Total Quality Management, Cost Control and Reduction
Total Quality Management, Cost Control and Reduction
and
Abalanced scorecard approach may be used to set performance targets
monitor performance.
(a) LISt the four aspects of performance in a balanced scorecard approach.
(4 marks)
OSug9gest how a professional football club might use a balanced scorecard
be identified and
POach. Indicate what key aspects of performance might
Suggest performance targets that a football club might use in a balanced
5 VALUE CHAIN
(a) List the primary activities and secondary activities in a value chain. (3 marks)
(b) Explain the significance of the value chain for business strategy. (3 marks)
(c) dentify the primary activities in the value chain for a publisher of educational
text books.
(3 marks)
(d) ldentify the primary activities in the value chain for a company selling
insurance policies (such as car insurance)
by telephone. (3 marks)
(Total: 12 marks)
6 TOTAL QUALITY
(a) List the key aspects of Total
Quality Management (TQM).
(b) What are quality-related costs? What is the
TQM approach to
costs, and how does this differ from the quality-related
costs?
more traditional approach to these
(c) List the key aspects of just-in-time (JIT) management
(d) Briefly explain the nature of activity based
management (ABM).
7 coST AND QUALITY
Explain briefly how each of the following
used to analyse the relationship betweenmanagement accounting techniques can be
cost and
(1) Total Quality
quality
Management (TQM)
(2) Activity Based Costing (ABC)
(3) Balanced scorecard
(4) Just in Time management (JIT)
(5) Value analysis
(10 marks)
9 CONTROL AND REDUCTION TECHNIQUES
a c c o u n t a n t s is
n a s been suggested that much of the training of management
should be on cost
with cost control whereas the major emphasis
concerned
reduction.
Required:
(a) Distinguish between cost control and cost reduction; (4 marks)
(b) Discuss the proposition contained in the statement. (6 marks)
(Total: 10 marks)
10 IDDI COMPANY
(b)
(b) A professional football club
Here are some suggestions
Customer perspective
Customers value:
results, winning
an enjoyable time at football matches: being entertained (for example
with food and drink).
Targets for performance might be:
the size of attendances at matches
results (points, position in the league table, promotion)
revenue from catering: number of meals sold before matches
Internal processes perspective
Processes that must be excellent to
support customer expectations ug
include ticket selling, getting customers
into the ground quickly on ma
days, catering efficiency, effective
security and policing, and so on.
Targets for performance might be:
Onumber of season ticket sales
targets for number of spectators per minute
turnstile going througn ed
speed of
producing meals in the
number of
catering area
incidents and police
arrests on match days.
Innovation and learning perspective
Value can be created
by developing well-trained footballers
Coaching and
training, and
make profits. possibly selling througn
them in the transfer market to
VALUE CHAIN
prepared
what the author has
(i) The publisher edits
for printing
(ii) The text is prepared
(iv) Printing
distribution of books
Warehousing and direct (schools,
(v) intermediaries
(bookshops) or
(unsold) copies
back returned
After-sales service:
taking
(d) Primary activities
Marketing and
Inbound
logistics
Operations
sales After-sales
service
Obtaining
Managing
incoming calls:
Taking calls
Customer Handing claims
information
call systems
Targeting
Providing price
quotations Customers Detecting
fraudulent
quickly claims
Advertising and
Cheap prices
for insurance other forms of Settlement of
marketing
sUccessful
policies claims
6 TOTAL QUALITY
(a) The key aspects of Total Quality Management are
(1) continuous improvement in operations and systems, to improve Cuels
(2) ality
a policy of trying to achieve zero defects in production
(getting thin.
right the first time)
(3) the use of statistical quality control to prevent defective items reachie
Customers hing
(4) employee involvement in efforts to improve quality, for
quality circles
example by usina
(5) measures to improve production systems, such as
minimising inventorv
levels, minimising the movement of materials, minimising
these take time and money but do not add setup times: all
any value.
(b) Quality-related costs can be grouped into four categories:
(1) Prevention costs: these are costs incurred in
problems. Important elements of prevention costs arepreventing
costs of
quality
good product design and costs of training ensuring
employees.
(2) Appraisal costs: these are the costs of testing for quality, such as
inspection costs and quality control costs.
(3) Internal failure costs: these are the
costs of faults and errors in
processing, such as costs of waste, scrap and re-working rejected items.
(4) External failure costs: these are the
costs of
product (or service) has been delivered to the quality problems after
of handling customer customer such as the co
complaints, and the loss of future business/sales
In the traditional approach,
the aim should be to
related costs. At this minimise the total of qualiuy
cost-minimising
The TQM approach is that all errors
level of quality, some errors
wi
CCur.
improve the value btained from the activities, eliminate activities that do not
add value or reduce the costs of activities.
Prevention costs
(6) Eliminate
over-production (which results in finished
minimise theinefficiency and poor quality in goods inventory)
waiting times,movement of materials (which production eliminate wast
movement of improve the layout of
the
adds no
value), min
and improve materials), reduce setup factory floor (to minimise
visibility in the times (which do not add
signalling systems). work place (by
using cards or value) other
(d) Activity based management
activities within an uses activity
causes of these costs organisation. It focusesbased costing to analyse the
on the cost of costo
occurring (cost activities and ne
improve the value obtained drivers).
from the activities,
The aim of ABM
should be
add value or reduce the costs of tO
eliminate activities that do not
activities.
