Solis 26

INTERNATIONAL TRACTORS LIMITED

HOSHIARPUR
INDIA

Part No. 10013156AA

 OWNERSHIP AND TRACTORS DETAILS

OWNER'S NAME
& ADDRESS

TEL.NO.

Model : Delivery Date :

Chassis No. : Bill No. / Date :
Engine No. : Alternator Make / Sr. No. :
Battery Make / Sr. No. : Starter Motor Make / Sr. No. :
FIP Sr. No. : Hydraulic Pump Make / Sr. No. :

Tyre Make Size Sr. No.

Front (Left)
Front (Right)
Rear (Left)
Rear (Right)

I have understood all the terms & conditions of the maintenance of the tractor, terms of warranty, systems,
Scheduled services & understood operation of tractor in the field and other operations.
Received a new defect free tractor Chassis No. ............................................................................................
Engine No. ....................................................................... & fully satisfied with the transaction.

OWNER’S SIGNATURE DEALER STAMP & SIGNATURE

PH. NO. .................................... DATE: .........................

* IMPORTANT INFORMATION TO CUSTOMER: For any assistance with regard to our product,
please contact our authorized dealer or authorized service center.

DEALER COPY
 OWNERSHIP AND TRACTORS DETAILS

OWNER'S NAME
& ADDRESS

TEL.NO.

Model : Delivery Date :

Chassis No. : Bill No. / Date :
Engine No. : Alternator Make / Sr. No. :
Battery Make / Sr. No. : Starter Motor Make / Sr. No. :
FIP Sr. No. : Hydraulic Pump Make / Sr. No. :

Tyre Make Size Sr. No.

Front (Left)
Front (Right)
Rear (Left)
Rear (Right)

I have understood all the terms & conditions of the maintenance of the tractor, terms of warranty, systems,
Scheduled services & understood operation of tractor in the field and other operations.
Received a new defect free tractor Chassis No. ............................................................................................
Engine No. ....................................................................... & fully satisfied with the transaction.

OWNER’S SIGNATURE DEALER STAMP & SIGNATURE

PH. NO. .................................... DATE: .........................

* IMPORTANT INFORMATION TO CUSTOMER: For any assistance with regard to our product,
please contact our authorized dealer or authorized service center.

CUSTOMER COPY
 PREFACE
Dear Customer,

We welcome you with great pleasure for joining ITL family and thanks for faith and trust you
have placed in the careful selection of your tractor.

We are sure that our dealer must have taken good care while delivering tractor upto your
satisfaction.

Before using tractor, it is recommended to read this manual thoroughly. Any person who
uses the tractor should be also advised to read these instructions.

Daily and routine maintenance operations can be easily performed with the use of this
manual. To get best and trouble free performance from you tractor. Please ensure for
periodic maintenance as per recommended schedule in the owner's manual at authorized
dealership.

Use only genuine ITL spare parts from dealer/stockist for reliable and durable performance.

Information provided in this operator manual is accurate at the time of printing.

Improvements and modifications are a continuous process at International Tractors
Limited (ITL), therefore ITL reserves the right for modification at any time without prior
notice.

For any help/support feel free to call our dealership with the tractor details like Engine
number and Chassis number.

We wish you prosperity and growth.

 YOUR RIGHTS

While taking delivery of new “SOLIS 26” Tractor, kindly ask the dealer to give following items*:

1. Tool kit which includes

Grease Gun 1 pc
D-spanner 10X11 1 pc
D-spanner 12X13 1 pc
D-spanner 14X17 1 pc
D-spanner 18X19 1 pc
D-spanner 20X22 1 pc
D-spanner 30X32 1 pc
Ring spanner 24X27 1 pc
Ring spanner 16X17 1 pc
Battery Guarantee Card 1 pc

2. Farmer kit which includes

Fuel Filter Cartridge 3 pc
Linch Pin 3 pc
Tyre Pressure Gauge 1 pc
Fuse Set 1 pc
Fuel Tank Cap 1 pc
Radiator Cap 1 pc
Fan Belt 1 pc
Air Cleaner Hose 1 pc

3. To avail the services.

4. To call dealers any time for any breakdown.

5. Additional Accessories as Standard fitment

Plough Lamp
Rear View Mirror

* Charges applicable as per Invoice.

DESCRIPTION
CHAPTER 1: TRACTOR IDENTIFICATION
Chassis Serial Number .....................................................................................................................................15
Engine Serial Number .......................................................................................................................................15
Statutory Plate...................................................................................................................................................15
ROPS Certificate Plate......................................................................................................................................15

CHAPTER 2: INTRODUCTION, WARRANTY & SAFETY NOTES

Introduction .......................................................................................................................................................19
Warranty Policy .................................................................................................................................................20
Safety Notes......................................................................................................................................................22

CHAPTER 3: INSTRUMENTS & CONTROLS

Universal Symbols ............................................................................................................................................33
Controls.............................................................................................................................................................34
Instrument Panel ...............................................................................................................................................35
Fuel Gauge .......................................................................................................................................................36
Engine Oil Pressure Gauge ..............................................................................................................................36
Left Turn Indicator .............................................................................................................................................36
Right Turn Indicator...........................................................................................................................................37
Gear Lever Position Indicator ...........................................................................................................................37
Temperature Gauge ..........................................................................................................................................37
Cold Start Indication..........................................................................................................................................38
Battery Charge Indication .................................................................................................................................38
Engine RPM cum Hour Meter ...........................................................................................................................38
Air Cleaner Clogging Indicator ..........................................................................................................................38
High Beam Indicator..........................................................................................................................................38
Dashboard Controls ..........................................................................................................................................39
Hazard Warning Light Switch............................................................................................................................39
Combination Switch ..........................................................................................................................................39
Starting Key (Ignition) Switch ............................................................................................................................40
Beacon Light Switch..........................................................................................................................................40
Fuse Box ...........................................................................................................................................................41
Lights.................................................................................................................................................................41
Plough Lamp .....................................................................................................................................................41
Beacon Light .....................................................................................................................................................42
Driver’s Seat .....................................................................................................................................................42
Registration Plate..............................................................................................................................................43
Seven Pin Socket..............................................................................................................................................43
Tool Box ............................................................................................................................................................43

