Aquatrans AT600 Flowmeter
Aquatrans AT600 Flowmeter
AquaTrans™ AT600
User’s Manual
910-312 Rev. B
December 2015
AquaTrans™ AT600
Panametrics Ultrasonic Flowmeter for Liquids
User’s Manual
910-312 Rev. B
December 2015
www.gemeasurement.com
ii
Contents
Chapter 1. Introduction
1.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.1 Transit-Time Flow Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chapter 2. Installation
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Unpacking the AT600 system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Installing the Electronics Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Installing the Clamp-on Fixture And Transducer System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4.1 Clamp-on Fixture and Transducer Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4.2 Mounting Clamp-on Fixture Onto Pipe (AT6 Transducers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Installing C-RS Fixture and Transducer System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.5.1 Installation Guide for C-RS transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.5.2 Install Cable Adaptor for C-RS transducer and AT6 cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.6 Making Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2.6.1 Wiring the Line Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
2.6.2 Wiring the Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
2.6.3 Wiring System Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
2.6.4 Wiring Analog Output/HART Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
2.6.5 Wiring Modbus Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.6.6 Wiring Frequency/Totalizer/Alarm Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.6.7 Wiring Gate Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Chapter 3. Initial Setup and Programming
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.2 AT600 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.3 Display Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.3.1 Changing Value for One or Two-Variable Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.3.2 Changing Measurement Type for One- or Two-Variable Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.3.3 Changing the Measurement Type or Value for Totalizer Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.3.4 Starting or Stopping Totalizer Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.3.5 Resetting the Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.4 Entering the Main Menu (Lock Button) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.4.1 Display Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.4.2 Keypad Lockout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.4.3 Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.4.4 Program/Program Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.4.5 Program Review. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.4.6 Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Information Paragraphs
Note: These paragraphs provide information that provides a deeper understanding of the situation, but is not
essential to the proper completion of the instructions.
IMPORTANT: These paragraphs provide information that emphasizes instructions that are essential to proper setup of
the equipment. Failure to follow these instructions carefully may cause unreliable performance.
CAUTION! This symbol indicates a risk of potential minor personal injury and/or severe damage to
the equipment, unless these instructions are followed carefully.
WARNING! This symbol indicates a risk of potential serious personal injury, unless these
instructions are followed carefully.
Safety Issues
WARNING! It is the responsibility of the user to make sure all local, county, state and national
codes, regulations, rules and laws related to safety and safe operating conditions are met for each
installation. The safety of any system incorporating the equipment is the responsibility of the
assembler of the system.
Auxiliary Equipment
Local Safety Standards
The user must make sure that he operates all auxiliary equipment in accordance with local codes, standards,
regulations, or laws applicable to safety.
Working Area
WARNING! Auxiliary equipment may have both manual and automatic modes of operation. As
equipment can move suddenly and without warning, do not enter the work cell of this equipment
during automatic operation, and do not enter the work envelope of this equipment during manual
operation. If you do, serious injury can result.
WARNING! Make sure that power to the auxiliary equipment is turned OFF and locked out before
you perform maintenance procedures on the equipment.
WARNING! It is the responsibility of the user to make sure the PWR, Hart, Modbus and I/O cable
can meet the cable specification, which is described in Appendix A.
Paragraphes d’informations
Remarque: Ces paragraphes fournissent des informations à même de faciliter la compréhension de la situation, mais
n'est pas indispensable à la bonne utilisation des instructions.
IMPORTANT: Ces paragraphes fournissent des informations qui mettent l'accent sur les instructions qui sont
essentielles à une configuration correcte de l'équipement. Le non-respect de ces instructions peut
entraîner une dégradation des performances.
ATTENTION! Ce symbole indique un risque potentiel grave de blessures aux personnes, à moins que
ces instructions sont soient rigoureusement.
Questions de sécurité
ATTENTION! Il est de la responsabilité de l'utilisateur de s'assurer que tous les règlements, codes et
lois locaux, nationaux et européens relatifs à la sécurité et aux conditions
d'exploitation en toute sécurité soient respectés pour chaque installation. La sécurité
de tout système intégrant l'équipement est de la responsabilité de celui qui l’assemble.
Matériel auxiliaire
Standards de sécurité locaux
L'utilisateur doit s'assurer que les équipements auxiliaires utilisés sont en tout point conforme aux codes, standards et
réglementations relatifs à la sécurité.
Zone de travail
ATTENTION! Les équipements auxiliaires peuvent avoir à la fois des modes de fonctionnement
manuel et automatique. Comme l'équipement peut bouger brusquement et sans signe
préalable, ne pas entrer dans la zone de travail de ce dernier pendant le
fonctionnement automatique, et ne pas s’en approcher de trop près pendant le
fonctionnement manuel. Si vous le faites, cela peut entraîner de graves blessures.
Qualification of Personnel
Make sure that all personnel have manufacturer-approved training applicable to the auxiliary equipment.
Unauthorized Operation
Make sure that unauthorized personnel cannot gain access to the operation of the equipment.
Environmental Compliance
Waste Electrical and Electronic Equipment (WEEE) Directive
GE Measurement & Control is an active participant in Europe’s Waste Electrical and Electronic Equipment (WEEE)
take-back initiative, directive 2012/19/EU.
The equipment that you bought has required the extraction and use of natural resources for its production. It may
contain hazardous substances that could impact health and the environment.
In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural
resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle most of the
materials of your end life equipment in a sound way.
The crossed-out wheeled bin symbol invites you to use those systems.
If you need more information on the collection, reuse and recycling systems, please contact your local or regional
waste administration.
Chapter 1. Introduction
1.1 Overview
Thank you for purchasing the AT600 ultrasonic flow meter. AT600 is a clamp-on ultrasonic flow meter for
measurement of liquid phase products. It is designed for the industrial market, including water, wastewater, steel,
campus energy and other markets. AT600 utilizes a new electronics platform and industrial design to make it extremely
simple to install and use in the field.
The AT600 consists of the new AT600 electronics, metal enclosure and field proven AT transducers system, including
the clamp-on fixture.
U-Bolt
Electronics
Power Cable
Transducer Cable
Fixture
In operation, each transducer functions as a transmitter, generating a certain number of acoustic pulses, and then as a
receiver for an identical number of pulses. The time interval between transmission and reception of the ultrasonic
signals is measured in both directions. When the liquid in the pipe is not flowing, the transit-time downstream equals
the transit-time upstream. When the liquid is flowing, the transit-time downstream is less than the transit-time
upstream.
The difference between the downstream and upstream transit times is proportional to the velocity of the flowing liquid
and its sign indicates the direction of flow.
Chapter 2. Installation
2.1 Introduction
To ensure safe and reliable operation of the AT600, the system must be installed in accordance with the established
guidelines. Those guidelines, explained in detail in this chapter, include the following topics:
• Unpacking the AT600 system
WARNING! The AT 600 flow transmitter can measure the flow rate of many fluids, some of which
are potentially hazardous. The importance of proper safety practices cannot be overemphasized.
