Page 1 of 63 File no. EL/7.1.5/GR Specification No.

RDSO/PE/SPEC/AC/0200-2020(Rev-1)

GOVERNMENT OF INDIA
MINISTRY OFRAILWAYS

RESEARCH DESIGNS AND STANDARDS ORGANISATION

SPECIFICATION OF SET OF ELECTRICAL PANELS

FOR LHB EOG/HOG GARIBRATH 3-TIER ECONOMY CLASS TYPE
AND GENERAL TYPE AC COACHES
OF INDIAN RAILWAYS

Spec. No. RDSO/PE/SPEC/AC/0200– 2020(Rev. 1)

S. No. Date of Revision Reason

amendment
1.0 August 2021 Rev.1 Inclusion of GSAC type coaches under scope of supply,
incorporation of suitable switchgears for LHB GS AC
coaches, removal of pantry protection switchgears,
Annexures of Hinge/locks, Temperature rise scheme
and Standardisation of BOM.

APPROVED

PED/PS & EMU

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INDEX
Sr Clause no Description Page
No. No.
1 1.0 -4.0 Foreword, Scope of supply, Operating and service conditions & 3-4
Governing specifications
2 5.0 Technical requirements of SBC 5-8
3 6.0 Constructional Features 8-10
4 7.0 - 8.0 Inspection and testing, Type Test, Routine test, Acceptance test, 10-12
Tests on SBC complete Unit.
5 9.0 Description of Tests; 12-16
Visual inspection and inspection of cabinet structure before
wiring, Visual inspection of complete SBC after wiring and
electrical operation test, Check for BOM and proof of material as
per specification with proof of invoices, Test for verification of di-
electric properties, Test for verification of insulation resistance,
Mechanical operation and sequence test, Test for verification of
clearance and creepage distances, Checking of electrical
continuity, Verification for effectiveness of protective circuits,
Temperature rise test, Shock and Vibration test, Tests on Fire
suppression system and cable fire barrier.
6 10.0 Technical Data to be submitted 16-17
7 11.0 Commissioning 17
8 12.0 Supplier’s Responsibility 17
9 13.0 Marking and packing 17-18
10 14.0 Guarantee/Warrantee 18
11 15.0 Training 18
12 16.0 Infringement of patent right 18-19
13 17.0 Cartel Formation 19
14 18.0 Annexure 19
Annexure A Undertaking against Cartel Formation. 20
Annexure B List of layout drawings 21
Annexure C List of wiring diagrams 22
Annexure D Bill of Material 23-45
Annexure E Particulars of connectors 46-47
Annexure F Schedule of cable sizes 48
Annexure G Technical requirements of aerosol fire detection and suppression 49
system.
Annexure H Technical requirements of hinges/locks/Accessories 50-57
Annexure I Temperature rise Scheme for guidance 58-59
Annexure J Modifications in Bill of Material of Annexure D with suitable 61-60
Switchgears (MPCB/MCB/Contactors) for LHB GS AC Coaches
Annexure K Format for feedback given by user railways regarding 62
performance of set of electrical panels for LHB EOG/HOG 3-tier
economy class type and general type AC coaches of Indian
Railways

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RDSO/PE/SPEC/AC/0200-2020(Rev-1)

1.0 FOREWORD

At present, RDSO specification no. RDSO/PE/SPEC/AC/0184-2015, Rev-0 or latest exists

for Design, Manufacture, Testing and Supply of Switch Board Cabinet consisting of all the
power/control switchgear for coach lighting, air conditioning, pantry, pump control, sanitary
system and public address system etc. of LHB type AC EOG/HOG Coaches suitable for 3
phase, 750 volts AC, 50 Hz system.

With the introduction of LHB GaribRath 3-Tier Economy Class type AC Coaches with
increased number of berths (83 nos.), the on-board space for installation of Switch Board
Cabinet has reduced drastically. In view of this, the on-board Switch Board Cabinet has
been split into two parts i.e. Under-slung Cubicle and On Board Cubicle. However, the
existing Switch Board Cabinet to RDSO specification no. RDSO/PE/SPEC/AC/0184-2015,
Rev.0 or latest shall be the most relevant specification for functional requirements of
scheme.

2.0 SCOPE
This specification covers general guidelines for design, manufacture, testing and supply of
Set of Electrical Panels for LHB EOG/HOG 3-Tier Economy Class Type and General Type
AC Coaches of Indian Railways.

2.1 SCOPE OF SUPPLY

A Manufacturer shall supply Set of Panels for 3-Tier Economy Class Type AC Coaches which
comprises of various cubicles along with Bill of material attached as Annexure D and wired
according to electrical wiring scheme as per Annexure –C of this specification as following:
-

S.No. Description Drawing No.

i On-Board Cubicle RDSO/PE/SK/AC/0219-2020
(Rev-1) SHEET 1 TO SHEET 5
ii Under-slung Cubicle RDSO/PE/SK/AC/0220-2020
(Rev-1) SHEET 1 TO SHEET 3

B Manufacturer shall supply Set of Panels for General Type AC Coaches which comprises of
various cubicles along with Bill of material attached as Annexure D along with Annexure J
and wired according to electrical wiring scheme as per Annexure –C of this specification as
following: -

S.No. Description Drawing No.

i On-Board Cubicle RDSO/PE/SK/AC/0219-2020
(REV-1) SHEET 1 TO SHEET 5
ii Under-slung Cubicle RDSO/PE/SK/AC/0220-2020
(REV-1) SHEET 1 TO SHEET 3

3.0 OPERATING AND SERVICE CONDITIONS

The equipment shall be sturdy and suitable for the following service conditions normally to
be met in Railway rolling stock service:

i) Ambient: -5 to +55 deg Celsius

ii) Train speed (Max): 200 Kmph
iii) Relative Humidity: Up to 98% during rainy season
iv) Altitude: Max 1700 meter above sea level
v) Atmosphere: Extremely dusty, foggy, and desert terrain in certain

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areas. The dust concentration in air may reach at

high value of 1.6mg/cubic meter
vi) Rainfall: Very heavy in certain areas.
vii) Coastal area: The equipment shall be designed to work in humid salt
laden and corrosive atmosphere. The maximum values of
the condition shall be as under:
a. Maximum Ph value : 8.5
b. Sulphate : 7 mg/litres
c. Max.concentration : 6 mg/litres of chlorine
d. Max. conductivity : 130 micro Siemens/cm
viii) Vibration: The equipment, system and their mounting arrangement
shall be designed to satisfactorily withstand the vibration
and shocks encountered in service as specified below:
(a) Maximum vertical acceleration : 3.0 g.
(b) Maximum lateral acceleration : 3.0 g.

(c) Maximum longitudinal acceleration : 5.0 g.

('g' being the value of acceleration due to gravity)

4.0 RELEVANT SPECIFICATIONS/STANDARDS

Referenced
Description
specification/Document
RDSO specification no. Specification of microprocessor based microcontroller of
RDSO/PE/SPEC/AC/0139- 2009. Roof Mounted Package Unit for AC LHB EOG coaches.
RDSO SPEC. NO.
Reliability of electronics used in rolling stock application.
ELRS/SPEC/SI/0015.
Code of practice for selection, installation and
IS:10118
maintenance of the switchgear and the control gear.
Specification for low voltage fuses for voltages not
IS:13703
exceeding 1000 volts or 1500 volts dc.
Direct acting indicating analog electrical measuring
IS: 1248 PT.II instruments and their accessories (ammeter and
voltmeters).
Hexagon head bolts, screws and nuts of product grades
IS:1364
a & b.
IS : 2500 Sampling procedure for inspection.
Specification for low voltage switchgear and control gear
IS : 8623
assemblies.
IS : 6911 Stainless steel plate, sheet and strip
EN : 45545 European railway standard for fire safety
IEC : 60529 Degrees of protection provided by enclosures (IP code).
IEC : 60947 Specification for low voltage switchgear and control gear.
Railway applications - electronic equipment used on
IEC : 60571
rolling stock
Electromagnetic compatibility (EMC/EMI compatibility
IEC : 61000 test)

UIC : 550 Power supply installation for passenger stock.

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Note: Latest editions/versions of the above specifications/ standards shall be applicable and
shall be available with the firm before commencement of the prototype testing.

5.0 TECHNICAL REQUIREMENTS

Set of panel shall consist of Under slung cubicle and On Board cubicle.
Under slung cubicle shall consist of Disconnecting & Earthing Device & Feeder contactors
working on 750 V AC supply, High Voltage Fuse, Local main supply Contactors working on
415 V AC supply, Current transformers 750 VAC and control transformers750 VAC/415 V
AC etc. as mentioned in this specification.

On Board cubicle shall consist of 415 V AC/230 V AC/110 V AC power circuits and control
circuits like RMPU contactors, relay, Power supply On /off Switch, Feeder selection switch,
Low voltage fuses, RC filters, Measuring & Monitoring relay for 750 V AC supply 415 V AC
power supply Insulation Monitoring Relay for 415 V AC and 110 V AC power supply, PIS
controller, RMPU controller, Pump controller, Digital voltmeters and current meter, Charge
discharge meters, terminal Board, Push buttons , Indication etc. as mentioned in this
specification.

5.1 Under-slung Cubicle:

i. A disconnecting and earthing device along with high voltage fuses shall be located as
indicated in the drawing. The main function of this device is to isolate the two feeders (input
supply) and simultaneously earthing 750 volts ac network of the coach in OFF condition.
The connections to this device shall be made by removing the top cover on the front of the
device as per RDSO/PE/SK/AC/0220-2020(Rev-1) Sheet1 to Sheet 3.

ii. Wheel slide protection device (not in scope of supply). Clear space to be maintained for
Anti-skid device.

iii. Suitable mounting plate shall be provided on the back of the panel to house the switchgear
for main contactors and cage clamp terminals.
Iv Under-slung cubicle shall be IP-65 protected.

5.2 On Board Cubicle:

i. The On Board Cubicle shall house power and control switchgear, Measuring/Indicating
instruments, MMR & IMR, protection devices, light, fan, sanitary/pump control, controller of
the air conditioning unit, switchgear for the pantry equipment, DC-DC converters, PIS/PA
system, Fire detection & suppression system etc. duly wired. PIS/PA system, RMPU
controller, Pump controller are not in the scope of supply of SBC manufacturers.

ii. Depth wise, the cubicle contains contactors, relays, low voltage fuses, insulation monitoring
and terminal blocks for the incoming and outgoing 415 V /230 V AC,110V AC circuits, cable
alleys/trays and terminals for other layers as per sheet 2 of 5 of RDSO Drawing no.
RDSO/PE/SK/AC/0219-2020(Rev-1).

iii. Transparent fire-retardant polycarbonate sheet shall be provided to prevent accidental

contact. The dimensions and layout shall be as per the drawing.

iv. MCBs/MPCBs shall be arranged in two rows with a voltage level of 415V/240 V AC for
feeding the RMPU load and part of the pantry load. MCBs/MPCBs shall not be accessible
without opening the Set of Panel front door.
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v. PIS controller (not in scope of supply) mounting to be provided as per sheet 2 of 4 to RDSO
Drawing no. RDSO/PE/SK/AC/0219-2020(REV-0).

vi. Voltmeter, Ammeter and supply network selector switch shall be provided on the right door.
The voltmeter shall be connected directly to 750V ac network. Therefore, backside of the
voltmeter shall be covered with a polycarbonate sheet to prevent direct contact.

vii. Devices such as meters for battery voltage, charging and discharging current along with
various push buttons for faults of important devices (bus-bar network, local network, 415V
network, battery charger) etc. with a voltage level under or equal to 110V shall be arranged
on the right door as shown in the sheet number 3 of 5 to RDSO Drawing no.
RDSO/PE/SK/AC/0219-2020(Rev-1).

viii. Cut out for the RMPU display unit (S1U4) of size mentioned in RDSO drawing enclosed shall
also be provided for their mounting on the left door as show in the sheet number 4 of 5 to
RDSO Drawing no. RDSO/PE/SK/AC/0219-2020(Rev-1). Switch plate for mounting LCD
display & LP/HP Gauge etc. for RMPU AC Controller shall be supplied by SBC
manufacturer duly providing cut-outs as per RDSO drawing no. RDSO/PE/SK/AC/0219
(Sheet 5 of 5) -2020 (Rev-1).

Switch plate supplied by RMPU manufacturer to PUs shall be retained by PUs and
components viz. LCD display Unit, LP Gauge, HP Gauge & its selection switch etc.
supplied on Switch plate by RMPU manufacturer shall be retrofitted on switch plate supplied
by SBC manufacturer by PU during installation and commissioning.

Cut out for the Pump controller mentioned in RDSO drawing enclosed shall also be
provided for their mounting.

Suitable mounting plate shall be provided to house the measuring and monitoring relays.

ix. The connectors for the mobile charging socket shall be provided in the panel as indicated in
the drawing.

x. Space for RMPU AC controller (cut out size 420mm X 360 330mm(min.)) shall be provided
on left door as indicated in the sheet number 4 of 5 to RDSO Drawing no.
RDSO/PE/SK/AC/0219-2020(Rev-1).
5.3 Space for RC Filter shall be provided on right door as indicated in the sheet number 3 of 5
to RDSO Drawing no. RDSO/PE/SK/AC/0219-2020(Rev-1).

5.4 All crimping of cable/connector pins shall be done with suitable crimping tools to avoid any
crimping failure in service.

5.5 All wiring shall be secured with fire retardant cable ties and provided with cable protection
sleeves made up of polyamide. Wherever required, cable stiffener shall be provided for
proper cable routing.

5.6 The internal wiring shall be done with Halogen free electron beam irradiated cables voltage
grade 1.8 kV /3 kV for 750 V circuit and 750 V for 415/230/110 V Circuit conforming to
RDSO specification No. ELRS/SPEC/ELEC/0019 latest revision. The sizes/type of cables
shall be as indicated in harness chart given in Annexure F. All cables/wiring shall be color
coded according to phases for easy identification. Control wiring and power cables shall be
segregated according to the voltages and adequately secured with cable ties. Wherever
required, cable stiffener shall be provided for proper cable routing.

