1 ｜Sinergia_Engineering – [Hardware plan]

zenOn 7.10 HMI Visualization

- Basic functions
- Type parameters
- User Management
- Data Import/Export
2 ｜Sinergia_Engineering – [Hardware plan]

Automation PC 2100 IF Option

Status LEDs L1, L2, L3
Terminator for interface Button
Monitor / Panel interface
Reset Button
CFast Slot

Status LEDs
Ethernet 1 – USB Connections
interface (ETH1)
PLC-Interface Functional earth
connection connection

Power 24V DC
Ethernet 2 –
interface (ETH2)
Krones emergency package
(0 903 787 417)
Power Button
Acronis Backup Advanced V11
(0 904 310 548)
 3 ｜Sinergia_Engineering – [Hardware plan]

Automation PC 2100

 CFast Slot

Attention!
Insert or remove the may take place CFast card only when de-energized !

Monitor/Panel- – SDL (Smart Display Link) / DVI / RGB

 Monitor/Panel
designation Possible video signals
5ACCLI01 SDL0-000 SDL, DVI, RGB

If a display device with a touch screen on the monitor / panel interface during the operation off and on infected ( hot
plugging ) may be necessary to recalibrate the touch screen .
 4 ｜Sinergia_Engineering – [Hardware plan]

Screen layout
1 Status area

2 Tab bar

3 Main area

4 Button bar
 5 ｜Sinergia_Engineering – [Hardware plan]

Main Menu
1
1 Screenshot tool 11
2
2 Remove USB stick 3
3 Cleaning screen
4
4 Right mouse button
5
5 Calculator 6
6 System keyboard
7
7 User languages 7
8 Favourites 7

9 Open/close complete menu tree 8

9 10 10 9
10 Open/close menu group
11 Division-specific menu groups
 6 ｜Sinergia_Engineering – [Hardware plan]

Access authorizations
The user who is currently logged on cannot access buttons and
entry fields marked with a red lock symbol.

Designation Representation Reason for disable

User level Red lock symbol Operation is not
possible due to the
current user level.

Machine status White lock symbol Operation is not

possible due to the
current machine status.

Operation lock shown grey Operation is not

possible due to the
current settings.
7 ｜Sinergia_Engineering – [Hardware plan]

Signal transmission
> Basic machine > Diagnostics > Signal transmission

• Diagnostics of the signal

transmission of the
machine/line
• Press the buttons to the right
of the respective inputs or
outputs to turn them ON and
OFF manually for diagnostic
purposes.
• The buttons are only enabled if
the "Set inputs/outputs
manually" function is ON.
8 ｜Sinergia_Engineering – [Hardware plan]

Signal transmission analog

> Basic machine > Diagnostics > Analog signal transmission

• Diagnostics of the existing

analog inputs and outputs.
• Press the buttons to the right
of the respective inputs or
outputs to turn them ON and
OFF manually for diagnostic
purposes.
• The buttons are only enabled
if the "Set inputs/outputs
manually" function is ON.
9 ｜Sinergia_Engineering – [Hardware plan]

Frequency inverters
> Basic machine > Diagnostics > Frequency inverters
• Displays the diagnostics data of
the frequency converter and the
corresponding drive
• The required motor can be
selected in the drop-down
selection menu.
 10 ｜Sinergia_Engineering – [Hardware plan]

PLC Diagnostics – I/O(Q)

> Basic machine > Diagnostics > I/O Diagnostics

1. "I/O address" drop-down selection list

Select input or output.
2. Byte / bit
Enter the input or output byte and input or output bit.
3. Current value
1 2
Status display.
3 4. All inputs enabled
4 Enable set inputs/outputs.
5
5. Override input
6 • Set input "1".
• Set input "0".
• Input enabled.
6. Number of overridden inputs
Displays the number of overridden inputs.
 11 ｜Sinergia_Engineering – [Hardware plan]

Ethernet Diagnostics
> System > Diagnostics > Ethernet

▪ New BAS function

▪ Device information
▪ Port utilisation
▪ Topology of the power supply units
▪ Network comparison
▪ Diagnostics
▪ Settings
▪ First, a network scan must be
performed
 12 ｜Sinergia_Engineering – [Hardware plan]