CHAPTER 4: OPERATION
Boarding & Leaving the Tractor ........................................................................................................................47
Engine: Starting the Engine ..............................................................................................................................47
Engine: Cold Weather Starting..........................................................................................................................47
Engine: Running In ...........................................................................................................................................48
DESCRIPTION
Engine: Turning off the Engine..........................................................................................................................48
Under Hood Muffler...........................................................................................................................................49
Opening the Bonnet ..........................................................................................................................................49
Accelerator Pedal..............................................................................................................................................49
Clutch Pedal......................................................................................................................................................49
‘2WD/4WD’ Lever..............................................................................................................................................50
Hand Throttle Lever ..........................................................................................................................................50
Gear Shifter Lever.............................................................................................................................................50
Power Take Off (PTO) .......................................................................................................................................51
Using Implements with PTO Drive Shafts .........................................................................................................52
Hydraulic Coupling Devices ..............................................................................................................................53
Power Steering..................................................................................................................................................53
Transport Lock ..................................................................................................................................................54
Hi-Low Lever .....................................................................................................................................................54
Differential Lock Pedal ......................................................................................................................................54
DCV Lever.........................................................................................................................................................54
Service Brakes ..................................................................................................................................................55
Parking Brake....................................................................................................................................................55
Ground Speed Chart .........................................................................................................................................56
Wheels and Tyres .............................................................................................................................................57
Ballasting of Tyres.............................................................................................................................................58
Hydraulic ...........................................................................................................................................................58
Three Point Linkage ..........................................................................................................................................59

CHAPTER 5: MAINTENANCE
Maintenance Schedule .....................................................................................................................................63
Fuel Tank Filling ................................................................................................................................................65
Fuel Requisites .................................................................................................................................................65
Fueling ..............................................................................................................................................................65
Fuel Storage......................................................................................................................................................65
Checking Engine Oil Level ................................................................................................................................66
Replacement of Oil Filter and Engine Oil ..........................................................................................................66
Replacement of Fuel Filter ................................................................................................................................67
Coolant Level in Radiator..................................................................................................................................67
Radiator Draining and Flushing ........................................................................................................................68
Radiator Fins Cleaning......................................................................................................................................68
Radiator Cap .....................................................................................................................................................68
Inspection of Hoses...........................................................................................................................................68
Air Cleaner (Dry Type) ......................................................................................................................................69
Clutch Pedal: Free Play Adjustment .................................................................................................................70
Foot Brake Pedals: Free Play Adjustment ........................................................................................................70
Steering Cylinder Knuckle Joints ......................................................................................................................70
Oil Changes in 4WD Front Axle ........................................................................................................................71
Oil Changes in Transmission, Rear Final Drives and Power Lift ......................................................................71
Recommended Oil Grade & application Range ................................................................................................72
Cleaning of Suction Strainer .............................................................................................................................72
DESCRIPTION
General Maintenance of Electrical System .......................................................................................................73
Battery and its Maintenance .............................................................................................................................73
Starter Motor .....................................................................................................................................................75
Alternator...........................................................................................................................................................75
V-belt Checking and Adjustment .......................................................................................................................75
Fuses in Fuse Box ............................................................................................................................................76
Long Idle Period ................................................................................................................................................76
Greasing Points.................................................................................................................................................77
Jack Up the Tractor - Lifting Points ...................................................................................................................78
Oil and Lubrication Chart ..................................................................................................................................79
Electrical Wiring Circuit Diagram.......................................................................................................................81

CHAPTER 6: TECHNICAL SPECIFICATIONS

Technical Specifications ....................................................................................................................................85
Implement Specifications ..................................................................................................................................86

CHAPTER 7: DO’S AND DON'TS

Do’s and Don’ts.................................................................................................................................................91

CHAPTER 8: TROUBLESHOOTING
Troubleshooting ................................................................................................................................................97

CHAPTER 9: INSTALLATION CERTIFICATE & SERVICE RECORD

Installation Certificate........................................................................................................................................101
Service Record..................................................................................................................................................103
 CHAPTER - 1

TRACTOR IDENTIFICATION
T RACTOR I DENTIFICATION
Chassis Serial Number
The chassis and/or engine serial numbers are used to
register the vehicles. They are also used to assist your
dealer when ordering or referring to special service
information. Whenever you have occasion to consult your
dealer, remember to identify your vehicle with this Chassis No
number. Chassis number is punched on right hand side of
the front axle bracket. Should you find the number difficult
to read, you will also find it on the Statutory plate.

Engine Serial Number

The engine serial number is stamped on the upper side of

the fuel injection pump installation part located in the right
side of cylinder block.

For easy and quick reference, engine serial number is

also mentioned on the information sticker which is pasted
on valve cover of the engine as shown in Fig. Model :
Serial No :
Manufacturing Date :
Application : Variable Speed

MADE IN INDIA
MHIL DIESEL ENGINE PVT. LTD.
MITSUBISHI
DIESEL ENGINE

INTERNATIONAL TRACTORS LTD.

Statutory Plate Type: ...............................................................................

EEC number ...................................................................
Identification number: ...............................................................................
Total permissible mass (*) : .............................to ........................kg
Permissible front axle load (*): .............................to ........................kg
Permissible rear axle load (*): .............................to ........................kg
(*) depending on the tyres.
Chassis number is also engraved on Statutory plate Permissible towable mass:
Unbraked towable mass: ........................kg
Independently-braked towable mass: ........................kg
which is located inside of the bonnet. Inertia-braked towable mass:
Towable mass fitted with an assisted braking system : ........................kg
........................kg

(hydraulic or pneumatic)
INTERNATIONAL TRACTORS LIMITED
HOSHIARPUR, PUNJAB (INDIA)

INTERNATIONAL
SV1 TRACTORS LIMITED

ROPS Certificate Plate e 11 TRACTOR TYPE T 2

ROPS Serial No.