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5.7 For proper cabling/wiring, following need to be given due attention:

i) The outgoing/incoming terminal connections from coach equipment/sub-assemblies shall be

brought out to adequate rated cage clamp type terminal block.
ii) The terminal blocks shall be located for easy access as indicated in the drawing.
iii) Separators/intermediate plates shall be provided between adjacent terminal blocks, wherever
required.
iv) All cables leading to a terminal block shall be properly secured /clamped before termination.
v) It shall be ensured that not more than two wires are terminated at one point.
vi) The ends of the internal wiring of the panel shall be fitted with crimping sockets (wherever
required) and designated ferrules. Rings/Fork crimping sockets shall be used with
appropriate palm & hole size to prevent loose connections during vibrations. Only copper
crimping sockets of RDSO/PU approved make as per RCF Specification EDTS 200 and
EDTS 201 latest shall be used. Crimping sockets of sizes smaller than 16 mm2 shall be with
metal reinforcement. Hole of crimping sockets shall hatch fixing screw/ bolt without any
widening/ alteration.
vii) Marking ferrules shall be of computer generated for easy identification of the cables with the
help of heat shrinking sleeves (self-fire extinguishing low smoke 7 low toxicity, class R22/R23
in EN 45545-2 with HL-3 category) of suitable size horizontally printed or having multi mark
carrier/label of approved make.
viii) All cut-outs through which internal cables/wires transverse from one portion of the Set of
Panel to other shall be provided with V-grooved, neoprene rubber grommets/edge protection
sleeves for protection against sharp edges.
ix) All external cables/wires shall enter/exit to/from Set of Panel through end fittings as per
RDSO specification no. RDSO/PE/SPEC/AC/0138-2009(Rev-0) or latest duly provided with
cable fire barrier of approved make to prevent propagation of fire through insulation of
cable/wires. Details of fire barrier shall be finalized at design approval stage.

5.8 Two earthing terminals shall be provided on top and bottom of the panel on diagonally
opposite ends. For earthing Set of Panel with coach body two braided copper cable of 70 sq
mm and 300 mm in length each, duly crimped at both ends shall be supplied with the panel.
Earthing of the metal parts/sub-assemblies inside the panel shall be done with suitable size
braided copper cable as determined in accordance with 7.4.3.1.7 (a) of IS: 8623 (Pt-I) –
latest.

5.9 Screen printed component code list shall be provided at backside of left front door at
suitable place, which should be visible after opening of front door. Laminated copy
Schematic power and control circuit printed on A0 size paper after suitable fold shall be
placed in pocket provided at inner side of left lower front door.

5.10 Suitable zero halogen polyamide alleys/ABS alley with snap-in element of approved make
shall be provided for cable transverse as indicated in the drawings. Whenever the cables
shall cross the door/passage area, the cables shall be covered by self-extinguishing and
halogen free braided cable jacket (material-polyamide 6.6) of approved make.

5.11 All the switchgear devices fitted in the Set of Panel shall be easily accessible for
maintenance from the front of the panel.

5.12 HT fuses and 750 V & 415 V MMRs (Measuring & monitoring Relay i.e. phase control relay)
shall be mounted on minimum 3 mm epoxy/ Bakelite/SMC (FRP) sheet in “On Board
Panel”. There shall be minimum 100 mm gap between two MMR’s.

5.13 The Power/Control wiring of the Set of Panel shall be as per wiring diagram given in
Annexure-C.

5.14 Care shall be taken to achieve a neat and symmetrical layout.

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5.15 Only approved make of components mentioned in the bill of material as per Annexure-D for
Set of Panels for 3 Tier Economy type AC coaches and Annexure-D along with Annexure-J
for General Type AC Coaches shall be used. For any deviation prior approval from RDSO
shall be taken.

5.16 All rotary switches shall conform to IEC 60947 and shall be suitable for universal mounting.

5.17 General and safety requirements shall be governed by IEC 60947 and IS:8623-latest.

5.18 Door stopper arrangement for retaining the door of under slung cubicle shall be provide for
maintenance purpose.

6.0 CONSTUCTIONAL FEATURES

6.1 The Set of Panel shall be fabricated from standard of welded stainless steel SS304L for On
Board Panel and SS304 grade S2 as per IS 6911 for Underslung Panel. Only TIG
(Tungsten Inert Gas) welding shall be used for fabrication of frames. Overall dimensions
shall not exceed the following dimension:

i) ON BOARD PANEL

Height 1850 mm
Width 850mm
Depth 300mm including door

ii) UNDERSLUNG PANEL

Height 550 mm
Width 2300mm
Depth 600mm including door

a) No positive tolerances are allowed. However, negative tolerances shall be governed

by MDG 0008.
b) The firm manufacturing Set of Panel for first time shall submit the mechanical & GA
drawings of Set of Panel for approval to RDSO/PUs before starting production as per
RDSO Drawing no. RDSO/PE/SK/AC/0219-200(Rev-1) for On Board Panel and
RDSO Drawing no. RDSO/PE/SK/AC/0220-200(Rev-1) for Under-slung Panel.
c) Making of structure of On-Board panel with L-channel welded to form a tube is not
permitted.

6.2 The Stainless steel sheet used for all the front doors shall be 1.6 mm thick.

6.3 The dimensions/switchgear mounting/general layout of the Set of Panel shall be as per
RDSO Drawing no. RDSO/PE/SK/AC/0219-2020(Rev-1) sheet 1 to sheet 5 for On Board
Panel and RDSO Drawing no. RDSO/PE/SK/AC/0220-2020 (Rev-1) sheet 1 to sheet 3 for
Under-slung Panel.

For change in layout for manufacturing/improving the aesthetics or maintenance of switch

gears, the manufacturer shall take prior approval of RDSO.

6.4 All internal partition frames, plate, swivelling frames and complete Set of Panel including
bottom doors and top sheet shall be as in Para 6.1.

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6.5 All Fasteners used in the construction of overall structure shall be of stainless steel to
IS:1364 Part 2.

6.6 On Board Panel shall be covered on left & right and back side with 1.0 mm thick fixed with
SS fasteners. Under door closed condition of Set of Panel no possibility should remain to
enter any rodent to avoid short circuit.

6.7 The general construction of the Set of Panel shall be such as to keep the various voltage
levels segregated against each other as far as possible. There shall be no crisscrossing of
cables/wires within same voltage or different voltage levels.

6.8 Suitable 4 nos. SS 304 M12 eye bolts shall be provided at the top four corners of On
Board panel for lifting panel during mounting/dismounting from the coach.

6.9 Each door leaf of On board panel shall be provided with non lockable snap lock of
approved make.

6.10 The doors shall be fixed to the main frame by means of heavy duty hinges duly fixed on
appropriate size back piece to provide adequate strength sustaining vibrations in door
open conditions and of approved make as shown in drawings/BOM.

6.11 For fixing DIN rails and other switchgear viz. Power contactors, power fuses etc., minimum
3 mm back-piece with tapped hole or nut shall be provided behind mounting plate/sheet.
Mounting screw for DIN rails shall not be less than M6. Suitable Mounting screw for body
mounted switch gear shall be as per OEMs stipulation. Interspacing
between two fixing screws for DIN rails should not be more than 200 mm. Good
engineering practices shall be adopted. The depth of the tapped hole shall be more than
the diameter of the screw.

6.12 Metallic end locking plates shall be used for securing of switch gears on DIN rail &
minimum 35mm free length of DIN rail should be available on ends, unless not feasible due
to space constraints.

6.13 All switch gear component used in Set of Panel shall be conforming to following criteria:

(i) Components material provided in Set of Panel shall conform to EN 45545 with hazard level
HL-2, pollution category 3, vibration shock to IEC 61373 and suitable to work in
temperature range -5 Deg C to 70 Deg C & relative humidity up to 98 % and suitable for
rolling stock application.
(ii) Stipulated current rating for all switch gears items shall be at rated voltage, specified
utilization category and at 700C.
(iii) Rated voltage for components used on 750 Volts AC & 415 Volts AC side shall be 1000
volts AC & 690 Volts AC respectively.
(iv) Surface mounted switchgear such as Feeder selection contactor K01 & K02, K44 shall be
fitted on unified mounting plate of adequate thickness & strength so as to ensure full
interchangeability amongst at least four approved make i.e. ABB, Siemens, Schneider,
L&T. Firm shall submit details and shall have RDSO’s prior approval before type test.

6.14 Fire standard- IEC EN 45545 HL-2 shall be followed for all materials used in Set of Panel.

6.15 Complete stainless steel SS -304 structure and partition etc. Are not required to be painted
but outer sheets & doors shall be finished for proper appearance and aesthetics. Finishes
of SS-304 L sheet shall be scotch brite/No. 4 i.e. smooth, polished with finish grit/fine line
finish, as per IS 6911.

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6.16 For fire detection & suppression system, condensed aerosol fire extinguishers conforming
to technical requirements given in Annexure G shall be installed with the suitable anti-
pilferage arrangements. Tentative numbers & Weights shall be as under: -

i. 2 Nos., 100 gm each in upper most portions of On board panel.

ii. 1 No., 100 gm in the middle channel of the Underslung panel.

Exact details shall be finalized at design approval stage. OEM/authorized representatives

of system shall certify the adequacy of number of units, weight and location of each unit, so
as to effectively cover entire set of panel.

6.17 110 V DC, compact LED “D” type Light fitting conforming to RDSO specification no.
RDSO/PE/SPEC/AC TL/0091-(Rev-2 1) and ICF RCF Drawing no. ICF/STD-7-6-050
LW76092 along with switch and socket and procured form approved source shall be
provided inside onboard panel along with switch and socket point for the ease of
maintenance staff. Light fitting shall be mounted /screwed suitably to avoid damage due to
vibration in service.

6.18 Two nos. RC filters (RC1 and RC2) consisting of 1 ohm, 6 W resistor connected in series
with parallel connected 1.5 Micro Farad, 850 V capacitor of Vishay or Epcos make in each
arm of 415 V circuit between phase to neutral and phase to earth circuit. The RC filter to be
tested on incoming supply of > 20% THD before introducing RC Filter in the circuit and the
same to be smoothened to <5% THD on introduction of RC Filter. The test to be carried out
inhouse or by NABL/NABCB accredited Lab.

7.0 INSPECTION AND TESTING

Firm manufacturing SBC for the first time shall get test plan/protocol approved from RDSO.

7.1 TYPE TEST

7 1.1 Only after the detail drawings and the design have been approved and the clearance given
to this effect, the manufacturer shall take up the manufacture of the prototype. It is to be
clearly understood that any changes, required to be done in the prototype or any additional
tests other than specified herein are required to be conducted on the prototype unit or its
components, they shall be done expeditiously at the expense of firm.

Placement of switchgears and component in switch board cabinet shall be undertaken by

new vendor after getting clearance of dimensional and visual check of structural frame from
RDSO.

7.1.2 If so desired, RDSO shall repeat some or all type tests once in three years on sample
basis, so as to confirm the quality of the product to meet the specified requirements.

7.1.3 The type tests shall be carried out by RDSO on prototype unit either totally or in part under
the following conditions without any additional cost:

(i) A manufacturer undertakes to manufacture for the first time.

(ii) An important /major change in design details of machines has been introduced.
(iii) Specification is modified necessitating re-designing of equipment.
(iv) Unsatisfactory performance reported from user Railways.
(v) Resumption of production after an interruption of more than two years.

7.1.4 Investigation tests are intended to obtain additional information regarding the performance
of the product. They shall be specially requested either by the RDSO or Purchaser or by
the manufacturer.
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7.1.5 RDSO may conduct surprise checks on manufacturing process and quality control along
with any of the tests to ensure consistent quality of product and its conformance to RDSO
specification.

7.1.6 The tests shall be carried out at the works of the manufacturer in presence of Indian
Railway representative on the prototype unit as per the relevant governing specifications
modified or amplified. The manufacture shall have all possible necessary arrangement for
testing. Unless otherwise stated, tests specified in RDSO specification and for which
facilities are not available with the firm shall be conducted at NABL/NABCB accredited lab.

7.1.7 The Test Protocol indicating relevant clause of the test, condition of the test, specified
value and observed value of the parameter shall be submitted by the firm before offering
the prototype for type testing.

7.1.8 The SBC shall successfully pass all the type tests for proving conformity with this
document. If any one of the equipment fails in any of the type tests, the inspecting agency
at his discretion, may call for another equipment of the same type and subject it to all tests
or the test(s) in which failure occurred. No failure shall be permitted in the repeat test.

7.2 Routine test:

Routine tests are to be carried out on each unit by firm to verify that properties & design of
the product correspond to those measured during type test. Proper documentation of
routine test results should be available with the firm and should be produced before
inspecting official on demand. Tests shall be conducted as per test schedule given.

7.3 Acceptance test:

Each offered lot of supply shall be subjected to acceptance tests as per RDSO approved
sampling plan or as per sampling plan specified in IS 2500 GIS S-2 GIL Level II, at
manufacturer’s works. Acceptance test shall be witnessed by inspecting official nominated
by purchaser/RDSO. Manufacturer, on demand by inspecting official shall produce the
internal/routine test report carried out by him.

8.0 TESTS

8.1 Tests as mentioned in table below shall be carried out as per respective clause of this
specification indicated against each.

SN Clause Tests Type Acceptance Routine

of spec Test Test Test
1. 9.1 Visual inspection of Structure before wiring Yes No No
2. 9.2 Visual inspection of placement of Yes (a) to (h) Yes (a)
switchgear, only to (h)
wiring and electrical operation test only
3. 9.3 Check for BOM and proof of material as per Yes Yes Yes
spec.
4. 9.4 Test for verification of dielectric properties Yes Yes Yes
5. 9.5 Test for verification of insulation resistance Yes Yes Yes
6. 9.6 Mechanical operation and sequence test Yes Yes Yes
7. 9.7 Test for verification of clearance and creep- Yes Yes Yes

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age distances
8. 9.8 Checking of electrical continuity Yes 9.8(g vii) Yes (vii)
only only
9. 9.9 Verification for effectiveness of protective Yes Yes Yes
Circuits
10. 9.10 Temperature rise test Yes No No
11 9.11 Shock &Vibration test from NABL/NABCB Yes No No
accredited Lab
12 9.12 Test on fire suppression system Yes* No No
13 9.13 Test on cable fire barrier Yes* No No
14 9.14 Test of degree of protection Yes No No
IP – 65 as per IEC-60529 (latest Edition)
from NABL/NABCB Accredited Lab for
Under slung cubicle only.

The accuracy of measuring instruments used for all type of tests shall be of class 0.5.

* Tests at SN 12 & 13 above are not required if RDSO approved Fire Suppression System
Cartridges and Fire Barriers are used whose prototype has already been carried out before in
similar type of Switch Board Cabinets.