Ethernet diagnostics/detailed information

The network properties of
selected devices are listed
under "Detailed information"
This information comprises,
e.g., bus speed, IP and Mac
address,
Uptime and the Profinet
names
The data can be saved or
exported as PDF to a USB
stick
13 ｜Sinergia_Engineering – [Hardware plan]

Ethernet diagnostics / topology

 This function displays the
topology of a selected
network
 Use the zoom tool at the left
side to change the size
 On top of the screen, you can
select the network adapter
and the representation of the
network
 The bright green stations are
equipped with a
neighborhood/topology
detection feature
14 ｜Sinergia_Engineering – [Hardware plan]

Ethernet diagnostics/comparison
Here you can compare
the existing network
with a saved one
The data can be
exported to PDF
At bottom, you can set
a checkmark so that
only the differences
between the two
networks will be
displayed
 15 ｜Sinergia_Engineering – [Hardware plan]

Ethernet diagnostics/comparison
Graphical user interface
for the ping command
For checking whether a
network station is
available.
Moreover, the latency
time and the number of
lost packages is
displayed
 16 ｜Sinergia_Engineering – [Hardware plan]

Webpages
> System > Diagnostics > Websites
• Provides direct access to the web servers of the devices without changing to
Windows Embedded, thanks to an integrated web browser.
17 ｜Sinergia_Engineering – [Hardware plan]

Language editor
> System > Languages > Language editor

1. Line up / down
Press these buttons to shift the lines up or down.
2. Page forward / backward
Press these buttons to scroll one page forward or
1 backward.
3. Page left / right
Press these buttons to shift the page to the left or
2 to the right.
4. Open
3 Press this button to open a saved file.
5. Save changes
Press this button to save the changed language file.
4
5
 18 ｜Sinergia_Engineering – [Hardware plan]

Language editor – Find variables

• The production data screen with
the global variable name
"TO_Production01" can be found in
the language editor, which is sorted
in alphabetical order

− Right-click the corresponding

screen to display the variable
name of a production data screen
(press until the name will be
displayed)
 19 ｜Sinergia_Engineering – [Hardware plan]

Language editor – Change texts

• You can change or translate this
text as you like.
• First of all, mark the line with the
text to be changed. Afterwards,
you can change the text using the
keyboard that is displayed. Changes
are accepted by saving with X
and only visible in the
"O_Production01" production data
screen once the language has been
changed.
Screen name Variable names in Pipe Editable text
the zenOn editor character

TO_Production01_MouldBlowingCurve|Blowing Curve Record

20 ｜Sinergia_Engineering – [Hardware plan]

Language editor – Load text lists

− Use the X symbol to call

and change the different
language tables
 21 ｜Sinergia_Engineering – [Hardware plan]

System control • General service functions

> System > System control 1. Start zenOn explorer
Stops the runtime and starts the explorer.
2. Start service mode
Changes to the service mode.
1 3. Change date/time
2 Changes the date and time of the system.
4. Establish connection for teleservice
3
Establishes a connection for teleservice.
4
5. Enable menu print-out
5 Enables the export of the menu
configuration to a USB stick.
6
6. Activate classical menu
Changes to the classical Krones menu.
22 ｜Sinergia_Engineering – [Hardware plan]

• Displays all active messages

Active messages with a time stamp. This list
> Messages > Active messages
displays the active messages of
all modules. Once the faults
have been troubleshot, the
respective messages will be
deleted from the list of active
messages and transferred to
the list of historical messages.

Fault category:
• Fault, red
• Warning, yellow
• Message, white
• First malfunction, magenta
 23 ｜Sinergia_Engineering – [Hardware plan]

Bloc messages
> Messages > Active messages

• For a Bloc, the messages of the

individual machines can be
displayed on all Bloc machines.

• You can select either Single (only

the messages of one machine are
displayed) or Bloc (all messages of
the Bloc are displayed).

• The messages indicate the machine

at which the malfunction or
warning occurred.
 24 ｜Sinergia_Engineering – [Hardware plan]

Message description
4 • Press the

button to display a message description

for the previously selected message. This
screen shows detailed information about
the cause of the relevant malfunction
and how to eliminate it.

