed loop control modes while the drive is run state.
In power reference mode the drive is operating in torque control mode. Therefore, the torque
reference selector needs to be set to value 10 (Power reference) where given power reference is
converted to torque reference for the motor control.
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0=”Not Used”
1=”AI1” - Analogue Input 1.
Signal scaling in “G2.4.3: Input Signals \ Analogue Input 1”
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For joystick inputs maximum negative reference is negated “Torq Ref Max”. The minimum is used
only for analogue input selections 1 to 4. Also the maximum negative torque reference maximum is
negated “Torq Ref Max”.
0=”Not Used”
1=”AI1” - Analogue Input 1.
Signal scaling in “G: Input Signals \ Analogue Input 1”
2=”AI2” - Analogue Input 2.
Signal scaling in “G: Input Signals \ Analogue Input 2”
3=”AI3”
4=”AI4”
5=”AI1 Joystick”
Analogue input 1, -10 Vdc... +10 Vdc. For joystick inputs the maximum negative
reference is negated “Torq Ref Max”.
6=”AI2 Joystick”
Analogue input 2, -10 Vdc... +10 Vdc For joystick inputs the maximum negative
reference is negated “Torq Ref Max”.
7=”Keypad Ref”
Torque reference from keypad R3.5.
8=”Fieldbus”
Reference is taken from Fieldbus. Alternative scaling can be selected in “G: Fieldbus”
9=”Master Torque”
Reference is taken from Master drive when using Master Follower function.
10=”Power Ref.”
Reference is taken from Power reference function. This selection converts given
power reference to torque reference for motor control.
P2.2.9.2 Torque reference scaling, maximum value ID641 “Torq Ref Max”
Maximum allowed torque reference for positive and negative values. This is also used for
joystick input for negative maximum limit.
P2.2.9.3 Torque reference scaling, minimum value ID642 “Torq Ref Min”
Minimum torque reference for analogue input reference selections 1-4.
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This is the default selection. For master follower system it is recommended to use
selection that allows a little higher reference for torque follower that load will be
balanced equally e.g. window control.
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P2.2.9.11.1 Open loop torque control minimum frequency ID636 “OL TC Min Freq”
Defines the frequency limit below which the frequency converter operates in frequency
control mode.
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P2.2.10.1 Prohibit frequency area 1; Low limit ID509 “Range 1 Low Lim”
P2.2.10.2 Prohibit frequency area 1; High limit ID510 “Range 1 High Lim”
Range definition where a different ramp time defined by “RampTimeFactor” is used.
Speed Ref
[RPM]
Max
Speed
Motor Potentiometer
Ramp Rate
Min
Speed
Time
[s]
Motor Potentiometer
UP
Motor Potentiometer
DOWN
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0 “No copy”
Reference is not copied. Depending on “MotPot Reset” function, the drive may start
from minimum frequency or from reference that was last used when the drive was
run with motor potentiometer.
1 “Reference”
The drive’s active reference is copied. If the drive is ramping when the value of motor
potentiometer is changed the drive will continue ramping after the change.
This allows the reference copy in stop state unless the “MotPot Reset” function
overruns it (e.g. reset in stop state is not selected).
2 “Freq. Output”
Speed at the time of change is copied to reference. If the drive is ramping when the
change is made the drive will stop ramping and keep the present speed.
0 Not used
1 Analogue input 1
2 Analogue input 2
3 Analogue input 3
4 Analogue input 4
5 FB Adjust Reference ID47 Monitoring Signal
If minimum and maximum are not equal to zero adjustment is not at the middlepoint of analogue
input or at zero point if -10...+10 Vdc input is used. Below picture minimum is 20 % and maximum 10
%.
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Flying start:
1 The frequency converter is able to start with motor running by applying
current to motor and searching for the frequency corresponding to the speed
the motor is running at. Searching starts from the maximum frequency
towards the zero frequency until the correct value is detected.
Use this mode if the motor is coasting when the start command is given. With
the flying start it is possible to start motor form actual speed without forcing
the speed to zero before ramping to reference.
Closed loop control will always start like flying start because exact speed of the motor is
known from encoder feedback.
Ramp:
1 After the Stop command, the speed of the motor is decelerated according to
the set deceleration parameters to zero speed. DI “Run Enable” will make
coasting stop regardless of selected stop function.
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Used to reduce mechanical erosion and current spikes when reference is changed.
60
50
40
30 0%S
20 10 % S
10
0
0
0,59
1,18
1,77
2,36
2,95
3,54
4,13
4,72
5,31
5,9
6,49
7,08
7,67
8,26
8,85
9,44
Figure 6-2. 10 % S ramp with 3 s ramp time compared to without S ramp
40
35
30
25
20 10 % S
15 0%S
10
5
0
0,00
0,40
0,80
1,20
1,60
2,00
2,40
2,80
3,20
3,60
4,00
4,40
4,80
5,20
5,60
6,00
Figure 6-3. 10 % S ramp with 3 s ramp time when reference set to zero at 25 Hz
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40
35
30
25
20 10 % S
15 0%S
10 S2 Skip
5
0
0,00
0,42
0,84
1,26
1,68
2,10
2,52
2,94
3,36
3,78
4,20
4,62
5,04
5,46
5,88
This parameter also sets the Ramp Frequency to actual frequency when change from
torque control to speed control is made.
Note: When using undervoltage controller function 2 (Ramping to zero speed) this
parameter needs to be activated to have similar operation than in open loop control.
Activated Disabled
60 60
50 50
FreqRef 40 FreqRef
40
30 30
FreqOut 20 FreqOut
20
10 10
0 TorqueLim 0 TorqueLim
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
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The selections including the text 'Rising edge required to start' shall be used to
exclude the possibility of an unintentional start when, for example, power is connected,
re-connected after a power failure, after a fault reset, after the drive is stopped by Run
Enable (Run Enable = False) or when the control place is changed. The Start/Stop
contact must be opened before the motor can be started.
5 “ForwR – RevR” – Forward start rising edge – Reverse start rising edge
DIN1: closed contact = start forward (Rising edge required to start)
DIN2: closed contact = start reverse (Rising edge required to start)
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Related parameters
- G2.2.7 Constant Ref
With P2.9.3 Control Options B13 is possible to select that deceleration direction is
allowed thus speed is reduced if reference is smaller that drive speed at the time.
If selection for P2.2.1 I/O Reference is other than “14 / AI1/AI2 Sel” this digital input will
change reference between P2.2.1 I/O Reference and P2.2.4 I/O Reference 2.
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NOTE: When the control place is forced to change the values of Start/Stop, Direction
and Reference valid in the respective control place are used. The value of parameter
ID125 (Keypad Control Place) does not change. When the input opens the control
place is selected according to keypad control parameter P3.1 Control Place
Note: The parameter values are stored only when selecting parameter P6.3.1 Parameter
sets Store Set 1 or Store Set 2 or from NCDrive: Drive > Parameter Sets.
When changing between open loop and closed loop control modes, make this change in
stop state.
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SEL4
DI Generator power limit 1 B0 Limit for ramping control
DI Generator power limit 2 B1
P Generator power limit IN00
P Generator power limit 1 IN01
P Generator power limit 2 IN10
F Power limit zero IN11
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Connect the AI1/AI2 signal to the analogue input of your choice with this parameter. For
more information about the TTF programming method, see chapter 4.
P2.4.3.2 Analogue input 1 signal filter time ID324 “AI1 Filter Time”
P2.4.4.2 Analogue input 2 signal filter time ID329 “AI2 Filter Time”
First order filtering is used for analogue signals that are used to control e.g. the power
limit. Second order filtering is used for frequency reference filtering.
