Rasm 10 Ukve 3
Rasm 10 Ukve 3
SVM-04015
SERVICE MANUAL
AIR-CONDITIONER
SPLIT TYPE
RAS-M10UKV-E3, RAS-M13UKV-E3, RAS-M16UKV-E3
RAS-4M27YAV-E
RAS-M10UKCV-E3, RAS-M13UKCV-E3, RAS-M16UKCV-E3
RAS-4M27YACV-E
RAS-M10UKV-E3, RAS-M13UKV-E3, RAS-M16UKV-E3
RAS-3M26YAV-E
R410A
–2–
• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.
–3–
• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.
–4–
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
–5–
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
–6–
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
–7–
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
–8–
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
–9–
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
– 10 –
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKCV-E3, 13 : RAS-M13UKCV-E3, 16 : RAS-M16UKCV-E3
– 11 –
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKCV-E3, 13 : RAS-M13UKCV-E3, 16 : RAS-M16UKCV-E3
– 12 –
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKCV-E3, 13 : RAS-M13UKCV-E3, 16 : RAS-M16UKCV-E3
– 13 –
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
– 14 –
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
– 15 –
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
– 16 –
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
– 17 –
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
– 18 –
• The above specification values are those under the conditions that the indoor DB/WB=27/19°C and the outdoor DB/
WB=35/–°C.
• Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
– 19 –
16 14
• Conditions • Conditions 220V
14 Indoor : DB27˚C/WB19˚C 12 Indoor : DB20˚C
Outdoor : DB35˚C 220V Outdoor : DB7˚C / WB6˚C
12 Air flow : High Air flow : High
Pipe length : 5m x 4 10 Pipe length: 5m x 4
10 4 units operating 4 units operating
Current (A)
Current (A)
240V 8 240V
8
230V 6
6 230V
4
4
2 2
0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 90 100
Inverter output frequency (rps) Inverter output frequency (rps)
110 110
• Conditions
100 Current limited start 100 Indoor : DB20˚C
Heating capacity ratio (%)
Cooling capacity ratio (%)
80 80
70 • Conditions 70
Indoor : DB27˚C/WB19˚C
Indoor air flow : High
60 Pipe length : 5m x 4 60
4 units operating
50 50
32 33 34 35 36 37 38 39 40 41 42 43 44 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10
Outdoor temp. (˚C) Outdoor temp. (˚C)
110 110
105 105
Coolimg capacity ratio (%)
100 100
95 95
90 • Conditions 90 • Conditions
Indoor : DB27˚C/WB19˚C Indoor : DB20˚C
Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C
85 Indoor air flow : High 85 Indoor air flow : High
4 units operating 4 units operating
80 80
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
Total pipe length (m) Total pipe length (m)
– 20 –
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
MCA : Minimum Circuit Amps.
ICF : Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner)
MOCP : Maximum Overcurrent Protection (Fuse only)
DB WB
MSC : Maximum Starting Current
FLA : Full Load Amps. Indoor temp. (°C) 27 19
RLA : Rated Load Amps. RLA under conditions on the right. Outdoor temp. (°C) 35 —
– 21 –
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
MCA : Minimum Circuit Amps.
ICF : Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner)
MOCP : Maximum Overcurrent Protection (Fuse only)
DB WB
MSC : Maximum Starting Current
FLA : Full Load Amps. Indoor temp. (°C) 20 —
RLA : Rated Load Amps. RLA under conditions on the right. Outdoor temp. (°C) 7 6
– 22 –
NOTE :
Model of Indoor unit 10 : RAS-M10UKCV-E3, 13 : RAS-M13UKCV-E3, 16 : RAS-M16UKCV-E3
MCA : Minimum Circuit Amps.
ICF : Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner)
MOCP : Maximum Overcurrent Protection (Fuse only)
DB WB
MSC : Maximum Starting Current
FLA : Full Load Amps. Indoor temp. (°C) 27 19
RLA : Rated Load Amps. RLA under conditions on the right. Outdoor temp. (°C) 35 —
– 23 –
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
MCA : Minimum Circuit Amps.
ICF : Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner)
MOCP : Maximum Overcurrent Protection (Fuse only)
DB WB
MSC : Maximum Starting Current
Indoor temp. (°C) 27 19
FLA : Full Load Amps.
RLA : Rated Load Amps. RLA under conditions on the right. Outdoor temp. (°C) 35 —
– 24 –
NOTE :
Model of Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
MCA : Minimum Circuit Amps.
ICF : Maximum Instantaneous Current Flow (Equivalent to MCA in case of inverter air conditioner)
MOCP : Maximum Overcurrent Protection (Fuse only)
DB WB
MSC : Maximum Starting Current
Indoor temp. (°C) 20 —
FLA : Full Load Amps.
RLA : Rated Load Amps. RLA under conditions on the right. Outdoor temp. (°C) 7 6
– 25 –
– 26 –
Thickness (mm)
2-2-2. Processing of Piping Materials (1) Flare Processing Procedures and Precautions
When performing the refrigerant piping installation, a) Cutting the Pipe
care should be taken to ensure that water or dust By means of a pipe cutter, slowly cut the pipe
does not enter the pipe interior, that no other oil so that it is not deformed.
other than lubricating oils used in the installed air b) Removing Burrs and Chips
conditioner is used, and that refrigerant does not
If the flared section has chips or burrs,
leak. When using lubricating oils in the piping
refrigerant leakage may occur. Carefully
processing, use such lubricating oils whose water
remove all burrs and clean the cut surface
content has been removed. When stored, be sure to
before installation.
seal the container with an airtight cap or any other
cover.
– 27 –
A (mm)
Outer
Nominal Thickness
diameter Flare tool for Conventional flare tool
diameter (mm)
(mm) R410A clutch type Clutch type Wing nut type
A (mm)
Outer
Nominal Thickness
diameter Flare tool for Conventional flare tool
diameter (mm)
(mm) R22 clutch type Clutch type Wing nut type
– 28 –
to 46˚
45˚
B A C D
43˚
to 4
5˚
Fig. 2-2-2 Relations between flare nut and flare seal surface
(2) Flare Connecting Procedures and Precautions When it is strong, the flare nut may crack and
a) Make sure that the flare and union portions may be made non-removable. When choos-
do not have any scar or dust, etc. ing the tightening torque, comply with values
designated by manufacturers. Table 2-2-7
b) Correctly align the processed flare surface
shows reference values.
with the union axis.
c) Tighten the flare with designated torque by Note :
means of a torque wrench. The tightening When applying oil to the flare surface, be sure to use
torque for R410A is the same as that for oil designated by the manufacturer. If any other oil is
conventional R22. Incidentally, when the used, the lubricating oils may deteriorate and cause
torque is weak, the gas leakage may occur. the compressor to burn out.
– 29 –
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
R410A Conventional air
air conditioner installation conditioner installation
No. Used tool Usage Existence of Whether new equipment
new equipment Whether conventional can be used with
equipment can be used
for R410A conventional refrigerant
Flare tool Pipe flaring Yes * (Note 1)
Copper pipe gauge for
Flaring by conventional
adjusting projection
margin
flare tool Yes * (Note 1) * (Note 1)
Torque wrench Connection of flare nut Yes
(For Ø12.7)
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
– 30 –
Place the handle of the gauge manifold Low in the (For refrigerant charging, see the figure below.)
fully opened position, and turn on the vacuum
pump’s power switch. Then, evacuating the
refrigerant in the cycle.