3056
Tractor Model Solis 26 4WD

ROPS certificate plate is riveted on ROPS as shown in

Fig. Information about ROPS serial number and tractor
model is engraved on ROPS plate.

15
 CHAPTER - 2

INTRODUCTION, WARRANTY & SAFETY

INTRODUCTION

Tractor an Introduction
The word, 'Tractor' has been derived from 'Traction' which means pulling.
A Tractor is required to pull or haul an equipment or implement which are coupled to the Tractor body through
suitable linkage. A Tractor can also be used as a prime mover as it has power outlet source which is also called
Power Take off or PTO shaft.
In this manual the operating, maintenance and storage instructions for Solis-26 Tractor has been compiled. This
material has been prepared in detail to help you in the better understanding of maintenance and efficient operation
of the machine.
If you need any information not given in this manual or require the services of a trained mechanics, please get in
touch with the ITL Dealer/Distributor in your country, Dealer/Distributors are kept informed of the latest methods of
servicing Tractors. They keep stock of genuine spare parts which is supplied by the company.

(Front, Rear, Left, Right Portion)

Through this manual. The use of the terms LEFT, RIGHT, FRONT and REAR must be understood, to avoid any
confusion when following the introductions. The LEFT and RIGHT means left and right sides of the Tractor when
facing forward in the driver's seat, Reference to the FRONT indicates the radiator end of the Tractor, while the
REAR, indicates the drawbar end.
Always specify the tractor chassis and engine serial number when ordering spare parts. This will facilitate correct &
faster delivery of require parts. For easy reference, we suggest you to write the number in the space provided in the
owner's personal data.

19
WARRANTY

Warranty Policy
M/s International Tractors Limited, India warrant, subject as hereinafter provided that all new goods supplied by it
are free from defects in material and workmanship. Its liability under such warranty being limited to 24 Months from
date of Bill of landing or 18 Months from date of delivery to first original retail purchaser or 1500 Hours which ever is
earlier. Warranty for proprietary items will be up to 12 months or 1000 working hours whichever appears earlier
from the date of delivery to the first original retail purchaser. Claims will be settled against manufacturing defects by
ITL as per their published warranty policy.
(A) - Terms and Condition:
F During warranty period the Authorized Distributor will repair the Tractor by replacing the failed parts from their
stock which are supplied by ITL against their order and lodge the claim within 60 days from the date of repair of
Tractor.
F The claim will be settled as per ITL warranty policy.
F If any work is outsourced like welding, machining operation, transportation, labor charges etc will not be
covered under warranty.
(B) Exceptions To Warranty:
F Electrical fitment like Bulbs and Glasses do not come under warranty. At the time of delivery the customer
should ensure that these things are in proper order because after that, customer himself is responsible.
F Policy does not include replacement of Oil and Fuel filters, Oil and Lubricants, Nuts & Bolts, Plastic Material.
F Warranty for propriety articles like Fuel Injection Equipments, Self starter, Alternator, Batteries, Tyres & Tube
will be up to 12 months or 1000 working hours whichever appears earlier from date of sale to the original retail
customer & shall be settled as per terms & conditions of the concerned manufacturer provided the repairable
items have not been repaired from any other sources.
F Distributor will deliver the tractor with complete oil level as per standard onwards. In case of any seal leakage,
customer will have to bear the cost of oil.
F Normal wear and tear of the components is not covered under warranty; however ITL will decide discuss
premature or epidemic on case to case basis.
F Parts lost in field are not covered under warranty.
Warranty is not applicable
F If tractor is being used overloaded or over heated, driver negligence, unauthorized modification, untimely
servicing, poor maintenance or tractor met with an accident.
F Tractor has crossed the warranty period.
F In case of late submission of warranty claim. (The claim must be submitted within 60 days from the date of
repair).
F If defective parts not available for inspection. ITL can request parts within 90 days from date of submission of
warranty claims.
F Once a Tractor is purchased / delivered, it will not be returned or replaced. It will be repaired only as per ITL
warranty policy.
F Warranty applicable only to first retail purchaser.
F This policy ceases if the components shows mishandling, modification, neglect of slight defect, overloading,
overheating, poor maintenance or use of incorrect grade of oil.

20
WARRANTY
F The warranty becomes void if the tractor is repaired/ dismantled in an unauthorized workshop and use of
replacement parts, not supplied/approved by ITL.
F ITL’s responsibility is limited to the terms of the warranty and it shall not be answerable for personal injuries or
consequential or resulting liability, damage or loss arising from any defects.
(C) - Warranty Claims Submission: -
Authorized Dealer will submit the warranty claim form by filling all column duly signed & seal by dealer with
customer signature, along with following documents:
1. Photograph of failed component with Chassis/Engine number written with paint
2. Copy of Job card duly signed by dealer and customer.
3. Copy of Tractor Installation certificate//Delivery Certificate.
F Claims will not be entertained under warranty if received with incomplete information and without supporting
documents.
F All warranty claims along with supporting documents must reach warranty department under intimation to
Exports Department within 60 days from date of repair of Tractor thru courier/ e-mail.
F Distributor must provide the Installation certificate copy with in 30 days from the date the tractor is delivered to
customer, for reference of ITL during warranty settlement. The claim of tractor for which installation certificate is
not submitted, warranty claim shall not be settled.
(D) - Storage of Defective Parts: -
F All failed parts pertaining to warranty replacement are property of ITL & must be retained with distributor at least
for 90 days from date of submission of warranty claims with proper tagging & packing for further
Inspection/investigation by ITL Engineer. These can be called back to ITL works if necessary for investigation at
ITL expense.
(E) - Settlement of Warranty Claim: -
F Claim will be settled with in 30 days from date of submission of warranty claim as per ITL warranty policy by our
warranty division and reimbursement of parts value as per latest prices (applicable import price at the time of
repair of tractor) + 35 % as freight component will be credited in Distributor account within 45 days of submission
of warranty claim.