12000
10000
8000
Unfiltered
6000
1 s filter time
4000 63 %
FreqRef 2nd order
2000
0
0,425
0,895
1,365
1,835
2,305
2,775
3,245
3,715
4,185
4,655
5,125
5,595
6,065
6,535
-0,045
P2.4.3.3 Analogue input signal 1 signal range ID320 “AI1 Signal Range”
P2.4.4.3 Analogue input signal 2 signal range ID325 “AI2 Signal Range”
0 “0-20mA/10V
Signal input ranges: 0...10 V and 0...20 mA.
Input signal is used from 0% to 100%.
1 “4-20 mA
Signal input ranges: 4 – 20 mA and 2 – 10 V
Input signal is used from 20 % to 100 %
2 “–10 - + 10 V
Signal input range: -10 V - + 10 V.
Input signal is used from -100 % to +100 %.
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3 “Custom Range”
With custom range it is possible to freely adjust what input level corresponds to the
minimum and maximum frequencies.
Reference [Hz]
Max Freq
Min Freq
0% 40 % Analogue 80 % 100 %
Custom Input Custom
Min Max
P2.4.3.6 AI1 Reference scaling, minimum value ID303 “AI2 RefScale Min”
P2.4.3.7 AI1 Reference scaling, maximum value ID304 “AI2 RefScale Max”
P2.4.4.6 AI2 reference scaling, minimum value ID393 “AI2 RefScale Min”
P2.4.4.7 AI2 reference scaling, maximum value ID394 “AI2 RefScale Max”
Additional reference scaling. Analogue input reference scaling can be set to a different
value than the minimum and maximum frequency.
P2.4.3.8 Analogue Input 1 joystick input dead zone ID382 “AI1 JoysDeadZone”
P2.4.4.8 Analogue Input 2 joystick input dead zone ID395 “AI2 JoysDeadZone”
The small values of the reference around zero can be ignored by setting this value
greater than zero. When the reference lies between zero and ± this parameter, it is
forced to zero.
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With this parameter on display, place the potentiometer in the assumed zero point and
press Enter on keypad.
When the parameter for Analogue input signal selection is set to 0.1 you can control the
analogue input monitoring variable from Fieldbus by assigning the Process Data Input ID
number to the analogue input monitoring signal thus allowing the PLC input signals to
be scaled with analogue input scaling functions.
P2.4.5.2 Analogue input 3 signal filtering time ID142 “AI3 Filter Time”
P2.4.6.2 Analogue input 4 signal filtering time ID153 “AI3 Filter Time”
First order filtering is used for analogue inputs signals 3 and 4.
12000
10000
8000
6000 Unfiltered
4000 1 s filter time
2000 63 %
0
-0,045
0,600
1,245
1,890
2,535
3,180
3,825
4,470
5,115
5,760
6,405
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0 = No inversion
1 = Signal inverted
Example:
You want to control motor field weakening point voltage through an analogue input from
70,00 % to 130,00 %.
Now analogue input 3 signal 0 V to 10 V (0 mA to 20 mA) will control the field weakening
point voltage between 70,00 % - 130,00 %. When setting the value remember that
decimals are handled as integers.
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The final brake open command: It is possible that in a Master/Follower system the master drive
opens the brake. Also an overriding system may do this without any control from the drive using
AucControlWord1.B7. During identification run the brake will not open.
Note: When power from control board is removed terminals 22-23 are open.
When using the Master Follower function, the follower drive will open the brake at the
same time as the Master even if the Follower's conditions for brake opening have not
been met.
When using the Master Follower function, the follower drive will open the brake at the
same time as the Master does even if the Follower's conditions for brake opening have
not been met.
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The data from the Fieldbus main control word can be led to the drive’s digital outputs.
See used fieldbus board manual for location of these bits.
P2.5.1.25 Fieldbus digital input 1 parameter ID891 “FB Dig 1 Par ID”
P2.5.1.27 Fieldbus digital input 2 parameter ID892 “FB Dig 2 Par ID”
P2.5.1.29 Fieldbus digital input 3 parameter ID893 “FB Dig 3 Par ID”
P2.5.1.31 Fieldbus digital input 4 parameter ID894 “FB Dig 4 Par ID”
P2.5.1.33 Fieldbus digital input 5 parameter ID895 “FB Dig 5 Par ID”
With these parameters you can define the parameter to be controlled by using FB Digital
input.
Example:
All option board inputs are in use and you still want to give DI: DC Brake Command
(ID416). You also have a fieldbus board in the drive.
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Connect the AO1 signal to the analogue output of your choice with this parameter.
This parameter selects the desired function for the analogue output signal.
0 “Not used”
Analogue output is forced to 20 % (= 2 V/4 mA)
1 “O/P Freq”
Output frequency from zero to maximum frequency.
2 “Freq Ref”
Freq. reference from zero to maximum frequency
3 “Motor speed “
Motor speed from zero speed to motor synchronous speed
4 “O/P Current”
Drive output current from zero to motor nominal current
5 “Motor Torque “
Motor torque from zero to motor nominal torque (100 %)
6 “Motor Power”
Motor power from zero to motor nominal power (100 %)
7 “Mot Voltage”
Drive output voltage from zero to motor nominal voltage
8 ”DC-link volt”
500 V unit: DC voltage from zero to 1000 Vdc
690 V unit: DC voltage from zero to 1317 Vdc
9 “AI1”
Unfiltered Analogue input 1 signal
10 “AI2”
Unfiltered Analogue input 2 signal
11 “Fout,min-max
Output frequency from minimum frequency to maximum frequency
12 “(-2Tn)-(2Tn)”
Motor torque from negative two times motor nominal to positive two times motor
nominal torque
13 “(-2Pn)-(2Pn)”
Motor power from negative two times motor nominal to positive two times motor
nominal power
14 “PT100 Temp.”
Maximum PT100 temperature value from used input scaling from -30 C to +200 C
15 “FB Data In4”
FB analogue output fieldbus process data value can be connected to analogue output
by using monitoring signal ID48 .
16 “(-2nN)-(2nN)”
Motor speed from negative two times nominal to positive two times nominal speed
17 “Enc 1 Speed”
Encoder 1 speed from zero speed to motor synchronous speed
12000
10000
8000
6000 Unfiltered
4000 1 s filter time
2000 63 %
0
-0,045
0,600
1,245
1,890
2,535
3,180
3,825
4,470
5,115
5,760
6,405
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In picture below 50 % scaling signal has been given 20 % offset and for 200 % scaling
50 % offset.
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16 = “RefLimSprv”
Reference limit supervision
Active reference goes beyond the set supervision low limit/high limit.
17 = “ExtBrakeCont”
External brake control
External brake ON/OFF control with programmable delay
18 = “I/O ContAct”
Control from I/O terminals
IO control place is active.
19 = “TempLimSprv”
Drive temperature limit supervision.
Drive temperature goes beyond the set supervision limits (par. ID354)
20 = “WrongDirecti”
Motor rotation direction is different from the requested one. This happens in situation
when an external force makes the motor to rotate into different direction or when a
command for direction change has been given and the drive is still ramping down to
change direction.
21 = “ExtBrakeInv”
External brake control inverted
External brake ON/OFF control; Output active when brake control is OFF.
22 = “ThermFlt/Wrn”
Thermistor fault or warning
The thermistor input of option board indicates overtemperature. Fault or warning
depending on the response parameter.
23 = AI Supervis”
Analogue input supervision
Analogue input supervision function, Set Reset type output function.
24 = “FB DigInput1”
Fieldbus digital input data 1
25 = “FB DigInput2”
Fieldbus digital input data 2
26 = “FB DigInput3”
Fieldbus digital input data 3
27 = “Warning SR”
Warning indication that requires pressing of Reset button. Normally the drive will
remove warning indication when the fault situation has passed. This output requires
that reset button is pressed before signal goes low after there has been a warning
trigger.
28 = “ID.Bit”
Select the signal for controlling the DO. The parameter has to be set in format xxxx.yy
where xxxx is the ID number of a signal and yy is the bit number. For example, the
value for DO control is 1174.02. 1174 is the ID number of Warning Word 1. So the
digital output is ON when bit number 02 of the warning word (ID no. 1174) i.e. Motor
underload is high.