Opened
(Gas side)
Refrigerant cylinder
(With siphon pipe)
Check valve
Closed
Open/Close valve
for charging
Service port
– 31 –
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
cylinder
Refrigerant
Refrigerant
cylinder
Electronic Electronic
balance balance
Siphon
Fig. 2-4-2
– 32 –
– 33 –
Front panel
Air inlet Air filter Heat exchanger
790 208
Back body 275
60
60
6
6
Air outlet 48
Knock out system
Knock out system
48
64 53
120 590 80
Hanger
to ceiling
45
45
Minimum Minimum
distance distance
190
to ceiling to ceiling
275
160
Hanger Hanger 57 18
Wireless remote control
90 150 160 160 150 90
Installation plate outline
Center line
– 34 –
Knock out
Ø20 x 60hole 116
Ø25 hole
87
Ø8 hole 3-Ø3. 5 hole
92 280 12
17.5
120 40
(For anchor bolt)
21
19
40
365
86 12
40 58
12
17.5
50 50
150 600 150 Knock out
Anchor bolt
25 320
(4-Ø12 x 17 hole) 164
Fan guard Handle 91
Liquid valve
0
51
Gas valve
38
Service port
90 53 53 53 53 53 53 53
795
514
410
25
400 900 95
Handle
4 Units Multi Model Only
Connecting pipe port (Ø6.35)
D unit
Connecting pipe port (Ø9.52)
C unit Connecting pipe port (Ø6.35)
Connecting pipe port (Ø9.52)
Connecting pipe port (Ø6.35)
B unit
Connecting pipe port (Ø9.52)
A unit Connecting pipe port (Ø6.35)
Connecting pipe port (Ø12.7)
Z view
600
Air inlet
more
100
or
Air inlet
365
Visible outline
100 of the product 600
or or
more more
more
600
or
– 35 –
or MCC-5014
– 36 –
BLK
1 2 3 1 2 3 1 2 3 1 2 3 Terminal block L N
To To To To Power supply
Indoor Indoor Indoor Indoor unit D 50/60Hz
unit A unit B unit C AC 220–240V
– 37 –
4 Microcomputer (–)
– 38 –
NOTE :
*12 :: 4Heat
unit multi model only
pump model only
*
– 39 –
difference : 15m
Cross flow fan Max. : 25m
TA Min. : 2m
Connecting pipe Total
Thickness : 0.8mm Max. : 70m
Ø12.7 : Connecting pipe
RAS-M16UKV-E Thickness : 0.8mm
Ø6.35
Ø9.52 :
RAS-M10UKV-E
RAS-M13UKV-E
Sectional shape
of heat insulator
(Ø9.52) (Ø9.52) (Ø9.52) (Ø12.7) (Ø6.35) (Ø6.35) (Ø6.35) (Ø6.35)
Strainer
Pulse modulating
TGd TGc TGb TGa valve at liquid side
(SKV18D26)
P Pressure
measurement Packed valve (Gas side) Packed valve (Liquid side)
Gauge attaching port (Ø12.7) (Ø9.52)
Vacuum pump
connecting port
Accumulating Muffler
tank 1500cc Ø25 x 160L
TS
TD
Compressor
DA220A2F-20L
TE
TO
Temp. measurement T2
Propeller fan Refrigerant amount : 2.4kg (R410A)
– 40 –
Allowable height
Per 1 unit
difference : 15m
TA Max. : 25m
Connecting pipe Min. : 2m
Thickness : 0.8mm
Total
Ø12.7 : Connecting pipe Max. : 70m
RAS-M16UKCV-E Thickness : 0.8mm
Ø6.35
Ø9.52 :
RAS-M10UKCV-E
RAS-M13UKCV-E
Sectional shape
of heat insulator
(Ø9.52) (Ø9.52) (Ø9.52) (Ø12.7) (Ø6.35) (Ø6.35) (Ø6.35) (Ø6.35)
Strainer
Pulse modulating
TGd TGc TGb TGa valve at liquid side
(SKV18D26)
P Pressure
measurement Packed valve (Gas side) Packed valve (Liquid side)
Gauge attaching port (Ø12.7) (Ø9.52)
Vacuum pump
connecting port
Muffler
Accumulating Ø25 x 160L x
tank 1500cc
TD
Compressor
DA220A2F-20L
TO
Temp. measurement T2
Propeller fan
Refrigerant amount : 2.2kg (R410A)
– 41 –
difference : 15m
Cross flow fan Max. : 25m
TA Min. : 2m
Connecting pipe
Thickness : 0.8mm Total
Ø12.7 : Connecting pipe Max. : 50m
RAS-M16UKV-E Thickness : 0.8mm
Ø6.35
Ø9.52 :
RAS-M10UKV-E
RAS-M13UKV-E
Sectional shape
of heat insulator
(Ø9.52) (Ø9.52) (Ø12.7) (Ø6.35) (Ø6.35) (Ø6.35)
Strainer
Pulse modulating
TGc TGb TGa valve at liquid side
(SKV18D26)
P Pressure
measurement Packed valve (Gas side) Packed valve
Gauge attaching port (Ø12.7) (Liquid side)
Vacuum pump (Ø9.52)
connecting port
Muffler
Ø25 x 160L
Accumulating
tank 1500cc TS TD
Compressor
DA220A2F-20L
TE
TO
Temp. measurement T2
Propeller fan
Refrigerant amount : 2.4kg (R410A)
– 42 –
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 4 units (5m/each indoor unit)
– 43 –
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 4 units (5m/each indoor unit)
– 44 –
NOTES :
Model of Indoor unit 10 : RAS-M10UKCV-E3, 13 : RAS-M13UKCV-E3, 16 : RAS-M16UKCV-E3
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 4 units (5m/each indoor unit)
– 45 –
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 3 units (5m/each indoor unit)
– 46 –
NOTES :
Model of Indoor unit 10 : RAS-M10UKV-E3, 13 : RAS-M13UKV-E3, 16 : RAS-M16UKV-E3
NOTES :
(1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bend.
(Thermistor thermometer)
(2) Connecting piping condition : 5 meters x 3 units (5m/each indoor unit)
– 47 –
Indoor Fan
Motor
Power Supply
Circuit Outdoor unit Louver ON/OFF Signal
Remote ON/OFF Signal
Control
ECONO. ECONO.
– 48 –
*2
Outdoor air temp. Sensor Gas side pipe temp. Sensor Suction temp. Sensor Evaporator temp. Sensor Discharge temp. Sensor
MCC-818 (SUB-P.C. B)
A unit P.M.V. A unit
M.C.U send/receive
• Inverter outdoor frequency control circuit
B unit P.M.V.
Driver • A/D converter function
B unit
circuit of send/receive
C unit P.M.V. P.M.V. • P.M.V. control
circuit
• Discharge temp. control
D unit P.M.V. • Error display C unit
*1 send/receive
• Signal communication to MCU circuit
• PWM synthesis function
*2 4-Way valve Relay circuit D unit
send/receive
circuit
Rotor position
detect circuit Clock frequency
oscillator circuit *1
16MHz
Outdoor
fan Inverter Gate drive
motor (DC AC) circuit Signal communication
to MCU
Over current Over current
sensor detect circuit
220–240V, 50/60Hz
MCC-1359 (MAIN-P.C. B)
Noise filter Clock frequency
oscillator circuit M.C.U (DSP)
10MHz • PWM synthesis function
Input current • Input current release control
sensor
• IGBT over current detect control
High power factor
correction circuit • High power factor correction control
Output current
sensor
NOTE :
*1 : 4 unit multi model only *2 : Heat pump model only
– 49 –
The entire air conditioner is mainly controlled by the • Detection of inverter input current and current
indoor unit controller. release operation
The indoor unit controller drives the indoor fan motor • Over-current detection and prevention opera-
based upon command sent from the remote control- tion to transistor module (Compressor stop
ler, and transfers the operation command to the function)
outdoor unit controller.
