10/6/2022

BOOK REFERENCE

1. INTRODUCTION
AUTOMATION SYSTEMS

Practical SCADA for Industry Mechatronics 3rd Edition Modern SCADA Protocols STANDAR PLN (Persero)
By: D. Balley, Edwin W. By: William Bolton By: Gordon Clarke, D. Raiynders.
HANDOKO RUSIANA ISKANDAR, S.T., M.T.,HAEI
UNIVERSITAS JENDERAL ACHMAD YANI
TA. 2022-2023 [email protected] 10/6/2022 2

OUTLINE OF PRESENTATION

Introducing of Industry Technology

1. INTRODUCING OF INDUSTRY
Basic & Hierarchy Technology Automation
TECHNOLOGY
Automation Industry Application
Future Challenge

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INTRODUCTION [HISTORICAL REVIEW] INDUSTRY CLASS

▪ Industry Revolution ▪ Manually Control ▪ Automatic Control ▪ Smart Factory ▪ Industry 1.0 ▪ Industry 2.0 ▪ Industry 3.0 ▪ Industry 4.0

Begin 18TH Standby Operator Based on Wireless Sensor

Century Controller Network Human is Heart Standby Operator Human Machine Interface Internet is Heart
(PLC & DCS) (Web/IoT)
Kemutakhiran Teknologi IT Mendukung Kemajuan Semua Bidang Teknologi
Industri dan Informasi
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INDUSTRY AUTOMATION APPLICATION INDUSTRY AUTOMATION APPLICATION [2]

▪ Manufacturing ▪ Oil and Gas ▪ Power Generation ▪ Water Treatment Plant ▪ Railway Traffic Systems ▪ Building Auto. Systems

▪ Vehicle Factory ▪ Steel Plant ▪ Renewable Energy ▪ Health & Food Factory ▪ Air Traffic Control Syst. ▪ Electric Vehicle Charging

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2. BASIC & HIERARCHY TECHNOLOGY

OF AUTOMATION

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DATA ACQUISITION WHY CONTROL NEED?

Objective :
▪ maintain flow rate at a desired value (set Meningkatkan
point) Keselamatan Peralatan produktivitas
Control elements : dan Personil perusahaan secara
kualitas dan kuantitas
▪ Sensor : Flow Transmitter
▪ Controller : PLC (PID) Operational Constraints Memperhatikan
(meminimalisir kendala – Lingkungan Hidup dan
▪ Actuator : Control Valve kendala operasional) Peraturan

Ekonomis (investasi
besar namun keuntungan
yang didapat lebih besar)

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BASIC OF CONTROL AUTOMATION SYSTEMS CONTROL OBJECTIVES

Tekanan di Tank tinggi
• Secara objectives membuat kecepatan mobil tetap tidak ada sensor akan berbahaya
konstan aliran dapat
• Aktivitas kendali mobil merusak pompa
1. Membaca speedometer
2. Memutuskan untuk menaik turunkan kecepatan Selalu menjaga
3. Aksi dilakukan dalam pedal mobil rating aliran
(smooth)

komponen L. Key
diatur oleh sistem
Meminimalkan pelepasan pemanas
hidrokarbon ke udara

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GENERAL PROCESS CONTROL HIERARCHY AUTOMATION (SCADA CONTROL) PRINCIPLE

Data Acquisition  Used for Gather Information from

Widely Distributed Processes

Supervisory Control  Calculate and give limited

control instructions to distant process facilities

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CONVENTIONAL VS MODERN AUTOMATION AUTOMATION SYSTEM ARCHITECTURE

▪ Conventional AUTOMATION ▪ Modern AUTOMATION

Panel 1. The computer can record and
1. Type
Chart It is
simple, no CPUs, RAM, store a very large amount of Transducer/Transmitter
ROM or software data Enterprise Network
programming needed. 2. The data can be displayed in any
2. The sensors are connected way the user requires Transducer/Transmitter

directly to the meters, 3. Thousands of sensors over a

HMI Communication Level
switches and lights on the wide area can be connected to
panel. the system
4. The operator can incorporate Transducer/Trans
3. It could be easy and cheap mitter
real data simulations into the Master Terminal
to add a simple device like a system Unit
Sensors and
switch or indicator.control device 5. Many types of data can be
collected from the RTUs Workstation Control Centre Transducer/Transmitter