1. Displays the malfunction point

2. Saves the changed message
1 2 3 3. For editing the message
4. Closes the message
25 ｜Sinergia_Engineering – [Hardware plan]

Message description 1. Description

Short orientation what has triggered
the message.
2. To be remedied by
Indicates who is the first to process
11 the malfunction.
22
33 3. Position
44 Location where the malfunction
occurred.
5
4. Instruction
Step-by-step instruction what the
operator has to do.
5. Software reference
Reference of the message to a
software block.
 26 ｜Sinergia_Engineering – [Hardware plan]

Historical messages
> Messages > Historical messages

• Displays all active and

historical messages in the
archive with their time
stamp.
27 ｜Sinergia_Engineering – [Hardware plan]

Message statistics
After clicking "Update", a
chronological view of the most
important messages will be
generated.
Filters can be set according to
many criteria (name, date, ...).
28 ｜Sinergia_Engineering – [Hardware plan]

Logbook
> Messages > Logbook

• Logbook indicating the date, time, group

and variable of the respective event. This
list contains all the project activities.
• The logbook, for instance, specifies when
which user has logged on and logged off
and which actions have been taken by a
logged-on user and which values he has
changed.
 29 ｜Sinergia_Engineering – [Hardware plan]

Type Parameters
zenOn 7.10
- Basic functions
- Type parameters
- User Management
- Data Import/Export
 30 ｜Sinergia_Engineering – [Hardware plan]

Type change-over
> Parameters > Type parameters > Type change-over
The type management can be called directly
in the "Type" button bar or via the Krones
menu.

1 Active type
1 Displays the type that is currently used for
2 production.
4
2 Number and name

Press these buttons to sort the existing types

3 according to their number or name.
3
 Existing types

4 Displays the existing types.

 Filter
Drop-down menu for filtering the existing
types according to freely selectable filter
terms.
 31 ｜Sinergia_Engineering – [Hardware plan]

Type change-over
1  Comparison

Tap this button to start an online/offline

comparison of the active type.
2
 Actions
3 Press this button to open a context menu.
 Edit

4 For editing a type. Press this button to

open the type parameter screens.
 Load
Tap this button to load a selected type.

1 2 3 4
 32 ｜Sinergia_Engineering – [Hardware plan]

Actione… Menü
1  New - Create new type 1
2  Save active type in - Save the type 2
3  Copy - Copy the type
3
4  Rename - Rename the type 4
5
 Delete - Delete the type 5
6
 Edit - Edit the type 6
7
 Type information - Displays the type information 7
8
 Type overview - Overview of all types 8
9
 Expanded type overview - Overview of all types 9
10
 Comparison - Type comparison 10
 33 ｜Sinergia_Engineering – [Hardware plan]

Editing a type

Type 1

Access
Work

Type 2
Edit
Type 3

If the Edit button is pressed,

the parameters of a type are
Machine changed in the Edit DB and
transferred to the Work DB
after saving.
 34 ｜Sinergia_Engineering – [Hardware plan]

Edit type – expanded type management

1  For selecting the parameters that can be
changed with "Edit".
 For selecting the parameters that can be
2 changed with "Edit".
 Selected type
3
online type
1
offline type

2  For saving changes

4

5  For accessing the type

3 4 5
 35 ｜Sinergia_Engineering – [Hardware plan]

Edit type – expanded type management

1
 Selected type
online type
offline type
2
 For saving the changed parameters
3  For changing to the parameter
selection

4  For changing to the type overview

1 2 3 4
 36 ｜Sinergia_Engineering – [Hardware plan]

Expanded type overview

 The expanded type overview can be displayed under
Actions... > Expanded type overview.
>  Confirm the message with OK to display a window with the
type overview.

 Press the X button to export the type overview to

the connected USB stick.
 37 ｜Sinergia_Engineering – [Hardware plan]

Comparison of two types

>

 Select the types to be

compared.

 Confirm the types selected for

comparison.

 The output window displays

the differences between the
types.
 38 ｜Sinergia_Engineering – [Hardware plan]

online – offline comparison

Press this button and
confirm the message to
compare types in the
online and offline mode
with Yes.