9.0 DESCRIPTION OF TESTS ON SBC:

9.1 Visual inspection of structure before wiring

Prototype structure of Set of Panel shall be checked as per RDSO drawing no.
RDSO/PE/SK/AC/0219-2020(Rev-1) for On Board Panel and RDSO/PE/SK/AC/0220-
2020 (Rev-1) for Under-slung Panel Annexure B of this specification or with latest
drawings.

9.2 Visual inspection of complete SBC after wiring and electrical operation test:

The test shall include the following checks: -

a) General workmanship of Switch Board Cabinet and its accessories such as MPCB,
MCB, fuse, relay, contactor, connector, cable etc.
b) Name plate
c) Codification chart
d) Interface dimensions with coach and overall and mounting dimension of cabinet.
e) Provision of Earthing cables
f) Sticker /Marking plate of components
g) Marking and general layout of housing,
h) Color coding of cables as mentioned in the specification & drawings.
i) Detailed dimensions
j) Electrical operations as per applicable drawings and prepared test protocol.

Sr. No (a) to (h) shall be checked during acceptance test & routine test also.

9.3 Check for BOM and proof of material as per specification.

(i) Firm shall submit BOM with clear details of actual part number and make used in the
SBC. Firm shall bring out clearly the variations in actual part number and that
approved by RDSO during type test.

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(ii) Firm shall have to provide switchgears as per catalog no. Mentioned in the BOM. For
those items where catalog no. Is not mentioned, firm shall obtain RDSO prior
approval.

(iii) In case of updating of the various catalogue/technical data sheets resulting in

discontinuation/Non-availability of a particular make/part no; the firm shall take prior
approval from RDSO for alternate part no. Of a particular make before effecting
supplies.

(iv) The test shall include visual inspection of component and material of SBC as per Bill
of material.

(v) Invoice, test certificates and data sheets of the following shall be checked:

a) MCBs/MPCBs
b) Contactors
c) Rotary switches & Overload relays
d) Insulation Monitoring Relay & Phase control relay(MMR)
e) RC filter
f) Control transformer
g) Earthing& disconnecting device
h) HT fuses
i) Cables
j) Cable alley
k) Polycarbonate sheet
l) Door hinges & locks
m) Fire detection & suppression system
n) Cable fire barrier.
9.4 Test for verification of di-electric properties:

The SBC shall be tested with 3 kV test set between live parts and earthed body.

SN Rated circuit Applied Time Result Condition Leakage

voltage voltage current
1 750 volts AC 3 kV 60 Should Disconnected Shall be
and 415 volts seconds withstand equipment- noted
AC the test. DC-DC converter,
2 230/190/110 1 kV MMR, Electronic
Volts AC timers, Insulation
110/24 V DC monitoring relays
and other
electronic
equipment.

The HV test shall be done with AC (50 Hz) which shall be gradually increased (applied
for one minute). The test is considered pass, if no electric breakdown or flashover
occurs.

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9.5 Test for verification of insulation resistance

During testing, insulation monitoring relay have to be disconnected. All the

MPCBs/MCBs shall be kept in the ON position. Insulation resistance shall be measured
with direct current.
Insulation resistance test shall be carried out on all the circuits. The meggering voltage
and the value of the insulation for the various circuits shall be given as under-

SN Rated circuit Meggering voltage Insulation resistance value

voltage
1 750 volts AC 1000 V DC Not less than 5 M ohms
2 415 volts AC 500 V DC Not less than 3 M ohms
3 230 &190 volts AC 500 V DC Not less than 2 M ohms
4 190 volts AC& DC 500 V DC Not less than 2 M ohms

9.6 Mechanical operation and sequence test:

Satisfactory mechanical operation shall be verified after installation. The number of the
operating cycles shall be 20 on all rotary switches, disconnecting & earthing switch,
sliding tray, rotating frame & all doors. The operation of the mechanical interlocks
associated with these movements shall be checked.

The test is considered to have been passed, if the operating conditions of the apparatus,
interlocks etc. Have not been impaired and if the effort required for operation is
practically the same as before the test.

In the case of withdraw-able functional units, the cycle shall be from the connected to the
disconnected position and back to the connected position.

9.7 Test for verification of clearance and creepage distances:

This test includes the following checks;

(i) Checking of clearances;

a) 100 mm between two MMRs (K03 & K04)

b) 20 mm between 750 V circuit current transformers on contactor plate
assembly.
c) 20 mm between 125 A fuses on fuse plate assembly.
d) 50mm neutral terminal on fuse plate assembly.

(ii) Electrical switchgears/cable alley shall be mounted keeping in mind the clearance
given in drawings mentioned in Annexure B for maintaining clearance and
creepage distance.

9.8 Checking of electrical continuity:

(i) Continuity of protective circuits shall be ensured by effective interconnections

either directly or by means of protective conductors. In particular, screwed
connections shall be checked for adequate contact, possibly through random
checks.

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(ii) When a part of Switch Board Cabinet is removed from the enclosure, for routine
maintenance, the protective circuits for the remainder of the Switch Board Cabinet
shall not get interrupted.

(iii) Means used for assembling the various metal parts of Switch Board Cabinet shall
be sufficient for ensuring the following: -

a) Continuity of protective circuits (if the precautions taken),

b) Permanent good conductivity,
c) A current carrying capacity sufficient to withstand the earth fault current that
may flow in Switch board cabinet.

(iv) For lids, doors, cover plates etc. The usual metal screwed connections and metal
hinges are considered sufficient to ensure continuity provided that no electrical
equipment is attached to them.

(v) All parts of protective circuit within the Switch Board Cabinet shall be so designed
that they are capable of withstanding the highest thermal and dynamic stresses
that may occur at the place of installation in Switch Board Cabinet.

(vi) During prototype test continuity of all live components shall be checked as per
wiring diagram attached with specification.

(vii) During acceptance/routine test continuity of any 5 of following circuit shall be

checked: -

a) 750 V circuit D&ED, K01, K02 contactors

b) MMR K03 & K04 circuit
c) 415 circuit K44, IMR A6& A7 circuit
d) Pre-cooling circuit K41, K42, K43.
e) MMR K45 circuit
f) Pantry circuit
g) pump circuit,
h) RMPU1 power circuit
i) RMPU 2 power circuit
j) Exhaust fan circuit
k) K49 lighting control circuit
l) Lighting power circuit (100 & 50%)
m) Laptop & Mobile charging circuit
n) Capacitor bank circuit
o) Manual bypass circuit for air conditioning controller

During acceptance test inspecting agency shall examine the testing of pervious lot of
the SBC and it shall be ensured that the above 5 tests are not repeated with previous
lot.

9.9 Verification for effectiveness of protective circuits:

(i) Following interlocking shall be checked during this test

a) Interlocking between feeder contactors K1& K2.

b) Interlocking between local supply contactors K41& K42.
c) Interlocking between contactors K43& K44.

(ii) Following component shall be tested on test bench

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a) D& ED.
b) Single phasing, Phase sequence reversal, Unbalancing of phase voltages, under
voltage, Overvoltage of Phase control relay (MMR).
c) Contactors K1, K2, K43, K44 pick up and drop out voltage.
d) All MPCBs/ and minimum 3 MCBs of each rating for different voltage grades.
e) IMR A6 & A7
f) DC-DC converter

These tests shall be carried out during type test and routine test. In acceptance test any
2 of the above randomly picked up shall be tested on test bench.

(iii) Tripping of relevant MCB/MPCB of different circuit of after creating fault at the output
terminal of SBC shall be carried out during type test and routine test. In acceptance test
any 5 MPCB/MCB randomly picked up shall be tested for tripping.

(iv) It shall be verified that the different exposed conductive parts of the assembly are
effectively connected to the protective circuit in accordance with safety requirements. A
protective circuit in an assembly consists of either a separate protective conductor or the
conductive structural parts or both. It provides the following-

(a) Protection against the consequences of faults within the assembly.

(b) Protections against the consequences of faults in external circuits supplied through
the assembly.

9.10 Temperature rise test:

Temperature rise test of the Switch Board Cabinet shall be carried out as per clause no.
8.2.1 of IS 8623 Pt -1. The reading at various points of switchgears conductors &
insulators, HT fuses, bus bar, SBC body, doors, handles etc. Shall be measured at an
interval of 30 minutes till the temperature gets stabilized. The firm shall follow the
temperature rise scheme as per Annexure I submit the test scheme for temperature rise
test in advance to RDSO as per schematic given with this specification and get it
approved before type test.

9.11 Shock and Vibration test:

Shock & vibration test of complete SBC shall be conducted as per category 1, class B
given in Annexure B of IEC 61373 – 2010 from any NABL/NABCB accredited agency.
Performance tests shall be carried out after shock & vibration tests and firm shall submit
internal performance test results after vibration and shock test to RDSO.

9.12 Test on fire detection & suppression system

One unit of each size randomly picked up from offered lot of SBC shall be tested for its
triggering at stipulated temperature.

9.13 Test on cable fire barrier

Test on one randomly picked up sample along with cable shall be conducted by putting
one side of cable on fire. Fire shall not propagate on other side of cable end fitting.

9.14 Test of degree of protection

Test on prototype unit of Under-slung Panel for degree of protection class IP –65 as per
IEC-60529 (latest Edition) shall be conducted by NABL/NABCB Accredited Lab.

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10.0 TECHNICAL DATA TO BE SUBMITTED

10.1 The firm manufacturing switch board cabinet for first time shall submit the mechanical & GA
drawings of SBC for approval to RDSO before starting production as per RDSO drawing
no. RDSO/PE/SK/AC/0219-2020(Rev-1) for On Board Panel and RDSO/PE/SK/AC/0220-
2020 (Rev-1) for Under-slung Panel

10.2 The manufacturer shall submit complete design details of SBC and its accessories, sub-
assemblies, necessary calculation of rating of major components used.
10.3 Manufacturer shall develop and submit the 3D model of SBC for better appreciation.
10.4 The manufacturer shall also supply one set of operating and trouble-shooting manual with
every 10 units.

11.0 COMMISSIONING:

Firm shall be responsible for commissioning of prototype unit in one coach at Production
Units (Pus). The SBC shall be compatible with the coach harness provided for various
circuits. Firm shall prove out the scheme in one coach for proper functioning of all related
equipment.

11.1 For the commissioning of first set of panel, panel manufacturer shall depute his staff at
production unit (PUs) for interface with respect of items falling in Production Units (Pus)
scope of supply.”

12.0 SUPPLIER’S RESPONSIBILITY

12.1 The supplier shall be fully responsible for ensuring that all equipment forming part of the
supply are entirely fit for the purpose and no part of this specification shall, in any way
remove or reduce his obligation in this respect. In addition, it is the supplier’s
responsibility to underwrite the complete switchgear system design and ensure that it is
compatible with and will, in no way, compromise the design and performance of switch
board cabinet of his supply.
12.2 The supplier shall provide “in the field” service support during the guarantee/warranty
period.
12.3 The supplier shall supply any purpose built or special tools or equipment that may be
necessary for the correct operation, servicing, testing or installation of the equipment of
the switch board cabinet.

12.4 The supplier will provide assistance, both in terms of material and technical, in
development of the system as a whole to ensure that when this switch board cabinet is
installed as part of the integrated vehicle system, the performance of the system meets
or exceeds the requirements specified.

12.5 If the Switch Board Cabinet fails to achieve any of the stipulated requirements, the same
shall be modified at the supplier’s expense and within a time line to be agreed with
purchaser/consignee/RDSO.

13.0 MARKING AND PACKING

13.1 All the switch board cabinets and its main component/accessories shall be provided with
a name/rating plate of bright anodized aluminium on the enclosure. The following
information shall be available either by etching process or by engraving or durable
screen-printed with black letters on white background and shall be fitted with riveting at
the front door on each panel:

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i) Name and Address of the manufacturer.

ii) Month of the manufacture.
iii) Serial number of panel.
The first two digits shall indicate the year of manufacture and next two digits shall
indicate month. Further next four digits shall indicate manufacturing serial number.
iv) Specification number.
v) Schematic/Connection diagram /fittings arrangement of the equipment at the suitable
location on the inner side of the cover/body.

13.2 All components provided inside the SBC shall be identified by screen/photo printed or
computer generated designation labels/legends marking plates. These should be
mounted near the concerned component duly ensuring visibility. Labels provided on
component will not be acceptable. Components shall also be provided with the name
plates indicating the operation/function of the switches/circuits. Contactors and circuit
codification diagram shall be identified by 17 aluminium anodized legend plates by
adhesive of approved make on back side of left hand front doors in place of pump
controller and AC control display area. Balance indicating/measuring switchgear /devices
installed on front door shall be identified by 18aluminium anodized legend plates by
adhesive of approved make on the front doors itself. No riveting for these items is
allowed on front door.

13.3 Danger Notice plate shall be screen printed or sticker shall be provided on front of the
lower panel door conforming to IS:2551-82 for 750V.

13.4 The switch board cabinet and its sub-assemblies shall be packed in suitable packing
material such as suitable sheets/bubble sheet and filling material as suited to protect the
various components and subassemblies to prevent damage in transport/storage. The
SBC shall be finally packed in a wooden case of sufficient strength, so that it can
withstand bumps and jerks encountered in road/rail journey.

14.0 GUARANTEE/WARRANTY

Guarantee/Warranty obligation of the complete Switch Board shall be as per IRS condition
of contract.

15.0 TRAINING & AFTER SALES SERVICES

15.1 The contractor shall undertake to train, free of cost, the supervisors & staff of the Indian
Railways for operation, maintenance, fault finding, trouble shooting, repair of the offered
Switch Board Cabinet under the guidance of the skilled engineers as and when asked for
by Railways.

15.2 The manufacturer shall be required to make available the services of his engineers free of
cost to watch/monitor the performance of the equipment in service periodically and also
carry necessary repairs or replacement under warranty obligations. The necessary spares
needed for replacement during service should be available with the service engineers at all
the zonal Railways, Divisions Head Quarter & Production Units, Workshops and Coaching
Depot to cover entire Indian Railways network. The service engineers shall be fully
conversant with Switch Board Cabinet & its electrical circuitry.

16.0 INFRINGEMENT OF PATENT RIGHT

16.1 Indian Railway shall not be responsible for infringement of patent rights arising due to
similarity in design, manufacturing process, use of similar components in design &
development of this item and any other factor not mentioned herein which may cause such

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a dispute. The entire responsibility to settle any dispute/matters lies with the
manufacturer/supplier.

16.2 It shall be responsibility of firm to ensure that details/design/documents given by them are
not infringing any IPR and they are responsible in absolute and full measure instead of
Railways for any such violations. Data, specifications and other IP as generated out of
interaction with Railways shall not be unilaterally used without the consent of RDSO and
right of Railways/RDSO on such IP is acceptable to them.