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HIERARCHY OF MODERN AUTOMATION THE ROLE OF AUTOMATION

5 4
FIELD LEVEL INSTRUMENT AND CONTROL DEVICE
3

MARSHALLING TERMINAL AND RTU’S

2

COMMUNICATION SYSTEMS

THE MASTER STATION

1
THE COMMERCIAL DATA PROCESSING DEPARTMENT
COMPUTER SYSTEM

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FIELD LEVEL INSTRUMENTATION PRINCIPLE FIELD INSTRUMENT LEVEL & CONTROL DEVICE

▪ Analog Sensor ▪ Digital Sensor ▪ Temperature Sensors ▪ Level Sensors ▪ Pneumatic Control Valve
Sensor and actuator has a :
Temperature Sensors MCB/CB Status
1. Good Sensitivity
Pressure Sensors Relay Status 2. Good Precision
Level Sensors Lock Bridge Switch 3. Good Accuracy
Thermistor / RTD
Flow Sensors Other (Switch) 4. Good Repeatability
Other (Ph, ect) 5. Tolerancy
▪ Actuator ▪ Final Control Element
Orifice Pneumatic
Pneumatic Control Valve Hydraulic
Ventury meter Belt or Screw Conveyor
Rota or Turbin meter Roll Table Thermocouple
Other Motor Control Blower or Fan
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REMOTE TERMINAL UNIT (RTU) RTU HARDWARE

Power Supply

 Placed at remote plant location

 Integrated with instrumentation
and control systems (PLC or DCS) CPU Module
 Functions :
• Gathers information from the
field I/O Module
• Send the information to MTU
• Process the supervisory control
instruction from MTU
Comm. Module

RTU Rack
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IED & SMART INSTRUMENT INT. ELECTRONIC DEVICES

▪ IED is a term used in the electric power industry to

describe microprocessor-based controllers of Protokol komunikasi modbus dipakai
power system equipment, such as circuit breaker, untuk komunikasi IED – RTU,
transformer and capacitor banks.
▪ it typically means an intelligent (microprocessor IEC60870-5-104 digunakan untuk
based) digital measuring sensor (such as a flow komunikasi RTU – server dan potokol
meter) with digital data communications. TCP/IP digunakan untuk komunikasi
client – server

Source: https://www.researchgate.net/

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INT. ELECTRONIC DEVICES [2] PROGRAMMABLE LOGIC CONTROL [2]

IED7 IED8
PLC Manufacture:
IED4 Siemens
Allen Bradley
Figure1. 132/11kV substation model

Figure2. 132/11kV substation model

Omron
with a Double bus arrangement.
with a single bus arrangement.

IED6
Mitsubishi
IED5
Quantum
IED3 LG
Tele-mecanique

IED2 IED1 IED2 IED3 IED4

IED1

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PROGRAMMABLE LOGIC CONTROL DISTRIBUTED CONTROL SYSTEMS

▪ Since the late 1970s, PLCs have replaced hardwired relays with a combination of ladder– • In a DCS, the data acquisition and control functions are DCS Manufacture:
logic software and solid state electronic input and output modules. performed by a number of distributed microprocessor-based Yokogawa Foxgoro
▪ Often in AUTOMATION systems the RTU (remote terminal unit (PLC, DCS or IED)) is units situated near to the devices being controlled or the
located at a remote location. This distance can vary from tens of meters to thousands of instrument from which data is being gathered. Centum VP Delta V
kilometers.
• DCS systems have evolved into systems providing very
▪ Line modems are used to communicate to RTUs when RS-232 or RS- 485 communication sophisticated analog (e.g. loop) control capability.
systems are not practical. The bit rates used in this type of system are usually slow, 1200 to
9600 bps
• From bench top, to pilot plant, to full production; from 25 I/O
points to over 1 million, your system adapts to meet your needs.