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With these parameters you can set on- and off-delays to digital outputs.
P2.5.8.1 Output frequency limit supervision function ID315 “Freq Supv Lim 1”
P2.5.8.3 Output frequency limit 2 supervision function ID346 “Freq Supv Lim 2”
P2.5.8.5 Torque limit, supervision function ID348 “Torque Supv Lim”
P2.5.8.8 Reference limit, supervision function ID350 “Ref Superv Lim”
P3.6.8.10 Drive temperature limit supervision function ID354 “Temp Lim Superv.”
0 No supervision
1 Low limit supervision
2 High limit supervision
The following five parameters are used to set a limit value to be monitored with the
corresponding parameter above.
P2.5.8.2 Output frequency limit supervision value ID316 “Freq Dupv Val 1”
P2.5.8.4 Output frequency limit 2 supervision value ID347 “Freq Supv Val 2”
P2.5.8.6 Torque limit, supervision value ID349 “Torque Supv Val”
P2.5.8.9 Reference limit, supervision value ID351 “Ref Superv Value”
P2.5.8.11 Drive temperature limit value ID355 “Temp Supv Value”
P2.5.8.7 Torque Supervision value scaling input ID402 “Torque Superv Scl”
This parameter is used to change the torque limit supervision level between zero and
P2.5.8.6 Torque Supv Val
0 = Not used
1 = AI1
2 = AI2
3 = AI3
4 = AI4
5 = FBLimScaling
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0 = Not used
1 = AI1
2 = AI2
3 = AI3
4 = AI4
5 = FBLimScaling
P2.5.8.13 Analogue Low supervision control limit ID357 “Ain Supv Llim”
P2.5.8.14 Analogue High supervision control limit ID358 “Ain Supv Hlim”
.
Figure 6-13. An example of On/Off-control
In closed loop control, the current limit affects the torque producing current limit, not
total current. This can be changed in options group with the “LimitTotalCurrent”
parameter.
This signal will adjust the maximum motor current between 0 and the parameter Motor
Current Limit.
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P INV Commands.B8
SEL
G
DI Mot.PowerLimit 1 IN 0
NOT
IN 1
IN
SEL
G
DI Mot.PowerLimit 2 IN 0
IN 1
NOT
IN SEL4
B0
MUX B1
P MotPowerLimScaling K IN00
P MotorPowerLimir IN 0 P Mot.PowerLimit 1 IN01
MUL
F Analogue Input 1 X
IN 1 P Mot.PowerLimit 2 IN10
X
IN 2 0 IN11
IN 3
IN 4
MUL IN 5
F Analogue Input 2 X
IN 6
X
IN 7
IN 8
MUL IN 9
F Analogue Input 3 X
X
MUL
F Analogue Input 4 X
X SEL
P Power Limit Follower G
IN 0
MUL IN 1
LIMIT
F FB Limit Scaling X
0 MN
X
IN
MX
ADD
V Motor Power +
P Power Hysteresis +
+
LT
IN 1
IN 2
RAMP10 MIN
STOP OUT IN 1 Final Power Limit
SET P Power Limit IN 2
DATA
P PowerLimitRampUpRate SPEED
IN
Power limit
ramping
control
Power Limit
80 %
Input Limit
Internal Limit
10 % / s
20 %
6s
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0 = Parameter
1 = AI1
2 = AI2
3 = AI3
4 = AI4
5 = FieldBus Scaling ID46 (Monitoring Value)
0 = Parameter
1 = AI1
2 = AI2
3 = AI3
4 = AI4
5 = FieldBus Scaling ID46 (Monitoring Value)
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0 = Not used
1 = AI1
2 = AI2
3 = AI3
4 = AI4
5 = FB Limit Scaling ID46 Monitoring value
0 = Not used
1 = AI1
2 = AI2
3 = AI3
4 = AI4
5 = FB Limit Scaling ID46 Monitoring value
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DriveSynch operation
The maximum recommended frequency is 100 Hz.
DriveSynch operation
The maximum recommended frequency is 100 Hz.
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6.6.5.1 CL Settigns
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Giving a higher current on start to the motor will decrease the time when the motor is able to
generate nominal torque.
2200
1700
1200
700
200
-300
0,01
0,79
1,18
1,57
1,96
2,35
2,74
3,13
3,52
3,91
4,69
5,08
5,47
5,86
6,25
6,64
0,4
4,3
2200
1700
1200
700
200
-300
0,01
0,4
0,79
1,18
1,57
1,96
2,35
2,74
3,13
3,52
3,91
4,3
4,69
5,08
5,47
5,86
6,25
6,64
With DC injection, the motor can be electrically stopped in the shortest possible time,
without using an optional external braking resistor.
The braking time is scaled according to the frequency at the moment of stop command.
If the frequency is the nominal frequency of the motor or higher, the set value of DC
braking time at stop is used as the braking time. When the frequency is below the
nominal frequency, the relation between the nominal frequency and the output frequency
at the time of stop command will determine the DC braking time. For example, 50-hertz
motor is running at 25 Hz when the stop command is given. The DC brake time will be 50
% of the DC braking time at stop. If the frequency is below 5 Hz the minimum DC braking
time is 10 % of the DC braking time at stop.
DC braking is started after a short restart delay following the stop command if stop
function is coasting.
Figure 6-14. DC-braking time when Stop mode = Coasting, from nominal speed and 50 % of
nominal speed.
After the Stop command, the speed of the motor is reduced according to the set
deceleration parameters, to the speed defined with parameter DC braking frequency at
stop, where the DC braking starts.
The braking time is defined with parameter DC braking time at stop. If high inertia exists,
it is recommended to use an external braking resistor for faster deceleration. See Figure
6-15.
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0 = Not used
1 = AI1
2 = AI2
3 = AI3
4 = AI4
5 = FB Limit Scaling ID46 Monitoring value
1 = Flux braking ON
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( ) ( )> ( )
[ ] =
( )
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Slip
Induction motor torque is based on slip. When load increases also slip will increase. Slip is the
speed that rotor is behind of stator electrical frequency.
Below picture presents torque that is produced by induction motor when connected directly on line.
1. Motor Synchronous speed. Motor is taking only magnetization current.
2. Motor nominal operation point. Motor is producing 100 % of rated torque and power. Actual
shaft speed is motor nominal speed and motor takes nominal current.
3. Pullout torque. This is point where motor produced torque start to decrease when slip
increases. After this point motor will stop if load is not reduced.
In frequency control, the load will determine the actual shaft speed
Freq. Out 50 Hz
Nominal Slip &
TN Freq. Ref 50 Hz
100 %
Slip
TN
50 %
”Shaft
Freq”
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0 “Freq Control”
Open loop frequency control:
Drive frequency reference is set to output frequency without
slip compensation. Motor speed is defined by motor load.
1 “OL SpeedCont”
Open loop speed control:
Drive frequency reference is set to motor speed reference.
Motor speed stays the same regardless of motor load.
2 “OLSpeed/Torq”
Open loop Speed or Torque control
In this control mode the drive can be selected to run in
torque control mode. The operation is selected by parameter
TorqueSpeedLimit in the Torque Reference parameter
group. The default selection is torque control mode speed
limited by ramp generator output.
3 “CL SpeedCtrl”
Close loop speed control
Drive frequency reference is set to motor speed reference.
Motor speed stays the same regardless of motor load.
4 “CLSpeed/Torq”
Closed loop speed or torque control
In this control mode the drive can be selected to run in
torque control mode. The operation is selected by parameter
TorqueSpeedLimit in the Torque Reference parameter
group. The default selection is torque control mode speed
limited by ramp generator output.
When the drive is follower and drive synch is enabled the motor control mode is
internally set to Frequency control.