Address for submission of warranty claims: -

To,
Exports Department
INTERNATIONAL TRACTORS LTD,
Village - Chak Gujaran,
P.O.- Piplanwala-146022.
Jalandhar Road,
HOSHIARPUR (Punjab), INDIA.
Tel No: +91-1882-302521
Fax No: +91-1882302523
E- Mail: [email protected]

21
SAFETY NOTES

Guidelines About Safety Sign

Recognize Safety Information:
Any of the following symbols on your machine or in this manual, alert you to the potential for personal injury. Follow
recommended precautions and safe operating practices.

The symbol and the word DANGER indicate an immediate hazardous situation, which if not
avoided, will result in DEATH OR VERY SERIOUS INJURY.

DANGER

The symbol and the word WARNING indicate a potentially hazardous situation. If the
instructions or procedures are not correctly followed it could result in DEATH OR VERY
SERIOUS INJURY.

WARNING

The symbol and the word CAUTION indicate a potentially hazardous situation, which if not
avoided, may result in MINOR INJURY.

CAUTION

IMPORTANT : Indicates that equipment or property damage could result if instructions are not followed.

NOTE : Indicates important information or information which is useful for tractor operation.

22
SAFETY NOTES

SAFE OPERATION

Careful operation is your best insurance against accident.

Read and understand this manual carefully before operating the tractor.
All operator's no matter how much experience they may have, should read this and other related manuals before
operating the tractor or any implement attached to it.
It is the owner's obligation to instruct all operators a safe operation.

BEFORE OPERATING THE TRACTOR

READ SAFETY INSTRUCTION

Carefully read all safety instructions given in this manual for your
safety. Tempering with any of the safety devices can cause serious
injuries or death. Keep all safety signs in good condition. Replace
missing or damaged safety signs.
Keep your tractor in proper condition and do not allow any
unauthorized modifications to be carried out on the Tractor, which
may impair the function/safety and affect Tractor life.

Strictly follow the instructions outlined in the operator’s manual of the mounted or trailed machinery or trailer,
and not to operate the combination tractor — machine or tractor — trailer unless all instructions have been
followed.

DRIVING THE TRACTOR

1. Watch where you are going especially at row ends, on roads, around trees and low hanging obstacles.
2. To avoid upsets, drive the tractor with care and at speeds compatible with safety, especially when operating
over rough ground, crossing ditches or slopes, and when turning at corners.
3. Lock the tractor brake pedals together when transporting on roads to provide proper wheel braking.
4. Keep the tractor in the same gear when going downhill as used when going uphill. Do not coast or free wheel
down hills.
5. Any towed vehicle and/or trailer whose total weight exceeds that of the towing tractor, must be equipped with its
own brakes for safe operation.
6. When the tractor is stuck or tyres are frozen to the ground, back out to prevent upset.
7. Always check overhead clearance, especially when transporting the tractor.

23
SAFETY NOTES

STARTING THE TRACTOR

Warn bystanders before starting:
Before starting, Walk all around the tractor and any attached equipment. Make
sure that no one is under it, on it, or close to it. Let other workers and bystanders
know you are starting up and don't start until everyone is clear of the tractor,
implements and towed equipment.
Ensure that all bystanders, particularly children are in a safe position before
starting the engine.
Mount and dismount properly:
Always use 'three point contact' with the machine, and face the machine when
you mount it. Three point contact means both hands and one foot or one hand
and both feet are in contact with the machine at all times during mounting and
dismounting.
Clean the soles of your shoes and wipe your hands before climbing on. Use
handrails, grip handrails, ladders or steps (as provided) when mounting or
dismounting.
NEVER use control levers as a hand hold and NEVER step on foot controls
when mounting or dismounting.
NEVER attempt to mount or dismount from a moving tractor. NEVER jump off a
tractor in any circumstances.
Adjust the seat, fasten the seat belt (where applicable as outlined in this
manual), apply the parking brake and put all controls in neutral before starting
up.

Before starting the engine, make sure there is plenty of ventilation.

Never operate the engine in a closed building. The exhaust fumes may
cause asphyxiation.

KEEP RIDERS OFF TRACTOR

Do not allow riders on the Tractor.
Riders on Tractor are subject to injury such as being stuck by foreign objects and
being thrown off the Tractor.

PRECAUTION TO AVOID TIPPING

Do not drive where the Tractor could slip or tip.
Stay alert for holes and rocks in the terrain, and other hidden hazards.
Slow down before you make a sharp turn.
Driving forward out of a ditch or mired condition could cause Tractor to tip over
backward. Back out these situations if possible.

24
SAFETY NOTES

PROHIBITED USE OF TRACTOR DURING OVERTURNING

Risk of Overturning:
For your safety, tractor is fitted with safety frame and seat belts.
In the event of overturning with a tractor fitted with a safety frame, hold the
steering wheel firmly and DO NOT attempt to leave the seat until the tractor has
come to rest.

To avoid side overturns:

• Set the wheel track at the widest setting suitable for the job being done.
• Lock the brake pedals together before driving at transport speeds.
• Reduce speed to match operating conditions. If the tractor is equipped with
a front end loader, carry the bucket and load as low as possible.
• Make wide slow turns on reduced speed. DON'T let you tractor bounce.
You may loose steering control.
• DON’T pull a load too heavy for your tractor. It could run away on the down
slope the tractor could jack knife around a towed load.
• DON’T brake suddenly. Apply brakes smoothly and gradually.
• When going down a slope use the throttle to slow the tractor engine and use
the same gear you would use to up the slope. Shift into gear before you
start downhill.
• Engine four-wheel drive (4WD), if fitted, will give you four wheel braking.