 Existing differences are displayed in the

output window.
 39 ｜Sinergia_Engineering – [Hardware plan]

Function parameters
 The function parameters
are called under Krones >
Function parameters.
1


1 Active machine parameters

2 For comparison

3 Actions (already known from the type
parameters)
3 
4 For creating a report

2 
5 For loading the machine parameters
4 5
 40 ｜Sinergia_Engineering – [Hardware plan]

Function parameters 1  Function parameters

online function parameters
offline function parameters
2  For saving the change of the function
parameters

3  For changing to the function parameters

overview
4  For completing editing of the function
parameters

1 2 3 4
 41 ｜Sinergia_Engineering – [Hardware plan]

Machine parameters
 The machine parameters can be
called via the Krones > Parameters >
Machine parameters menu.

1
 Active machine parameters
3 2  For comparison
4 3  For editing
2 3 5 4  For creating a report
5  For loading the machine parameters
 42 ｜Sinergia_Engineering – [Hardware plan]

Machine parameters

1 Machine parameters
online machine parameters
offline machine parameters

2 For saving the change of the machine parameters


3 For changing to the machine parameter overview

4 For completing editing of the machine parameters

1 2 3 4
 43 ｜Sinergia_Engineering – [Hardware plan]

New type management from SE2013-04 onward

 NEW: type classification  NEW: History
The classification guarantees continuous Accessible only to KRONES users.
documentation of the commissioning and the delivery
status of our machines.

Type status overview:

New type Type created by KRONES but not yet
parameterised.
Set type Type set up (parameterised) by KRONES
Not ready for acceptance (full functional
test at the site).
Checked type Type completely set by KRONES and
accepted at the site (at the customer's
plant), or ready for acceptance.
Own type Type created by the customer by means
(customer type) of new type or by copying a checked type.
(Number range: >=1000)
 44 ｜Sinergia_Engineering – [Hardware plan]

zenOn 7.10
User Management
- Basic functions
- Type parameters
- User Management
- Data Import/Export
 45 ｜Sinergia_Engineering – [Hardware plan]

User administration
> System > User management

1 1. Emergency logon
Enables to manually log in to the touch-screen PC if
you have lost transponders or the reader is defective.
2 2. User administration
1
Enables to create new users or change user
authorizations.
3
3. Transponder reader

2 Connected and ready for operation

No logon with transponder

Transponder reader is faulty

Transponder is on the reader

3
 46 ｜Sinergia_Engineering – [Hardware plan]

Usergroups
Nr. Usergroups Typical User Discription

0 AUTO logon No user logged on No authorization

1 Operator Operator with authorization Basic functions, set-up mode, change set-point
values temporarily, ...

2 Setter Works electricians, shift supervisors, Change type and machine parameters
setters temporarily, set-up mode, save parameters

3 Maintenance personnel Works electricians, service personnel, Customer service functions, create new types,
maintenance personnel save type and machine parameters

4 Administrator Managers, administrators Customer management functions,

save customer administrator parameters

5 KRONES Krones service, teleservice, emergency Krones service functions,

logon rectify serious malfunctions, set-up functions
(retrofitting)
 47 ｜Sinergia_Engineering – [Hardware plan]

Transponder
Part number Designation Manu-facturer Remark
0 900 964 322 Transponder keyring – white INDIVIDUAL USER B&R 2 for customer per
machine
0 900 964 320 Transponder keyring - green 0001-Operator B&R 2 for customer per
machine
0 900 964 276 Transponder keyring - black 0002-Setter B&R 2 for customer per
machine
0 900 964 277 Transponder keyring - yellow 0003-Maintenance personnel B&R 2 for customer per
machine
0 900 964 279 Transponder keyring - red 0004-Administrator B&R 1 for customer per
machine
0 900 964 278 Transponder keyring - blue 0005-KRONES B&R Only for personalized
KRONES employees

0 901 018 866 External transponder reader (USB) for integration in component B&R For connecting to USB
panel in a 22mm diameter hole, compatible with the readers interface
integrated in the displays
 48 ｜Sinergia_Engineering – [Hardware plan]

Userlevel Service x

x
14

15
Override basic functions

Set-up mode ON/OFF

Override broken container
detection
2

• Authorisation group 1- x 16
Analog values, internal signal
pattern
2

x 17 I/O diagnostics Switch outputs, valve test, etc. 3

34, global functions
Authorisations

Standard user
Authorisation
managed by
customer

Signal transmission check Set parameters for look at

group

group
x 18 2
Group Designation Examples RPlc2Dart records
x 19 Force signal transmission 4
x 20 LMS / LDS check 1
Operation x 1 Type changeover 1
x 21 Change LMS / LDS settings 4
x 2 Language selection 0
x 22 Line operating statuses 3
x 3 Units selection 1
Acknowledge maintenance
x 23 3
x 4 RESET malfunction warnings 1 intervals

