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M3 OLTC Maintenance Preparation

1. The document provides guidelines for contractors, agents, and end-users on the minimum equipment requirements for on-load tap changer (OLTC) maintenance. 2. It lists the necessary equipment such as a crane for lifting, mineral oil, an oil pump for draining and refilling, cleaning supplies, and safety equipment. 3. Additional recommendations include plastic sheeting, a work area with lighting, and transportation for parts. Proper de-energizing, grounding and safety precautions for the transformer are also outlined.

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Yanfa'uni Ade Pradena Wibowo
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267 views13 pages

M3 OLTC Maintenance Preparation

1. The document provides guidelines for contractors, agents, and end-users on the minimum equipment requirements for on-load tap changer (OLTC) maintenance. 2. It lists the necessary equipment such as a crane for lifting, mineral oil, an oil pump for draining and refilling, cleaning supplies, and safety equipment. 3. Additional recommendations include plastic sheeting, a work area with lighting, and transportation for parts. Proper de-energizing, grounding and safety precautions for the transformer are also outlined.

Uploaded by

Yanfa'uni Ade Pradena Wibowo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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OLTC MAINTENANCE

PREPARATION
(OIL HANDLING CONTRACTORS,
AGENTS & END CUSTOMERS)
ASSET MANAGEMENT (INSPECTION OF OLTC)
PT Reinhausen Indonesia

OLTC Maintenance Preparation PT Reinhausen Indonesia


OBJECTIVES

1. Provide GUIDELINE for contractors/agents/end-users regarding OLTC


maintenance preparation (auxilliary equipment)
2. To make sure contractors/ agents / end-users have a minimum
equipment for OLTC maintenance according to MR standard service
procedure
3. To make sure both MR and contractors / agents / end-users carry out
the OLTC maintenance without any interruption and delays and meet
the minimum requirement during the service job.

“TOGETHER WE STRIVE FOR EXCELLENT”

OLTC Maintenance Preparation PT Reinhausen Indonesia


MR MINIMUM REQUIREMENT

Crane or lifting device including operator for lifting the diverter switch insert

OLTC Maintenance Preparation PT Reinhausen Indonesia


MR MINIMUM REQUIREMENT

New mineral insulating oil in accordance with IEC 60296 minimum 600 L
including for cleaning of OLTC

The on-load tap-changer is ready for service if the


average value of mineral oil is ≥ 50 kV / 2.5mm at a
temperature of 20 °C ± 5 °C

OLTC Maintenance Preparation PT Reinhausen Indonesia


MR MINIMUM REQUIREMENT

Oil pump with hoses and connections for oil change (draining and refilling)
* Common tools for pipes and oil handling work must be included

OLTC Maintenance Preparation PT Reinhausen Indonesia


MR MINIMUM REQUIREMENT

Suitable work table for maintenance of the diverter switch insert

MR diverter switch weight


ranging between 80KG – 150
KG. Proper table for service
work is required

OLTC Maintenance Preparation PT Reinhausen Indonesia


MR MINIMUM REQUIREMENT

Brushes, absorbent, scotch brite and non-fuzzing rags for cleaning

OLTC Maintenance Preparation PT Reinhausen Indonesia


MR MINIMUM REQUIREMENT

Empty containers, buckets or tray for cleaning of OLTC parts

OLTC Maintenance Preparation PT Reinhausen Indonesia


MR MINIMUM REQUIREMENT

Ladder, suitable for climbing the transformer


Wherever possible a leaning ladder which extends at least
1m above the point of contact to allow the user to hold on when
climbing over

OLTC Maintenance Preparation PT Reinhausen Indonesia


ADDITIONAL PREPARATION (OPTIONAL)

 Plastic foil to catch dripping oil

 Voltage supply

 Work surface - ideally a workshop - with sufficient light

 Suitable means of transportation to transport the diverter switch insert to


the workshop if necessary.

OLTC Maintenance Preparation PT Reinhausen Indonesia


ADDITIONAL PREPARATION (FOR INDOOR TYPE
TRANSFORMER)

 Proper staging or scaffolding for climbing up the transformer or where is


necessary
 Overhead crane or lifting lugs on top of OLTC to install chain block for
lifting diverter switch
 If overhead lifting device not available, proper and stronghold scaffolding
need to be erected for lifting diverter switch during the service

OLTC Maintenance Preparation PT Reinhausen Indonesia


SAFETY PRECAUTIONS
Measures for working safety and environmental protection:

Deenergizing and proper (visible) grounding of the transformer (HV and


LV side) including all further necessary safety measures for working on
electrical equipment
Avoiding personal injury by erection of scaffolding, properly fixing the
ladder, wearing safety shoes, etc.
Taking necessary preventive measures to avoid pollution of the ground
water by spilling transformer oil
(sufficient containers for cleaning the diverter switch and filling in the old
oil, etc.)

WARNING: The user of the plant should perform the following safety measure.
The transformer must be switched off, isolated and secured against reclosing. All
terminals must be grounded visibly (by means of ground cables or ground switches).
The working area should be marked clearly.
MR personnel will only start the inspection after all these safety precautions have been
carried out.
OLTC Maintenance Preparation PT Reinhausen Indonesia
OLTC Maintenance Preparation PT Reinhausen Indonesia

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