Note: The Motor control mode cannot be changed between open loop and closed loop
while the drive is in Run state.
Step 2 (If needed): Activate speed control or U/f optimization (Torque boost).
Step 3 (If needed): Activate both speed control and U/f optimization.
Step 1:
Run the motor using 2/3 of motor nominal frequency as the frequency reference. Read
the motor current in the monitoring menu or use NCDrive for monitoring. This current
shall be set as the motor magnetization current.
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Step 2 (If needed): Activate speed control or U/f optimization (Torque boost).
Step 3 (If needed): Activate both speed control and U/f optimization.
NOTE! In high torque – low speed applications – it is likely that the motor will
overheat. If the motor has to run long times under these conditions,
special attention must be paid to cooling of the motor. Use external
cooling for the motor if the temperature tends to rise too high.
Squared:
1 The voltage of the motor changes from zero point voltage following the
squared curve form zero frequency to the field weakening point. The motor
runs undermagnetised below the field weakening point and produces less
torque. Squared U/f ratio can be used in applications where torque demand
is proportional to the square of the speed, e.g. in centrifugal fans and pumps.
When the parameter Motor nominal frequency is set, the parameter Field weakening
point is automatically given the corresponding value. If you need different values for the
field weakening point and the maximum output voltage, change these parameters after
setting the Nominal frequency.
In closed loop control this defines maximum voltage to the motor, can be increases if
sufficient DC voltage is available.
P2.8.3.5 U/f curve, middle point frequency ID604 “U/f Mid Freq”
If the programmable U/f curve has been selected with parameter U/f ratio this
parameter defines the middle point frequency of the curve. See also parameter Middle
point voltage.
When the programmable U/f curve is selected this value is set to 10 % of motor nominal
frequency.
P2.8.3.6 U/f curve, middle point voltage ID605 “U/f mid Voltg”
If the programmable U/f curve has been selected with the parameter U/f ratio this
parameter defines the middle point voltage of the curve. See also parameter Middle
point frequency.
When the programmable U/f curve is selected this value is set to 10 % (of motor nominal
voltage).
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The value is also identified when using a PMS motor and making identification run with
rotating motor. At low speed the motor values may increase up to 300 %. At high speed
motor gain and motor with sine filter may have gain values of 10...40 %.
Freq.Out
SPC Out
Accel.
Compensation
2
2 f nom 2 f nom
AccelCompe nsationTC J J ,
Tnom Pnom
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In case of absolute encoders, start angle will read directly from the encoder absolute
angle value. On the other hand, incremental encoder z-pulse will be used automatically
for synchronization if it’s position is defined different from zero in P2.8.5.1. Also for
absolute encoders, P2.8.5.1 must be different from zero, otherwise it is interpreted that
the encoder identification run has not been done and the running will be prohibited
except if the absolute channel is bypassed by the start angle identification.
NOTE!
ModulatorType (P2.10.2) need to be > 0 to be able to use this function.
0 = Automatic
Decision to use start angle identification is made automatically based on the encoder
type connected to the drive. This will serve common cases.
Supports: OPT-A4, OPT-A5, OPT-A7 and OPT-AE boards.
1 = Forced
Bypasses the drive automatic logic and forces the start angle identification to be active.
Can be used, for example, with absolute encoders to bypass absolute channel
information and to use start angle identification instead.
2 = On Power UP
As a default, start angle identification will be repeated in every start if the identification is
active. This setting will enable identification only in a first start after drive is powered up.
In consecutive starts, angle will be updated based on the encoder pulse count.
10 = Disabled
Used when Z- pulse from encoder is used for start angle identification.
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I/f Control
This parameter defines the current level during I/f control, in percent of the motor
nominal current
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If there is instability in the field weakening area, gain can be decreased and/or time constant
increased.
[ ] [ 3
[ ]=
[ ] 2560
[ ] [ 3
[ ]=
[ ] 2560
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1000 1000
= ( )+ = ( )+
Where is the total gain of the filter. The gain and the corner frequency of the filter is controlled by
the following parameters
This parameter defines the corner frequency of the high-pass filter. The time constant of
the filter is calculated as
= =1
1000 1000
It follows that the corner frequency of the filter is obtained from
1
= /
For example, if Torque stabilizer damping = 600, it follows that c = 1.5 ms and = 667
rad/s.
f
= TorqStabGainFWP + TorqStabGain TorqStabGain, if f < f
f
= TorqStabGainFWP, if f
The final gain is obtained by considering the value of Torque Stabiliser Damping and the
scaling in which 256 means the gain 1. So, the final and the actual gain of the filter is
obtained from
1000
=
256
= , < 1
= , 1
The gain is scaled by 1000 and the actual gain of the filter is obtained from
= =
1000 1000
For example, if Flux Stabiliser TC = 64, it follows that T = 511 ms and = 1.96 rad/s.
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= =1
1000 1000
= VoltStabGain, if T < 15 %
VoltStabGain
= 50% (%) , if 15 % T < 50 %
35%
= 0, if T > 15 %
The final gain is obtained by considering the value of Voltage stabiliser TC and the
scaling in which 256 means the gain 1. So, the final and the actual gain of the filter is
obtained from
1000
=
256
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P2.8.8.1 to
P2.8.8.15 Flux 10…150% ID1355 – ID1369
Motor voltage corresponding to 10%….150% of flux as a percentage of Nominal
Flux voltage. Measured during identification.
This parameter defines the motor stator resistance as a voltage drop at nominal current.
The parameter value is defined according to motor nominal voltage and the current and
the actual stator resistance as
In
RsVoltageD rop 2560 Rs
Un .
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Example: If load drooping is set to 10 % for a motor that has a nominal frequency of 50
Hz and is nominally loaded (100 % of torque) the output frequency is allowed to decrease
5 Hz from the frequency reference. The function is used for e.g. when balanced load is
needed for mechanically connected motors.
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Normal
0 Load Drooping factor is constant through the whole speed range.
P2.9.4.2 Speed controller I gain, Open Loop ID638 “OL Speed Reg I”
Defines the I gain for the speed controlled in Open Loop control mode.
1
= 1+
( )= ( 1) + [ ( ) ( 1) + ( )]
Kp 30, Ti 100
Kp 30, Ti 300
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P2.9.5.8 Speed controller gain in field weakening area ID1298 “SPC Kp FWP”
Relative gain of the speed controller in field weakening area as a percentage of Speed
Controller P Gain values. The set value is reached at two times the Field weakening
point.
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P2.9.5.10 Speed Controller torque minimum gain ID1295 “SPC Kp Torq Min”
Relative gain as a percentage of the speed controller gain after speed area adjustment
when the speed control output is less than the “Speed Controller torque minimum”. This
parameter is normally used to stabilise the speed controller for a drive system with gear
backlash.
P2.9.5.11 Speed Controller torque minimum filtering time ID1297 “SPC Kp TC Torq”
Filtering time for torque. When the speed controller gain is changed below the Speed
Controller torque minimum.
Note!
The actual switching frequency might be reduced down to 1,5kHz by thermal
management functions. This has to be considered when using sine wave filters or other
output filters with a low resonance frequency.
Note!
If the switching frequency is changed it is necessary to redo the identification run.
DriveSynch operation
When using DriveSynch the maximum switching frequency is limited to 3,6 kHz.
0 = ASIC modulator
A classical third harmonic injection. The spectrum is slightly better compared to the
Software 1 modulator.
NOTE: An ASIC modulator cannot be used when using DriveSynch or PMS motor with an
incremental type encoder.
1 = Software Modulator 1
Symmetric vector modulator with symmetrical zero vectors.
Current distortion is less than with software modulator 2 if boosting is used.
NOTE: Recommended for DriveSynch (Set by default when DS activated) and needed
when using PMS motor with an incremental encoder.
2 = Software modulator 2
One phase at a time in IGBT switches is not modulated during a 60-degree period of the
frequency cycle. The unmodulated phase is connected to either positive or negative DC-
bus.