Be sure to follow all applicable local safety codes and regulations for installing electrical equipment
and working with hazardous fluids or flow conditions. Consult company safety personnel or local
safety authorities to verify the safety of any procedure or practice.
ATTENTION EUROPEAN CUSTOMERS! To meet CE Mark and UL Mark requirements, all cables must
be installed as described in “Wiring Cable Specifications and Requirements” on page 157.
Please note that your AT600 system may come in different configurations based on your selection, so the packing list
could be a little different. Below is the typical packing list:
10. One AT600 electronics
20. Two clamp-on fixtures
30. Two transducers (installed in one of the two clamp-on fixtures)
40. One transducer cable (installed on fixture with transducers)
50. Four clamping fixture mounting straps
60. Two “U” bolts for pipe mounting of AT600
70. One USB flash drive with manual and calibration sheet
80. One inner hexagon spanner
90. Three M16 Gland (installed on AT600)
100. Two pieces of Solid Couplant
110. Quick installation guide
120. Calibration Sheet
130. Cabling tools
72.50
128
120
160
M16 GLAND x3
M20 GLAND x2 63.50 3
202 13
226
Wall Mount
72.50
2 Inch Pipe
202
Pipe Mount
Figure 5: AT600 Electronics Mounting
Horizontal
Vertical
• Locate the clamp-on fixture and transducer system so that there are at least 10 pipe diameters of straight,
undisturbed flow upstream and 5 pipe diameters of straight, undisturbed flow downstream from the measurement
point. Undisturbed flow means avoiding sources of turbulence in the fluid such as valves, flanges, expansions, and
elbows; avoiding swirl; and avoiding cavitation.
Flow Direction
UPSTREAM DOWNSTREAM
10 X D (in.) 5 X D (min)
• Locate the transducers on a common axial plane along the pipe. Locate the transducers on the side of the pipe,
rather than the top or bottom, since the top of the pipe tends to accumulate gas and the bottom tends to accumulate
sediment. Either condition will cause increased attenuation of the ultrasonic signal. There is no similar restriction
with vertical pipes as long as the flow of fluids is upward to prevent free falling of the fluid of a less than full pipe.
Good Flow
Flow
Flow
Good
Bad Bad
Good
Figure 8: Good and Bad Transducer Locations
Please see section 3.7 (Sensor Setup) for determining transducer spacing. A two traverse installation is recommended
for most applications.
1. Install AT600 clamping fixture with transducers onto the pipe using the two mounting straps.
a. Choose location with enough straight run; refer to Figure 7 on page 7.
b. Install two straps onto the pipe with about 30 cm/1 ft apart.
Move
Align
Screw Tighten
Figure 10: Clamp-on Fixture Installation
2. Wire power and transducer cables to the AT600; refer to Figure 22 on page 16.
3. Power meter and program flow meter to determine transducer spacing.(See AT600 Programming in Chapter 3.)
4. Set spacing between the two transducers and tighten back onto the pipe.
a. Loosen hand rails and rotate fixture so the transducers are in view.
b. Set spacing between transducers, remove laminar piece on couplant, apply couplant to transducer and
rotate back onto rail.
ing
Spac
Couplant
Note: Two traverse (or two transducers in the same fixture) is the standard configuration. See the other configuration
method below for fixture assembly procedure.
Note: If there is a coating or protection layer on the pipe, remove the coating layer on the pipe at first by rasping to
expose the pipe material, where it is in contact with the transducer and couplant.
Bar
Figure 13: Dual Traverse Installation at Transducer Spacing Range 250 to 750mm
2.4.2b Dual Traverse Installation at Transducer Spacing Range 250 to 750mm (cont.)
4. Set spacing between the two transducers and tighten back onto the pipe.
a. Loosen hand rails and rotate fixture so transducers are in view.
b. Take out the downstream transducer from the first fixture, disassemble the transducer connection and route
the cable into the second fixture and connect and locate the downstream transducer into the second fixture.
DOWNSTREAM
UPSTREAM
Figure 14: Dual Traverse Installation at Transducer Spacing Range 250 to 750mm
Note: See detailed spacing set below for dual traverse installation:
UPSTREAM DOWNSTREAM
Spacing
2.4.2b Dual Traverse Installation at Transducer Spacing Range 250 to 750mm (cont.)
2. Spacing range from 250 to 750mm; two fixtures are needed, to be pushed:
a. Spacing from 250 to 500mm
Put the upstream transducer at “250mm” position of the first fixture, and then put the downstream
transducer at the required position on the second fixture, as shown below.
Note: A tight contact should be made between two fixtures through the two bars to make an accurate spacing.
UPSTREAM DOWNSTREAM
250 250
UPSTREAM DOWNSTREAM
1. Mark one straight line parallel with the pipe direction on the pipe surface, use a band tape to measure the
circumference of the pipe, and mark another two lines on position of +1/4 and -1/4 of circumference. This
creates two lines for two fixture alignment.
2. Install two straps onto the pipe with about 30 cm/1 ft apart from each other.
3. Put one clamp-on fixture embedded with two transducers and one cable onto the pipe and move the two straps
on two sides of the clamp-on fixture to catch the holder on the fixture, then put another blank fixture onto the
opposite side of the first fixture and hold it by the two straps. Align the middle of the two fixtures with the red
straight line marked on the pipe surface in step 1.
+1/4
nce
circumfere
-1/4
nce
circumfere
Figure 18: Fixture Installation of Single Traverse at Transducer Spacing Range 0 to 250mm
4. Set spacing between the two transducers and tighten back onto the pipe.
a. Loosen hand rails and rotate fixture so transducers are in view.
b. Take out the upstream transducer from the first fixture, disassemble the transducer connection and route
the cable into the second fixture, and connect and re-locate the upstream transducer into the second fixture.
Note: Put upstream transducer at “zero” position of the second fixture, and then move the downstream transducer at
the required position of the first fixture. The separate cable of the upstream transducer needs to be pulled out
from one side of rail on first fixture and put into the side of the rail on second fixture; refer to the cabling on the
fixture done by the plant.
DOWNSTREAM
UPSTREAM
1. Mark one straight line parallel with the pipe direction on pipe surface, use a band tape to measure the
circumference of the pipe, and mark another two lines on position of +1/4 and -1/4 of circumference; these two
lines are made for two fixture alignment. Then mark two transducer positions on the two straight lines
separately using the band tape. Refer to Figure 20 for the line marking method.
2. Install four straps onto the pipe with about 30 cm/1 ft apart from each other.
3. Put one clamp-on fixture embedded with two transducers and one cable onto the pipe and move straps onto
sides of fixture, then tighten screw on straps and validate the strapping stays within sides of fixture.
4. Put the second blank clamp-on fixture onto the pipe on another side, then repeat step 3 to move the straps and
tighten the second fixture. Refer to Figure 20 for the fixture position.