Set-up x 5 Set date/time 3 System and driver information

x 24 2
x 6 RESET production counter 2
View alarms history AML
x 25 0
New (number limited by FC47),
x 7 Type management 3
delete, copy x 26 Start teleservice 3
Save recipe for type Change texts Rename types; also add
x 8 Save on touch-screen PC 3
parameters x 27 comments, etc.; 3

Save recipe for machine Export (backup on data Archive, AML, reports, trend
x 9 Save on touch-screen PC 4 Management x 28 2
parameters medium) data, text files
Import (recover from data Restore backup, overwrite
Take over values in the PLC x 29 4
x 10 Accept current inverter values 3 medium) current data
after exchanging encoder
User administration Customer authorisation
allocation, central
x 30 4
x 11 General parameters Save values in a data block 3 management (TCP / USB)
+ import/export
x 12 Read drive parameters 3 x 31 Chronological event list (CEL) 4
X 13 Write drive parameters 3 x 32 Reserve

x 33 Reserve

x 34 Reserve
 49 ｜Sinergia_Engineering – [Hardware plan]

Authorisations

Standard user
Authorisation
managed by
customer

group

group
Userlevel
Group Designation Examples

Basic ON/OFF for important process

x 100 Basic functions ON_OFF_AUTO 1 1
functions steps

x 101 Basic functions ON_OFF_AUTO 2 2

• Authorisation group 35-99, x 102 Basic functions ON_OFF_AUTO 3 3

specific functions Program

selection
x 103
Basic functions program
selection 1
Basic functions program
Basic position, draining position,
...
1

x 104 2
selection 2
(Reserved area for x 105
Basic functions program
selection 3
Change program parameters 3

department’s own Type

parameters
x 106 Basic functions, parameters 1
View type parameters, change
temporarily
2

authorisation groups) x 107 Basic functions, parameters 2

Type-dependent parameters and
type number on peripherals;
learn
3

Change/save type parameters

x 108 Basic functions, parameters 3 4
(see set-up)
Machine View machine parameters,
x 109 Machine parameters 1 2

• Authorisation group 100-

parameters change temporarily
x 110 Machine parameters 2 Learn; start-up 3

120, general machine x 111 Machine parameters 3

Change/save machine
parameters
4

Controller x 112 Basic functions controller 1 2

functions x 113 Basic functions controller 2 3
x 114 Basic functions controller 3 4
Reserve x 115 Reserve

x 116 Reserve

x 117 Reserve

Reserve x 118 Reserve

x 119 Reserve

x 120 Reserve
 50 ｜Sinergia_Engineering – [Hardware plan]

Userlevel

Authorisations

Standard user
Authorisation
managed by
customer

group

group
Group Designation Examples

- Authorisation group 126- x 121 Screen calls + functions, level

1
4

127 x 122 Screen calls + functions, level

2
2

x 123 Screen calls + functions, level 3

3

x 124 Screen calls + functions, level 4

4

x 125 Reserve 4

Authorisations

Standard user
Authorisation
managed by
customer

group

group
- Authorisation group 121-125, Group Designation Examples

other functions
Service mode, x 126 Service mode, customer Software installation and 4
customer archiving

Service mode, 127 Service mode, KRONES System functions 5

KRONES

Machine parameters for service Sequence control; machine

engineer parameters cannot be changed
(functions to be purchased)

Configuration parameters For product specialists: shaft data,

distribution gate
 51 ｜Sinergia_Engineering – [Hardware plan]

Emergency logon
• Click on the key symbol to generate
a request code.
• You can obtain the password for an
emergency logon from the Krones
Service Dept. by submitting the
request code.
• The corresponding user name is
always "kr".
• The temporary password remains
valid for 24 hours, regardless of the
PLC.
52 ｜Sinergia_Engineering – [Hardware plan]

User administration

1. Change password
Enables the currently logged in user to
1 2 change password.
2. Edit user
Enables to edit or create a user account.
3
3. Assign transponder
Enables to personalise transponders
 53 ｜Sinergia_Engineering – [Hardware plan]