This modulator type reduces switching losses up to two-thirds and all switches become
evenly loaded.
BusClamp modulation is useful if the voltage is >80% of the maximum voltage, in other
words, when the drive is operating near full speed. Then again, the motor ripple at low
speeds is the double compared to selection 1.
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3 = Software modulator 3
Unsymmetrical BusClamb in which one switch always conducts 120 degrees to negative
DC-rail to reduce switching losses. However, upper and lower switches are unevenly
loaded and the spectrum is wide.
4 = Software modulator 4:
Pure sinewave, sinusoidal modulator without harmonic injection. Dedicated to be used in
back to back test benches etc. to avoid circulating third harmonic current. Drawback is
that required DC voltage is 15% higher compared to other modulator types.
B01 =
Disable open loop power limit function
B06 =
Activate Closed Loop type speed limit function in Open Loop
B07 =
Disables switching frequency decrease due to drive temperature rise
B08 =
Disable Encoder fault when brake is closed
B12 =
Disable Process Data locking function when Profibus communication fails. When
using Profibus, an occurring communication fault will lock the process data to
previous values. This bit will disable the locking of process data forcing the
values to zero. NOTE: This bit can only be used with Profibus.
B13 = Disable only acceleration when using DI Acc/Dec prohibit function
B09 = I/f control for PMS motors. PMS motor can be started with I/f control. Used with
high power motor when there is low resistance in motor and U/f is difficult to
tune to be stable.
B13 = Changes automatically depending on Drive Synch operation
P2.10.11 Restart Delay Closed Loop & Flying Start ID672 “Restart Delay CL”
The time delay within which the drive cannot be restarted if flying start is used or the
control mode is closed loop.
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The external control signals are connected to the Master NXP only. The Master controls the
Follower(s) via a System bus. The Master station is typically speed-controlled and the other drives
follow its torque or speed reference.
Torque control of the Follower should be used when the motor shafts of the Master and Follower
drives are coupled solidly to each other by gearing, a chain etc., so that no speed difference between
the drives is possible.
Speed control of the Follower should be used when the motor shafts of the Master and the Follower
drives are coupled flexibly to each other so that a slight speed difference between the drives is
possible. When both the Master and Followers are speed-controlled, drooping is typically also used.
LIMIT
P Neg Freq Limit MN
P - Max Freq IN Master Reference
MX
R FreqRef1 V FreqReference
R FreqRefActual
R FreqRef2
LIMIT Filt x2 Switch
Final Reference Location Ramp Control Input
MULDIV ADD MN IN OUT IN OUT
VALUE + IN TC TIME
P SpeedShare MULTIP + MX
W 100,00 DIVIS +
W FreqRefFilterTC
W StartZeroSpeedTime
F Adjust Reference LIMIT
MN
P Max Freq IN
P Pos Freq Limit MX
RAMP GENERATOR
"ByPass"
"Selection
logic" LIMIT
W NegFreqLimit MN
"Normal Ramp"
W -FreqMax IN
Master Ramp Out
0 MX
"Second Ramp" R FinalFrequencyRef
LIMIT
ADD ADD MN
Ramp Control Input R FreqRampOut
+ + IN To Speed Controller
W FreqRampAdd
+ + MX
"Force Zero"
W FreqRampStep
"RampSet" LIMIT
0 MN
W FreqMax IN
"Ramp Hold"
W PosFreqLimit MX
Note!
The maximum switching frequency for the drives using Vacon DriveSynch is 3.6 kHz.
Minimum recommended switching frequency in Open Loop control is 1.7 kHz.
Minimum recommended switching frequency in Closed Loop control is 2.5 kHz.
Note!
The NXP control board must be VB00761 (NXP3) or later.
NXP NXP
NXP NXP NXP NXP
OPTD2
OPTD2
X5 : TX1 X5 : TX2
OPTD2
OPTD2
OPTD2
OPTD2
X6 : ON X6 : ON
X5 : TX1 X5 : TX2 X5 : TX2 X5 : TX2
X6 : ON X6 : ON X6 : ON X6 : ON
Y Y
Optical bus
M M
6.11.2.1 Redundancy
The units working in parallel with Vacon DriveSynch have a high level of redundancy. The system
keeps running without interruption even if any of the follower units is non-functional. In case of a
hardware failure, the failed unit need be isolated before the system can be restarted.
The actual level of redundancy, however, needs to be carefully defined considering the motor, load
and the requirements of the process.
The master drive unit and the fast drive to drive optical communication has to be functional for the
Vacon DriveSynch functionality. The auxiliary power (+24V) must be continuously provided for all the
control units including the non-functional drive units in Vacon drive synch system.
It is also a common practice to use (n+1) units, where n is the number of required units for full
functionality of the system. In this case, the system is fully operational even if any follower is non-
functional.
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Figure 6-16. System bus physical connections with the OPT-D2 board
0 = Single drive
System bus is deactivated
1 = Master
Drive sends control word to follower drive.
2 = Follower
Drive receives control word from Master and sends some diagnostic information to
the Master drive.
3 = “DSynchMaster” - Drive Synch Master
Drive number 1 must be selected as the parallel drive configuration master (in
redundancy mode drive number 2 can be selected as master but certain diagnostic
functions are no longer available).
4 = “DSynchFlwr” - Drive Synch Follower
Selection for parallel drive configuration follower drive
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0=”Not Used”
1=”AI1” - Analogue Input 1.
Signal scaling in “G: Input Signals \ Analogue Input 1”
2=”AI2” - Analogue Input 2.
Signal scaling in “G: Input Signals \ Analogue Input 2”
3=”AI3”
4=”AI4”
5=”AI1 Joystick”
Analogue input 1, -10 Vdc... +10 Vdc. For joystick inputs, the maximum negative
reference is the negative of “Torq Ref Max”.
6=”AI2 Joystick”
Analogue input 2, -10 Vdc... +10 Vdc For joystick inputs maximum negative reference
is the negative of “Torq Ref Max”.
7=”Keypad Ref”
Torque reference from keypad R3.5
8=”Fieldbus”
Reference is taken from fieldbus. Alternative scaling can be selected in “G: Fieldbus”
9=”Master Torque”
Reference is taken from Master drive when using the Master Follower function.
0=Coasting; the follower remains in control even if master has stopped to fault.
1=Ramping; the follower remains in control even if master has stopped to fault.
2=As master; the follower behaves as master.
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1 = Own
Brake is opened when follower drive own brake opening conditions are met. Also
brake is close if follower drive own conditions are met regardless of master status.
But Speed is not released until drive has the feedback from the brake, actual or
defined by Mechanical Brake Delay parameter and master has released speed.
When this selection is made also in Master drive, Speed is not released until master
drive has the feedback from the brake actual or defined by Mechanical Brake Delay
parameter also from followers
3 = Master
Master drive is controlling follower drive brake and speed release.
0 = Single Drive
System bus is deactivated.
1 = Master
Drive sends control word to follower drive.
2 = Follower
Drive received control word from Master and sends some diagnostic information to
the Master drive.
3 = “DSynchMaster” - Drive Synch Master
Drive number 1 must be selected as the parallel drive configuration master (in
redundancy mode drive number 2 can be selected as master but certain diagnostic
functions are no longer available).
4 = “DSynchFlwr” - Drive Synch Follower
Selection for parallel drive configuration follower drive
0 = No response
1 = Warning
2 = Fault, stop mode after fault according to Stop function
3 = Fault, stop mode after fault always by coasting
0 = No response
1 = Warning
2 = Fault, stop mode after fault according to Stop function
0 = No response
1 = Warning
2 = Fault, stop mode after fault according to Stop function
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6.12 Protections
6.12.1 General settings
P2.12.1.1 Input phase supervision ID730 “Input Ph. Superv”
Defines the response when the drive notices that one of the input phases is missing.