17.0 CARTEL FORMATION

The firm will not engage in cartel formation with other firms and will also submit a
declaration in this regard as per attached Annexure –A.

18.0 ANNEXURES

SN Annexure Description
1 Annexure A Undertaking against Cartel Formation.
2 Annexure B List of layout drawings
3 Annexure C List of wiring diagrams
4 Annexure D Bill of Material
5 Annexure E Particulars of connectors
6 Annexure F Schedule of cable sizes
7 Annexure G Technical requirements of aerosol fire detection and
suppression system.
8 Annexure H Technical requirements of hinges/locks/Accessories
9 Annexure I Temperature rise Scheme for guidance
10 Annexure J Modifications in Bill of Material of Annexure D with
suitable Switchgears (MPCB/MCB/Contactors) for LHB
GS AC Coaches
11 Annexure K Format for feedback given by user railways regarding
performance of set of electrical panels for LHB
EOG/HOG 3-tier economy class type and general type
AC coaches of Indian Railways

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Annexure- A

UNDERTAKING AGAINST CARTEL FORMATION

We, …………………………………….hereby, give an undertaking that as a Registered

Vendor for manufacture and supply of ……………………………………. Will not be a part of a cartel
with other vendors and will be quoting competitive rates in the tenders invited by the Indian
Railway/Production Units.

We …………………………… are aware of the fact that the Registering Authority i.e. RDSO
may de-list the name of our firm from the Master List of Approved Vendors, if complaint is received
about such cartel formation from any of the Railways/Production Units.

Seal and Signature

(Authorized signatory of the firm)

Date:
Place:
Seal

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Annexure-B

List of Drawings for fabrication of Set of panels

(On Board Cubicle and Under Slung cubicle)

SN Drawing no. Description.

1 RDSO/PE/SK/AC/0219- On Board Panel Complete for LHB EOG/HOG
2020(Rev-0) Sheet 1 GaribRath 3-Tier Economy Class Type and
General Type AC Coaches.
2 RDSO/PE/SK/AC/0219- On Board Panel Frame Complete for LHB
2020(Rev-0) Sheet 2 EOG/HOG GaribRath 3-Tier Economy Class Type
and General Type AC Coaches.
3 RDSO/PE/SK/AC/0219- On Board Panel Door Complete Right for LHB
2020(Rev-0) Sheet 3 EOG/HOG GaribRath 3-Tier Economy Class Type
and General Type AC Coaches.
4 RDSO/PE/SK/AC/0219- On Board Panel Door Complete Left for LHB
2020(Rev-0) Sheet 4 EOG/HOG GaribRath 3-Tier Economy Class Type
and General Type AC Coaches.
5 RDSO/PE/SK/AC/0219- Plate For RMPU Switch Panel
2020(Rev-0) Sheet 5
6 RDSO/PE/SK/AC/0220- Underslung H.V. Panel for LHB EOG/HOG
2020(Rev-0) Sheet 1 GaribRath 3-Tier Economy Class Type and
General Type AC Coaches.
7 RDSO/PE/SK/AC/0220- Underslung H.V. Panel for LHB EOG/HOG
2020(Rev-0) Sheet 2 GaribRath 3-Tier Economy Class Type and
General Type AC Coaches.
8 RDSO/PE/SK/AC/0220- Underslung H.V. Panel for LHB EOG/HOG
2020(Rev-0) Sheet 3 GaribRath 3-Tier Economy Class Type and
General Type AC Coaches.
9 RDSO/PE/SK/AC/0205- Codification chart and Name plate
2019(Rev-0) sheet 15/16

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Annexure C
List of wiring diagrams for Set of panels
(On Board Cubicle and Under Slung cubicle)

SN Group Description Sheet /Page number of

No.

RDSO Drawing No. Page(sheet) no of

RDSO/PE/SK/0206236- Reference Drawing
20192021(Rev.’0’)or No. RCF (3)
latest 11.0788.101
1 00 General Single line diagram sheet 1 of 48 01
for power & control circuits
2 00 Designation of components Sheet 2 of 48 02
and system of wiring
3 12 High voltage 750 V circuit Sheet 3 of 48to sheet 4 01,02
of 48
4 21 High voltage control wiring sheet 5 of 48to sheet 6 01
diagram MMR 1&MMR 2 of 48
5 23 Anti-skid device sheet 7 of 48 01
6 32 Battery distribution sheet 8 to 13 of 48 01,02,03,04,05,06
7 33 3x240/415volts,50Hz circuits sheet 14 to 21 of 48 01,02,03,04,05,06,07,0
8
8 42 Diagnosis sheet 22 to 24 of 48 01,02,03
9 43 Emergency brake sheet 25 of 55 01
10 45 Loudspeaker system sheet 26 to 28 of 48 01,02,03
11 46 Train control line Not Part of panel internal wiring
12 52 Lighting circuit
13 61 Air conditioning system sheet 29 to 34 of 48 01,02,03,04,05,06
14 72 Sanitary system sheet 35 to 39 of 48 01,02,03,04,05
15 93 Insulation control 40 of 48 01
16 94 Telephone sheet 41 of 48 01
17 Connecting blocks- Left (X- sheet 42 to 44 of 48 RCF (3) 11.0788.101
95 1.1)

18 Connecting Blocks- Right (X- sheet 45 to 47 of 48 RCF (3) 11.0788.101

96 1.2)

19 Connecting Blocks- X3 sheet 48 of 48 RCF (3) 11.0788.101

97

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Annexure- D
Bill of Material (BOM) for Set of panels
(On Board Cubicle and Under Slung cubicle)

Firm shall submit separate BOM for both cubicles with details of make & catalogue no. of
component actually used in prototype unit.
.
For abbreviations in columns refer drawing no. RDSO/PE/SK/0206236-20192021 (Rev.’0’).
S. Item Quan Drawing/Ca Place of
Gr Description Make
N Code tity talogue no. Installation
Disconnecting and
earthing device, 8pole ,
2 way, without OFF , on 74168SLB3 L&T- Salzer
load 125A at 1000V AC 2LOGBSS
, 2 NO+2NC and with O
heavy duty handle and
pad locking M137.0827
Schaltbau
arrangement in off 407.R1
1 12 S1 1 S1A2
position, mounted in a
stainless steel #Techno
enclosure, suitable for IS81210TT trends
AC 23 duty and 19L (#25%
conforming to IEC Quantity)
60947, Max depth #Kaycee
including handle 480 12580892A
(#25%
mm 34V49XE
Quantity)

2138903
2028003.1
Siba
25 (Link)
+ 2128001
(Holder)
* EFEN
* Ferraz
4182495
High voltage fuse (with (Link) +
F01 ETI
holder) net 1 and net 2 4132035
F02
Rated Current: 125 A, (Holder) S1F50
F03
2 12 Rated Voltage: 1000 V 6 to
F04
AC S1 F55
F05
Breaking Capacity: 125NH1LIR
F06
80kA -1000 + Eaton
SD1L-1000 Bussmann

Seimens

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LC1D11500
Contactor for Net 1& 2, 46N5 +
Rated Voltage: 1000 V LA4DA2N +
AC, LADN22
Rated kVA - 100 at Schneider
rated voltage & 70° C
and utilization category
6 a. AF190B-
ABB
3 K01 40-22
Main Pole: 4 3RT13636A S1K01
12 2
Aux. contact: 2 NO + R36 S1K02
K02
2NC
Control Voltage: 415 V 3RT23461A
AC+/- 15%. V004AA0+3 Siemens
Breaking Current RH29111H
A11+3RT29
With surge suppressor 361BE00
MCX-34 L&T

S1T8
S1T9
RDSO
approved
source as
per RDSO
200 VA single phase, H specificatio
4 T8 class, insulation – 6 kV, n no.
12 2 Type-II
T9 750/415V control RDSO/PE/
transformer SPEC/AC/0
203-
2020(Rev-
0) for Type-
II

S1F15 Fuses (with holder) 2 A, C10G2+BM

1 500V AC for secondary M6031SQ Eaton
S1F15 of 200 VA control *
2 transformer and for K43 184000.2+
S1F15 LMS contactor coil. 7103401(B
Siba
3 ASE)
S1F15 * S1F151
4 BMM603- S1F152
S1F15 6 1SQ + S1F153
5 12
5 4 C10G2 Bussman S1F154
S1F15 C10G2+BM S1F155
6 603150 S1F156
* EFEN
* Ferraz
1SCA8330
ETI
01R2001

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Design Design
Page 25 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

002621001
+00910002
ST30725
with HD32
Base L&T
SF90144+S
K91314
3NW60021(
Link)
Siemens
+3NW7013
(Holder)
OFFNF1G
G2+
1SYN8330
ABB
01R2005
E9F10GG2
+E91/32S
3SB50002A
B01+3SB54 Siemens
000E
EMNCSK1
L&T- Salzer
+EC1C
* TEKNIC
Power supply on/off XB5AD33N
6 12 S7 1 S1S01
Switch XB5AD21N
Schneider
+ZBE101N
+ZBE102N
M2SS2-
10B
ABB
+MCBH-00
+ MCB-10
3SB5000-
2DB01+3S Siemens
B5400-0A
EMNCSL1+
EC1C
L&T
Feeder selection Rotary 61069SCB
switch with marking “I-0- 03TDY
II” * TEKNIC
net1 – Local main K2F022QC
7 12 S1 supply – net 2 1 H S1S02
(change over switch XB5AD33N
with 0-position 3-pole) SCHNEIDE
+ZBE101N
Rated voltage 690 V AC R
+ZBE102N
Rated current 16 A

M3SS1-
10B
ABB
+MCBH-00
+ MCB-10
Fuse (with holder) for 60 3NA78300 S1F44
F10 kVA transformer RC + S1F45
Siemens
8 12 F11 (secondary) 6 3NH30300 S1F46
F12 Rated Current: 100 A, RC
Rated Voltage: 500 V OFAFN00G ABB SIF47
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Design Design
Page 26 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

AC G100+ SIF48
Breaking Capacity: 1SCA8330 SIF49
100kA 01R2001
03919,
Wohner-
03760
* Italweber
* Eaton
100NHG00
0B –SB00- Bussman
PB
SF94942
L&T
+SK90405
* Ferraz
DIGITAL AMMETER WITH * L&T
LED DISPLAY SIZE 96 sq. * AE
Cm mm, MULTI LINE FOR * SOCOMEC
MEASURING INPUT * SIEMENS S1P1
9 12 P13 CURRENT R,Y&B 0- 600A 21 * SCHNEIDER
0-150A,CT-1A/5A * Y9-3A3 YOKINS
PROGRAMABLE WITH AUX
SUPPLY 24/110V DC, 4VA RISH DELTA
RISHABH
CLASS 1.0 3A
4NC5117-
0CC21
8PU92001 Siemens
AC211AE1-
3 Z
10 T2 Current transformer S1T2
CM-CT
12 T3 100A/1A :2.5VA:class1, ABB S1T3
100/1
T4 UN800V; 50 Hz S1T4
YOK-SR-
Yokins
21-100/1 *
CT20-
100/1A FANOX
414034
Bhasin
RC filter consist of 1 Packard
ohm, 6 W resistor NACEI
connected in series with AEL
parallel connected 1.5
RAMYAA
11 Micro Farad , 850 V S1RC1
RC1 Trolex
12 capacitor of Vishay or 2
RC2 ABROL
Epcos make in each S1RC2
NEC
arm of 415 V circuit
between phase to ISG
neutral and phase to Trinitron
earth circuit. Ask
Powertech

F01 Eaton S1F90

F02 S1F91
Fuse (with holder) 4A , HVW-4 +
F03 Bussman S1F93
12 21 1.2 kV for voltage 6 HVW *
F04 S1F94
control 184000.4
F05 S1F95
F06 +7103401( Siba S1F96
FUSE
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Design Design
Page 27 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

BASE)
* Wohner
* Ferraz
Voltage phase control DPC01DM1 Carlo
(MMR-Measuring KB001 Gavazzi
Monitoring Relay) BD9080.12/
K01 Dold S1K03
13 21 Net 1&2 2 003
K02 S1K04
3AC, 1000V * ABB
aux. Voltage 110 V * Phoenix
AC/DC SMB110 L&T-GIC
DIGITAL VOLTMETER WITH 2 * AE
LED DISPLAY, SIZE 96 sq.
cm mm, MULTI LINE FOR * SIEMENS
MEASURING RY,YB& BR.
INPUT VOLTAGE 800V L-L.
P01 WITH AUX SUPPLY * Y9-3V3 YOKINS S1P2
14 21
P02 24/110V DC. 4VA. S1P3
RISH DELTA RISHABH
CLASS:1.0 3V
* SOCOMEC
* L&T
CT-ARS.21
ABB
11S
3RP25401
Siemens
AW30
Drop out time delay DBB02CM2 Carlo
relay for Anti skid 4 Gavazzi
15 23 K01 true OFF delay 1 RE22R2KM S1K05
Schneider
control supply voltage R
110-240V AC/DC 23GDT0 L&T
MK7873N DOLD
ETD-BL-
Phoenix
1T-230-PT
* Luetze
3NA78100
RC+3NH30 Siemens
Fuse (with holder) for 300RC
battery circuit 03912, Wohner-
Rated Current: 25 A, 03760 Italweber
Rated Voltage: 500 V OFFNF1G
AC, G25 +
16 ABB S1F42
F01 Breaking Capacity: 1SYN8330
32 2 S1F43
F02 100kA, 01R2005
25NHG000
B + SB00- Eaton
PB
SF90152+S
L&T
K9114
* SIBA
* Ferraz
17 MCB for RBC 5SL43257R
32 01 Rated Current : 25 A, 1 C Siemens S1F160
Curve: CD, 5SL73258R
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Design Design
Page 28 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Rated Voltage : 415 V C