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DCS ARCHITECTURE PLC AND DCS CONTROL DESIGN

▪ Work Principle
1. PLC akan mengantrol motor 1 untuk
menggerakan konveyor 1 dan motor 2
untuk menggerakan konveyor 2 secara
sekuensial.
2. Sementara itu, DCS akan difungsikan untuk
membaca nilai sensor (load cell), nilai
kecepatan motor 1 dan nilai kecepatan
motor 2.
3. Apabila terjadi kesalahan, misalnya beban
pada konveyor 2 berlebihan atau
kecepatan pada motor 1 dan kecepatan
pada motor 2 tidak sesuai dengan yang
PLC dibuat untuk menggantikan Relay Logic, DCS dibuat
diinginkan, DCS akan memerintahkan PLC
untuk mengendalikan jalannya Proses (Proses Control).
Proses Controller tentu tidak sama dengan Logic
untuk melakukan perubahan kecepatan
Controller, dan jangan dipisahkan, karena akan berbeda
pada motor 1 dan motor 2.
maknanya

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COMMUNICATION SYSTEMS NETWORK TOPOLOGY

POINT TO POINT
▪ Topologi Jaringan
Fiber Optic
KOMPUTER RTU
MASTER RTU RTU ▪ Point to Point
▪ Multipoint/ Party line
Coaxial Cable KOMPUTER
RTU
▪ Series Star
FRONT-END RTU
SERIE STAR ▪ Ring/loop
UTP RTU ▪ Combine Network

Radio Frequency RTU

RTU RTU ▪ Protokol Jaringan

Modem Protokol Jaringan komputer
▪ IEC 60870-5-101
adalah suatu aturan yang telah
RTU ▪ IEC 60870-5-104
KOMPUTER MULTI POINT/PARTYLINE di set untuk bisa mengatur
GSM / GPRS FRONT-END
▪ DNP
sebuah 3.0
komunikasi online yang
terdiri dari Protokol
▪ UCA beberapa komputer
Serial Communication KOMPUTER
SLAVE
RTU RTU LOOP yang terdapat pada suatu
jaringan
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TYPES OF FIELD DEVICES HUMAN MACHINE INTERFACE

Conventional Fieldbus based

▪ 4-20 mA analog signal 1. Microprocessor and embedded system
technology
▪ Discrete status (0/1) 2. Digital signal
▪ Point-to-point configuration 3. Point-to-point or point-to-multipoint
▪ Dedicated wiring for each devices 4. Simplified wiring, drawings, and control
engineering
5. Embedded control algorithm
6. Example :
• Modbus Transmitter
• Profibus Transmitter
• HART transmitter
• Device NET

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AUTOMATION ON STEEL COMPANY

3. AUTOMATION INDUSTRY
APPLICATION

Hot Strip Mill Division

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AUTOMATION ON POWER GENERATION AUTOMATION ON POWER TRANSMISSION

▪ Steam Power Plant ▪ Sistem Automasi Gardu Induk

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AUTOMATION ON OIL AND GAS WASTE WATER TREATMENT

▪ Plant
▪ Flow Transmitter ABB ▪ Water Treatment Plant

▪ HMI

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AUTOMATION ON TRANSPORTATION

4. FUTURE CHALLENGE

Traffic Engineering of Railway

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AUTOMATION ON RENEWABLE ENERGY BUILDING AUTOMATION SYSTEM

▪ Conventional AUTOMATION ▪ Modern AUTOMATION ▪ Smart Home

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AUTOMATION ON SMART GRID SYSTEMS SMART GRID APPLICATION

▪ Smart Grid in Korea (Jeju Island)

Pemerintah Korea
menggalakkan industri
Smart Grid dengan visi
“Smart Energy, Green
Revolution”

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ADD A SLIDE TITLE - 2

LAPANGAN KERJA (SDM) AKAN SEMAKIN BERKURANG
KEMAJUAN TEKNOLOGI DI NEGARA TERTENTU MEMBUAT NEGARA LAIN SEMAKIN TERTINGGAL
HANYA MANUSIA YANG MAU BERSAING YANG MAMPU BERTAHAN
BE A GOOD ENGINEER

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