0 = No response
1 = Warning
2 = Fault, stop mode after fault according to Stop Function
3 = Fault, stop mode after fault always by coasting
0 = No response
1 = Warning
2 = Fault, stop mode after fault according to Stop Function
3 = Fault, stop mode after fault always by coasting
0 = No response
1 = Warning
2 = Fault, stop mode after fault according to Stop Function
3 = Fault, stop mode after fault always by coasting
0 = No response
1 = Warning
2 = Fault, stop mode after fault according to Stop Function
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0 = Not used (ID Write, value of maximum temperature can be written from fieldbus)
1 = Sensor 1 in use
2 = Sensor 1 & 2 in use
3 = Sensor 1 & 2 & 3 in use
4 = Sensor 2 & 3 in use
5 = Sensor 3 in use
Note: If the selected value is greater than the actual number of used sensor inputs, the
display will read 200ºC. If the input is short-circuited the displayed value is –30ºC.
0 = Not used (ID Write, value of maximum temperature can be written from fieldbus)
1 = Sensor 1 in use
2 = Sensor 1 & 2 in use
3 = Sensor 1 & 2 & 3 in use
4 = Sensor 2 & 3 in use
5 = Sensor 3 in use
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Note: This limit must be set below the current limit in order for this function to operate.
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0 = No response
1 = Warning
2 = Fault, stop mode after fault always by coasting
When used to disable open loop slip compensation based on encoder frequency it is
recommended to set this time to zero to avoid a speed jump at the time of encoder
malfunction.
CAUTION! The calculated model does not protect the motor if the airflow to the
motor is reduced by blocked air intake grill.
The motor thermal protection is to protect the motor from overheating. The drive is capable of
supplying higher than nominal current to the motor. If the load requires this high current there is a
risk that the motor will be thermally overloaded. This is the case especially at low frequencies. At
low frequencies the cooling effect of the motor is reduced as well as its capacity. If the motor is
equipped with an external fan the load reduction at low speeds is small.
The motor thermal protection is based on a calculated model and it uses the output current of the
drive to determine the load on the motor.
The motor thermal protection can be adjusted with parameters. The thermal current I T specifies the
load current above which the motor is overloaded. This current limit is a function of the output
frequency.
-100.0 % = 0°C,
0.0 % = 40°C,
100.0 % = 80°C
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P2.12.5.5 Motor thermal protection: Motor duty cycle ID708 “Motor Duty Cycle”
The value can be set to 0%…150%.
Setting value to 130 % motor calculated temperature will reach nominal temperature
with 130 % of motor nominal current.
Motor temperature
Trip area
105%
Motor
current Fault/warning
par. ID704
I/IT
*)
Time constant T
Motor temperature = (I/IT)2 x (1-e-t/T) Time
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0 = Not Used
1 = Output Current (FW: MotorCurrentPU_100ms)
2 = Motor Torque
3 = Motor Power
P2.12.6.1 Response to the 4mA reference fault ID700 “4mA Input Fault”
0 = No response
1 = Warning
2 = Warning, the frequency from 10 seconds back is set as reference
3 = Warning, the Preset Frequency is set as reference
4 = Fault, stop mode after fault according to Stop Function
5 = Fault, stop mode after fault always by coasting
P2.12.6.2 4mA reference fault: preset frequency reference ID728 “4mA Fault Freq.”
If value 3 in parameter P2.12.6.1 is selected and a fault occurs the frequency reference
to the motor is the value of this parameter.
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The underload curve is a squared curve set between the zero frequency and the field weakening
point. The protection is not active below 5Hz (the underload time counter is stopped).
The torque values for setting the underload curve are set in percent which refers to the nominal
torque of the motor. The motor's name plate data, parameter motor nominal current and the drive's
nominal current IH are used to find the scaling ratio for the internal torque value.
If tripping is set active the drive will stop and activate the fault stage.
Deactivating the protection by setting the parameter to 0 will reset the underload time
counter to zero.
P2.12.7.3 Underload protection, field weakening area load ID714 “UP fnom Torque”
The torque limit can be set between 10.0—150.0 % x TnMotor.
This parameter gives the value for the minimum torque allowed when the output
frequency is above the field weakening point.
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0 = No response
1 = Warning
2 = Fault, stop mode after fault according to Stop Function
3 = Fault, stop mode after fault always by coasting
4 = Warning, Previous frequency. Forced fault after delay. Only for profibus
communication
Defines the response to a digital input signal informing about an external condition
where the drive needs to react to. The external warning/fault indication can be connected
to a digital output.
0 = No response
1 = Warning
2 = Fault, stop mode after fault according to Stop Function
3 = Fault, stop mode after fault always by coasting
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Using this custom scaling function also affects the scaling of the actual value.
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P2.13.3 to
P2.13.10 Fieldbus data out selections 1 to 8 ID852-ID859 “FB Data OutX Sel”
Using these parameters, you can monitor any monitoring or parameter value from the
fieldbus. Enter the ID number of the item you wish to monitor for the value of these
parameters. See monitoring signals for full details of ID numbers.
Default settings:
P2.13.11 to
P2.13.18 Fieldbus data IN selections 1 to 8 ID876-833 “FB Data In X Sel”
Using these parameters, you can control any monitoring or parameter value from the
fieldbus. Enter the ID number of the item you wish to control for the value of these
parameters. Monitoring signals that can be controlled from fieldbus are shadowed.
Default settings:
0 = Calculated
This selection shows what the ramp generator output is.
Open Loop
In frequency control mode when only the ramp output is shown on the fieldbus and,
therefore, the motor slip or any other changes of speed due to load changes are not
visible in the actual speed value. However, limiting functions are visible in the ramp
output.
Closed Loop
In closed loop control, the limiting functions take place after ramp generator. When
speed is limited by e.g. motoring torque limit the actual shaft speed may be lower even if
FB Actual Speed shows that speed is at reference.
1 = Actual
Open Loop
Motor speed is a calculated value (Monitoring variable Motor Speed) showing the load
affect on the speed and slip compensation.
Closed Loop
Motor speed is taken from the actual encoder signal showing the real speed all the time.
Note: Set first the Slave Address and the PPO type before selecting the Fast Profibus
mode.
0 = All slots
4 = Slot D
5 = Slot E
6 = Slot D, Fast Profibus support
7 = Slot E, Fast Profibus support
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1: Standard
This mode makes fieldbus control behave as in explained in used fieldbus board manual.
2: ProfiDrive
This mode uses ProfiDrive type state machine in application level. This mode is possible
to use on fieldbus boards that does not have state machine itself or has possibility to
bypass state machine functionality in option board.
With these parameters its possible to define fieldbus reference input values scaling.
default is 0...10000 (0...100%)
6.14 ID Functions
Listed here are the functions that use the parameter ID number to control and monitor the signal.
0 = SR ABS
Absolute input value is used to make a step change in the output between On and Off
values.
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1 = Scale ABS
Absolute input value is scaled linearly between On and Off values.
3 = SR
Input value is used to make a step change in the output between On and Off values.
4 = Scale
Input value is scaled linearly between On and Off values.
5 = Scale Inverted
Inverted value is scaled linearly between On and Off values
P2.14.2.3 Value for Low digital input (FALSE) ID1572 “FALSE Value”
P2.14.3.3 Value for Low digital input (FALSE) ID1592 “FALSE Value”
P2.14.4.3 Value for Low digital input (FALSE) ID1594 “FALSE Value”
Set here the controlled parameter value when the digital input (ID1570) is LOW for the
parameter selected by ID1571. The function does not recognize decimals. Give,
therefore, e.g. 10.00 Hz as ‘1000’.
P2.14.2.4 Value for High digital input (TRUE) ID1573 “TRUE Value”
P2.14.3.4 Value for High digital input (TRUE) ID1593 “TRUE Value”
P2.14.4.4 Value for High digital input (TRUE) ID1596 “TRUE Value”
Set here the controlled parameter value when the digital input (ID1570) is HIGH for the
parameter selected by ID1571. The function does not recognize decimals. Give,
therefore, e.g. 10.00 Hz as ‘1000’.