AC, S203MT-
Pole: 3 P, C25
ABB
Breaking Capacity: 10 SB203M-
kA D25
BB30250C
L&T
D
FAZ- CD
Eaton
25/3
A9N3P25C
Schneider
D
*
MCB for EBC Siemens
5SL42207RC
, Rated Current : 20 A, * SB202M-
18 ABB
Curve: C,
1 C20 S1F170
Rated Voltage : 415 V
* BB20200C L&T
AC,
Pole: 2 P. * FAZ-C20/2 Eaton
* A9N2P20C Schneider
3RT20181B
F42+3RT29
Contactor for Lighting 161JL00+3
control RT29111H Siemens
19 Contacts: 3 NO + 1 NC A31
Rated current 16 A
32 K17 1 S1K49
Rated voltage 690 V AC
Control Voltage: 110 V
DC +/-15 % TAL16-30
ABB
With surge suppressor TKC31Z-62
MDX25 L&T
LC1D18FD Schneider
Miniature circuit breaker 19
(MCB) for following 18
purpose , Voltage rating:
32 200 V DC , 2 pole, (1 BJ2006DC L&T S1F24,
Current rating: 6A, for S1F25,
Breaking capacity: 10 eac S1F26,
kA h S1F27,
F6 Main lights entrance & appl 5SL52067R S1F28,
32 Siemens
sanitary area icati C S1F29,
F7 on) S1F31,
32 Spare A9N61526 Schneider
S1F30,
20 S202MT- S1F32,
F8 50% Reading Light C6UC S1F34,
32 ABB
passenger area SB202- S1F36,
C6DC S1F162,
50% Reading Light S1F39,
32 F9
passenger area S1F40,
32 F10 DC /DC converter S1F35,
32 F11 Spare FAZ-C6/2- S1F164,
Telephone(In First AC DC S1F168,
32 F12 Eaton S1F169,
coach only)
32 F13 Diagnosis Indications
32/F15 Night light passenger
32
area
32 F20 Pump control
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Design Design
Page 29 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Accidental Emergency
32 F162
Light
50% Main Light
32 F39
passenger area
50% Main Light
32 F40
passenger area
Air conditioning
61 F35 Microprocessor
controller unit A1
32 F164 CCTV
32 F168 LED light for SBC
32 F169 Spare
BJB2016D
L&T
C
5SL52167R
Siemens
C
MCB 2 POLE 16 Amp A9N61531 Schneider
21 32 F163 for light contactor 1 S202MT- S1F163
S1K49 200 V DC C16UC
ABB
SB202-
C16DC
Eaton
FAZ-C16/2
Bussman
MCB 2 Pole, 406821/408
Legrand
Current rating: 10A, 823
Breaking capacity:10kA BJ2010DC L&T
Voltage rating: 200V 5SL5210-
DC, Siemens
6 7RC
for A9N61528 Schneider
(i) Power supply (F33) S202M-C 6
F33 (1 S1F33
(ii) Sanitary control DC SB202- ABB
F37 for S1F37
(F37) C10DC
F38, eac S1F38
22 (iii) Loud speaker FAZ-C10/2-
32 F165 h S1F165
system- /PIS (F38), DC PLS6- Eaton
F166 appl S1F166
(iv) Automatic sliding C10/2-DC
F167 icati S1F167
Door 1 rating 10
on)
Amp (F165)
(v) Automatic sliding S202MT-
Door 2 rating 10 C10UC
ABB
Amp (F166)
(vi) Infotainment system
rating 10 Amp
(F167)
CP-C.1
ABB
24/10
TRIO-PS-
2G/1AC
Phoenix
23 /24DC/10-
DC/DC converter 2903149
32 U1 1 S1U2.1
110V/24V, 240W, 10A KLEA240F-
COSEL
24
6EP13363B
Siemens
A10
ASK-CS- ASK
24V,10A Powertech
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Design Design
Page 30 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

3SB5000-
Push button (Red) 110 0AC01+3S Siemens
V DC, dia. 22.5 mm B5400-0A
for switching OFF K49 EMNRFD1
Light contactor and for +EC1C L&T
checking AEL +EC2C
Emergency light unit M22-D-GR-
24
S09 X1/K10 ; S1S10
32 S10 2 LED-G + Eaton S1S09
S06 M22 ; S1S06
A+M22-K10
CP1-10
ABB
GR10
XB5AA42N
Schneider
+ NO/NC
* Yokins
* Teknic
3SB5000-
0AE01+3S Siemens
B5400-0A
* Teknic
EMNGFD1
+ EC1C + L&T
Push button(Green) to EC2C
switch on K49 Light M22-D-G-
25 S08 S1S08
32 contactor 110 V DC, Dia 1 X1/K10 ;
S07 S1S07
22.5 mm LED-G + Eaton
M22 ;
A+M22-K10
CP1-10G-
ABB
10
XB5AA31N
Schneider
+ NO/NC
* Yokins
3SB5000-
0AG01+3S Siemens
B5400-0A
XB5AA11N
Schneider
+ NO/NC
* Teknic
26 Push button (white)
S05 EMNWFD1 S1S05
32 for test Indication lamp 1
S11 + EC1C + L&T S1S11
110 V DC
EC2C
CP1-10W-
ABB
10
M22-DW-
Eaton
X1
* Yokins
27 MCBs for mobile/laptop 408592 Legrand
F98 charging circuit 5SL41167R S1F100
33 F99 Rated Current: 16 A, 3 Siemens S1F101
C
F100 Curve: C, S201MT- S1F102
Rated Voltage: 230 V ABB
C16
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Design Design
Page 31 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

AC, SB201M-
Pole: 1 P, C16
Breaking Capacity: 10 BB10160C L&T
kA A9N1P16C Schneider
FAZ-C16 Eaton
408592 Legrand
Miniature Circuit S202MY-
Breaker (MCB) for C6
ABB
electrical socket: SB202M-
28
Rated Current: 6 A C6
33 F41 1 S1F41
Rated Voltage:230 V AC A9N2P06C Schneider
Pole: 2 P FAZ-C6/2 EATON
Breaking Capacity: 10 BB20060C L&T
kA 5SL42067R
SIEMENS
C
MCB for 5 KVA 408679 Legrand
transformer(secondary) 5SL4425-
for mobile/laptop Siemens
7RC
charging circuit S204MT-
Rated Current: 25 A, C25 SB204 ABB
29 33 F97 Curve: C, 1 M-C25 S1F106
Rated Voltage: 230 V BB40250C L&T
AC, A9N4P25C Schneider
Pole: 4 P,
Breaking Capacity: 10 FAZ-C25/4 Eaton
kA
408762 Legrand
MCB for 5 KVA
5SL73168R
transformer (primary) Siemens
C
Rated Current: 16 A,
30 Curve: D, S202MT-
33 F92 Rated Voltage: 415 V 1 D16 S1F107
ABB
AC SB203M-
Pole: 3 P, D16
Breaking Capacity: 10 BB30160D L&T
kA FAZ-D16/3 Eaton
A9N3P16D Schneider
AF116B-40 ABB
Contactor for Local main LC1D11500
supply 1 (K41) & Local 46P7
main supply 2 (K42) and +LADN22
K43, (230 V AC) Schneider
Rated Current: 95 A (at LC1D11500
rated voltage and AC-3 46M7/M5
31
K02 utilization category) +LA4DA2U S1K42
33 K03 Rated Voltage: 690 V 3 (220 V AC) S1K41
K08 AC MCX34 L&T S1K43
Main Pole: 4 3RT23461
Aux. contact: 2NO+1NC NP30 4AA0
Control Voltage: 230 V +
Siemens
+/-15% AC 3RH29111
HA10
With surge suppressor

32 33 K06 Voltage phase control 1 CM- M/s ABB, S1K45

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Design Design
Page 32 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

400/480V AC +/-15%, MPS.41S

50-60Hz DPC01DM4 M/s Carlo
Control 300-500 V AC 8.400/480 Gavazzi
7UG0818-
1CA20 SIEMENS

RM22TR33
Schneider
BD 9080.12
DOLD
EMD-FL-
3V-400
MR-ES-3v- Phoenix
400
(1217805)

MG53BH L&T GIC

Contactor for 60 kVA ABB

AF116B-40
Transformer LC1D11500
46P7+
Rated Current:100 A LADN11 Schneider
atAC-3 LC1D11500
33
46M5+
33 K01 Rated Voltage:690 V AC 1 LA4DA2U S1K44
Main Pole: 4,
Aux. contact: 1NO+1NC 3RT2346-
Siemens
1NP30-
Control Voltage: 230 V 4AA0
AC +/- 15%)
With surge suppressor
MCX323 L&T
* MS116-4 ABB
MPCB for ventilation * Legrand
fan unit 1 & 2 *
Thermal release GV2ME08+G Schneider
range(Rated Current) VAE11
2.5 -4 A *
Class: 10 ST41896000 L&T
F05 S1F01
34 33 Breaking Capacity: 2 0
F06 S1F02
50kA *
Pole: 3 P
Eaton
Rated Voltage: 415 V
AC
1NO+1NC auxiliary * 3RV2011-
contact block 1EA10+3RV2 Siemens
901-1E
MCB for Heater 1& 2 S203MT-
with auxiliary contact C16+ S2C-
H6-11R ABB S1F08
F12 block
35 33 2 SB203M- S1F14
F18 Thermal release range
(Rated Current: 16 A) C16
Breaking Capacity: A9N3P16C Schneider

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Design Design
Page 33 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

10kA +A9N26924
Pole: 3 P BB30160C
Rated Voltage : 415 V +AUX L&T
AC BZA11006
5SL43167R
C+55ST301 Siemens
0
Eaton
FAZ-C16/3
MS132-
2.5B+ HK1-
ABB
MPCB 11 MS116- S1F06
for condenser fan unit 2.5 S1F07
1.1 & 1.2, 2.1 & unit 2.2 GV2ME07 Schneider S1F12
Thermal release range: ST41895O S1F13
F10 L&T
Rated Current 1.6-2.5 A OOO
F11 4
36 33 Class: 10 PKZM01-
F16 no.
Breaking Capacity: 1.6 + NHI- Eaton
F17
50kA E-11-PKZ0
Pole: 3 P 3RV2011-
Rated Voltage: 415 V 1BA15
AC 1CA10+3R Siemens
V2901-1E

MPCB for compressor 3RV2011-

SIEMENS
unit 1.1, 1.2,2.1 & 2.2 1JA10
Thermal release * Legrand
F07,
range(Rated Current) 7- MS132-10B S1F03,
F09,
10 A MS116-10 ABB S1 F05,
37 33 F13 4
Class: 10 S1 F09,
F15
Breaking Capacity: ST41898O S1F11
10kA Pole: 3 P L&T
OOO
Rated Voltage: 415 V GV2ME14 Schneider
AC PKZM01-10 Eaton
S202MT- S1F16
Miniature Circuit ABB
C16 S1F150
Breaker (MCB) for
A9N2P16C Schneider
Water Boiler and Coffee
maker: BB20160C L&T
Rated Current: 16 A 5SL42167R
Siemens
38 33 F27 Rated Voltage: 230 V 2 C
AC
Curve: C
Pole: 2 P FAZ-C16/2 Eaton
Breaking Capacity: 10
kA
Miniature Circuit S202MT-
Breaker (MCB) for Soup C6
ABB
Boiler Spare: SB202M-
Rated Current: 6 A C6 S1F17
39 33 F28 1
Rated Voltage: 230 V A9N2P06C Schneider S1F171
AC BB20060C L&T
Curve: C 5SL4206-
Pole: 2 P Siemens
7RC

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Design Design
Page 34 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Breaking Capacity: 10 FAZ-C6/2

kA PLSM- Eaton
C10/2
Miniature Circuit S202MT-
ABB
Breaker (MCB) for Hot C10
case: A9N2P10C Schneider
Rated Current: 10 A BB20100C L&T
Rated Voltage: 230 V 5SL4210-
40 33 F26 1 SIEMENS S1F18
AC 7RC
Curve: C
Pole: 2 P
Breaking Capacity: 10 FAZ-C10/2 EATON
kA
Miniature Circuit S202MT-
ABB
Breaker (MCB) for C6
Bottle Cooler A9N2P06C Schneider
Refrigerator BB20060C L&T
Mini Printer: 5SL4206-
F29 SIEMENS S1F19
41 Rated Current: 6 A 7RC
33 F34 3 S1F20
Rated Voltage: 230 V
F161 S1F161
AC
Curve: C
Pole: 2 P FAZ-C6/2 EATON
Breaking Capacity: 10
kA
Miniature circuit 408756 Legrand
breakers (MCBs) for
Power Factor correction 5SY73038
of Condenser fan 1.1, CC or
Siemens
42 1.2, 2.1, 2.2 and 5SL73038R S1F120
ventilation motors 1 & 2 C S1F121
S203MT- S1F122
33 6
Rated Current: 2.5 /3 A, D3 S1F123
ABB
Curve: D, SB203M- S1F126
Rated Voltage: 415 V D3 S1F127
AC BB30030D L&T
Pole: 3 P,
Breaking Capacity: 10 FAZ-D3/3 EATON
kA A9N3P03D Schneider
Miniature circuit 408758 Legrand
breakers (MCBs) for 5SL73068R
Power Factor correction Siemens
C
of Compressor 1.1, 1.2, S203MT-
2.1, 2.2 D6
ABB S1F124
SB203M- S1F125
43 33 Rated Current: 6 A, 4 D6 S1F128
Curve: D,
BB30060D L&T S1F129
Rated Voltage: 415 V
AC FAZ-D6/3 EATON
Pole: 3 P,
Breaking Capacity: 10 A9N3P06D Schneider
kA,
K06 Auxiliary Contactor (with TKC6-31Z- S1K24
44 33 2 ABB
K07 diode) for Water 51 S1K25

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Design Design
Page 35 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Pump1&2: CA4KN31F
Schneider
Contacts: 3 NO + 1 NC W3
Control Voltage: 77-143 3RH2131-
V DC 1BF40+3R
Siemens
Rated Voltage: 690 V T29161JL0
AC 0
Rated Current : 10A (at MO0DC L&T
rated voltage & AC-3
utilization category) * C&S
MPCB for Exhaust Fan MS132116-
1, 2 AND 3 WC MBS 25 0.63B, ABB
with auxilary contact HK1-11
(1NO+1NC) and GV2-
Schneider
terminal block ME04+GV-
And AE11
MPCB for water pump 1 3RV2011-
Q1 & 2 MBS 25 with aux. 0GA150 SIF85
Q2 contact: Siemens SIF86
45( +3RV2901-
33 Q3 53 1E SIF87
a)
Q4 Rated Voltage : 415 V PKZM01- S1F21
Q5 AC 0.63 + NHI- EATON S1F22
Rated Curent : 0.63 A E-11-PKZ0
Thermal release range:
0.4-0.63 A ST41892O
Class: 10 OOO
Breaking Capacity: L&T
+ST41945
50kA OOOO
Pole: 3 P
MS116-1.6,
ABB
HK1-11
MPCB for water pump
1&2 MBS 25 with aux. GV2-ME06
contact (1NO + 1NC) Schneider
+ GV-AE11
and terminal block.
3RV1011-
Rated Voltage : 415 V 1AA10 or
AC 3VU1340-
45( 0MG00 S1F21
33 Q1 Q2 Rated Current : 1.6 A 2
b) 1NO + S1F22
Thermal Release Seimens
Range: 0.4-0.63A Class 1NC:
10 3RV1901-
Breaking Capacity: 50 1A or
kA 3VU9131-
Pole: 3 P 3AA00
ST41894O
OOO
L&T
+ST41945
OOOO
33/F15 Miniature circuit breaker 5SL3067R
(MCB) for Exhaust fan 6 C
Siemens
33 Amp, Voltage rating: 5SL43067R
46 1 S1F15
415 V AC, 3 pole, C
Current rating: 6A,
BB30060C L&T
Breaking capacity: 10