5. Set spacing between the two transducers and tighten back onto the pipe.
a. Loosen hand rails and rotate fixture so transducers are in view.
b. Take out the upstream transducer from the first fixture, disassemble the transducer connection and route
the cable into the second fixture and connect and re-locate the upstream transducer into the second fixture.
c. Align the transducer side with the two marks done on step 1 in the first and second fixture.
UPSTREAM
+1/4
nce
circumfere
-1/4
nce
circumfere
AM
DOWNSTRE
Figure 20: Single Traverse Installation at Transducer Spacing Range 250 to 750mm
2.5.2 Install Cable Adaptor for C-RS transducer and AT6 cable
To match the BNC type connector on the C-RS transducer with the SMA type connector on the AT6 cable, one BNC to
SMA adaptor is needed for C-RS transducer cabling. See Figure 21 below for adaptor installation.
C-RS Transducer
ATTENTION EUROPEAN CUSTOMERS! To meet CE Mark requirements, all cables must be installed
as described in “Wiring Cable Specifications and Requirements” on page 157.
This section contains instruction for making all the necessary electrical connections to the AT600 flowmeter. Refer to
Figure 22 below for the complete wiring diagram of the unit.
IMPORTANT: Except for the transducer connector, all electrical connectors are stored in their terminal blocks during
shipment and may be removed from the enclosure for more convenient wiring. Feed the cables through
the cable gland holes on the bottom of the enclosure, attach the wires to the appropriate connectors and
plug the connectors back into their terminal blocks.
Once the AT600 is completely wired, proceed to Chapter 3, Initial Setup, to configure the unit for operation.
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GROUNDING 4 DETAIL A
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A
GROUNDING 2 GROUNDING 1
Note: HART or MODBUS communication are optional selections for the AT600 electronics and must be chosen at
the time of ordering.
To lead the wiring cables into the enclosure, power lines, transducer line and I/O lines are distributed to different gland
holes. Refer to Appendix A, section A.2.10 for cable criteria. Be sure to select the cable to connect the meter only to the
specified cables.
GLAND HOLE 4
DETAIL B
GLAND HOLE 2
ATTENTION EUROPEAN CUSTOMERS! To meet CE Mark requirements, all cables must be installed
as described in “Wiring Cable Specifications and Requirements” on page 157.
The AT600 may be ordered from operation with power inputs of 85-264 VAC, or 12-28 VDC. The label on the shroud
inside the electronics enclosure, lists the required line voltage. Be sure to connect the meter only to the specified line
voltage.
WARNING! Improper connection of the line power leads or connecting the meter to the incorrect
line voltage will damage the unit. It will also result in hazardous voltages at the flowcell and
associated piping and within the electronics console.
1. Strip 1/4” of insulation from the end of the power and neutral or line leads (or the positive and negative DC
power leads), and 1/2” from the end of the ground lead.
2. Connect the ground lead to the internal ground connection (GROUNDING 1) located on the bottom panel of
the enclosure (See Figure 22).
IMPORTANT: The incoming ground lead must be connected to the internal ground connection.
3. Connect the neutral or line lead (or the negative - DC power lead) to L2/N(-) and the line power lead (or the
positive +DC power lead) to L1(+) as shown in Figure 22 on page 16.
IMPORTANT: Do not remove the existing PC board ground wire or the cover ground wire.
ATTENTION EUROPEAN CUSTOMERS! To meet CE Mark requirements, all cables must be installed
as described in “Wiring Cable Specifications and Requirements” on page 157.
Wiring a typical AT600 ultrasonic liquid flow meter system requires interconnection of the following components:
WARNING! Before connecting the transducers, take them to a safe area and discharge any static
build-up by shorting the center conductor of the transducer cables to the metal shield on the cable
connector.
1. Locate the transducer cables and connect them to the two transducers.
2. Connect the cable connector with yellow “DN” jacket on the cable to DN and connect cable connector with
white “UP” jacket on the cable to UP as shown in Figure 22 on page 16. Then, secure the cable gland.
3. Make vertical insertion when the cable connector is plugged into the receptacle to avoid destroying the
connector.
DETAIL C
Figure 25: System Grounding Screw
HART Master/
Model AT600 Ampere Meter
Volts +
(Int. Pwr. Sup.)
PIN: 0
Load
(maximum
Volts - PIN: 1
600 ohms)
(Common)
1. Disconnect the main power to the unit and open the enclosure.
2. Install the required cable gland in the chosen gland hole on the bottom of the enclosure.
3. Refer to Figure 22 on page 16 for the location of terminal block I/O and wire the terminal block as shown.
Secure the cable clamp.
The standard port is only 0/4-20mA analog output, but the HART communication is optional upon request.
Note: Analog Output is active mode. Do not supply a 24V supply to this circuit. The circuit is powered by the flow
meter.
Note: Prior to use, the analog output must be set up and calibrated. Proceed to the next section to continue the initial
wiring of the unit.
Note: When in meter configuration, the analog output will go to 3.6 mA. After exiting from configuration mode, the
meter will leave 3.6 mA.
To wiring Modbus RS485 serial port, refer to Figure 22 on page 16 and complete the following steps:
Each totalizer/frequency/alarm output requires two wires. Wire this terminal block in accordance with the pin number
assignments shown in Figure 27 below. Figure 22 shows sample wiring diagrams of totalizer/frequency/alarm output
circuit.
Totalizer/Frequency Counter
Model AT600 OR Alarm Detector
Max. Current: 1A
Max. Voltage: 100 V
Isolation Voltage: 500 V
Max. Load Power: 2W IN Volts +
(Int. Pwr. Sup.)
PIN: 8/A
Load
PIN: 9/B (minimum
10 Kohms)
+5 V
PIN: D
NO
PIN: E
C
Display
Main Menu
Password
User
Input/Output Sensor Setup CalibraƟon Advanced Factory
Preferences
Save
Changes ?
No Yes
Display
• [] - enables users to exit from a specific option without entering unconfirmed data
• [] and [] - enable users to highlight a specific window in the display option or to scroll through a list of
options (parameters, letters, and numbers, 0-9 as well as the negative sign and decimal point) in a menu
• [] and [] - enable users to scroll to a specific option, among choices in an option, or to a character in a text
entry.
When the AT600 is powered up, the initial screen display appears, followed by a display of measurement parameters.
Velocity
AT600 0.0 m/s
INITIALIZE . . Soundspeed
0.0 m/s
As a guide in following the programming instructions in this chapter, the relevant portions of the AT600 menu map
have been reproduced on page 98.
IMPORTANT: If the keypad has not been pressed for 5 minutes, the AT600 exits the Keypad Program and returns to
displaying measurements. The meter discards any configuration changes. Changes can only be retained
after the user commits them.
The green light is a system health indicator and it is on when the meter is operational and not in error. The red light is a
system status indicator and it is on when the meter is in error. When both lights are off, the meter indicates the system
is in configuration mode or no power has been applied to the meter.