• Compressor and outdoor fan stop function
The outdoor unit controller receives operation when serial signal is off (when the serial signal
command from the indoor unit side, and controls the does not reach the board assembly of outdoor
outdoor fan and the pulse modulating valve. control by trouble of the signal system)
Besides, detecting revolution position of the com- • Transferring of operation information (Serial
pressor motor, the outdoor unit controller controls signal) from outdoor unit to indoor unit
speed of the compressor motor by controlling output
voltage of the inverter and switching timing of the • Detection of outdoor temperature and opera-
supply power (current transfer timing) so that motors tion revolution control
drive according to the operation command. • Defrost control in heating operation (Temp.
And then, the outdoor unit controller transfers measurement by outdoor heat exchanger and
reversely the operating status information of the control for 4-way valve and outdoor fan)
outdoor unit to control the indoor unit controller. (3) Contents of operation command signal (Serial
signal) from indoor unit controller to outdoor unit
As the compressor adopts four-pole controller
brushless DC motor, the frequency of the
The following three types of signals are sent
supply power from inverter to compressor
from the indoor unit controller.
is two-times cycles of the actual number of
revolution. • Operation mode set on the remote controller
• Compressor revolution command signal
(1) Role of indoor unit controller defined by indoor temperature and set tem-
The indoor unit controller judges the operation perature
commands from the remote controller and (Correction along with variation of room
assumes the following functions. temperature and correction of indoor heat
• Judgment of suction air temperature of the exchanger temperature are added.)
indoor heat exchanger by using the indoor • For these two types of signals ( [Operation
temp. sensor. mode] and [Compressor revolution] ), the
• Temperature setting of the indoor heat ex- outdoor unit controller monitors the input
changer by using heat exchanger sensor current to the inverter, and performs the
(Prevent-freezing control) followed operation within the range that current
• Louver motor control does not exceed the allowable value.
• Indoor fan motor operation control • Temperature of indoor heat exchanger by
indoor heat exchanger sensor
• LED display control
(Minimum revolution control)
• Transferring of operation command signal
(Serial signal) to the outdoor unit
• Reception of information of operation status
(Serial signal including outside temp. data) to
the outdoor unit and judgment/display of error
– 50 –
M10 20 to 28 M10 15 to 52
M16 20 to 53 M16 15 to 67
COOL HEAT
2 units 20 to 66 2 units 15 to 90
3 units 31 to 69 3 units 17 to 90
4 units 31 to 69 4 units 22 to 90
– 51 –
Table 8-1-2
NOTE :
• UL : Ultra Low, SUL : Super Ultra Low
– 52 –
<HEAT>
Table 8-1-4
Compressor revolution (rps) 20.3 ~ 33.3 ~ 33.9
Outdoor temp. sensor TO ≥ 5°C 390 (rpm) 640 (rpm) 640 (rpm)
TO TO < 5°C 500 (rpm) 640 (rpm) 640 (rpm)
TO ≥ 5°C 390 (rpm) 500 (rpm) 500 (rpm)
ECONO. operation
TO < 5°C 390 (rpm) 500 (rpm) 500 (rpm)
TO is abnormal 390 (rpm) 500 (rpm) 640 (rpm)
˚C
8-2-1. Fan Only Operation
(Room temp.) – (Set temp.)
– 53 –
14.2
NOTE :
*1: Calculated from difference in motor speed of M+ Comp. motor
and L–, and controlled. speed keep
13.7
Fig. 8-2-2 Setting of air flow [Air Flow AUTO]
Normal control
Fig. 8-2-3
(4) Outdoor temperature release control
The outdoor temperature release is controlled by
changing the current release points 14.2 and 13.7
in the above item according to temperature
detected by the outdoor temperature sensor.
For example, if the outdoor temperature is 43°C,
the value of current release points becomes 9.6A.
– 54 –
TD Zone
(˚C)
F Operation stop zone
120
E Normal down zone of motor speed
115 Release of motor speed
D Slow down of motor speed
111
– 55 –
1 unit
2 units 3 units 4 units
Compressor motor speed Air volume M10 M13 M16
2.5
0,5
1H 2H Time
Fig. 8-2-5
– 56 –
Set 0 LOW
temp.
The outdoor unit controls the outdoor fan based
–0.5
–1 upon the operation signal sent from the indoor unit,
–1.5 * 12 and also controls revolution speed of the compres-
(Room temp.) –
–2 * sor motor.
(Set temp.)
– 57 –
TO
performed once.
16.0 10.8A
2) Defrost operation
15.5 Operation of the compressor is stopped
11.0 10.3A once, turn off power coupler for four-way
10.5 valve after 10 seconds, and then exchange
9.8A the four-way valve.
After 20 seconds, restart operation of the
compressor. Turn off the outdoor fan just
Fig. 8-2-9 when the compressor stopped.
– 58 –
Cool mode
22
8-3-1. Temporary Auto Operation
Fan mode • When the TEMPORARY button is pushed, the
20 Auto operation with set temperature fixed at 24°C
starts. Controlling is same as that of Auto opera-
Heat mode tion by the remote controller.
• When the TEMPORARY button is pushed again,
the operation stops.
Fig. 8-2-10
• During Temporary Auto operation, operation by the
(2) After selecting the operation mode (COOL, DRY,
remote controller is accepted.
HEAT), select an operation mode again when a
status that the compressor was turned off by the • Using the Auto Restart function, the Temporary
room temperature or outside air temperature Auto operation starts when power failure is reset.
continues for 15 minutes.
(3) After selecting DRY operation, a status that the 8-3-2. Temporary Cooling Operation
room temperature is the set temp. –2°C contin- • When the TEMPORARY operation button keeps
ues for 15 minutes, select an operation mode pushed for 10 seconds, Cooling operation of which
again. compressor motor speed and the indoor fan speed
(4) Powerful Cool mode control are fixed starts.
When the outside temperature is above 32°C Compressor motor speed : 24.5 rps
and indoor temperature is above 28°C, select Indoor fan speed : Low
Cool mode control. In Cool mode, the air flow
louver directs downward. When the room tem- • When the TEMPORARY operation button is
perature gains access to the set temperature, it pushed again, the operation stops.
becomes cool memory position. • Auto Restart function is unavailable.
– 59 –
Operation Motion
If the system is not required to run at this time, push the TEMPO-
TEMPORARY button
RARY button once more or use the remote controller and the unit will
stop.
• When the system is operating
Operation Motion
Push the TEMPORARY button Operating The green light goes on.
continuously more than three ↓
seconds.
The system stops to operate. The green light goes off.
↓ about three seconds after
The unit beeps three times.
↓
0
3S The system stops.
If the system is not required to stop at this time, use the remote
TEMPORARY button
controller and to restart.
– 60 –
Operation Motion
If the system is not required to run at this time, push the TEMPORARY
TEMPORARY button
button once more or use the remote controller and the unit will stop.
Operation Motion
Push the TEMPORARY button Operating The orange light goes on.
continuously more than three ↓
seconds.
The system stops to operate. The orange light goes off.
↓ about three seconds after
The unit beeps three times.
↓
0
3S The system stops.
If the system is not required to stop at this time, use the remote
TEMPORARY button
controller and to restart.
– 61 –
– 62 –
– 63 –
DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER SWITCHES ARE OFF.
FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED BY WRONG WAY, ELECTRIC PARTS
MAY BE DAMAGED.
• CHECK THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M)
FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTORS, FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE
SPECIFIED REFRIGERANT WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS
MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT
RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET
FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF
POISONOUS GAS.
WARNING
• Never modify this unit by removing any of the safety guards or by by-passing any of the safety interlock switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
And, make sure the equipment to be earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your Toshiba dealer immediately.
CAUTION
• Exposure of unit to water or other moisture before installation will result in an electrical short.
Do not store in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where
noise and discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important instructions for proper installation.
– 64 –
In the case of an air condition using R-410A, in order to prevent any other refrigerant from being charged accidentally, the service port diameter
of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)
• In order to increase the pressure resisting strength of the refrigerant piping, flare processing diameter and size of opposite side of flare nuts
has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R-410A
New tools for R-410A Applicable to R-22 model Changes
As pressure is high, it is impossible to measure by means of conventional gauge.
Gauge manifold In order to prevent any other refrigerant from being charged, each port diameter
has been changed.
In order to increase pressure resisting strength, hose materials and port size
Charge hose have been changed (to 1/2 UNF 20 threads per inch).
When purchasing a charge hose, be sure to confirm the port size.
Electronic balance for As pressure is high and gasification speed is fast, it is difficult to read the
refrigerant charging indicated value by means of charging cylinder, as air bubbles occur.
Torque wrench The size of opposite sides of flare nuts have been increased. Incidentally,
(nominal diam. 1/2, 5/8) a common wrench is used for nominal diameters 1/4 and 3/8.
Flare tool By increasing the clamp bar's receiving hole, strength of spring in the tool has
(clutch type) been improved.
Gauge for projection adjustment Used when flare is made by using conventional flare tool.
Connected to conventional vacuum pump. It is necessary to use an adapter to
prevent vacuum pump oil from flowing back to the charge hose.
Vacuum pump adapter The charge hose connecting part has two ports-one for conventional refrigerant
(7/16 UNF 20 threads per inch) and one for R410A. If the vacuum pump oil
(mineral) mixes with R-410A a sludge may occur and damage the equipment.
• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R-410A) and protector coating in the U.S's ARI specified rose color
(ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to the charge hose's port size.
– 65 –
65 mm or more
For the rear left and left piping
170 Hook
or m mm
ore 1 Installation
plate Wall
Hoo 170
k or m mm
ore Insert the cushion between
the indoor unit and wall,
and tilt the indoor unit for better
operation.
Air
filte
r
Do not allow the drain hose to
get slack.
(At Shield pipe
t ach
to the
fron
t pa
nel
5 Zeolite filter ) Cut the piping hole
sloped slightly
Rear right
Rear left
Bottom right Left
Bottom left
1 4 7
Installation plate x 1 Remote control holder x 1 Mounting screw ∅4 x 25 s x 6
2 5 8
Wireless remote control x 1 Zeolite filter x 1 Flat head wood screw ∅3.1 x 16 s x 2
3 6 9 B
Others Name This model is not equipped with an extension drain hose.
Owner's manual Option :
For the extension drain hose, use an optionally available
Installation manual
RB-821SW or commercially available one.
– 66 –
85
CAUTION
• Direct sunlight to the indoor unit wireless receiver should be 1
avoided. Installation
Hook plate
• The microprocessor in the indoor unit should not be too close to Hook Thread Pipe hole
r-f noise sources. Pipe hole
(For details, see the owner's manual.)
7 Mounting screw
Indoor unit Weight
Fig. 9-2-3
Remote controller
• A place where there are no obstacles such as a curtain that may block When the installation plate is directly mounted on the wall
the signal from the indoor unit.
• Do not install the remote control in a place exposed to direct sunlight 1. Securely fit the installation plate onto the wall by screwing it in the
or close to a heating source, such as a stove. upper and lower parts to hook up the indoor unit.
• Keep the remote control at least 1 m apart from the nearest TV set or 2. To mount the installation plate on a concrete wall with anchor bolts,
stereo equipment. (This is necessary to prevent image disturbances or utilize the anchor bolt holes as illustrated in the above figure.
noise interference.) 3. Install the installation plate horizontally in the wall.
• The location of the remote control should be determined as shown
below.
CAUTION
When installing the installation plate with a mounting screw, do not
(Side view) (Top view)
use the anchor bolt hole. Otherwise the unit may fall down and result
5
Indoor unit
m
in personal injury and property damage.
m
7m Indoor unit 5
*7m
45° 45°
°
75
When install the refrigerant pipes from the rear. Fig. 9-2-4
CAUTION
Failure to firmly install the unit may result in personal injury and
property damage if the unit falls.
NOTE NOTE
• When drilling a wall that contains a metal lath, wire lath or metal plate, • Wire type : More than H07RN-F or 245IEC66 (1.0 mm2 or more)
be sure to use a pipe hole brim ring sold separately.
– 67 –
Piping preparation
drain hose
Changing
Attach power supply plug with power cord and plug it into
wall outlet. An approved power supply cord and plug must Bottom left
be used.
Die-cutting
NOTE
• Perform wiring works so as to allow a generous wiring capacity. Bottom right
• Be sure to refer to the wiring system diagram labeled inside the How to install the Drain Hose
front panel. Firmly insert drain hose connecting part until hitting on a heat insulator.
• Check local electrical cords and also any specific wiring instruc-
tions or limitations.
Heat insulator
Drain hose
Fig. 9-2-7
4 mm
Fig. 9-2-8
No gap
Do not apply lubricating oil (refrigerant
machine oil) when inserting the drain cap.
Application causes deterioration and
drain leakage of the plug.
Insert a hexagon wrench (4 mm)
Fig. 9-2-9
NOTE
• Use stranded wire only.
• Wire type : H07RN-F or more. CAUTION
Fig. 9-2-5
Firmly insert the drain hose and drain cap; otherwise, water may leak.
– 68 –
NOTE
Outward form of indoor unit
• Hole should be made at a slight downward slant on the outdoor side.
43 mm
R30 or less (Ø6.35) R40 or less (Ø9.52) (Use polisin Do not form the drain hose into the
(polyethylene core or the like for bending pipe.) Do not rise the drain hose. waved shape.
50 mm
° Use the handle of screwdriver, etc. or more
80
Fig. 9-2-12
NOTE
Do not put the Do not put the
If the pipe is bent incorrectly, the indoor unit may unstably be set on the drain hose end drain hose end
into water. in the drainage
wall. ditch.
After passing the connecting pipe through the pipe hole, connect the
connecting pipe to the auxiliary pipes and wrap the facing tape around Fig. 9-2-16
them. 2. Put water in the drain pan and make sure that the water is drained out
of doors.
CAUTION 3. When connecting extension drain hose, insulate the connecting part
of extension drain hose with shield pipe.
• Bind the auxiliary pipes (two) and connecting cable with facing tape Shield pipe
tightly. In case of leftward piping and rear-leftward piping, bind the
auxiliary pipes (two) only with facing tape.
– 69 –
Fig. 9-2-20
How to mount the front panel
Push the front panel back in and make sure all hook
are locked.
Adhesion of B label (When setting to [B])
Be sure to affix the B label on the front panel same
as the below figure.
Fig. 9-2-21
Fig. 9-2-19
– 70 –
B
B
TEMPORARY button
TEMPORARY
PRESET
Fig. 9-2-23
¨ 8. Operate the unit at cooling operation mode
START/STOP
for fifteen minutes or more.