PARK TRACTOR SAFELY

Before working on the Tractor:
Lower all equipments to the ground.
Stop the engine and remove the ignition key.

SAFETY STARTER SWITCH

1. Clutch operated Safety switch is provided which allows the starting system to become operational only
when the Clutch pedal is fully pressed.
2. Do not By-pass this Safety switch or work on it. Only Authorized Dealers are recommended to work on
Safety starter switch.

TRACTOR RUNAWAY
1. The tractor can start even if the transmission is engaged position causing Tractor to runaway and serious
injury to the people standing nearby the tractor.
2. Keep Transmission in neutral position. Foot brake engaged and PTO lever in disengaged position while
attending to Safety Starter Switch or any other work on the Tractor.

25
SAFETY NOTES

AVOID HOT EXHAUST

Servicing machine or attachment with engine running can result in serious
personal injury. Avoid exposure.
Exhaust parts and streams become very hot during operation. Exhaust gases
and components reach temperatures hot enough to burn people, ignite, or melt
common materials.

AVOID HIGH-PRESSURE FLUIDS

Escaping fluid under pressure can penetrate the skin causing serious injury.
Keep hands and body away from pinholes and nozzles, which eject fluids under
high pressure. If any fluid is injected into the skin, consult your doctor
immediately.

PREVENT BATTERY EXPLOSIONS

Keep sparks, lighted matches, and open flame away from the top of battery.
Battery gas can explode.
Never check battery charge by placing a metal object across the poles.

ALWAYS USE SAFETY LIGHTS

Use of hazard warning lights and turn signals are recommended when towing
equipment on public roads unless prohibited by state or local regulations.

ROAD REGULATIONS
Ÿ When operating your tractor on a public road a number of precautions must
be taken.
Ÿ Know the route you are going to travel.
Ÿ Use caution when towing a load at transport speeds especially if the towed
equipment is NOT equipped with brakes.
Ÿ Observe all local or national regulations regarding the road speed of your
tractor.
Ÿ Use extreme caution when transporting on snow-covered or slippery roads.
Ÿ Wait for traffic to clear before entering a public road. Beware of blind
intersections. Slow down until you have a clear view.

26
SAFETY NOTES

PREVENT ACID BURNS

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin,
cause holes in clothing and cause blindness. For adequate safety always:
1. Fill batteries in a well-ventilated area.
2. Wear eye protection and acid proof hand gloves.
3. Avoid breathing direct fumes when electrolyte is added.
4. Do not add water to electrolyte as it may splash off causing severe burns.
If you spill acid on yourself, immediately flush your skin with water and flush
your eyes for 10-15 minutes. Get medical attention immediately.

HANDLE FUEL SAFELY-AVOID FIRES

Handle fuel with care; it is highly flammable. Do not refuel the Tractor while
smoking or near open flame or sparks.
Always stop engine before refueling.
Always keep your tractor clean of accumulated grease and debris.
Always clean up spilled fuel.

SERVICE TRACTOR SAFELY

Do not wear a necktie, scarf or loose clothing when you work near moving parts.
If these items get caught, severe injury could result.
Remove rings and other jewellery to prevent electrical shorts and entanglement
in moving parts.

STAY CLEAR OF ROTATING SHAFTS

Entanglement in rotating shaft can cause serious injury or death.
Keep PTO shield in place at all times.
Wear close fitting clothing. Stop the engine and to sure PTO drive is stopped
before making adjustments, connections, or cleaning out PTO driven
equipment.

GENERAL OPERATING HAZARDS

Ÿ Three point hitch and side mounted implements make a much larger arc
when turning that towed equipment. Make certain to maintain sufficient
clearance for safe turning.
Ÿ When using attachments or implements with the tractor, be sure to
thoroughly read the Operator Instruction Book for that attachment or
implement and follow its safety instructions.
Ÿ Pull only from the approved drawbar. Towing or attaching to other locations
may cause the tractor to overturn.
Ÿ Improper use of the drawbar, even if correctly positioned, may cause the
tractor to overturn to the back.
Ÿ DO NOT overload an attachment or towed equipment. Use proper
counterweights to maintain tractor stability. Hitch loads to the drawbar only.

27
SAFETY NOTES

PRACTICE SAFE MAINTENANCE

Ÿ Understand service procedure before doing work.
Ÿ Keep the surrounding area of the Tractor clean and dry.
Ÿ Do not attempt to service Tractor when it is motion.
Ÿ Keep body and clothing away from rotating shafts.
Ÿ Always lower equipment to the ground. Stop the engine.
Ÿ Remove the key equipment to the ground. Stop the engine.
Ÿ Securely support any Tractor elements that must be raised for service work.
Ÿ Keep all parts in good condition and properly installed.
Ÿ Replace worn or broken parts. Replace damage/missing decals.
Ÿ Remove any buildup of grease or oil form the Tractor.
Ÿ Disconnect battery ground cable (–) before making adjustments on
electrical system or welding on Tractor.

SAFETY TIPS DURING MAINTENANCE

1. At least on a daily check all oil levels. Water level in the radiator and electrolyte level in the battery and
perform services according to the service schedule.
2. Ensure tyre pressure are even and the correct pressure for the job being done is maintained.
3. Check to ensure that the all controls and preventive mechanisms of the Tractor and implement work
correctly and effectively.
4. Ensure that an adequate set of the correct tools is available for maintenance and minor repairs.
5. Ensure that all service work and repairs are carried out on a flat area with a concrete or similar floor.
Do not carry out service work on tractor unitil it is switched off, and the parking brake applied and wheels
choked. Where a tractor is stared in a confined area, ensure that the area is well ventilated as exhaust
gases are very harmful, and can cause death.
6. Do not work under lifted implements/Implements under operation.
7. When changing wheels or tires ensure that a suitable wheel stand is placed under the axie prior to
removing the wheel and the wheels are chocked.
8. Where guards or shields need to be removed to perform a service or repair, ensure that the guard or shield
is correctly reinstalled before starting the Tractor.
9. Never refuel near a naked flame or with an overheated engine. Ensure to turn off Engine before refueling.
10. The cooling system operates under pressure, take care when removing the Radiator cap a hot engine to
prevent being scalded by steam or hot water. Do not add water in the radiator when then engine is hot. Add
water to the radiator only after the engine coals down completely.
11. To prevent fire keep the tractor including the engine clean and free from inflammable material and well
away from fuels and other inflammable material.