Total m^3
Velocity Velocity
0.0 m/s Forward 0.0
0.0 Reverse 0.0
Soundspeed
m/s
0.0 m/s
Velocity From the display screen, press either the [] or [] buttons until the value is
highlighted.
0.0
m/s
Velocity Once the value is highlighted, press [√] to open the Display/Decimal option.
0.0
m/s
Display/Decimal Use the [] and [] buttons to scroll to the appropriate value. (Available
2 options include 0, 1, 2, 3, 4, and Sci (Scientific Notation). Press [√] to select
3 the value, and then [√] again to confirm the selection or [] to cancel the
4 selection.
Sci
From the display screen, press either the [] or [] buttons until the
Velocity measurement type is highlighted.
0.0
m/s
Velocity Once the value is highlighted, press [√] to open the Measurement Type option.
0.000e+00
m/s
Measurement Type The screen changes to Display/Measurement Type. Press the [] and [] buttons
Velocity to scroll to the desired parameter. Available parameters include: Velocity, Act
Act Volumetric Volumetric, Std volumetric, Mass, Batch Totals, Inventory Totals, Soundspeed,
Std Volumetric Reynolds, KFactor, and Diagnostics. After you have chosen the measurement
Mass type, press [√] to select the value, and then [√] again to confirm the selection or
[] to cancel the selection.
Total m^3
Forward 0.000e+00
Totalizer Values
Measurement Type Reverse 0.000e+00
Error Code
Figure 31: The Totalizer Screen
To change the number of decimal places in the value displayed on a totalizer screen, proceed as follows:
TOTAL m^3 From the display screen, press either the [] or [] buttons until the value is
highlighted.
Forward 0.000e+00
Reverse 0.000e+00
Total m^3 Once the value is highlighted, press [√] to open the Display/Decimal option.
Forward 0.000e+00
Reverse 0.000e+00
Display/Decimal Use the [] and [] buttons to scroll to the appropriate value. (Available
2 options include 0, 1, 2, 3, 4, and Sci (Scientific Notation). Press [√] to select the
3 value, and then [√] again to confirm the selection or [] to cancel the selection.
4
Sci
3.3.3 Changing the Measurement Type or Value for Totalizer Screens (cont.)
To change the totalizer measurement type, proceed as follows:
TOTAL m^3 From the display screen, press either the [] or [] buttons until the
measurement type is highlighted.
Forward 0.000e+00
Reverse 0.000e+00
Total m^3 Once the type is highlighted, press [√] to open the Display/Decimal option.
Forward 0.000e+00
Reverse 0.000e+00
Totalizer Type The screen changes to Totalizer Type. Press the [] and [] buttons to scroll to
Forward Totals the appropriate parameter. Available parameters include: Forward Totals,
Reverse Totals Reverse Totals, Net Totals and Time. Once you have chosen the type, press [√] to
Net Totals select the value, and then [√] again to confirm the selection or [] to cancel the
Time selection.
If the first value is selected to Time, the unit will display the time unit. If the first value is selected to Forward Totals,
Reverse Totals, Net Totals, the unit will be the selected unit in the “Units Setting” The available time measurement
units are seconds, minutes, hours or days. To choose the appropriate unit, from the highlighted measurement type, press
the [] or [] buttons until the measurement unit is highlighted.
TOTAL Seconds Once the unit is highlighted, press [√] to open the Display/Unit option.
Time 0.0000
Reverse 0.000e+00
Display/Unit Press the [] and [] buttons to scroll to the appropriate unit, and press [√] to
Seconds select the unit, and then [√] again to confirm the selection or [] to cancel the
Minutes selection.
Hours Note: If you selected “Time”, the available units are seconds, minutes, hours
Days and days.
From the display, press either the [] or [] buttons until the Start/Stop icon
TOTAL m^3
(either an arrow icon for Start or a two-bar icon for Stop) is highlighted.
Forward 0.000e+00
Reverse 0.000e+00
TOTAL m^3 Once the value is highlighted, press [√] to start or stop totalizing.
Forward 0.000e+00
Reverse 0.000e+00
TOTAL m^3 The icon then changes to indicate the new status (start or stop).
Forward 0.000e+00
Reverse 0.000e+00
TOTAL m^3 From the display screen, press either the [] or [] buttons until the Reset icon
Forward 0.000e+00 (a partial circle with an arrow) is highlighted.
Reverse 0.000e+00
TOTAL m^3 Once the Reset icon has been highlighted, press [√] to reset the totalizer to 0.
Forward 0.000e+00
Reverse 0.000e+00
Lock
Unlock
The Display Format submenu is used to set up the type of format to be used in representing information.
On the initial screen, use the arrow keys to highlight the lock symbol and
Velocity press [√].
Display Use the [] or [] buttons to highlight Display Format and press [√]. The
Display Format following screen appears.
Program
Program Review
Keypad Lockout
Use the [] and [] arrow keys to highlight the desired format setup and press
Display/Display Format [√]. The window returns to the previous screen.
One Variable
Two Variable
Totalizer
Display To lock or unlock the keypad for security, on the Display menu, select Keypad
Lockout and press [√]. A screen similar to the following appears.
Display Format
Program
Program Review
Keypad Lockout
Note: When the keypad is locked, press [], [√], [] to unlock the screen.
3.4.3 Language
Display To change the display language, on the Display menu, select Language and press
Program [√]. A screen similar to the following appears.
Program Review
Keypad Lockout
Language
Display/Language Use the [] and [] arrow keys to highlight the desired language and press [√].
English The window returns to the previous screen and the displayed language will be
Deutsch changed online.
中文
Français
3.4.6 Program
IMPORTANT: The measurement will stop and the output will go to error level when you enter Program (configure)
mode.
Display To enter the Programming menu, on the Display menu, use the arrow keys to
Display Format
highlight Program and press [√]. The following screen appears.
Program
Program Review
Keypad Lockout
Enter the password To enter the password, use the [] or [] arrow key to select each digit to be
changed and the [] or [] arrow keys to change the value of the selected
9999 number. When the password number is correct, press [√] and the User
Preference screen appears. The password is 1111.
]
]UNDO [ ]SAVE
]
]MOVE
]
]MODF
User Preference To check or change the desired settings, under User Preference, select Settings
Setting and press [√]. The following screen appears.
Units Setting
Density
Password
Setting To check the Meter Tag and/or Label, highlight your choice on the Setting
Meter Tag menu and press [√]. Press [] to return to the previous screen.
Label Note: You can only change the Meter Tag and Label data using Vitality
System Date
software.
Setting To check or change the date/time, highlight System Date and press [√]. The
Meter Tag following screen appears.
Label
System Date
Set System Time Use the [] or [] arrow keys to select the correct time and press [√]. The
Date: 11 / 12 / 2013 screen returns to the previous display.