Change password

Change password
Old password: Enter the old password.
New password: Enter the new password.
Confirm password: Enter the new password for confirmation.
 54 ｜Sinergia_Engineering – [Hardware plan]

Edit user

1. Overview
Displays the existing users.
1 2. "New"
Creates new users.
2 3 4
3. "Change"
Changes the settings of the
selected user.
4. "Delete"
Deletes the selected user.
 55 ｜Sinergia_Engineering – [Hardware plan]

Edit user
User identification
Press "New" or "Change" to enter the user
settings.
The "User" tab can be used to define or change
the ID and the name of the user.
Active: user account is activated.
Locked: user account is locked.
Administrator: defines user as administrator
Password
In the "Password" tab, the user is assigned a password.
Old password: Enter the old password.
New password: Enter the new password.
Confirm password: Enter the new password for
confirmation.
 56 ｜Sinergia_Engineering – [Hardware plan]

Edit user
• Access authorisations
The "User authorization groups" tab can be
used:

to add new authorisations

Select the authorisation in the "Available
groups" window and take it over to "Selected
groups" using the button.

to remove authorisations
Select the authorisation in the "Selected
groups" window and shift it to "Selected
groups" using the button.
 57 ｜Sinergia_Engineering – [Hardware plan]

Edit user
• Copy „User groups“:
Select the tab „User groups":

The authorisation level from a

„User group“ can be assigned
to the selected user
0001 = Operator

0002 = Setter
0003 = Maintenance Personal
0004 = Administrator

Function only available to Administrators

 58 ｜Sinergia_Engineering – [Hardware plan]

Assign the transponder

- Enables to personalise transponders for users

1. Displays the transponder ID
(transponder must be on the reader). 1
2. Select the user, to whom the transponder
is to be assigned. 2
3. The assignment is made with "Assign".
3
 59 ｜Sinergia_Engineering – [Hardware plan]

zenOn 7.10
- Basic functions
- Type parameters
- User Management
- Data Import/Export
 60 ｜Sinergia_Engineering – [Hardware plan]

Import/export parameter archive

> System > Data import/export > Parameter archive

1. Exports a complete backup of all

1 recipes to a USB stick.
2 2. Imports a complete backup of
recipes from the USB stick to the
1 system.

2
If these functions are executed, the
runtime will be ended! If a parameter
archive is imported, all existing types and
parameters will be overwritten.
 61 ｜Sinergia_Engineering – [Hardware plan]

Parameter archive Import/Export

• First of all, start the zenOn explorer with

the button.

• Select the Backup Workspace X button

in the zenOn explorer to export the
parameter archive.

• Press the X Install/Update Workspace

button in the zenOn explorer to import the
parameter archive.

• Press the X Start zenOn Runtime button

to restart the runtime.
 62 ｜Sinergia_Engineering – [Hardware plan]

Export parameter archive

Remove the checkmark from
"complete project" and select "only
Types/Recipes". Press "change" to
change the storage location.

Once the parameter archive has been exported, exit the export
wizard with "Finish".
 63 ｜Sinergia_Engineering – [Hardware plan]

Import parameter archive

Press "change" to change the source

directory for the import file. Select the
parameter archive to be imported
before continuing with "Next"

- Afterward an information screen on the selected data will be displayed.

- After pressing the "Next" button, another dialog is displayed.
 64 ｜Sinergia_Engineering – [Hardware plan]

Import parameter archive

- After pressing the "Next" button, a

selection dialog is displayed. The
"Types/Recipes" checkbox is filled
automatically because the contents of
the parameter set to be imported has
been recognised by zenOn.
- Afterward a safety query will be
displayed which has to be confirmed
with "Yes".

Once the import process is complete, the “complete” message is displayed

 65 ｜Sinergia_Engineering – [Hardware plan]

Parameter archive – start Runtime

• The zenOn runtime is restarted with the X button in the

zenOn explorer.

• Prior to starting the zenOn runtime, the message "Eject USB" will
be displayed.
1. Press the "Eject selected" button to remove the selected USB
stick.
2. Press the "Eject all" button to interrupt the connection to all
connected USB sticks. The sticks can then be removed. 1 2 3
3. By pressing the "Don't Eject" button, the USB stick remains
connected.
Questions?