28
SAFETY NOTES
Safety: Prepare For Safe Operation
Protect yourself:
Wear all the protective clothing and personal safety devices
issued to you or called for by job conditions. Don't take risk
hence you may carry/wear the following (Fig. 2.1)

(a) A hard hat.

(b) Safety glasses, goggles or face shield. (a) (b)
(c) Hearing protection.
(d) Respirator or filter mask.
(e) Inclement weather clothing.
(f) Reflective clothing.
(g) Heavy gloves (neoprene for chemical, leather
for rough work).
(h) Safety shoes.

DO NOT wear loose clothing, jewellery or other items (c) (d)

and tie up long hair which could catch on controls or
other parts of the tractor.

Learn where fire extinguishers and first aid or emergency

equipment is kept and where to get help in a hurry.
Make sure you know how to use this equipment.

(e) (f)

Protect The Environment :

(g) (h)
It is illegal to pollute drains, water courses or soil.
Use authorized waste disposal facilities, including
civic amenity sites and garages providing facilities
for disposal of used oil. If in doubt, contact your local
authority for advice.
To get to know the correct methods to dispose of
oils, filters, tyres etc. contact your Dealer or the
local agency for waste recycling.

29
 CHAPTER - 3

INSTRUMENTS & CONTROLS

INSTRUMENTS & CONTROLS
Universal Symbols

As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments
and controls and at other locations of the tractor. The symbols are shown below with an indication of their meaning.

Safety Alert Symbol Fast

Slow
Fuel Level

Engine Rotational Speed Engine Coolant-Temperature

Parking Brake

Air Cleaner Clogging Sensor

Battery Charging Condition

Engine Oil-Pressure

Turn Signal

Power Take-Off Clutch Control-Off Position

Power Take-Off Clutch Control-On Position

Differential Lock

Hazard Warning Lights

Master Lighting Switch

Parking Brake Indication

Headlight-Low Beam

Headlight-High Beam

Audible Warning Device

Four-Wheel Drive-On

Four-Wheel Drive-Off

33
 INSTRUMENTS & CONTROLS
Tractor Controls

DCV Lever 2WD/4WD Lever

Gear
Hi-Low Lever Shifter
Lever

Transport
Lock
PTO Shifter
Lever

Hand Throttle Lever

Steering
Wheel

Parking
Clutch Pedal Brake
Lever

Brake
Pedals

Accelerator
Pedal

34
3.1 Instrument Panel

3 4

2 5

1 6

7
11 8

10 9

1 Fuel Gauge
2 Engine Oil Pressure Gauge
3 Left Turn Indicator
4 Right Turn Indicator
5 Gear Lever Position Indicator
6 Temperature Gauge
7 Cold Start Indicator
8 Battery Charging Indicator
9 Engine RPM cum Hour Meter
10 Air Cleaner Clogging Indicator
11 High/Low Beam Indicator
INSTRUMENTS & CONTROLS
Fuel Gauge
Fuel gauge gives an approximate indication of the quantity
of fuel in fuel tank. If the needle enters in RED zone, refill the Red Green
fuel tank.
Ensure Min. 5 Ltr. of Fuel in Fuel Tank to avoid air locking.

Engine Oil Pressure Gauge

Oil Pressure Gauge indicates pressure of lubricating oil in the
engine. If the needle goes in red zone, stop the engine and
follow the procedure :
1. Stop your tractor to the side of road on leveled surface.
2. Wait for sufficient time after stopping the engine to get
down the oil from gallery to oil sump.
3. Pull out the dipstick, wipe off oil with a clean cloth.
4. Insert the dipstick, fully into the oil level gauge guide, then
pull out the gauge again. The correct oil level is between
the Max. & Min. marks on the dipstick.
5. If the oil level is low, remove the oil filler cap and add
recommended oil up to the Max. level.
6. Install the oil filler cap after top up.
7. Check the oil pan and other parts for oil leakage.
8. Start the engine, allow it to run idle and don't accelerate
engine immediately if again, the needle goes into red
zone, then contact your nearest dealer.

IMPORTANT: Do not operate the engine if there is no oil pressure indication. This may damage engine parts.

Left Turn Indicator

It glows when the left side indicator is switched ON.

36
INSTRUMENTS & CONTROLS
Right Turn Indicator
It glows when the right side indicator is switched ON.

Gear Lever Position Indicator

This is only for awareness about Positions of Gear Lever 1
N
2

to select the desired gear. R 3

Temperature Gauge:

This gauge indicates temperature of engine coolant,

GREEN zone indicates normal temperature and RED zone
indicates engine overheating. If the needle moves beyond
normal range, towards RED zone, follow the procedure:
1. Drive safely to the side of road and stop your tractor.
2. Allow the engine to run idle.
3. If the temperature does not go down, shut it off and C H
allow sufficient time for it to cool.
4. Visually inspect the fan belt for looseness, breakage and
all water hose connections for leak.
5. If the fan belt is OK and no coolant leak is noticed check
the coolant level.
6. Add coolant if required otherwise contact your nearest
dealer.

Do not remove the radiator cap when the engine and radiator are hot. Hot coolant and steam
may blow out under pressure, which could cause serious injury. The cap should only be
taken off when the coolant temperature has lowered.
Necessary precaution to be taken while opening the radiator cap.