Time: 08 : 09 : 10
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
User Preference To check or change velocity flow units, under User Preference, use the [] or
Settings [] arrow key to select Units Setting and press [√]. The following screen
Units Setting appears.
Density
Password
Units Setting Under Units Setting menu, use the [] or [] arrow key to select the unit that
Velocity need to be changed and press [√] to reach the next level screen.
Act Volumetric Note: Select “Velocity” as an example.
Std Volumetric
Mass
UnitsSet / Velocity If you don’t want to change the unit, select No and press [√]. If you do want to
No display the unit, select Yes, press[√] twice, and the following screen appears.
Yes
UnitsSet /Velocity If no change is desired, press [] twice and the screen returns to the Units Setting
English menu. To change the measurement type, select the desired option, press [√]
Metric twice, and a screen similar to the following appears.
Confirm the selected units, press [] three times and return to the Units Setting
Vel / menu.
Ft/s
3.5.3 Density
User preference To configure flow density, under User Preference, use the [] or [] arrow
Settings key to select Density and press [√]. The following screen appears.
Units Setting
Density
Password
Density Use the [] or [] arrow keys to highlight the desired density type and press
Density (Act) [√].
Density (Std)
Density Press [√] again and a screen similar to the following appears.
Density (Act)
1000.000 Kg/m^3
Density (Act) Use the arrow keys to select the correct density value and press [√]. The screen
UNIT: Kg/m^3 returns to the previous display.
1000.000
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
3.5.4 Password
User preference To set up a password, under User Preference, use the [] or [] arrow key to
Setting select Password and press [√]. The following screen appears.
Units Setting
Density
Password
Enter the password Use the [] or [] arrow key to change the digit value and press [√]. Press the
[] key to return to the Password screen.
9999
]
]UNDO [ ]SAVE
]
]MOVE
]
]MODF
3.5.5 Display
3.5.5a Backlight
User preference To turn the backlight OFF or ON, under User Preference, use the [] or []
Units Setting arrow key to select Display and press [√]. The following screen appears.
Density
Password
Display
Display Select Backlight, press [√], and a screen similar to the following appears.
Backlight
Timeout
Display/Backlight Select OFF or ON, press [√] twice, and the screen returns to the previous
OFF display.
ON
3.5.5b Timeout
Display To provide a timeout, under Display, select Timeout and press [√]. A screen
Backlight similar to the following appears.
Timeout Note: The default value for the timeout is 0, so users must set a timeout if they
wish one.
Timeout Press [√] again, and a screen similar to the following appears.
Timeout
19 S
Timeout Use the [] or [] arrow key to change the digit value and press [√]. Press []
UNIT: S three times to return to the User Preference screen.
19
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
3.6 Inputs/Outputs
3.6.1 Programming the Analog Output Menu
To access the Analog Output menu, on the initial screen, highlight the lock
Velocity symbol and press [√]. The following screen appears.
0.0
m/s
Display Select Program and press [√]. The following screen appears.
Display Format
Program
Program Review
Keypad Lockout
Enter the password To enter the password, use the [] or [] arrow key to select each digit to be
changed, use the [] or [] arrow keys to change the value of each digit, and
9999 press [√]. The following screen appears.
]
]UNDO [ ]SAVE
]
]MOVE
]
]MODF
User Preference In the User Preference menu, select Units Setting and press the right arrow key.
Settings A screen similar to the following appears.
Units Setting
Density
Password
Input/Output Select the desired Output number with the [] or [] arrow keys, and press
Analog Output A [√] to enter the relevant configuration menu.
Digital Output B
Digital Output C
Modbus/Service Port
Input/Output Select the desired Output number with the [] or [] arrow keys, and press
Analog Output A [√] to enter the relevant configuration menu.
Digital Output B
Digital Output C
Modbus/Service Port
Analog Output A Select Measurement and press [√]. The following screen appears.
Measurement
Base Value
Full Value
Calibrate
Measurement In the Measurement menu, select the type of analog output to be used, and press
Velocity [√]. The screen returns to the previous display.
Act Volumetric
Std Volumetric
Mass
Analog Output A Base Value is the flow rate represented by 4 mA, and Full Value is the flow rate
Measurement represented by 20 mA. In the Analog Output menu, select Base Value or Full
Base Value Value and press [√]. A screen similar to the following appears.
Full Value
Calibrate
Base Value Press [√] again and a screen similar to the following appears.
Base Value
0.0000 m/s Note: The units that appear will be the units selected in Units Setting on page
28.
Base Value Use the [] or [] arrow key to select the digit to be changed, use the [] or
UNIT: m/s [] arrow keys to change the Base Value or Full Value and press [√].
0.0000
]
]UNDO [ ]SAVE Repeat these steps to set the Full Value setting. Press [] to return to the Analog
]
]MOVE [ ]MODF Output A menu.
Analog Output A Use the Calibrate menu to trim the analog output to your measurement system.
Measurement In the Analog Output menu, select Calibrate and press [√]. A screen similar to
Base Value the following appears.
Full Value
Calibrate
Read the analog output by a multimeter or other device. And input the current
Calibrate 4mA value.
UNIT: mA Use the [] or [] arrow key to select the digit to be changed, use the [] or
4.000 [] arrow keys to change the Calibrate setting value and press [√]. Press [] to
return to the previous display.
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Repeat these steps until the output value is correct.
Analog Output A To specify the error handling status in the Analog Output A menu, select Error
Base Value Handling and press [√]. The following screen appears.
Full Value
Calibrate
Error Handling
Calibrate Selecting Low will force the Analog Output to 3.6 mA or below, while High will
Low force it to 21.6 mA or above. Select the appropriate status and press [√].
High
Hold
Other
To access the Digital Output menu, on the initial screen, highlight the lock
Velocity symbol and press [√]. The following screen appears.
0.0
m/s
Display Select Program and press [√]. The following screen appears.
Display Format
Program
Program Review
Keypad Lockout
Enter the password To enter the password, use the [] or [] arrow key to select each digit to be
changed, use the [] or [] arrow keys to change the value of each digit, and
9999 press [√]. The following screen appears.
]
]UNDO [ ]SAVE
]
]MOVE
]
]MODF
User Preference In the User Preference menu, select Units Setting and press the right arrow key.
Settings A screen similar to the following appears.
Units Setting
Density
Password
Input/Output Select the desired Digital Output number with the [] or [] arrow keys, and
Analog Output A press [√] to enter the relevant configuration menu.
Digital Output B Note: The operation steps for “Digital Output B” and “Digital Output C” are
Digital Output C the same.
Modbus/Service Port
Digital Output B To specify the error handling status in the Digital Output B menu, select Off and
Off press [√] twice.
Pulse
Frequency
Alarm
Digital Output B The Pulse output will put out a square wave pulse for each unit of flow that
Off passes through the pipeline. Select Pulse and press [√]. The following screen
Pulse appears.
Frequency
Alarm
Pulse Select Measurement and press [√]. A screen similar to the following appears.