FAN MODE AUTO Measure the temperature of the intake and
MODE button discharge air. Ensure the difference between
SWING ECO Hi-POWER
FIX
TIMER
MEMO
the intake temperature and the discharge one
is more, than 8°C.
ON OFF SET CLR
FILTER
[CHK] button NOTE: Three-minutes protection feature
RESET CLOCK CHECK
* The above remote controller is one for cooling When finished the check and test operation,
only model. make sure to return to REMOTE CONTROLLER.
(Push the temporary switch with once again.)
– 71 –
2 Strong
wind
Fig. 9-3-1
SPECIFICATIONS
• A place where the drain water does not raise any RB-M34EE Expander (Ø9.52 → Ø12.7)
problem.
– 72 –
600mm or more
90˚ Obliquity Roughness Warp
100m
from m or mo m or all
wall re
100emfrom w
m o r
Fig. 9-3-2
2. Insert a flare nut into the pipe, and flare the pipe.
As the flaring sizes of R410A differ from those of 600m
from m or mo
refrigerant R22, the flare tools newly manufac- wall re
ore
tured for R410A are recommended. m or m
600m
However, the conventional tools can be used by
adjusting projection margin of the copper pipe.
B
– 73 –
– 74 –
–101kPa (–76cmHg)
How to wire
Manifold valve 1. Connect the connecting cable to the terminal as
Handle Lo
Handle Hi identified with their respective matched numbers
(Keep full closed)
Charge hose on the terminal block of indoor and outdoor unit.
(For R410A only) Charge hose H07 RN-F or 245 IEC 66 (1.0 mm2 or more)
(For R410A only)
Vacuum pump adapter
2. When connecting the connecting cable to the
Packed valve
at liquid side for counter-flow prevention outdoor unit terminal, prevent water coming in the
(For R410A only) outdoor unit.
3. Insulate the unused cords (conductors) stripped
Vacuum the sheath of connecting cable with PVC tape.
pump
Process them so that they do not touch any
Service port electrical or metal parts.
(Valve core (Setting pin)) 4. For inter-unit wiring, do not use a cut wire jointed
Packed valve at gas side
to another on the way.
Fig. 9-3-12 Use wires long enough to cover the entire length.
– 75 –
• Wrong wiring connection may cause some • Check the flare nut connections, valve stem cap
electrical parts burn out. connections and service port cap connections for
gas leak with a leak detector or soap water.
• Be sure to use the cord clamps specified
positions with attached to the product.
• Do not damage or scratch the conductive core CAUTION
and inner insulator of power and inter-connect-
ing cables when peeling them. • Use a circuit breaker of a type that is not
• Be sure to comply with local cords on running tripped by shock waves.
the wire from outdoor unit to indoor unit (size of • If incorrect/incomplete wiring is carried out, it
wire and wiring method etc.) will cause an electrical fire or smoke.
• Use the power cord and Inter-connecting cable • Prepare the power supply for exclusive use
with specified thickness, specified type, and
with the air conditioner.
protective devices specified.
• This product can be connected to the mains.
Stripping length power cord and connecting cable Connection to fixed wiring :
A switch or circuit breaker which disconnects
L N 10 1 2 3 10
all poles and has a contact separation of at
10 10
least 3 mm must be incorporate in the fixed
wiring.
40 40
30 30 An approved short circuit breaker or switches
must be used.
Earth line Earth line * (A breaker having a sensitivity of approxi-
Power cord Connecting mately 0.1 second or less and a capacity of
cable approximately 30 mA is usually used.)
Fig. 9-3-16
– 76 –
l l l Checking A unit
LED
During l l l Checking B unit
D800 D801 D802 D803 D804
check
l l l Checking C unit
Red
Yellow
*1 l l l Checking D unit
¤ l l l Crush/Clog of Pipe A
l ¤ l l Crush/Clog of Pipe B
l l ¤ l Crush/Clog of Pipe C
*1 l l l ¤ Crush/Clog of Pipe D
¤ ¤ l ¤ A, B, D Miswiring/Mispiping
LED : Light Emitting Diode
¤ l ¤ ¤ A, C, D Miswiring/Mispiping
¤ : LED ON
l ¤ ¤ ¤ B, C, D Miswiring/Mispiping
l : LED OFF
A, B, C, D Miswiring/Mispiping packed valve : LED FLASH
¤ ¤ ¤ ¤ keeps closed
1 : 4 units Multi model only
*
– 77 –
– 78 –
Table 10-1
Discharging position
(Discharging period Plug of
10 seconds or more) soldering iron
Inverter cover
P. C. board
(Soldered surface)
Fig. 11-1
– 79 –
Table 10-1-1
1 When power breaker is turned “ON”, the The OPERATION lamp of the indoor unit flashes when
operation lamp (Green) of the indoor unit power source is turned on. If “START/STOP” button is
flashes. operated once, flashing stops. (Flashes also in power
failure)
2 Compressor may not operate even if the The compressor does not operate while compressor
room temperature is within range of restart delay timer (3-minutes timer) operates.
compressor-ON. The same phenomenon is found after power source has
been turned on because 3-minutes timer operates.
3 In DRY and ECONO. mode, FAN (air flow) The air flow indication is fixed to [AUTO].
display does not change even though FAN
(air flow select) button is operated.
4 Increasing of compressor motor speed For smooth operation of the compressor, the compressor
stops approx. 30 seconds after operation motor speed is restricted to Max. 33 rps for 2 minutes and
started, and then compressor motor speed Max. 57 rps for 2 minutes to 4 minutes, respectively after
increases again approx. 30 seconds after. the operation has started.
5 The set value of the remote control should If the set value is above the room temperature, Cooling
be below the room temperature. operation is not performed. And check whether battery of
the remote control is consumed or not.
Firstly use the method (1) for diagnosis. Then, use the method (2) or (3) to diagnose the details of troubles.
For any trouble occurred at the outdoor unit side, detailed diagnosis is possible by 5-serial LED on the inverter
P.C. board.
– 80 –
Table 10-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz) Power failure (when the power supply is turning on)
B OPERATION lamp is blinking. (5Hz) Thermo sensor (TA) short or break
C OPERATION lamp is blinking. (5Hz) Heat exchanger sensor (TC) short or break
D OPERATION lamp is blinking. (5Hz) Indoor fan motor lock or failure
E OPERATION lamp is blinking. (5Hz) Indoor P.C. board failure
F OPERATION and TIMER lamps are blinking. Wrong wiring of connecting cable
(5Hz)
G OPERATION, TIMER and FAN ONLY lamps • Gas shortage or other refrigerant cycle trouble
are blinking. • Heat exchanger sensor open, break or short
• Overload relay or thermostat trouble of compressor
H OPERATION, TIMER and FAN ONLY lamps Cycle failure
are blinking.
NOTES:
(1) The contents of items B and C and a part of item E are displayed when air conditioner operates.
(2) When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
(3) The check codes can be confirmed on the remote controller for servicing.
(4) When connecting the changing kit, first-push priority control is executed. The secondary operation lamp
continues flashing. For details, refer to the section 10. Changing Kit.
– 81 –
SET CLR
FAN MODE AUTO • Check the unit with all 35 check codes (00 to
SWING ECO Hi-POWER
22). as shown in Table 10-4-1.
TIMER
• Press [TIMER 9] button to change the check
MEMO
FIX
code backwards.
ON OFF SET CLR
If there is a fault, the indoor unit will beep for 10
FILTER
RESET CLOCK CHECK
seconds (Pi, Pi, Pi...).
Note the check code on the display of the remote
control.