37
INSTRUMENTS & CONTROLS
Cold Start Indication
It glows when ignition heater is ON at second position of
the starting key.

Battery Charge Indicator

This indicator indicates that either battery is being charged or not.
Refer the below given observations with respect to different

CONDITIONS Battery Charging

IGNITION SWITCH ENGINE INDICATOR System Functioning
ON OFF GLOW OK
Charging System/Battery is defective,
ON OFF OFF Get both thing checked from electrician
ON Start/Running OFF Battery being Charged
Charging System is defective/Battery
ON Start/Running GLOW is draining out, get the charging system
checked from electrician.

Engine RPM cum Hour Meter Green

Needle of this meter indicates speed of engine in revolution
per minute and the hour meter indicates the number of
hours worked by the engine.
Green Zones is safe for operation.
Red
NOTE: Hour meter may be defer from actual hour (As per Yellow
Clock) this is purely depend on Engine RPM.

Air Cleaner Clogging Indicator

This light will glow when the air filter get choked.
Clean the air cleaner element immediately with air pressure
if this light is glowing.

High Beam Indicator

This light glows when Head Lights are in high beam
mode.

38
INSTRUMENTS & CONTROLS
3.2 Dashboard Controls

Combination
Switch

Hazard Warning Beacon Light

LightSwitch Switch

Ignition Switch

Hazard Warning Light Switch:

Purpose of the hazard switch is as follows.
1. All the four lights blinking, indicates that driver has no
control on tractor.
2. Mechanical defects in the tractor.
Push this switch to blink all indicators in HAZARD situation
to alert others.

COMBINATION SWITCH:
Side Indicator Switch (A): C
This switch is used for indicating the vehicle turn. Move turn
signal lever left to indicate left (L) hand turn or right (R) for
right hand turn. Indicator lights will flash according.

Horn Switch (B):

Press this switch to blow the Horn.
Head Light and Parking Light Switch (C):
This switch illuminates all lights (Parking Light, Head Light, B
High Beam, Low Beam) with the clockwise rotation.

39
INSTRUMENTS & CONTROLS
OFF Position 1st Position 2nd Position 3rd Position Horn :
All lights are off. (Clockwise) (Clockwise) : (Clockwise) : Press the
With 1st click Stop With 2nd click Stop With 3rd click Stop combination switch
parking lights, Head lights (Low Head lights (High beam) to blow the Horn.
Instrument panel lights beam), Instrument Instrument panel lights,
and tail lights will glow. panel lights, Parking Parking lights and tail
lights and tail light will glow light will glow.

OFF
1st 2nd 3rd

Horn

Starting Key (Ignition) Switch:

Functioning of starting key switch is as below:

Ist Position (OFF) : All 2nd Position (ON & COLD START) : 3rd Position (START):
the electrical systems The warning lights (Battery, Oil Immediate after the
remain disconnected in Pressure indicator will be functional use of air heater turn
this position. in this position. This is normal running the key further
position after the engine is started. clockwise to Start
Glow plug indication in instrument cluster position to start the
will glow at this position. engine.

OFF
ON+HEATER

START

NOTE : Do not keep the starter engaged more than 5-8 seconds. If engine stalls/fails to start then wait for 5-10 seconds
before re-engaging the starter, otherwise you may damage it.
Keep the switch in OFF condition when engine is also in OFF condition.

Beacon Light Switch

This switch is used to ON/OFF the Beacon Light
(Revolving Light) mounted on ROPS.

40
INSTRUMENTS & CONTROLS
Fuse Box:
Fuse box is mounted ahead right side of Fuel Tank.
If an electrical failure occurs, check and rectify the
problem and then replace the blown up fuse with genuine
fuse of specified rating.

Never install a wire instead for proper fuse.

Lights
Tractor is equipped with E marked head and tail lights.

Headlights

Tail Lights

Plough Lamp A
Adjustable plough lamp (A) is provided at rear right side
and it is mounted on Registration plate.

41
INSTRUMENTS & CONTROLS
Beacon Light
To be used according to your country’s regulation. This
light is detachable type and can be removed based on
requirements.

Driver’s Seat
2
While seating, adjust the wt of operator with wt adjustment
knob provided at back side of seat so as to be comfortable
driving & to minimise vibrations.
With the fore & aft adjusting knob, slide the seat so as to have
a comfortable approach towards all levers. The range of
effort that can be adjusted while sitting on seat is 50-140 kgf. 4
Horizontal Adjustment
Ÿ Lift the lever (1) to move the seat forward and backward.
3
Vertical Adjustment 1
Ÿ Use knob (2) to adjust the suspension.
Ÿ Use knob (3) to adjust the height of the seat vertically.
Ÿ Seat belt (4) for safety.
2
To avoid personal injury
Ÿ Make adjustments to the seat only while the
tractor is stopped.
Ÿ Make sure that the seat is completely secured
after each adjustment.
Ÿ Do not allow any person other than the
3
operator to ride on the tractor.
Ÿ Always use the seat belt when the ROPS is
installed.
Ÿ Do not use the seat belt if the tractor is not
equipped with ROPS.

42
INSTRUMENTS & CONTROLS
Registration Plate
A vehicle registration plate (A) or number plate is mounted at
rear end of the tractor as shown in Figure.

Seven Pin Socket

7 Pin socket (B) is mounted on licence plate to attach the
trailer connections:
Details of connectors is given under:

1
6 2
7
5 3
4

Brake Light LH Turn

Signal
Not in Use
LH Parking
Light Earth

RH Parking RH Turn
Light Signal

7 Pin Socket (A)

Tool Box
Tool box (A) is mounted on left side fender.

43
CHAPTER - 4

OPERATION
OPERATION
Boarding the Tractor
Always board the tractor from left hand side where a footrest
is provided while taking care the other part of body must not
foul with levers. This will provide ease to operator.