Measurement
Pulse Value
Pulse Time
Test Pulse
Measurement In the Measurement menu, select the type of analog output to be used, and press
Forward Batch Total [√]. The screen returns to the previous display.
Reverse Batch Total
Net Batch Total
Pulse Use the [] or [] arrow keys to select Pulse Value and press [√]. A screen
Measurement similar to the following appears.
Pulse Value
Pulse Time
Test Pulse
Pulse Value The Pulse Value, the amount of flow represented by one pulse, is displayed. (For
Pulse Value example, 1 pulse = 10 m^3.) To change the existing number, press [√] and a
10.0000 m^3 screen similar to the following appears.
Note: The units that appear will be the units selected in Units setting on
page 28.
Pulse Value To change the Pulse Value, use the [] or [] arrow key to select the digit to be
UNIT: m^3 changed, use the [] or [] arrow keys to provide a new number and press [√]
10.0000 to save. Press [√] to return to the Pulse menu.
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Pulse Use the [] or [] arrow keys to select Pulse Time and press [√]. A screen
Measurement similar to the following appears.
Pulse Value
Pulse Time
Test Pulse
Pulse Time The Pulse Time, pulse width, is displayed. To change the existing number, press
Pulse Time [√] and a screen similar to the following appears.
5 ms
Pulse Time To change the Pulse Time, use the [] or [] arrow key to select the digit to be
UNIT: ms changed, use the [] or [] arrow keys to provide a new number and press [√]
5 to save. Press [√] to return to the Pulse menu.
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Pulse To change the Error Handling status, select it on the screen and press [√]. The
Pulse Value following screen appears.
Pulse Time
Test Pulse
Error Handling
Error Handling Select Hold or Stop. Hold directs the meter, in case of a flow measurement error,
Stop to keep sending the pulses sent at the last good reading. Stop directs the meter, in
Hold case of measurement error, to stop pulsing.
Press [√], and the screen returns to the previous display. Press [] to return to the
Digital Output menu.
Test Pulse
Pulse To test the pulse output, select Test Pulse and press [√]. The following screen
Pulse Value appears.
Pulse Time
Test Pulse
Error Handling
Test Pulse Enter a number of pulses and the instrument will send that many out. Note on
your measurement system that the right number of pulses were received.
0
After testing, press [] to return to the Digital Output menu.
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Digital Output B Frequency sends out a continuous square wave, with the frequency proportional
Off to a measured value. Select Frequency and press [√]. The following screen
Pulse appears.
Frequency
Alarm
Frequency Select Measurement and press [√]. A screen similar to the following appears.
Measurement
Base Value
Full Value
Full Frequency
Measurement In the Measurement menu, select the type of analog output to be used, and press
Velocity [√]. The screen returns to the previous display.
Act Volumetric
Std Volumetric
Mass
Frequency The Base Value is the measurement value represented by 0 Hz. The Full Value is
Measurement the measurement value represented by Full Frequency. The Full Frequency is
Base Value the maximum Hz, which represents the Full Value of measurement.
Full Value
Full Frequency Use the [] or [] arrow keys to select the appropriate option and press[√]. A
screen similar to the following appears.
Note: The operation steps of Base Value, Full Value and Full Frequency are
the same.
Base Value To change the existing number, press [√] and a screen similar to the following
Base Value appears.
0.0000 m/s
Note: The units that appear will be the units selected in Units Setting on
page 28.
Base Value To change the Base Value, use the [] or [] arrow key to select the digit to be
UNIT: m/s changed, use the [] or [] arrow keys to provide a new number and press [√]
0.000 to save. Press [√] to return to the Frequency menu.
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Frequency To change the Error Handling status, select it on the screen and press [√]. The
Full Value following screen appears.
Full Frequency
Test Frequency
Error Handling
Error Handling To change the current Error Handling status, select the option desired, and press
Low [√]. The screen returns to the previous display.
High You have four options for error handling in case of a measurement error:
Hold
Other • Hold — hold last good value
• Low — show 0 Hz.
• High —show Full Frequency.
Error Handling Value Enter the Hz value you want to appear for error. (For example, if Full = 1 kHz,
Value you may want to set Error to 2 kHz.) Press [√] again, and a screen similar to the
0 Hz following appears.
Test Frequency Use the [] or [] arrow key to change the Other value and press [√] to save
UNIT: Hz the number. Press [] to return to the previous screen.
0
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Test Frequency
Frequency To test the Frequency output, select Test Frequency and press [√]. The following
Full Value screen appears.
Full Frequency
Test Frequency
Error Handling
Test Frequency Press [√], and a screen similar to the following appears.
Test Frequency
0 Hz
Test Frequency To change the current test frequency, press [√]. Set a Hz value. The meter will set
UNIT: Hz the digital output to this value. Then verify at your measurement system that you
0 see the frequency you entered. You can repeat this procedure with several
frequencies.
]
]UNDO [ ]SAVE
]MOVE [ ]MODF After testing, press [] to return to the Digital Output menu.
]
Digital Output B The alarm can be an open or a short circuit, depending on the error condition. To
Off check the alarm and/or change its settings, in the Digital Output menu select
Pulse Alarm and press [√]. The following screen appears.
Frequency
Alarm
Alarm Select Measurement and press [√]. A screen similar to the following appears.
Measurement
Alarm State
Alarm Type
Alarm Value
Measurement In the Measurement menu, select the type of analog output to be used, and press
Velocity [√]. The screen returns to the previous display.
Act Volumetric
Std Volumetric
Mass
Alarm Use the [] or [] arrow keys to select Alarm State and press[√]. A screen
Measurement similar to the following appears.
Alarm State
Alarm Type
Alarm Value
Alarm Use the [] or [] arrow keys to select Alarm Type and press [√]. A screen
Measurement similar to the following appears.
Alarm State
Alarm Type
Alarm Value
Alarm The Alarm Value is the threshold that trips the alarm. (This parameter does not
Alarm State apply to Fault Alarms.) To check and/or change the alarm value, select Alarm
Alarm Type Value and press [√]. A screen similar to the following appears.
Alarm Value
Test Alarms
Alarm Value Press [√] again, and a screen similar to the following appears.
Alarm Value
10.000 m/s Note: The units that appear will be the units selected in Units Setting on page
28.
Alarm Value To change the Alarm Value, use the [] or [] arrow key to select the digit to be
UNIT: m/s changed, use the [] or [] arrow keys to provide a new number and press [√]
10.000 to save. Press [√] to return to the Alarm menu.
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Test Alarms
Alarm To test the Alarms output, select Test Alarms and press [√]. The following screen
Alarm State appears.
Alarm Type
Alarm Value
Test Alarms
Error Handling Select OFF to turn the alarm off, or ON to turn it on. To begin testing, select ON
OFF and press [√]. To stop testing, press [].