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Design Design
Page 36 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

KA
A9N3P06C Schneider
C Curve
S203MT-
ABB
C6
P01 DIGITAL AMMETER WITH 2 *
L&T
P02 LED DISPLAY SIZE 96 sq.
Cm mm, MULTI LINE FOR *
AE
MEASURING INPUT
CURRENT R,Y&B 0- 600A *
SOCOMEC
50-0-50A,CT-1A/5A
PROGRAMABLE WITH AUX *
SIEMENS S1P8
47 42 SUPPLY 24/110V DC, 4VA
* S1P9
CLASS 1.0 SCHNEIDER
* Y9-DA
YOKINS

RISH DELTA
3A RISH Rishabh
EINE+
DIGITAL VOLTMETER * AE
WITH LED DISPLAY,
SIZE 96SQ CM mm, * Muller+
MULTI LINE FOR Zeigler
48 42 P03 MEASURING RY, YB 1 * RISH EINE+ Rishabh S1P10
&BR. INPUT VOLTAGE * L&T
800V L-L 0-150V WITH * Y9-DV
AUX SUPPLY 24/110V Yokins
DC, 4VA CLASS: 1.0
For
(+ve)3SB50
00-0AF01
+
3SB54 00-
0A; For (-
Siemens
ve)
3SB5000-
0AC01
Push button +
Insulation test battery 3SB54 00-
49 S01 net , Red, dia 22.5 mm 0A S1S03
42 1
S02 XB5AA11N Schneider S1S04
blue for +ve insulation (White)
color and red for -ve
EMNRFD1
L&T
+EC1C+EC
2C

CP1-10R-
ABB
11
M22-D-
R+M 22- Eaton
A+M22-K01
H01 LED type indicator 1 3SB52 85 - Siemens/ S1H01
50 42
Net 1 OK 6HG04 of Group

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Design Design
Page 37 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

White dia 22.5 mm Seimens, Schneider/

E1LW110D Teknic/ GE/
of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
H02 LED type indicator 1 3SB52 85 - Siemens/ S1H02
Net 2 OK 6HG04 of Group
White, dia 22.5 mm Seimens, Schneider/
42 E1LW110D Teknic/ GE/
of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
H03 LED type indicator 1 3SB52 85 - Siemens/ S1H03
RBC OK 6HG04 of Group
White, dia 22.5 mm Seimens, Schneider/
42 E1LW110D Teknic/ GE/
of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
H04 LED type indicator 1 3SB52 85 - Siemens/ S1H04
Local mains supply-1 6HG04 of Group
White dia 22.5 mm Seimens, Schneider/
42 E1LW110D Teknic/ GE/
of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
H05 LED type indicator 1 3SB52 85 - Siemens/ S1H05
Local mains supply-2 6HG04 of Group
White, dia 22.5 mm Seimens, Schneider/
42 E1LW110D Teknic/ GE/
of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
H06 LED type indicator 1 3SB52 85 - Siemens/ S1H06
Battery not Healthy 6HG04 of Group
Red, dia 22.5 mm Seimens, Schneider/
42 E1LR110D Teknic/ GE/
of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
H07 LED type indicator 1 3SB52 85 - Siemens/ S1H07
Anti-skid device defect 6HG04 of Group
Red, dia 22.5 mm Seimens, Schneider/
42 E1LR110D Teknic/ GE/
of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
H08 LED type indicator 1 3SB52 85 - Siemens/ S1H08
Insulation control failure 6HG04 of Group
110 V AC Seimens, Schneider/
42 Red, dia 22.5 mm E1LR110D Teknic/ GE/
of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
42 H09 LED type indicator 1 3SB52 85 - Siemens/ S1H09

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Design Design
Page 38 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Insulation control failure 6HG04 of Group

415 V AC Seimens, Schneider/
Red, dia 22.5 mm E1LR110D Teknic/ GE/
of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
H10 LED type indicator 1 3SB52 85 - Siemens/ S1H10
415 V NOT OK 6HG04 of Group
Red, dia 22.5 mm Seimens, Schneider/
42 E1LR110D Teknic/ GE/
of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
42 3SB52 85 - Siemens/
6HG04 of Group
LED type indicator Seimens, Schneider/
H11 MMR 1 OK 1 E1LW110D Teknic/ GE/ S1H11
White, dia 22.5 mm of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
42 3SB52 85 - Siemens/
6HG04 of Group
LED type indicator Seimens, Schneider/
H12 MMR 2 OK 1 E1LW110D Teknic/ GE/ S1H12
White, dia 22.5 mm of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
42 3SB52 85 - Siemens/
6HG04 of Group
LED type indicator Seimens, Schneider/
H13 Spare 1 E1LW110D Teknic/ GE/ S1H13
White, dia 22.5 mm of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
42 3SB52 85 - Siemens/
6HG04 of Group
LED type indicator Seimens, Schneider/
H14 Spare 1 E1LW110D Teknic/ GE/ S1H14
White, dia 22.5 mm of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
42 3SB52 85 - Siemens/
6HG04 of Group
LED type indicator Seimens, Schneider/
H15 RMPU FAULT 1 E1LR110D Teknic/ GE/ S1H15
Red, dia 22.5 mm of M/s L&T, L&T/
A22-LCLED Eaton/ABB
of M/s Eaton
42 Net 1 working (Green AVAGO
H1 1 H01
Light On ) LED Nichia
Net 2 working (Green 1 Indication Osram
H2 H02
50 Light On ) shall be L&T
RBC OK (Green Light 1 provided on Lumiled
H3 H03
On ) single PCB Seoul
H4 Local main supply 1 1 mounted Semiconductor H04

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Design Design
Page 39 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

working (Green Light On diagnostic Everlight

) panel. CREE
Local main supply 2 1 Any other
H5 working (Green Light On reputed H05
) make with
Battery Not Healthy 1 prior
H6 approval of H06
(Red Light On )
Anti-skid defect (Red 1 RDSO
H7 H07
Light On )
LED type Indicator 1
H8 Insulation control 110V H08
ac Fail (Red Light On )
Insulation control 415 V 1
H9 H09
Fail(Red Light On )
415V Not OK (Red Light 1
H10 H10
On )
MMR 1 OK(Green Light 1
H11 H11
On )
MMR 2 OK (Green Light 1
H12 H12
On )
H13 Spare(Green Light On ) 1 H13
H14 Spare(Green Light On ) 1 H14
RMPU fault ( Red Light 1
H15 H15
On )
H16 Spare (red) 1 H16
CT-MFS.21 ABB
7PV07231A
SIEMENS
Z20
DMB01DM Carlo
Time delay relay 24 Gavazzi
External power RE22R2M SCHNEIDE
51 43 K01 supply/emergency brake 1 MW R S1K18
110 V DC blinking 2A8DT6 L&T
interval 2s EMD-BL-
2T-I-230- Phoenix
PT
* Luetze
MK7850N DOLD
MCB, 2.5/3 A, 408802 Legrand
200 V DC, single pole,
C curve for S201M-C3
ventilation fan 1(F131), UC SB201- ABB
controller ok (F132), C 3DC
ventilation fan 2(F133), 5SL5103-
Siemens
spare (F134), 7RC
condenser fan (1.1 BJB1003D
L&T S1F131 to
52 61 MCB (F135), condenser fan 14 C
S1F144
1.2 (F136), FAZ-C3-DC EATON
compressor 1.1 (F137),
compressor 1.1 (F138),
heater 1 (F139)
condenser fan A9N61503 Schneider
2.1(F140), condenser
fan 2.2(F141),
compressor 2.1(F142),
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Design Design
Page 40 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

compressor 2.2(F143),
heater 2 (F144)
Contactor (with diode) AF16ZB-
for ventilation fan unit 1 30-01 TAL
ABB
&2 16-30-10
Condenser CD 1.1, CD +RV5/250
1.2, CD 2.1 CD 2.2
K03 S1K26
Heater 1 & 2: LC1D18FD Schneider
K05 S1K28
Rated Current: 16 A (at
K12 S1K31
rated voltage & AC-3 MDX25 L&T
K13 S1K32
53 61 Utilization Category) 8
K17 S1K36
Rated Voltage: 690 V
K18 S1K37
AC
K16 3RT20181B S1K35
Main Pole: 3 NO
K21 F42+3RT29 Siemens S1K40
Aux contact: 1NC,
161JL00
Control Voltage: 77-143
V DC

With surge suppressor

TKC631Z-
ABB
62
Auxiliary contactor,
MO0DC L&T
for Controller OK
CA4KN31F
Contacts: 3 NO + 1 NC
54 61 K04 W3 Schneider S1K27
Control Voltage: 77-143 1
LC1D09FD
V DC
3RH21311
With surge suppressor
BF40+3RT Siemens
2916-1JL00
* C&S
Contactor (with diode) AF30ZB-
for 30-00+
ABB
Compressor unit CA4-01
CP1.1, CP1.2,CP2.1,CP TAL30-30-
2.2 10+RV5/25
Rated Current: 32 A (at 0
K14 S1K33
rated voltage & AC-3 LC1D32FD Schneider
K15 S1K34
55 61 Utilization Category) 4 MDX50 L&T
K19 S1K38
Rated Voltage 690 V
K20 S1K39
Main Pole: 3 NO 3RT20271B
Aux. contact: 1NC F40+3RT29
Control Voltage: 110 V 261JL00 Siemens
DC +/-15%

With surge suppressor

KHEA
Cosel-
/KHNA60F-
Powertech
24 *
DC/DC converter CP-E-
56 ABB
110V/24V, 24/2.5
61 U1 1 S1A08
1.5 A CP-E
24/2.5
Phoenix
PS/1A/24D
C/1.75
ABL8REM2 Schneider

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Design Design
Page 41 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

4030
6EP33216S
Siemens
B100AY0
Auto-Manual Bye-pass 16A-D16-
Rotary switch for Air- 61031-B13-
L&T- Salzer
Front conditioning; FHYR
S1S15,
57 61 right Rated Current: 16 A, 2
S1S16
door Position: 3 (Auto,
Manual, Off), * Seimens
No. of Poles : 7
On/Off switch for Air- 61198 L&T- Salzer
conditioning; 3LD40012B
58 Front Rated Voltage: 110 V C000RC0
61 right DC +/-30% 1 S1S17
door Rated Current: 6 A, Siemens
Position : 2
(PU scope)
281-665/
Resistor (resistor clamp WAGO
281-663
at the X1.2) Air
59 Condition Humidity 5792641 Phoenix
61 R1 1 S1R2
circuit
* Weidmuller
10 kohm, +-1%,0.25W
* Connectwell*
281-
Resistor (resistor clamp 665/281- WAGO
at the X1.2) Air 559
Condition Humidity 5792640 Phoenix
60 61 R2 1 S1R3
circuit
1 kohm, +-1%,0.25W * Weidmuller

* Connectwell*
281-665/
WAGO
281-400 S1V1
V1 V2 Diode 1N4007 (diode
61 61 3 3037782 Phoenix S1V2
V3 clamp at the X1.2)
* Weidmuller S1V3
* Connectwell*
IR 140Y-4,
Contrel
Insulation control 110V RI-R22
AC Measuring range 1- * Bender
100 k Ohm Control * Woka
voltage 24-240 V CM-IWS.1S ABB
93 A1 AC/DC Output 1 1 Vigil S1A6
62
C/0(SPDT) Contact Ohm/IMD- Schneider
System leakage IM10
capacitance 10 Micro 3UG4581-
Farad SIEMENS
1AW301
IL 5880.12 DOLD
Insulation control 415V IR 470LY-
AC 21A, RI- Contrel
63 R138
93 A2 Rated voltage 0-500 V 1 S1A7
AC * Woka
Control voltage 24-240 * Bender
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Design Design
Page 42 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

V AC/DC CM.IWS.2S ABB

Vigil
Ohm/IMD- Schneider
IM10
3UG4581-
SIEMENS
1AW301
IL 5880.12 DOLD
Miniature circuit 5SL71028R
Siemens
breakers (MCBs) in C
place of Glass fuse S203MT-
D2
ABB
for A6 110 V IMR 2 SB201 M-
64
Nos D2
F1 SIF58
BB10020D L&T
93 F2 2 S1F59
Current Rating: 2 A, FAZ-C2-DC EATON
Curve: D, A9N1P02D
Voltage Rating: 230 V Schneider
AC
Pole: 1 P, *
Breaking Capacity: 10 Legrand
kA
Miniature circuit *
Siemens
breakers (MCBs) 5SL71048RC
instead of Glass fuse * SB201 M-
ABB
D4
for A7 415 V IMR 3 * BB10040D L&T
F3 Nos Current Rating: 4 * A9N1P04D S1F60
93 F4 Amp 3 S1F61
65 Schneider
F5 Curve: D, S1F62
Voltage Rating: 230 V
AC *
Pole: 1 P,
Breaking Capacity: 10 Legrand
kA
Miniature circuit 406821 Legrand
breakers (MCBs) 6 S201MT-
Amp C6UC
ABB
SB201-
for Anti skid device C6DC
Rated Current : 6 A A9N1P06D
Rated Voltage : 200 V Schneider S1F63
66 32 F3 F4 2 A9N61506
DC S1F65
BJB1006D
Pole: 1 P, L&T
C
FAZ-C6-DC EATON
5SL51067R
Breaking Capacity: 6/10 C SIEMENS
kA
Miniature circuit 5SL71028R S1F67
F2 breakers (MCBs) in C Siemens S1F68
F3 place of Glass fuse S1F69
F30 S201MT- S1F70
33 6
67 F31 for K41 Local main D2 S1F71
ABB
F32 supply -1 and for K42 SB201M- S1F72
F1 Local main supply-2 D2 S1F155
For K45 MMR 415 V -3 BB100320 L&T S1F156
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Design Design
Page 43 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Nos D
For K44 contactor 415 V A9N1P032
AC D
For K43 LMS contactor
coil Schneider