1 coST AND QUALITY
(1) Total Quality
Management
TOM seeks to reduce
quality costs, where quality costs
Prevention costs
are categorised as
Appraisal costs (inspection costs, etcetera)
Internal failure costs (costs of scrap,
waste, re-working and so on)
External failure costs (cost of lost customer
goodwill, lost sales, returned
goods from customers, warranty costs)
The aim should be to improve quality and reduce total
quality costs.
TOM also seeks continuous improvement: improvement can be achieved
reducing costs or improving quality. by
(2) Activity based costing
A system of ABC might identify activities related to achieving quality, such as
quality planning and control, and a cost driver for those activities. ÁBC could
then be used to identify the costs related to the quality activity.
AND
REDUCTION
d e f i n e d
as
the
continu
for separate
sub-divisions
or
or to exploit fay
ane results
nd taking
avourable
cONTROL
be total variances
can
both
in
control
ad
a dv
v erse
Cost planned,
ct
c o r r e c t
(a) those
action
to
with or
management
cost of goods
in
unit
Terminol Withhout
(CIMA Officialadon
r e d u c t i o n
is the intended
is
Cost
Cost
reduction
not imply
that cost
reduction
lies will
bodie
nportant.
revea An
(b)
cost
control
does
the syllabi
of all the
accounting
that c a n be used in
co techniques
e x a m i n a t i o n of
being
covered that
are clearly
techniques
not grouped
together under one reduction.
hea ng of
however, are svllabi
These techniques, through the
scattered
professional |labi and studied
Cost reduction',
but are
which cost reduction is just one
wider appication in many
for their
applications.
technology shows that acco
of information
on the study ants
The emphasis and ability to nroo
the power IT for its speed
are interested in using
short time. Also more complex software n ge
amounts of data, in a very
can analyse and identify problem situations which previously we wOu not
have been aware, until it was too late.
10 IDDI COMPANY
benchmarki
"best n g operational
practice' standardsbe ofusedperformance
should of the
to
purchasing
n tt e a m
establish basis a
hat refl
performandance with
asis for targets
regard to Durch sing activiti
As a dired
procedures withonsequence
the other of a
comparison of existing
vhere improvem
ments can be
those improvements.
(benchmark) entity, managers can standards and
achieved and
An important benefit to be
evaluate measuresfocus
for
on
areas
programme shouldld be derived by Iddi achieving
the Company from the
ossible, so that profits can
identification
be of areas
where benchmarking
eetting of more realistic increased. cost
hdgeting. purchasing targets:Another benefit savings are
The this will resultshould be the
nersonnel will serveimproved performance in
improved
as, for example,
as a
better platform for of the purchasing
the introduction
pertormance-related pay for the of initiatives such department
purchasing department. personnel within the
(b) The benchmarking programme should
the programme begins. The be planned
company carefully and detail before
must first review
oractices. Of fundamental and assess
measurable targets and importance to the
determine how programme is the need to
current
define
measured in quantitative terms. those targets
This is critical since are
going to be
ineffective without a reliable form
of benchmarking will be
within INA Company might relate, measurement. Appropriate targets for use
for example, to
percentage of turnover, costs of inventory, amount of the cost of sales as a
number of stock-outs, the discounts
order, and the overall costs of the
number of
emergency' orders placed, obtained, the
the costs per
purchasing department.
Significant costs in terms of
management time need to be invested in the
benchmarking programme. During the preliminary
the company will need to stages of the
give detailed consideration as toprogramme,
benchmarking exercise is to be conducted. The fundamental aimhow the
of the
programme should be to obtain
comparative information so that performance
indicators/measures can be developed. In turn, these will be used to
areas in which improvements and cost identify
savings can be obtained.
When this preparation complete, the
company then needs to
Practice firm to use as a benchmark. Having done so, it must identify
a 'Best
then persuade
that firm to collaborate in the benchmarking
programme and in to particular
share information. This is not easy to accomplish, as many business entities
are reluctant to reveal confidential information to other companies.
Once the benchmarking exercise is complete ldi Company will benefit from
improved levels of efficiency and effectiveness within the purchasing
department, via better management information about performance. In
particular, improved visibility of costs incurred by the company will facilitate
better decision-making.
There are a number of potential problems inherent in undertaking a
(c)
incentive for the
programme of benchmarking. There needs to be sufficient a
mutual benefit, since the
respective parties to share information to their
on obtaining accurate
Success of the benchmarking programme depends
Moreover, it is
information about the comparator (benchmark) organisation. similar
used as a benchmark are enough
essential that the business functions must also be
The value of the exercise
to Tacilitate meaningful comparisons. need to be
involved. Behavioural issues will
SUrficient to justify the cost
Management should
any benchmarking programme. to
considered in a programme of benchmarking
Communicate the for undertaking reduce the
co-operation and
reasons
their full
involved in order to gain need to handle
the ethical
e personnel to change.
Management
in a sensitive manner
Evel of resistance the
of benchmarking
introduction to the
reassurance