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6.14.3 ID-controlled DO
This function is used to control any Digital output by any status that can be presented as bit.
The input signal is selected with the ID number and bit number.
Example: Most of the faults and warnings are normally presented in the common digital output.
With the ID-controlled DO function, it is possible to select a specific fault to be connected to the
digital output.
P2.14.5.1 ID.Bit Free Digital output control 1 ID1216 “ID.Bit Free DO1”
P2.14.6.1 ID.Bit Free Digital output control 2 ID1386 “ID.Bit Free DO2”
Select the signal for controlling the DO. The parameter has to be set in format xxxx.yy
where xxxx is the ID number of a signal and yy is the bit number. For example, the value
for DO control is 1174.02. 1174 is the ID number of Warning Word 1. So the digital output
is ON when bit number 02 of the warning word (ID no. 1174) i.e. Motor underload is high.
P2.14.7.1 ID.Bit Free Digital input delay ID1832 “ID.Bit Free DIN”
Select digital input from DIN Status Word to be delayed.
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The final brake open command: It is possible that in a Master/Follower system the master drive
opens the brake. Also an overriding system may do this without any control from the drive using
AucControlWord1.B7. During identification run the brake will not open.
1. Start command
2. Start magnetization is used to build rotor flux fast. The drive Zero speed time is used during
this.
3. When the rotor flux is > 90 % and the start zero time has expired the speed reference is
released to BrakeOpenFreq limit.
4. Speed is kept at this speed until feedback is received from the brake acknowledge or when
brake mechnical delay time has passed.
5. Speed follows normal reference signal.
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Note! The maximum generator side torque limit is still limited by the General torque limit
parameter.
P2.15.7 Generator Torque limit increase speed level ID1547 “TorqLimInc Hz”
The frequency limit at which the generator side torque limit is started to increased when
speed of the motor increases (over speed).
P2.15.8 Generator Torque limit increase high speed limit ID1548 “MaxTorqLim Hz”
The frequency level at which point the torque defined by the “Generator Torque Limit
increase maximum addition” is added entirely to the final torque limit.
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In some cases it is possible that an encoder fault appears when the drive is run against closed
brake. The encoder fault can be disabled with Control Options B8 when the drive is controlling the
brake to be closed.
0 = No response
1 = Warning
2 = Fault, stop mode after fault according to Stop Function
3 = Fault, stop mode after fault always by coasting
Settings the start-up torque time is set to -1 means that the start-up torque is removed when the
drive notices encoder movement. Setting the time greater than 0 will denote the actual time for how
long the start-up torque is applied to the motor even if the motor shaft is already rotating thus
making the motor accelerate without control until time has expired.
1 = Torque Memory
Torque memory uses the torque that was used by the speed controller last time the drive
was in running state. Normally, this is the torque generated when the zero speed time at
stop has expired and the drive has stopped modulation or started the flux off delay
function.
2 = Torque Reference
The normal torque reference chain is used (expect TorqueStep) for the start-up torque
level. This can be used when the external system knows the load on the shaft when
brake is released.
3 = Torque Forwad/Reverse
Drive uses torque values defined by the start-up torque forward and reverse.
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The following ‘Number of tries’ parameters determine the maximum number of automatic restarts
during the trial time. The time count starts from the first autoreset. If the number of faults occurring
during the trial time exceeds the values set by number of tries the fault state becomes active.
P2.16.4 Number of tries after undervoltage fault trip ID720 “Undervolt. Tries”
This parameter determines how many automatic fault resets can be made during the
trial time after undervoltage trip.
0 = No automatic reset
>0 = Number of automatic fault resets after undervoltage fault.
P2.16.7 Number of tries after reference trip ID723 “4mA Fault Tries”
This parameter determines how many automatic fault resets can be made during the
trial time after 4 mA reference fault.
P2.16.8 Number of tries after motor temperature fault trip ID726 “MotTempF Tries”
This parameter determines how many automatic fault resets can be made during the
trial time after calculated motor temperature fault trip.
P2.16.9 Number of tries after external fault trip ID725 “Ext.Fault Tries”
This parameter determines how many automatic fault resets can be made during the
trial time after external fault trip.
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P2.16.10 Number of tries after underload fault trip ID738 “Underload tries”
This parameter determines how many automatic fault resets can be made during the
trial time after underload trip.
6.17 PI Control
PI Control in system interface application uses ID number to make connection between reference,
actual value and output. PIC function will be active when PIC Controller Output ID is higher than
zero.
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Pushing the Start button for 3 seconds selects the control keypad as the active control
place and copies the Run status information (Run/Stop, direction and reference).
The output frequency can be copied as the keypad reference by pushing the Stop button
for 3 seconds when you are on any of the pages of menu M3.
1 Reverse: The rotation of the motor is reversed, when the keypad is the active
control place.
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There is a special trigger word in application level that can be used to trigger data logger. This word
can be used for triggering when source is selected from Application and original Vacon Marina
application vcn is used. Variable is called “DataLoggerTrigWord”
DataLoggerTrigWord
Function Comment
b0 Fault Status Logger is triggered when there is a fault
b1 Warning Status Logger is triggered when there is a warning
Logger is triggered when there is a fault
that has been defined to be automatically
b2 Auto Reset Warning
reset. This bit can be used to get the first
fault situation.
b3 Fault Status OR Warning Stattus B0 OR B1 trigering situation has happened
b4 Fault Status OR Auto Reset Warning B0 OR B2 triggering situation has happened
b5
b6
b7
b8
b9
b10
b11
b12
b13
b14
b15
This chapter is addition to P2.1.9 Identification parameter description and P2.8.5.2 Start Angle
Identification mode description.
Related parameters:
P2.1.9 Identification ID631
P2.8.5.1 PMSM Shaft Position ID649
NOTE: Not all motors are suitable for this identification mode. Functionality needs to be tested
before production use.
Benefit of this mode is that motor can be fully loaded from the start.
Related parameters:
P2.8.5.2 Start Angle Identification Mode ID1691
P2.8.5.1 PMSM Shaft Position ID649
P2.8.5.3 Start Angle Identification Current ID1759
P2.8.5.4 Polarity Pulse current ID1566
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When motor is started and zero position is not “remembered”: Drive will start to feed DC current to
motor (Defined by “P2.8.5.6 I/f Current”) till Z-pulse is received from the encoder. During this DC
injection motor may not be able to produce 100 % torque. When running without load Z-pulse
position can be seen in the motor current when current goes nearly to zero.
Related parameters:
P2.1.9 Identification
P2.8.5.1 PMSM Shaft Position
P2.8.5.6 I/f Current
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9.1.2 Status Word Combination 1, ProfiDrive – Standard with profibus option board
Main Status Word for Profibus in Combination 1
FALSE TRUE Comment
b0 Not Ready (initial) READY 1 (SM) See profibus manual
b1 Not Ready READY 2 (SM) See profibus manual
b2 DISABLE ENABLE (SM) See profibus manual
b3 NO FAULT FAULT ACTIVE Directly from the drive
b4 STOP 2 NO STOP 2 (SM) See profibus manual
b5 STOP 3 NO STOP 3 (SM) See profibus manual
b6 START ENABLE START DISABLE (SM) See profibus manual
b7 No Warning Warning Directly from the drive
Reference Actual Reference = Actual
b8
value value
b9 Fielbus control OFF Fielbus control ON See profibus manual
b10 Not used Not used
b11 Not used Not used
b12 FC Stopped Running Directly from the drive
b13 FC not ready Ready Directly from the drive
b14 Not used Not used
b15 Not used Not used
SM = Profibus board State Machine
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AND
IN 1 V RunRequest
W CW.B03 (Start Request) IN 2
Internal Conditions for Pulses Enabled IN 3
NOT
AND AND
V Quick Stop IN
IN 1 IN 1 R SW.B02 (Running)
NOT IN 2 IN 2
V Ramp Stop IN IN 3 IN 3
V Drive Modulating
IN 4
V Flux Ready
V Brake Open
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To activate Jogging function from fieldbus B04, B05 and B06 needs to be zero.