ON
]
]UNDO [ ]SAVE
Input/Output The configuration of service MODBUS port is fixed. The baud rate is “115200”,
Analog Output A Bits/Parity is “8/None”, Stop Bits is “1”. The address is “1”.
Digital Output B To view the Modbus/Service Port, select it on the Input/Output screen and press
Digital Output C [√]. The following screen appears.
Modbus/Service Port
• HART
They are activated by the Password. Please contact GE for assistance.
3.6.4a MODBUS
Input/Output To set up the Modbus, select Digital Comm on the Input/Output screen and press
Digital Output B [√]. The following screen appears.
Digital Output C
Modbus/Service Port
Digital Comm
Digital Comm Press [√] again, and a screen similar to the following appears.
MODBUS
MODBUS To set the baud rate, in the Modbus/Service menu, select Baud Rate and press
Baud Rate [√]. A screen similar to the following appears.
Address
Bits/Parity
Stop Bits
Baud Rate The default baud rate is 115200. Select the appropriate baud rate and press [√],.
19200 The screen returns to the previous display.
38400
57600
115200
MODBUS To set the address, in the Modbus menu, select Address and press [√]. A screen
Baud Rate similar to the following appears.
Address
Bits/Parity
Stop Bits
Address Press [√] again, and a screen similar to the following appears.
Address
1
Address Use the [] or [] arrow keys to change the address number (from 1 to 254 —
not 0) and press [√]. Press [] to return to the previous screen.
] 1
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
MODBUS To set the Bits/Parity, in the Modbus menu, select it and press [√]. A screen
Baud Rate similar to the following appears.
Address
Bits/Parity
Stop Bits
Bits/Parity Select the appropriate number and press [√]. The screen returns to the previous
8/None display.
8/Odd
8/Even
115200
MODBUS To set the Stop Bits, in the Modbus menu, select it and press [√]. A screen similar
Baud Rate to the following appears.
Address
Bits/Parity
Stop Bits
Stop Bits Select the appropriate number and press [√]. The screen returns to the previous
1 display.
2
115200
3.6.4b HART
Input/Output To set up the HART, select Digital Comm on the Input/Output screen and press
Digital Output B [√]. The following screen appears.
Digital Output C
Modbus/Service Port Note: Please ensure the HART function is selected for your unit.
Digital Comm
Digital Comm Press [√] again, and a screen similar to the following appears.
HART
HART To set the address, in the Modbus menu, select Address and press [√]. A screen
Address similar to the following appears.
Address Press [√] again, and a screen similar to the following appears.
Address
0
Address Use the [] or [] arrow keys to change the address number (from 0 to 62) and
press [√]. Press [] to return to the previous screen.
] 0
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
To access the Sensor Setup menu, on the initial screen, highlight the lock
Velocity symbol and press [√]. The following screen appears.
0.0
m/s
Display Select Program and press [√]. The following screen appears.
Display Format
Program
Program Review
Keypad Lockout
Enter the password To enter the password, use the [] or [] arrow key to select each digit to be
changed, use the [] or [] arrow keys to change the value of each digit, and
9999 press [√]. The following screen appears.
]
]UNDO [ ]SAVE
]
]MOVE
]
]MODF
User Preference In the User Preference menu, select Units Setting and press the right arrow key
Settings twice. A screen similar to the following appears.
Units Setting
Density
Password
Sensor Setup Select the desired parameter with the [] or [] arrow keys, and press [√] to
Meter Setup enter the relevant configuration menu.
Pipe
Transducer
Traverses
Sensor Setup Select Meter Setup and press [√]. The following screen appears.
Meter Setup
Pipe
Transducer
Traverses
Meter Setup Select Zero Cutoff and press [√]. The following screen appears.
Zero Cutoff
Meter Setup/Zero Cutoff Press [√] again, and a screen similar to the following appears.
Zero Cutoff Note: The units that appear will be the units selected in Units Setting on page
0.05 m/s 28.
Zero Cutoff To change the Zero Cutoff, use the [] or [] arrow key to select the digit to be
UNIT: m/s changed, use the [] or [] arrow keys to provide a new number and press [√]
]
0.05 to save. Press [] to return to the previous screen.
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Sensor Setup Select Pipe and press [√]. The following screen appears.
Meter Setup
Pipe
Transducer
Traverses
Pipe In the User Preference menu, select Pipe OD, Pipe ID or Wall Thickness and
Pipe OD press [√]. A screen similar to the following appears.
Pipe ID
Wall Thickness
Pipe Material
Pipe OD Press [√] again, and a screen similar to the following appears.
Pipe OD
89.760 mm Note: The units that appear will be the units selected in Units Setting on page
28.
Pipe OD Use the [] or [] arrow key to select the digit to be changed, use the [] or
UNIT: mm [] arrow keys to provide a new number and press [√] to save.
89.760
Repeat these steps to set the Pipe ID and Wall Thickness. Press [] to return to
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF the Pipe menu.
Note: Changing the Pipe ID (inner diameter) with automatically change the wall thickness. Changing the wall
thickness value will automatically change the Pipe ID.
Pipe In the Pipe menu, select Pipe Material and press [√]. The following screen
Pipe OD appears.
Pipe ID
Wall Thickness
Pipe Material
Pipe Material Select the appropriate option and press [] to return to the previous screen.
CuNi
Glass If the material is not listed, select Other and press [√] twice. A screen similar to
Plastic the following appears.
Other
Pipe SOS Press [√] again, and a screen similar to the following appears.
Pipe SOS
2400.000 m/s Note: The units that appear will be the units selected in Units Setting on page
28.
Pipe SOS Use the [] or [] arrow key to select the digit to be changed, use the [] or
UNIT: m/s [] arrow keys to change the Pipe SOS value and press [√]. Press [] to return
2400.000 to the previous display.
]
]UNDO [ ]SAVE Press [] twice to return to the Pipe menu.
]
]MOVE [ ]MODF
Pipe In the Pipe menu, select Lining and press [√]. The following screen appears.
Pipe ID
Wall Thickness
Pipe Material
Lining
Lining If there is no lining, select No and press [√] to return to the previous screen.
No
Yes If there is a lining, select Yes and press [√] twice. A screen similar to the
following appears.
Lining To set the lining thickness, select it and press [√]. A screen similar to the
Lining Thickness following appears.
Lining Material
Lining Thickness Press [√] again, and a screen similar to the following appears.
Lining Thickness
0.000 mm Note: The units that appear will be the units selected in Units Setting on page
28.
Lining Thickness Use the [] or [] arrow key to select the digit to be changed, use the [] or
UNIT: mm [] arrow keys to change the Lining Thickness value and press [√] to return to
0.000 the previous display. Then press [] to return to the Lining screen.
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Lining Material Select the appropriate option and press [] to return to the previous screen.
MORTR
RUBBR If the material is not listed, select Other and press [√] twice. A screen similar to
REFLN the following appears.
Other
Lining SOS Press [√] again, and a screen similar to the following appears.