• 2-digits alphanumeric will be indicated on the
display.
• All lamps on the indoor unit will blink. (5 times
per 1 sec.)
– 82 –
Table 10-4-1
Indoor P.C. Short-circuit or disconnec- Operation Displayed when 1. Check the room temp. sensor.
board etc. tion of the room tempera- continues. error is detected. 2. When the room temp. sensor is
ture sensor (TA sensor). normal, check P.C. board.
Lock of indoor fan or All off Displayed when 1. Check P.C. board.
trouble on the indoor fan error is detected. 2. When P.C. board is normal, check
circuit the motor.
Not Trouble on other indoor Operation Displayed when Replace P.C. board.
displayed P.C. boards continues. error is detected.
Connecting Return serial signal is not Operation Flashes when 1. When the outdoor unit never
cable and sent to indoor side from continues. trouble is detected operate:
serial signal operation started. on Return serial (1) Check connecting cable, and
(1) Defective wiring of signal, and normal correct if defective wiring.
connecting cable status when signal (2) Check 25A ( or 30A) fuse (F01)
(2) Operation of is reset. of outdoor main P.C. board.
compressor thermo. (3) Check 3.15A fuse (F04) of
Gas shortage outdoor main P.C. board.
Gas leak 2. To display [Other] block during
operation, check compressor
thermo. operation and supply gas
(check gas leak also).
3. Unit operates normally during
check.
If Return serial signal does not
stop between indoor terminal
board 2 and 3, replace inverter P.C.
board.
If signal stops between indoor
terminal board 2 and 3, replace
indoor P.C. board.
Operation command Operation Flashes when If Operation command signal does not
signal is not sent to continues. trouble is detected stop between indoor terminal board 2
outdoor side. on Operation and 3, replace inverter P.C. board.
command signal, If signal stops between indoor
and normal status terminal board 2 and 3, replace indoor
when signal is P.C. board.
reset.
– 83 –
Outdoor P.C. Inverter over-current All off Displayed when Even if trying operation again, all
board protective circuit operates. error is detected. operations stop immediately. : Replace
(Short time) P.C. board.
Position-detect circuit All off Displayed when 1. Even if connecting lead wire of
error or short-circuit error is detected. compressor is removed, position-
between windings of detect circuit error occurred. :
compressor Replace P.C. board.
2. Measure resistance between wires of
compressor, and perform short-
circuit. : Replace compressor.
Current-detect circuit All off Displayed when Even if trying operation again, all
error error is detected. operations stop immediately. : Replace
P.C. board.
Being out of place, All off Displayed when Check 5-serial LED.
disconnection or short- error is detected. 1. Check P.C. board.
circuit of outdoor temp.
sensor
Disconnection or short- All off Displayed when 1. Check discharge temp. sensor (TD).
circuit of discharge temp. error is detected. 2. Check P.C. board.
sensor
Outdoor fan drive system All off Displayed when Position-detect error, over-current
error error is detected. protective operation of outdoor fan drive
system, fan lock, etc. : Replace P.C.
board or fan motor.
Not Outdoor temp. sensor Operation 1. Check outdoor temp. sensor (TO).
——
displayed error continues. 2. Check P.C. board.
Outdoor P.C. Compressor drive output All off Displayed when Check 5-serial LED.
board error, Compressor error error is detected. When 20 seconds passed after start-up,
(lock, missing, etc.), position-detect circuit error occurred. :
Break down Replace compressor.
Error exclusive for All off Displayed when Check 5-serial LED.
multiple type error is detected. 1. Miswiring of connecting wire of A/B/
C/D rooms in indoor/outdoor units
2. Check gas leakage.
3. Check disconnection of sensor.
4. Electronic control valve error
Others Compressor does not All off Displayed when 1. Trouble on compressor
(including rotate. (Current protective error is detected. 2. Trouble on wiring of compressor
compressor) circuit does not operate (Missed phase)
when a specified time
passed after compressor
had been activated.)
Discharge temp. ex- All off Displayed when 1. Check dischage temp. sensor (TD).
ceeded 120°C. error is detected. 2. Degassing
3. Trouble on P.M.V.
– 84 –
NO
Is voltage
(DC 12V or 5V)
NO indicated on YES Microcomputer Replace main
rear of indoor P.C. board.
is defective.
control board
normal?
Is DC
Refer to
310 – 340V
NO <Primary check>
suppalied to
or this problem
primary side of
is one step short
transfer switch?
of power P.C.
YES board block.
Replace motor.
• Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of
damage of the motor.
– 85 –
NO NO
Does operation lamp flash? Is wired correctly to white and black Correct wiring.
lead wires of terminal board?
YES YES
To item of
“Power is not turned on”.
– 86 –
<Preliminary check>
1 Is it possible to detect the power supply voltage (200 – 240V) between 1 and 2 on the terminal block?
2 Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for Operation
approximately 5 minutes after it is turned on, to prevent a cold air
from blowing in.) Check item
Conceivable principle
cause
Turn off power
supply once, and Measure
turn it on again.
Item by symptoms
Is it possible to detect DC
Does indoor NO 310 – 340V between NO
fan operate? 1e and 3d of motor
YES connector (CN10).
Turn off indoor unit
YES and remove connector
Change airflow from motor. Then press
level to “High”. (Motor connection condition) START/STOP button
Is it possible to detect DC 15V NO on remote control to
between 4e and 3d of stop blinking lamp on
motor connector (CN10). indoor unit.
YES
Is it possible to detect
Start to operate the DC 15V between 4e NO Replace main
indoor unit. At this time, is it NO and 3d of motor P.C. board.
possible to detect DC 1V or connector (CN10).
more between 5e and 3d
of motor connector (CN10)?
Is it possible to NO Turn off indoor unit
change airflow and remove connector
level to “High”? from motor.
YES Is it possible to rotate cross- NO Then start to operate
flow fan by hand properly? indoor unit with
remote control.
– 87 –
<Confirmation procedure>
(1) Remove the front panel.(Remove 4 screws.)
(2) Remove cover of the fan motor lead wires.
(3) Check DC voltage with CN10 connector while the fan rotating.
NOTE :
• Do not disconnect the connector while the fan rotates.
• Use a thin tester rod.
P.C. board
Indoor fan starts rotating when power supply breaker is turned “ON”. CN10
(Check output voltage (DC) of the fan motor on P.C. board.) 6 (Blue)
Yellow 5 (Yellow)
4 (Blue)
Measure the voltage of the motor connector
CN10 pin 2 (GND : Black) and pin 3 (V line : Yellow) Black 3 (Yellow)
under condition that the indoor fan rotates. 2 —
1 (Red)
– 88 –
Operation
YES
Short-circuit ACL switch with
a coin or others at rear side
Is there direct of remote controller.
sunlight on the NO
receptor of the
air conditioner?
YES Is operation
Is there any possible when the
thyristor NO NO transmitter is moved
fluorescent light nearer to the infrared
near by? signal receiver of the
air conditioner?
YES Push the START/
YES STOP button
Battery life
NO Is there any
YES receiving sound
and operation?
– 89 –
Fig. 11-5-1
Normal time : Voltage swings between DC15 and 60V.
Abnormal time : Voltage does not vary.
(2) If the unit stops once, it does not operate until the power will be turned on again.
(3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E)
Gas leak
P.M.V. is defective.
Miswiring of connecting wires of indoor/outdoor units
Clogging of pipe and coming-off of TG, TC sensors
– 90 –
* *3
2, 1C D room gas side temp. sensor (TGd) error
– 91 –
Discharging position
(Discharging period
10 seconds or more) Plug of
soldering
Check iron
terminal voltage NG
of electrolytic
capacitor.