Current Rating: 2 Amp,

Curve: D,
*
Voltage Rating: 415 V
AC
Pole: 1 P, Legrand
Breaking Capacity: 10
kA
Terminal block X1.1 As per
68 X1 Wago
Annexure F
Terminal block X1.2 E
69 X2 Phoenix
of this
specificatio
n and as
per RDSO Weidmuller S1X1.1
LOT drawing no. S1X1.2
RDSO/PE/ S1X3
70 X3 Terminal block X3 SK/020623
6-20192021
(Rev-0) Connectwell
sheet 42 of
48 to sheet
48 of 48
Halogen free * L&T/Salzer
polycarbonate /ABS LOT * Phoenix
71
alleys * Trinity touch
As per
RDSO
Specificatio
RDSO
E beam cables for n no.
72 LOT approved
control and Power ELRS/SPE
sources
C/ELC/001
9, Rev.2 or
latest
As per Dirak
Annexure H
of this Southco*
Multiple accessories like specificatio (For limited
locks, hinges, handles LOT n. Quantity)
73 Arihant*
etc.
Panel
Fittings
Darshana*
Braided copper cable of *
As per
70 sq mm and 300 mm
74 2 clause 6.13
in length each duly
5.8
crimped at both ends.
Cable fire barrier for CP25WB+ 3M
Lot
75 incoming & outgoing (3M) CP25WB+
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Page 44 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

cables or other
equivalent
With prior
approval of
RDSO
approved
source.
FP-100S FIREPRO/S
(Firepro), TAT-
100T (Stat- X/#Pyrogen
X), EXA1 Technology
(Pyrogen) Pvt. Ltd.
(#25%
4 3 Quantity)/
Fire suppression
piec DSPA BV
76 Cartridge
es (#25%
(100gm+100gm)
Quantity)As
per
Annexure G
and with
prior
approval of
RDSO
* Tyco
Computer generated
ferrules class R22/R23
in EN 45545-2 with HL- Phoenix
23 category (self-fire
extinguishing low smoke
& low toxicity)
Test report from EN
LOT MV Electro
certified lab for
77 systems
EN45545-2 HL-3 shall
be furnished by the firm
with supplied model no.
and company name at
the time of prototype L&T
and acceptance test. SALZER

Cable Jackets class * PMA Jack

R22/R23 in EN 45545-2 Federal
with HL-23 category Mogul
(self-fire extinguishing Werner
low smoke & low Hahm
toxicity) LOT ISG
78
Test report from EN Tyco
certified lab for
EN45545-2 HL-3 shall MV Electro
be furnished by the firm Systems
with supplied model no.

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Design Design
Page 45 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

and company name at

the time of prototype L&T-
and acceptance test. SALZER

With prior
approval of
Schematic laminated
RDSO
79 drawings in A0 Size to 1
be kept in each SBC

Note:
1. * Part number shall be decided at design approval stage before prototype manufacturing.

2. The part numbers mentioned in the above Bill of Material (BOM) are based on information
furnished by respective OEMs. Change of any shall be brought out at design approval
stage of prototype. The latest equivalent part no if required shall be submitted by firm with
technical details to RDSO for approval during prototype.
3. Firm has to obtain prior approval of part numbers at the design stage before use in
prototype SBC.
4. All contactors for RMPU motors shall be of AC-III utilization category.
5. Inspection agency will check all the components and maintain record for future reference.
6. The DIN rail used shall have minimum depth of 15mm.
7. All materials including switchgears (Contactors, MCB & MPCB) provided in SBC shall
conform to EN 45545 with hazard level HL-2, vibration shock to IEC 61373 and suitable to
work in temperature range -5°C to 70°C & relative humidity up to 98 % and suitable for
rolling stock application.
8. Stipulated current rating for all switchgears items shall be at rated voltage and specified
utilization category and at 70°C temperature.
9. Rated voltage for components used on 750 Volts AC & 415 Volts AC side shall be 1000
volts AC & 690 Volts AC respectively.
10. All auxiliary contacts to be suitable for 3Ampere inductive load& for 415 V AC.
11. All switchgears shall be accepted after verification of compliance for HL-2, vibration &
shock and stipulated rating on rated voltage at given utilization category on 70 Deg C as
per respective governing standards.

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Page 46 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Annexure E

Reference drawing no RDSO/PE/SK/AC/0206236-20092021 (Rev-0) Sheet 42 of 48 to sheet 48 of

48 for connecting block X1.1 X1.2 and X3 .Part of terminal blocks are as under:-

Left side block fitment position

Block No. Wago/ Phoenix number
Stopper 249-117/ 3022218
Earth Block 2016-7691/ 3212060
End Plate 280-317 2002-1492/
3037737
End Plate 280-314 2002-1492/
3037737
1 to 18, 280-833 2202-1401/ PA System
24-39, 3209578 Sanitary ,PIS, Pump
41-89, Anti Skid, light control Spare 45-84
91-109 RBC Diagnosis , Emergency brake
Diagnosis, Lighting
19-22 281-901 2202-1201/ Pump control
3209510
End Plate 280-315 2002-1492/
3037737
40,90,110,111 280-837 2202-1407/ Earth Block
3209594
112-119, 280-833 2202-1401/ Lighting
124-185, 3209578 Temperature, Gr 61 Controller output
351,352,353, Exhaust fan 1
355,356,357 Exhaust fan 2
359,360,361 Exhaust fan 3
120-123 281-652 2202-1401/ Lighting
3209578
End Plate 281-334 2002-1491/
3030514
350,354,358 280-837 2202-1407/ Earth Block
3209594
Stopper 249-117/ 3022218

Right side block fitment position

Block No. Wago number

Stopper 249-117/ 3022218
Earth Block 2016-7607
2016-7691/ 3212060
186-200 280-833 2202-1401/ controller output A6/A7 IMR
203-228 3209578 Battery sanitary controller output
231-233 Vent 1
235-237 Vent 2
239-241 Compressor 1.1
243-245 Compressor 1.2
247-261 Heater, Condensers Compressor 2.1
263-265 Compressor 2.2
267-281 Condensers
283-284 A11 Water Boiler
286-287 A12 Soup boiler
289-290 A10 Hot case
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Page 47 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

292-293 A13 Bottle Cooler

295-296 A22 Refrigerator
298-300 Water pump
302-304 Water pump
201-202 280-837 2202-1407/ Earth Block
234,238,242,262,266, 3209594
285,288, 291,294,
,297,
, 301, 305
229-230 285-634/ 3212065 Neutral of K41& K42
306 ELV1+ 280-833 2202-1401/
307308 3209578
ELV1-309
311-313 DIODE 8000-100/000-1329/ TOP ventilation
3211919

314-315 RESISTANCE 10 K 281-665/281-559/ Humidity control

1301555
316-317 RESISTANCE 1K 281-665/281-663/ Humidity control
1301554
End Plate 281-334 2002-1491/
3030514
320-323 280-833 2202-1401/ Telephone, Power supply
3209578
324-330 281-652 2202-1401/ 5 kVA transformer mobile charging
3209578
End Plate 281-334 2002-1491/
3030514
331-334 281-652 2202-1401/
3209578
F58-59 A6 2 Nos. 2 Amp MCB
F60-62 A7 3 Nos. 4 Amp MCB
F63-65 Anti Skid 3 Nos. 6 Amp MCB
F67 K41 1 No. 2 Amp MCB
F68 K42 1 No. 2 Amp MCB
F69-71 K45 3 Nos. 2 Amp MCB
F72 K44 1 No. 2 Amp MCB
End Plate 281-334 2002-1491/
3030514
End Plate 282-311

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 Page 48 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Annexure-F

Schedule of cable sizes

SN Size of cable Power/control circuit

in sq mm
1 50 D&ED → 125 A Fuse→S1K01 /S1K02 &Transformer secondary
→100 A Fuse → K44 & S1K43→K44
2 25 S1K41/ S1K42→100 A Fuse→S1K43→K44
3 2x16 K44/K43→busbar→RMPU MCB
4 6 For looping between 415 V RMPU MCBs.
5 4 Battery charger
6 4 Mobile charging socket RMPU Compressors Heaters
7 2.5 RMPU other motors, Pantry appliances, 5 kVA 415/190V transformer
primary
8 All control wires
Pump and any other power circuit
Anti skid device Pump control
AC package control
Pre-cooling contactor wiring S1K43
Feeder contactor wiring S1K 44
Internal wiring S1K41 & S1K42
AC package internal power wiring
Pump control cables
MCB outer cable (right side upper side)110V DC
MCB outer cable(right side down side DC MCB)
1.5 AC package power wiring MCB outer cable (left side upper MCB)
ventilation fan
AC package power wiring MCB outer cable (left side down MCB)
soup boiler refrigerator bottle cooler water pump
LHS door outer cable
voltmeter selector switch RSW1 RSW 2
Capacitor bank wiring detail
Loud speaker loose wire
AC Package Outer cable loose wiring Loose Bunch
AC Package Outer Loose wire for door

Any other control wire

Note:- 1. Red Yellow Blue & black colour shall be used for 750 V, 415 V ,110 V AC cable
R,Y,B & N respectively.

2. White(Negative) , Chocklate (Positive) shall be used for 110/24 V DC cable.

3. Earth wire shall be of green colour.

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Page 49 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Annexure-G

Technical requirement of aerosol fire detection & suppression system

Technical requirement of aerosol fire detection & suppression system

1 Type of system - Thermal type & suitable for fires arising out of electrical abnormalities
(Class E fire).

2 Important features- Automatic triggering, zero maintenance, zero depletion potential

(ODP), Non corrosive & non toxic, zero global warming potential (GWP) & zero
atmospheric life time .

3 The aerosol generator should be UL-2775 or ISO 15779 certified and certificate from 3rd
party to be furnished at the time of inspection of Switch board cabinet.

4 Action temperature of device should be 94-104 Deg C.

5 Technology should meet the requirements of National Fire Prevention Association -

NFPA -2010 standards. 3 rd party certification to be furnished at the time of inspection of
switch board cabinet.

6 Shell life of the system should be 10 years(min).

7 System shall not require any battery/electric supply for operation. However, if battery
required that should be with 10 years life.

8 System with mounting arrangements shall be suitable for installation in switch board
cabinet (Electrical panel) installed on Railway passenger coach (non passenger area).

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Page 50 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Annexure-H
Technical requirements of hinges/locks/Accessories

S Descriptio Technical specification / Part

Remarks
N n Application number
1. Material:-
- Frame part & Door part:- SS-
304 / SS-304L (AISI 304) /
ASTM276
-Sleeve cover:- Stainless steel
AISI 304, 1.4301 (X5CrNi1810)
2. Surface finish:-
- Frame part & Door part:-
Vibro finish.
- Sleeve cover:- Glossy finish.
3. Shock & Vibration proof:-
IEC 61373 -2010.
4. Life Cycle:- Min 50,000
mechanical cycles. 379-
Lift off
5. Load bearing capacity:- 500 0568.04-
1 hinge
N 09103 of
95mm
6. Applications:- DIRAK
-180° Profile Hinge, screw-on
or weld-on.
-RH / LH application.
-180° Opening angle.
-Door is lift-off.
-RoHS / WEEE.
-Hinges will have smooth
movement without any rattle
sound, jerks & vibration.

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Page 51 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

1. Material:-
- Frame part & Door part:- SS-
304 / SS-304L (AISI 304) /
ASTM276
-Sleeve cover:- Stainless steel
AISI 304, 1.4301 (X5CrNi1810)
2. Surface finish:-
- Frame part & Door part:-
Vibro finish.
- Sleeve cover:- Glossy finish.
3. Shock & Vibration proof:-
IEC 61373 -2010. 379-
Lift off
4. Life Cycle:- Min 50,000 0569.04-
2 hinge
mechanical cycles. 09001 of
55mm
5. Load bearing capacity:- Dirak
500N*
6. Applications:-
-180° Profile Hinge, screw-on
or weld-on.
-RH / LH application.
-180° Opening angle.
-Door is lift-off.
-RoHS / WEEE.
-Hinges will have smooth
movement without any rattle
sound, jerks & vibration.
1. Material:- - Hinge part:- SS-
304 (S22-1) -Pin:- Stainless
steel AISI 303, 1.4305
(X8CrNiS189)
2. Surface finish:- - Hinge
part:- E-Polish.
3. Shock & Vibration proof:-
IEC 61373 -2010.
4. Life Cycle:- Min 50,000
mechanical cycles.
5. Load bearing capacity:- 200N
6. Applications:- -180° 354-
Opening angle.. -RH / LH 2160.04-
3.a Mini hinge
application. -RoHS / WEEE. - 00000 of
Adjustments are possible with Dirak
respective bores provided. -For
nested doors. -Hinges will have
smooth movement without any
rattle sound, jerks & vibration.

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Page 52 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

1. Material:- -Nut plate:- SS-304

/ AISI 304 ASTM A240M -1 5
2. Surface finish:- - Nut plate:-
Vibro finish.
3. Applications:- -The nut
plates have been designed to
allow an easy installation of the 370-
Nut plate hinges. Tightening the screws 0438.04-
3.b for mini from the outside only. -Elimation 00907 of
hinge of the time-consuming fitting of Dirak
small single nuts in often quite
difficult accessible corners. -
Teeth on nut plate to increase
friction and, if necessary, for
earthing. -RoHS / WEEE. -
Thread size M4.
1. Material:-
- Hinge part:- AISI 316 / 1.4401
(X 5 CrNiMo 1712 2)
- Pin:- AISI 303
- Washer:- Stainless steel
2. Surface finish: -
- Hinge part: - Un-Treated
3. Shock & Vibration proof: -
IEC 61373 -2010.
4. Life Cycle: - Min 50,000
mechanical cycles.
5. Load bearing capacity: -
500N 217-
Hinge with 6. Applications: - 9601.00-
4 -200° Opening angle.
PA bush 00000 of
-RH / LH application. Dirak
-With PA bushings.
-RoHS / WEEE.
-Hinges will have smooth
movement without any rattle
sound, jerks & vibration.