To activate Jogging function from fieldbus B04, B05 and B06 needs to be zero.
To activate Jogging function from fieldbus B04, B05 and B06 needs to be zero.
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B04: FALSE = Coast Stop Activated, TRUE = Coast Stop Not Activated
Coast Stop Activated: "Coast Stop (OFF 2)" command is present.
Coast Stop Not Activated: Coast stop command is not active.
B05: FALSE = Quick Stop Activated, TRUE = Quick Stop Not Activated
Quick Stop Activated: " Quick Stop (OFF 3)" command is present.
Quick Stop Not Activated: Quick stop command is not active.
B08: FALSE = Speed Error Out Of Tolerance Range, TRUE = Speed Error Within Tolerance Range
Speed Error Out Of Tolerance Range:
Speed Error Within Tolerance Range:
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F2 Overvoltage fault
DC-link voltage has exceeded the drive protection limits.
S1 = Hardware trip.
500 Vac unit DC voltage above 911 Vdc
690 Vac unit DC voltage above 1200 Vdc
F3 Earth fault
Earth fault protection ensures that the sum of the motor phase currents is zero. The
overcurrent protection is always working and protects the frequency converter from earth
faults with high currents.
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F5 Charge switch
Charge switch status is not correct when start command is given.
F6 Emergency stop
Emergency stop command has been given by using a special option board.
F7 Saturation fault
S1 = Hardware failure
F8 System Fault
A system fault indicates several different fault situations in drive operation.
S1 = Reserved
Disturbance. Reset the unit and try again.
If there is star coupler in the unit, check the fibre connections and phase order.
Driver board or IGBT broken.
FR9 and the bigger size drives , which includes not star coupler, ASIC board
(VB00451) is broken.
FR8 and smaller size drives: control board broken.
FR8 and smaller size drives: if there is boardsVB00449 / VB00450 in use,failure might
be in there.
S2 = Reserved
S3 = Reserved
S4 = Reserved
S5 = Reserved
S6 = Reserved
S7 = Charge switch
S8 = No power to driver card
S9 = Power unit communication (TX)
S10 = Power unit communication (Trip)
S11 = Power unit comm. (Measurement)
S12 = SystemBus synchronization has failed in DriveSynch operation
S30 = Safe disable inputs are in different state (OPT-AF)
S31 = Thermistor short circuit detected (OPT-AF)
S32 = OPT-AF board has been removed
S33 = OPT-AF board EEPROM eror
F9 Undervoltage fault
DC-link voltage is below the fault voltage limit of the drive.
Possible cause
1. Too low a supply voltage
2. Frequency converter internal fault
3. One of the input fuses is broken.
4. External charge switch has not been closed.
Correcting measures
In case of temporary supply voltage break, reset the fault and restart the frequency
converter.
Check supply voltage.
Check function of DC charge.
Contact your local distributor.
Possible cause:
1. Input line phase is missing.
Correcting measures
Check supply voltage, fuses and cable.
Correcting measures
Check motor cable and motor.
Possible cause:
1. No brake resistor installed.
2. Brake resistor is broken.
3. Brake chopper failure.
Correcting measures:
Check brake resistor and cabling.
If these are ok the chopper is faulty. Contact your local distributor.
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Correcting measures
Check correct amount and flow of cooling air.
Check the heatsink for dust.
Check ambient temperature.
Make sure that switching frequency is not too high in relation to ambient temperature
and motor load.
Possible cause:
1. Motor load is too high.
2. Motor values are set incorrectly.
Correcting measures:
Decrease motor load.
If no motor overload exists, check the temperature model parameters.
The underload curve is a squared curve set between the zero frequency and the field weakening
point. The protection is not active below 5Hz (the underload time counter is stopped).
The torque values for setting the underload curve are set in percentage which refers to the nominal
torque of the motor. The motor's name plate data, parameter motor nominal current and the drive's
nominal current IH are used to find the scaling ratio for the internal torque value..
Correcting measures:
Check load.
Correcting measures:
Should the fault re-occur, contact your local distributor.
Correcting measures:
Have a critical attitude towards values shown on counters.
Correcting measures:
Reset the fault and restart.
Should the fault re-occur, contact your local distributor.
Correcting measures:
Cancel prevention of start-up if this can be done safely.
Remove Run Request.
Possible cause:
1. Motor is overheated.
2. Thermistor cable is broken.
Correcting measures:
Check motor cooling and load
Check thermistor connection(If thermistor input of the option board is not in use it has
to be short circuited).
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apfiff09 marine vacon • 245
Possible cause:
1. Too high load
2. Identification run has not been made which causes the motor to start undermagnetized.
Correcting measures:
Check load.
Check motor size.
Make identification Run.
Correcting measures:
Contact your local distributor.
Possible cause:
1. New device of same type and rating.
Correcting measures:
Reset. Device is ready for use.
Correcting measures:
Reset. Device is ready for use. Old board settings will be used.
Correcting measures:
Reset. Device no longer available.
S1 = Unknown device
S2 = Power1 not same type as Power2
Correcting measures:
Contact the distributor near to you.
Check load.
Check motor size.
Make Identification run.
Correcting measures:
Reset
Set the option board parameters again if option board was changed. Set converter
parameters again if power unit was changed.
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apfiff09 marine vacon • 247
Correcting measures:
Reset
Set the option board parameters again.
Correcting measures:
Check the current loop circuitry.
Correcting measures:
Remove fault situation from external device.
Correcting measures:
Check keypad connection and possible keypad cable.
Correcting measures:
Check installation.
If installation is correct contact the nearest Vacon distributor.
Correcting measures:
Check board and slot.
Contact the nearest Vacon distributor.
Possible cause:
1. Temperature limit values set for the temperature board parameters have been exceeded
Correcting measures:
Find the cause of temperature rise
Check sensor wiring
F57 Identification
Identification run has failed.
Possible cause:
1. There was load on the motor shaft when making the identification run with rotating motor.
2. Motoring or generator side torque/power limits are too low to achieve a stable run.
Correcting measures:
Run command was removed before identification was ready
Motor is not connected to the AC drive.
There is load on the motor shaft.
Correcting measures:
Check the condiction and connections of mechanical brake.
Correcting measures:
Check expander board parameters.
Check optical fibre.
Check option board jumpers.
7
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apfiff09 marine vacon • 249
F60 Cooling
Protection for the liquid-cooled units. An external sensor is connected to the drive (DI: Cooling
Monitor) to indicate if cooling liquid is circulating. If the drive is in Stop state only a warning is
issued. In Run state a fault is issued and the drive makes a coast stop.
Possible cause:
1. Liquid cooled drive cooling circulation have been failed
Correcting measures:
Check reason for cooling failure from external system.
Possible cause:
1. Motor speed is not the same as the reference. For example, motor speed is limited by
torque limit.
2. PMS motor has gone off synchronization.
3. Encoder cable is broken.
Correcting measures:
New run command is accepted after the emergency stop is reset.
Possible cause:
1. Drive input switch is opened
Correcting measures:
Check the main power switch of the drive.
Possible cause:
2. Temperature limit values set for the temperature board parameters have been exceeded
Correcting measures:
Find the cause of temperature rise
Check sensor wiring
Correcting measures:
Remove fault situation from external device.
F83 No Motor
Drive has detected that output current is less than 10 % of motor nominal when frequency is above
10 Hz. See response parameter P2.12.1.6 No Motor Response.
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Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205
Find your nearest Vacon office
on the Internet at:
www.vacon.com