OK
Check
electrolytic
capacitor, diode
block, etc.
Does LED on control YES Measurement Measure terminal voltage of Remove CN300 while
board flash or go on? the electrolytic capacity. pushing the part indicated by
NO an arrow.
760µF:400WV x 4
Remove connector
CN300 of outdoor fan
NG motor, and using a
tester, check resistance Check After operation, turn off the
value between every power breaker after 2 minutes
phases at motor side. 20 seconds passed, and
Stop discharge the electrolytic
OK
capacity by soldering iron.
Check Check voltage between motor
Replace phases.
outdoor
fan motor. Measurement • Is not winding between → Resistance between
Q – R, R – S, or Q – S phases should be approx.
A B C opened or short-circuited? 25 to 55Ω.
– 92 –
Replace Replace
control board. compressor.
– 93 –
Table 10-8-1
1 Shut off the power supply and 1. Is the fuse blown? 1. * Application of shock voltage.
remove the P.C. board assembly
from the electronic parts base. * Overload
parts.
by short-circuit of the
2 Remove the connector for the Voltage check 1. * AC power cord is defective.
motor, and turn the power on.
1. Between TP1 and TP2 * Poor contact of the terminal plate.
If the OPERATION lamp flashes (220–240V AC) * Miss wiring of the power relay.
(0.5 sec. : ON, 0.5 sec. : OFF) when
2. Between + and - of C02 2. * Capacitor (C01, C15) is defective.
the power turning on, the checking
(310 to 340V DC)
points described as 1-3 of right * Line filter (L01) is defective.
column are not necessary to 3. Between 35V and GND * Resistor (R01) is defective.
perform.
4. Between 12V and GND * Diode (DB01) is defective.
5. Between 5 V and GND 3. IC01, IC02, T01 are defective.
4. IC01, IC02, T01, F03 are defective.
5. IC01, IC02, T01, F02, Q29, IC03 are
defective.
3 Start the operation with the system 1. All indicators light for 3 sec.
Defective indicator, or poor
which the time of the restart delay
2. Indicators do not indicate normally
timer is shortened.
after approximate 3 sec. housing assembly. (CN13)
4 Make the operation status by pressing 1. Compressor does not operate. 1. The temperature of the indoor heat
once the START/STOP button. exchanger is abnormally low.
2. OPERATION lamp flashes.
1. The time of the restart delay timer 2. Poor contact of the heat exchanger
is shortened. sensor. (The connector is
disconnected.) (CN01)
2. Cool operation
3. Heat exchanger sensor, main P.C.
3. Air volume [AUTO]
board are defective.
4. Make the setting temperature lower
4. Main P.C. board is defective.
enough than room temperature.
5. Continuous operation.
5 Turn the power on after connecting 1. The voltage of DC 35V is not 1. Indoor fan motor is defective.
the motor connector. measured between the red and (Protecting operation on the P.C.
black of the motor terminals. board.)
Start the operation with the following
condition. 2. Motor does not rotate. 2. Poor contact of the motor
(The key operation is accepted.) connector.
1. Operation [Cooling]
3. The motor rotates, but it vibrates too 3. P.C. board is defective.
2. Airflow [High fan]
much.
3. Continuous operation
– 94 –
<Top View>
<Bottom View>
– 95 –
100
90
80
Resistance value (k )
TD
70
60
50
40
30 TD : Discharge temp. sensor
TA : Room temp. sensor
20 TC : Heat exchanger temp. sensor
10 TA, TC, TO, TGa, TGb, TGc, TGd TO : Outdoor temp. sensor
TGa : Gas side temp. sensor
0
TGb : Gas side temp. sensor
0 10 20 30 40 50
TGc : Gas side temp. sensor
Temperature (˚C) TGd : Gas side temp. sensor
– 96 –
1 Room temp. (TA) sensor Disconnect the connector and measure the resistance value with tester.
Heat exchanger (TC) (Normal temp.)
sensor
Temperature
10°C 20°C 25°C 30°C 40°C
Sensor
TA, TC (kΩ) 20.7 12.6 10.0 7.9 4.5
2 Remote controller To item of How to judge whether remote control is good or bad of the
Judgment of trouble by symptom.
3 Louver motor Measure the resistance value of each winding coil by using the tester.
MP-24GA (Under normal temp. 25°C)
Position Resistance value
White 1 1 to 4
Yellow 2
1 to 6
Yellow 3 130 ± 10 Ω
Yellow 4
2 to 3
Yellow 5 2 to 5
4 Indoor fan motor Since judgment of DC motor is difficult on the single motor, refer to 10-5-1. (3).
1 Compressor Measure the resistance value of each winding by using the tester.
(Model : DA220A2F-20L) Red
Position Resistance value
Red - White 0.2 ± 0.01 Ω
White - Black 0.2 ± 0.01 Ω
Black - Red 0.2 ± 0.01 Ω
White Black Under 20°C
2 Outdoor fan motor Measure the resistance value of winding by using the tester.
(Model : ICF-140-60-1) Red
Position Resistance value
1 Yellow
Yellow- Pink 5 to 20 kΩ
4 Pink
5 Gray
4 Outdoor temperature Disconnect the connector, and measure resistance value with the tester.
sensor (TO), pipe tem- (Normal temperature)
perature sensor (TGa,
TGb, TGc, TGd), dis- 10°C 20°C 25°C 40°C 50°C
charge temperature Sensor
sensor (TD), suction TD (kΩ) 105 64 51 27 18
temperature sensor (TS), TO, TE, TS (kΩ) 20.6 12.6 10.0 5.1 3.4
evaporator temperature TGa, TGb, TGc, TGd (kΩ) 20.0 12.5 10.0 5.3 3.6
sensor (TE),
– 97 –
Mark
+ ~1 – ~2 A E G
Diode check + ~1 – ~2 A E G
Tester rod Resistance value
+ – in good product
~1
–
~2 IGBT check
~1 50k or more Tester rod Resistance value
+ (0 in trouble) in good product
~2 + –
~1 ~2 E 50k or more
E
~2 G E (0 in trouble)
U V W
BX BY BZ
–
+ + U V W – U V W
Tester rod
– U V W – W U V +
Case that product is good 1M or more 100k to 300k 200k to 300k
– 98 –
1. Symptom
• Outdoor fan motor does not rotate.
• Outdoor fan motor stops within several tens seconds though it started rotating.
• Outdoor fan motor rotates or does not rotate according to the position where the fan stopped., etc.
Remote control check code “02 : Outdoor block, 1A : Outdoor fan drive system error”
2. Cause
The following causes are considered when the outdoor fan motor does not normally rotate.
1) Mechanical lock of the outdoor fan motor
2) Winding error of the outdoor fan motor
3) Position-detect circuit error inside of the outdoor fan motor
or
4) Motor drive circuit error of the outdoor P.C. board
YES
YES
NOTE :
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.
– 99 –
– 100 –
3 2-Screws
4 2-Screws
Notice
To assemble cross flow fan and fan motor to
the unit, please turn the fan motor unit the
center of its terminal meets the lowest point
of band motor (R) (point A).
Fix the cross flow fan with the set screw at 3 Set screws
the position where the gap between the back
Middle of the fan motor terminal
body and the right surface of the cross flow
fan is 4 mm.
– 101 –
Common 1) Turn the power supply off to stop the operation of Replace the thermal fuse, terminal
procedure air-conditioner. block, microcomputer ass’y and the
2) Remove the front panel. P.C. board ass’y.