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Page 53 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

1. Material:- - Lock & Nut:- SS-

304 / ASTM276
2. Surface finish:- - Lock:- E-
Polish
3. Shock & Vibration proof:-
IEC 61373 -2010.
4. Life Cycle:- Min 20,000
mechanical cycles (opening &
353-
closing).
Snap lock 2070.04-
5.a 5. Applications:- -Snap-lock in
without key 00000 of
length 31.5mm -The spring
Dirak
loaded cam is operated by a
push-button. -Grounding by
single-sided grounding nut. -By
using a finger pull the dimensions
(s) and H decreases by 2mm! -
RoHS / WEEE. -Snap lock will
have smooth movement without
any rattle sound, jerks & vibration.
1. Material:- - Lock & Nut:- SS-
304 / ASTM276 - Key:- Steel
nickel plated with ABS cover.
2. Surface finish:- - Lock:- E-
Polish.
3. Shock & Vibration proof:-
IEC 61373 -2010.
4. Life Cycle:- Min 20,000
mechanical cycles (opening &
closing).
5. Applications:- -Snap-lock in
length 31.5mm -The spring 353-
Snap lock loaded cam is operated by a 2069.04-
5.b
with key push-button. -Grounding by 00000 of
single-sided grounding nut. -All Dirak
locks supplied with two keys
D0205. -By using a finger pull
the dimensions (s) and H
decreases by 2mm! -RoHS /
WEEE -Snap lock will have
smooth movement without any
rattle sound, jerks & vibration.

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Page 54 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

1. Material:-
- Finger pull:- SS-304 / AISI
304 ASTM A240M -1 5
2. Colour:-
- Finger pull:- Vibro finish.
3. Applications:- 370-
Finger pull
-For head Ø28m. 0447.04-
6 for snap
-Thickness 2mm. 04703 of
lock
-The finger pull shall be Dirak
ergonimic to operate and should
not deform.
-By using a finger pull the H-
dimension changes by 2mm.
-RoHS / WEEE.
1. Material:-
- Edge protection: EPDM
EN45545-2, HL3.
- Material RoHS / WEEE
compliant.
2. Applications / Advantages:-
-Edge protections are used
when steel edges have to be
370-
Edge smooth.
0395.05-
7 protection -Additional metal machining
A4778 of
gasket work can be avoided and an
Dirak
decorative effect is achieved.
-Clamping range:- 1 to 2mm.
-Temperature stability:- -40° C
to +100° C.
-Hardness:- 70+/- 5 Shore A.
-Tensile strength:- ≥7.0Mpa
-Elongation at break:- 250 ~
550%
3-Point locking with wing handle
8

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Page 55 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

1. Material:-
- Wing handle:- SS-304 /
ASTM276
2. Colour:-
- Surface finish:- E-Polish
3. Shock & Vibration proof:-
IEC 61373 -2010.
4. Life Cycle:- Min 50,000
mechanical cycles (opening &
closing) at 50N compressive load
(i,e Wing knob + Rod latch).
5. Applications:-
-Wing knob for use with rod 352-
Wing
latch system. 2199.04-
8.1 handle with
-All handles are supplied with 00000 of
key
2pcs of 1333 keys. Dirak
-Mounting screws are included.
-Door-thickness 1 - 2.5mm
-RoHS / WEEE
-Wing knob will have smooth
movement without any rattle
sound, jerks & vibration.

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Page 56 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

1. Material:-
- Housing :- SS-316 / 1.4401 (X
5 CrNiMo 1712 2)
- Pinion :- AISI 316 SINTERED
METAL D40 (X 5 CrNiMo 1712 2)
- Flat rod:- AISI 304 / 1.4301
(X5CrNi1810).
- Rod stub:- AISI 304 / 1.4301
(X5CrNi1810).
2. Surface fnish:-
- Houising:- PASSIVATED TO
EN 2516 C1.
- Flat rod:- PASSIVATED TO
EN 2516 C1.
3. Both shells are sealed for
Non-Visible of internal
mechanism (i,e bearing). 208-
4. Applications:- 9025.00-
8.2 Rod latch
-For cutout A 25x50mm. 00000 of
-Stroke 24mm. Dirak
-RoHS / WEEE.
-Installation with or without
cam.
-For application within the
sealed area.
-Can also be used outside the
seal in edge area.
-RH or LH application through
double symmetry.
-Rod latch will have smooth
movement without any rattle
sound, jerks & vibration.

1. Material:-
-Round rod:- AISI 304 ASTM A
276.
2. Surface finish:-
- Round rod:- Vibro finish
Round rod 3. Applications:- 201-
8.3 (Quantity 2 -RoHS / WEEE. 0112.04
Nos.) of Dirak

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Page 57 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

1. Material:-
- Clip-on gasket
- Material EPDM EN45545-2,
HL3.
RoHS / WEEE compliant.
2. Applications / Advantages: -
- Clip-on gasket are used for IP
65.
-Clamping range: - 1 to 3.5mm. 370-
Clip-on -Temperature stability: - -40° C 0563.05-
9
gasket to +100° C. A4784 of
-Hardness of clipping part of Dirak
gasket :- 70+/- 5 Shore A.
Side Bulb Density: 0.6+ 0.1g/cm3
-Tensile strength of clipping
part of gasket: - ≥7.0Mpa
-Elongation at break for clipping
part of gasket :- 250 ~ 550%

Note: The Test report of the mentioned parameters needs to be submitted from NABL
Accredited/Govt. recognised/ILAC (International Laboratory Accreditation Co-operation)
accredited Laboratory before finalisation of part no. of other approved make by RDSO.

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Page 58 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Annexure-I
Temperature rise test scheme for guidance

Time 10:00 11:00 12:00 13:00 14:00 15.00 15.30 16.00 16.30 1700

SN Temp. on
1 Amb. Temp.
2 Earth Device
3 Panel inside (OB)
4 Panel inside (US)
5 S1F150
6 S1F151
7 S1F152
8 S1F153
9 S1F154
10 S1F155
11 S1K02
12 S1K01
13 S1K44
14 S1K43
15 S1K41
16 S1F44
17 S1F46
18 S1F48
19 S1F02
20 S1F09
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Page 59 of 63 File no. EL/7.1.5/GR Specification No.
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21 S1F13
22 S1F14
23 S1F106
24 S1K35
25 S1K26
26 S1F160
27 S1K40
28 S1F120
29 S1F124
30 S1F33 (DC)
31 S1F163 (DC)
32 S1F24 (DC)

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 Page 60 of 63 File no. EL/7.1.5/GR Specification No.
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Annexure J

Modifications in Bill of Material of Annexure D with suitable Switchgears

(MPCB/MCB/Contactors) for LHB GS AC Coaches

S.N. of Gr Ite Description Qty Drg./Cat. No. Make Place of

Annex m Installation
ure D Cod
e
MPCB for ventilation fan unit * MS116-4 ABB
1.1,1.2 & 2.1,2.2 * Legrand
*
& MPCB for Condenser fan unit GV2ME08+GVA Schneider S1F01
F05
1.1,1.2,2.1,2.2 E11 S1F01A
F06
Thermal release range (Rated S1F02
34& F10 * ST418960000 L&T
33 Current) 2.5 -4 A S1F02A
36 F11 68 * Eaton
Class: 10 S1F06
F16
Breaking Capacity: 50 kA * 3RV2011- S1F07
F17
Pole: 3 P 1EA10+3RV290 S1F12
Rated Voltage: 415V AC 1-1E Siemens S1F13
1NO+1NC auxiliary contact
block
MPCB for Compressor 1.1, 1.2, 3RV2321-
Siemens
2.1, 2.2 4DC10 S1F03
F07
Rated Current: 20-25 A, Class MS132-25B ABB S1F05
F09
37 33 10, 4 ST419170000 L&T S1F09
F13
Breaking Capacity: 10 kA S1F11
F15
Pole: 3 P, GV2ME22 Schneider
Rated Voltage : 415 V AC
Miniature circuit breakers 5SY73038CC S1F120
(MCBs) for Power Factor or Siemens S1F120A
correction of Condenser fan 1.1, 5SL73038RC S1F121
42
1.2, 2.1, 2.2 and ventilation S203MT-D3 ABB S1F121A
motors 1.1,1.2, 2.1 and 2.2 BB30030D L&T S1F122
33 68 FAZ-D3/3 EATON S1F123
Rated Current: 2.5 /3 A, S1F126
Curve: D, S1F127
Rated Voltage: 415 V AC A9N3P03D Schneider
Pole: 3 P,
Breaking Capacity: 10 kA
Miniature circuit breakers 408762 Legrand
(MCBs) for Power Factor 5SL73168RC Siemens
correction of Compressor 1.1, SB203M-D16 ABB
1.2, 2.1, 2.2 BB30160D L&T S1F124
FAZ-D16/3 Eaton S1F125
43 33 4
Rated Current: 6 16 A, Curve: S1F128
D, S1F129
Rated Voltage: 415 V AC A9N3P16D Schneider
Pole: 3 P,
Breaking Capacity: 10 kA,
K03 Contactor (with diode) for AF16ZB-30-01 ABB S1K26
K05 ventilation fan unit 1 & 2 1.1,1.2 LC1D18FD Schneider S1K26A
53 61 K12 & 2.1,2.2 810 MDX25 L&T S1K28
K13 Condenser CD 1.1, CD 1.2, CD 3RT20181BF4 Siemens S1K28A
K17 2.1 CD 2.2 2+3RT29161J S1K31

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 Page 61 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

K18 Heater 1 & 2: L00 S1K32

K16 Rated Current: 16 A (at rated S1K36
K21 voltage & AC-3 Utilization S1K37
Category) S1K35
Rated Voltage: 690 V AC S1K40
Main Pole: 3 NO
Aux contact: 1NC,
Control Voltage: 77-143 V DC

With surge suppressor

AF40-30-00-
Contactor (with diode) for 13 + ABB
Compressor unit CP1.1 CA4-01 +
CP1.2,CP2.1,CP 2.2 RV5/250
Rated Current : 40 A (at rated
voltage & AC-3 Utilization LC1D40FD or
K14 Schneider S1K33
Category) LC1D40AEHE
K15 S1K34
55 61 Rated Voltage 690V 4 MDX50 +
K19 L&T S1K38
Main Pole: 3 NO CS96586
K20 S1K39
Aux. contact: 1NC
Control Voltage: 110 V DC +/- 3RT2028-
15% 1BF40 +
Siemens
3RT2926-
With surge suppressor 1JL00

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Page 62 of 63 File no. EL/7.1.5/GR Specification No.
RDSO/PE/SPEC/AC/0200-2020(Rev-1)

Annexure- K

FORMAT FOR FEEDBACK GIVEN BY USER RAILWAYS REGARDING

PERFORMANCE OF SET OF ELECTRICAL PANELS FOR LHB EOG/HOG 3-
TIER ECONOMY CLASS TYPE AND GENERAL TYPE AC COACHES OF
INDIAN RAILWAYS

S. No. Parameter Check/ Test to be Done Remarks

1. a) Date & Place of fitment
b) Panel S. No. & make
c) Coach no.
d) No. of days completed after fitment.
2. No. of under warrantee Failures occurred and have been
updated on RDSO failure monitoring system at
http://10.100.2.19.
3. No. of out of warrantee Failures occurred and have been
updated on RDSO failure monitoring system at
http://10.100.2.19.
4. Any other remarks (other than those prescribed).

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Page 63 of 63 File no. EL/7.1.5/GR Specification No.
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DISTRIBUTION LIST

PRINCIPAL CHIEF ELECTRICAL ENGINEER:

1 Northern Railway, Baroda House, New Delhi – 110 001.

2 Central Railway, II Floor, Parcel office, CST Mumbai – 400 001.

3 Eastern Railway, Fairlie Place, Kolkata – 700 001.

4 South Eastern Railway, Garden Reach, Kolkata – 700 043

5 Southern Railway, ParkTown, Chennai – 600 003.
6 Western Railway, Churchgate, Mumbai – 400 020.
7 South Central Railway, Rail Nilayam, Secunderabad – 500 371.
8 East Central Railway, DighiDistt- Vaishali, Hajipur Bihar- 844 101.
9 North Central Railway, North Central Railway, Block A ,Subedarganj, Allahabad-211033.
10 South Western Railway, 1st Floor, DRM Office, Hubli 580 020
11 South East Central Railway, Bilaspur.495004
12 North East Frontier Railway, Maligaon, Guwahati - 781001

13 North Eastern Railway, Gorakhpur – 273001

14 North Western Railway, Jaipur – 302006

15 West Central Railway, Jabalpur - 482001

16 East Coast Railway, Bhuvneshwar, Orrisa – 751016

17 Konkan Railway, BelapurBhavan, Sector-11, Belapur, Mumbai - 400614

18 Metro Railway, 33 /1 J.L. Nehru road, Kolkata- 700071

19 Integral coach factory, Perambur, Chennai - 600038

20 Rail Coach Factory, Kapurthala (Punjab) – 144 602

21 Modern Rail Coach Factory, Lalganj,Raibareli(UP)-229120
CHIEF WORKS MANAGER:
1 Matunga Workshop, Central Railway, Mumbai 400 019.
2 Liluah Workshop, Eastern Railway, Howrah
3 C&W Workshop , Northern Railway, Alambagh, Lucknow-226 05
4 C & W Workshop,N. Rly., Jagdhari – 135 002
5 Mechanical Workshop, NER, Gorakhpur – 273 012
6 Carriage Workshop, Southern Railway, Perambur, Ayanavaram, Chennai – 600023.
7 SCR, Lallagudda Workshop, Lallaguda, Secunderabad - 500017
8 Carriage Workshop, Western Railway, Lower Parel, Mumbai-400013
9 CRWS, W. C. Railway, Nishatpura, Bhopal-462010
10 Carriage Workshop, NW Rly,.Ajmer - 305001
11 Carriage Repair Workshop, Gadag Road, SWR, Hubli – 580 020
12 Carriage Workshop, S.W. Railway, MysoreVishwanath.
13 Carriage Workshop, SE Rly., Kharagpur - 721301
14 New Bongaigaon , Railway Workshop, Dangtal, Distt. Bongaigaon, Assam-783380
15 Carriage and Wagon Workshop, N. C. Rly., Jhansi – 248003
16 Carriage and Wagon Workshop, WC Rly., Kota - 324002
17 Carriage and Wagon Workshop, Eeastern Rly., Liluha - 711204
18 Carriage and Wagon Workshop, W. Rly., Pratap Nagar, Vadodara - 390004
19 Carriage and Wagon Workshop, N Rly., Amritsar - 143001
20 Central Workshop, Goldenrock, S. Rly., Trichi - 620004
1 Director, IRIEEN, Nasik Road (Maharashtra). - 422101
2 Senior Professor (Elect.), RailwayStaffCollege, Lalbaug, Vadodara. - 390004
3 Director, IRCAMTECH, Maharajpur, Gwalior – 474 020.

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