Leaving the Tractor

After stopping the tractor, leave the tractor from LH or RH
side of tractor.

Engine:
Starting the Engine (Having 3 Positions Switch):
Starting Key Switch: Starting Key switch is used to start the
engine 1
2
1. OFF POSITION
When the key is turned to this position, power supply to the 3
electric circuits is cut off, and the key can be removed or
inserted in this position.
2. ON: When the key is turned in to this position, power
is supplied to the electric circuits. After the
engine starts , the key is held in this position.
& HEAT: This is an intermediate position between the
'ON' and 'Start' position. When the key is turned
to this position, the glow plugs would become
hot and allow easy startup of a cold engine.
3. START: When the key is turned to this final position, the
starter cranks the engine and the engine starts.
When the key is released, it automatically
returns to the 'ON' position.
For Starting:-
A Check that the gear shifter lever is in neutral.
B Move the low/ high speed selector lever to neutral position.
C Tractor is equipped with clutch safety switch, always
press the clutch pedal fully before starting the engine.
D Check that PTO lever is in neutral.
E Release the hand brake (if engaged).

Cold Weather Starting (Temperature below 0 °C

or 32° F):
Proceed as Follows:
1 Perform operations A to E as instructed above.
2 Turn the Starter Key to 'Heat' position and keep it there
for few seconds and then turn the key to start position.
3 If the engine fails to start repeat Step 2, wait for further 5 to
10 seconds and then turn the key to start position again.
Note:
1 If the engine fails to start after two or three attempts and
smoke can be seen coming out of the exhaust, repeat

47
OPERATION
the starting procedure with less time glow plug heater.
IMPORTANT: When outdoor temperature
2 Do not keep the key turned to start position for more than drops to around or below 0°C (32°F), check
5-8 seconds at a time. the cooling system and if necessary add the
3 Wait at least one minute after every two failed attempts recommended antifreeze.
of starting the tractor.
Instructions: IMPORTANT: Do not inject fluids (ether) to
1. The value of the noise at the operator’s ear, measured make the engine easier to start in cold
according to Directive 2009/76/EC (1) of the European weather. The tractor is equipped with a cold
Parliament and of the Council and the noise of the start device.
tractor in motion measured according to Annex VI to
Directive 2009/63/EC (2) of the European Parliament
and of the Council: Operator ear level: 85.5dB Noise
when tractor in motion, at By standard level: 82dB.
2. The value of the vibration level measured according to
Council Directive 78/764/EEC (3) is less than 1.25 m/s².

If the engine does not start regularly and easily, do not

continue as for you may run down the battery. Bleed any air
that may have accumulated in the fuel system and, if the
problem persists check that:
1 Fuel filters are not blocked
2 The battery and Heater plugs are working efficiently.

Note-: Before starting a cold engine in cold weather first

cover the radiator with a radiator cover. Remove the cover as
soon as a normal working temperature is achieved.

Running in
It is essential to take the following precautions during the
running in period:
1 During this period, do not subject the tractor to loads
greater than those it will have to deal with during the rest
of its working life.
2 Engage low gears when towing heavy loads.
3 When running in, check regularly that all screws, nuts
and bolts are tight.
4 To ensure prolonged clutch life, run in the clutch discs
correctly.

Turning off the engine:

1 Turn the engine accelerator to idle position.
2 Stop the engine by turning the starting Key to 'Off'
position.

48
OPERATION
Under Hood Muffler
Under hood muffler fitted inside the bonnet for better
aesthetics, vision and better sound muffing capabilities.

Opening the Bonnet

Push Here
Press the knob at center of bonnet towards steering wheel
side with one hand (as shown) & with another hand, lift the
bonnet from lower side (as shown).
Closing of Bonnet
Gently lower the bonnet down, then press until lock is Lift from here
engaged.
Note: Do not use RVM holder as a support to open or
close the bonnet, it may damage the mounting of RVM on
bonnet.

Accelerator Pedal (A)

The accelerator pedal can override the setting of hand
throttle lever to accelerate the engine.
However, when you release the pedal, the engine returns to
the speed set by the hand lever. When using the accelerator
pedal, always set the hand throttle lever to idling position.

Clutch Pedal (B)

Pedal released = Drive engaged.
Pedal Pressed = Drive disengaged.
Select lower gear as per load condition and don’t over ride the
clutch for acceleration.

IMPORTANT: Never keep your foot resting on clutch

pedal when driving.
B
Never coast down slopes with the gear lever in
neutral / clutch pressed when in gear.
WARNING

49
OPERATION
2WD / 4WD Lever (C)
You can drive the tractor in both 2WD or 4WD mode. Select
the driving mode by Lever (A) as shown in figure.
2WD MODE: By engaging the lever in 2WD position the
2WD
power is transmitted to rear wheels only. Pull the lever
upward to select 2WD mode.
4WD MODE: With the lever in 4WD position the power is
simultaneously transmitted to all 4 wheels (Front & Rear) of 4WD
tractor. Push the lever downward to select 4WD mode. C

NOTE: 4WD Mode is for field operation and 2WD mode is

for road operation.

Hand Throttle Lever (D)

Hand throttle lever mounted on front panel is used in field
application. To increase the speed of engine, pull down the
lever and to decrease, pull up the lever.

Gear Shifter Lever

Gear shifter lever enables to get the required speed
(6 Forward and 2 Reverse) by selecting the particular gear 1 2
with combination of hi-low gear lever.
N
Before changing the tractor movement from forward to R 3
reverse or reserve to forward direction wait for the tractor to
stop.

Release accelerator pedal and press the clutch pedal. Select

required gear, release the clutch gradually and accelerate the
engine.

When traveling downhill always remain in gear.

Never press clutch pedal. The gear selected
CAUTION should be same as used to climb up.

IMPORTANT: For engaging/disengaging gear always

use the clutch.

50