– 102 –
Inverter 1. Detachment
assembly 1) Perform work from item 1) to 5) of .
2) Remove screw (ST1T Ø4 x 10 1 pc.) of the upper Inverter cover
left part of the inverter cover. P.C. board
(Soldered surface)
• If removing the inverter cover in this condition,
P.C. board can be checked.
• If there is no space in the upper part of the upper
cabinet, perform work from 6) to 7) of and
remove the partition fixing plate
(ST1T Ø4 x 10 1 pc.).
NOTE :
This capacitor is one with mass capacity.
Therefore, it is dangerous that a large spark
generates if short-circuiting between ,
polarity with screwdriver, etc. for discharging.
– 103 –
– 104 –
Flange nut
Propeller fan
– 105 –
Pulse 1. Detachment
modulat- 1) Perform work of item and .
ing valve Positioning bracket
coil 2) Release the coil from the notch by turning it, and remove PMV coil at coil side
coil from the pulse modulating valve. Lead wire
take-out port
2. Attachment
1) Put the coil deep into the bottom position.
2) Fix the coil firmly by turning it to the notch position.
Positioning concavity
The pulse modulating valve has A, B, C and D room ID mark at PMV unit side
side. (30˚ pitch)
After mounting it, check that coil at B room side
(Nothing is marked on the pulse modulating valve.)
is connected to CN702.
Check that coil at C room side (Red marking is
marked on the pulse modulat-ing valve.) is con- ID mark
nected to CN703. Check that coil at D room side
(Blue marking is marked on the pulse modulating PMV unit
valve) is connected to CN704 of the control board
assembly respectively.
Mounting Method of
Pulse Motor Valve (PMV) Coil
Set the positioning bracket on the
PMV coil to a concavity at PMV unit
side and fix PMV coil. In this time,
match color of ID mark at the coil
side with that of ID mark at the PMV
unit side. Make sure also that pipes
do not deform when inserting and
fixing the coil.
2. Attachment
1) Insert claw of the fan guard in the hole of the air outlet Minus screwdriver
panel. Push the hooking claws (5 positions) by hands and
fix the claws. Hooking claw
– 106 –
6 Terminal 3
– 107 –
– 108 –
– 109 –
406
405
403
402
404
401
– 110 –
RAS-M10UKV-E3, 214
RAS-M13UKV-E3,
RAS-M16UKV-E3,
RAS-M10UKCV-E3, 210
212
219
220
201
205
207
204 233 222
223
202 224
221
209
231
232
Electric Parts
Assembly
226
229
204 228
227
234 206
Location Location
Part No. Description Part No. Description
No. No.
201 43T00391 Front Panel Assy 217 43T49006 Holder For Plate
202 43T09326 Inlet Grille Assy 218 43T79302 Guide Drain
203 43T03302 Back body Assy 219 43T22002 Asm M Bearing
204 43T80301 Air Filter 220 43T39301 Base Bearing
205 43T09328 Horizontal Louver 221 43T20302 Fan Cross Flow
206 43T08392 LED Panel Assy 222 43T39302 Band Motor-L
(For RAS-M10,13,16UKV-E3) 223 43T21327 Motor Fan
206 43T08393 LED Panel Assy 224 43T39303 Band Motor-R
(For RAS-M10,13,16UKCV-E3) 225 43T82301 Plate Installation
207 43T70002 Drain Hose 226 43T69310 Wireless Remocon
208 43T79301 Cap Drain (For RAS-M10,13,16UKCV-E3)
209 43T21321 Motor Stepping 226 43T69327 Wireless Remocon
210 43T44341 Refrigeration Cycle Assy (For RAS-M10,13,16UKV-E3)
(For RAS-M10,13UKV-E3/UKCV-E3) 227 43T83003 Holder Remote Controller
210 43T44342 Refrigeration Cycle Assy 228 43T85425 Owner's Manual
(For RAS-M16UKV-E3/UKCV-E3) 228 43T85426 Owner's Manual
211 43T47006 Pipe Delivery 228 43T85457 Owner's Manual
212 43T47016 Pipe Suction 229 43T62302 Terminal Cover
(For RAS-M16UKV-E3/UKCV-E3) 231 43T60317 Cord Motor Louver
212 43T47305 Pipe Suction 232 43T60316 Cord Motor Fan
(For RAS-M10,13UKV-E3/UKCV-E3) 233 43T07303 Holder Pipe
214 43T11301 Pipe Shield 234 43T01303 Mark
(For RAS-M10,13UKV-E3/UKCV-E3)
214 43T11302 Pipe Shield
(For RAS-M16UKV-E3/UKCV-E3)
215 43T19302 Holder Sensor
216 43T49302 Plate Of Eva Seal
– 111 –
Location Location
Part No. Description Part No. Description
No. No.
1 43005481 Cabinet, Back, Ass’y 23 43046385 Valve, Pulse, Modulating,
2 43005490 Cabinet, Side, Ass’y SKV-18D26
3 43005480 Cabinet, Front, Ass’y 24 43046404 Coil, PMV, DKV-MOZS770B0
4 43005491 Panel, Upper 25 43049740 Holder, Sensor
5 43050406 Cabinet, Air Outlet 26 43019822 Holder, Sensor, SUS
6 43005489 Guard, Fin 27 43019904 Holder, Sensor, SUS
7 43191630 Guard, Fan 28 43050298 Thermostat, Bimetal,
8 43122065 Bell Mouth, Plastic CS-7 125
9 43005482 Base Ass’y 29 43063195 Holder, Thermostat, Bimetal
10 43041772 Compressor Ass’y 30 43049739 Cushion, Rubber
DA220A2F-20L 31 43097204 Nut
11 43043659 Condenser Ass’y 32 43197156 Nut, Flange
(4M27YACV-E) 33 43120198 Fan, Propeller, PB493
12 43046402 Valve, Packed, 9.52 DIA 34 43121677 Motor, Fan, DC,
13 43046403 Valve, Packed, 12.7 DIA ICF-140-60-1
14 43047648 Socket, 6.35 DIA 35 43058266 Reactor, CH-47-Z-K
15 43047647 Socket, 9.52 DIA 36 43048066 Accumulator Ass’y
16 43047646 Socket, 12.7 DIA 37 4301V021 Hanger
17 43147196 Bonnet, 1/4 IN, 6.4 CU 38 43119390 Hanger
18 43047401 Bonnet, 3/8 IN, 9.52 CU 39 4308N369 Manual
19 43147195 Bonnet, 1/2 IN 40 43046344 Valve, 4-Way, CHV-0213
20 43047545 Nut, Flare, 1/4 IN 41 43046348 Coil, Solenoid,
21 43047546 Nut, Flare 3/8 IN VHV-01AI501A1
22 43194038 Nut, Flare 1/2 IN 42 43043663 Condensor Ass’y
43 43032441 Nipple, Drain
No. 24 Coil, P.M.V : For standardization of the servicing parts, one type only is provided.
Therefore, color of the connector may be different in replacement work.
– 112 –
711
705
703
TO Sensor
TE Sensor
700 TS Sensor
TD Sensor
704
706
TGa Sensor
708 TGb Sensor
701 TGc Sensor
702
TGd Sensor
– 113 –
711
705
703
TO Sensor
TGa Sensor
700 TGb Sensor
TGc Sensor
TGd Sensor
TD Sensor
704
710
701
702
– 114 –
711
705
703 TO Sensor
TE Sensor
TS Sensor
700 TD Sensor
704
706
TGa Sensor
TGb Sensor
709 TGc Sensor
701
702
– 115 –