Lining SOS
2000.000 m/s Note: The units that appear will be the units selected in Units Setting on page
28.
Lining SOS Use the [] or [] arrow key to select the digit to be changed, use the [] or
UNIT: m/s [] arrow keys to change the Lining SOS value and press [√]. Press [] to
2000.000 return to the previous display.
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Sensor Setup Select Transducer and press [√]. The following screen appears.
Meter Setup
Pipe
Transducer
Traverses
Transducer Select STD and press [√]. A screen similar to the following appears.
STD
SPEC
SPEC
STD Press [√] again, and a screen similar to the following appears.
STD
SPEC 0
STD Use the [] or [] arrow key to select the digit to be changed, use the [] or
[] arrow keys to change the Transducer setting, and press [√] to return to the
]
0 previous screen. Then press [] to return to the Transducer screen.
]UNDO [ ]SAVE
]
]MOVE [ ]MODF Note: Available transducer types for the AT600 are listed in Table 4 below.
Sensor Setup Select Transducer and press [√]. The following screen appears.
Meter Setup
Pipe
Transducer
Traverses
Transducer Select SPEC and press [√]. A screen similar to the following appears.
STD
SPEC
Special Transducer In the Special Transducer menu, select Frequency and press [√]. The following
Frequency screen appears.
Wedge Type
Wedge Angle
Wedge SOS
Frequency Select the appropriate option and press [√] twice to return to the previous screen.
0.5 Mhz
1 Mhz
2 Mhz
4 Mhz
Special Transducer Select Wedge Type and press [√]. The following screen appears.
Frequency
Wedge Type
Wedge Angle
Wedge SOS
Wedge Type Select the appropriate option and press [√] twice to return to the previous screen.
Shear
Wetted
Special Transducer Select Wedge Angle and press [√]. The following screen appears.
Frequency
Wedge Type
Wedge Angle
Wedge SOS
Wedge Angle Press [√] again, and a screen similar to the following appears.
Wedge Angle
42
Wedge Angle Use the [] or [] arrow key to select the digit to be changed, use the [] or
[] arrow keys to change the Wedge Angle setting, and press [√] to return to the
42 previous screen. Then press [] to return to the Transducer screen.
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Special Transducer Select Wedge SOS and press [√]. The following screen appears.
Frequency
Wedge Type
Wedge Angle
Wedge SOS
Wedge SOS Press [√] again, and a screen similar to the following appears.
Wedge SOS
2482 m/s
Wedge SOS Use the [] or [] arrow key to select the digit to be changed, use the [] or
UNIT: m/s [] arrow keys to change the Wedge SOS setting, and press [√] to return to the
2482 previous screen. Then press [] to return to the Transducer screen.
]
]UNDO [ ]SAVE
]
]MOVE [ ]MODF
Special Transducer Select Time Wedge and press [√]. The following screen appears.
Wedge Type
Wedge Angle
Wedge SOS
Time Wedge
Time Wedge Press [√] again, and a screen similar to the following appears.
Time Wedge
7.500 us
Time Wedge Use the [] or [] arrow key to select the digit to be changed, use the [] or
UNIT: us [] arrow keys to change the Time Wedge setting, and press [√] to return to the
]
7.500 previous screen. Then press [] to return to the Transducer screen.
]UNDO [ ]SAVE
]MOVE [
]
]MODF
1 Traverse 3 Traverse
XDR XDR
XDR XDR
2 Traverse 4 Traverse
Sensor Setup Select Traverses and press [√]. The following screen appears.
Meter Setup
Pipe
Transducer
Traverses
Traverses Select the appropriate option and press [√] to return to the previous screen.
1
2
3
4
Sensor Setup Select Fluid Type and press [√]. The following screen appears.
Traverses
Fluid Type
Fluid Temperature
Transducer Spacing
Fluid Type If the fluid type is water, select Water and press [√] to return to the previous
Water screen.
Other
If the fluid is not water, select Other and press [√]. A screen similar to the
following appears.
Tracking Window If the tracking window is not applied, select No and press [√]. A screen similar to
No the following appears. In it, you enter the Fluid SOS.
Yes
If you don't know the fluid SOS, you can enable the tracking window so that the
meter detect it automatically. If the “tracking window” is applied, select Yes and
press [√]. A screen similar to the following appears. Enter the Maximum SOS
and Minimum SOS.
Note: Fluid SOS, Maximum SOS and Minimum SOS all operate in the same
manner.
Fluid SOS Press [√] again, and a screen similar to the following appears.
Fluid SOS
1496.000 m/s
Fluid SOS Use the [] or [] arrow key to select the digit to be changed, use the [] or
UNIT: m/s [] arrow keys to change the Fluid SOS setting, and press [√] to return to the
]
1496.000 previous screen. Then press [] to return to the Sensor Setup screen.
]UNDO [ ]SAVE
]MOVE [
]
]MODF
Sensor Setup Select Fluid Type and press [√]. The following screen appears.
Traverses
Fluid Type
Fluid Temperature
Transducer Spacing
Fluid Temperature Press [√] again, and a screen similar to the following appears.
Fluid Temperature
25.000 °C
Fluid Temperature Use the [] or [] arrow key to select the digit to be changed, use the [] or
UNIT: °C [] arrow keys to change the Fluid Temperature setting, and press [√] to return
]
25.000 to the previous screen. Then press [] to return to the Sensor Setup screen.
]UNDO [ ]SAVE
]MOVE [
]
]MODF Note: Since meter calculations are based on customer inputs, temperature will
affect the speed of sound during the measurement.
Sensor Setup Select Transducer Spacing and press [√]. The following screen appears.
Traverses
Fluid Type
Fluid Temperature
Transducer Spacing
Transducer Spacing Press [√] again. Please note this transducer spacing for setting the transducers
Transducer Spacing based on sensor setup input (pipe, transducer, fluid, and transducers).
0.000 mm
Note: If setting this spacing is not possible, please contact the factory for
further assistance. If instructed by the factory, press [√] again, and a
screen similar to the following appears.
Transducer Spacing Use the [] or [] arrow key to select the digit to be changed, use the [] or
UNIT: mm [] arrow keys to change the setting, and press [√] to return to the previous
]
0.000 screen. Then press [] to return to the Sensor Setup screen.
]UNDO [ ]SAVE
]
]MOVE [ ]MODF Note: Changing the transducer spacing should only be completed with contact
from the factory.
Cause: When SNR is less that the value of “Signal Low Limits” or the signal cannot be found when the flow is
started, the Low Signal error will occur. Poor signal strength may be caused by a defective cable, a flowcell
problem, a defective transducer or a problem in electronic console. A signal that exceeds the programmed
limits is probably caused by the entry of an improper value in the menu Program Advanced Error
Limits Signal Low limits.
Action: Check the components listed above (Refer to “Diagnostics” on page 76.). Also check the inputted value in
the menu Program Advanced Error Limits Signal Low limits.
Cause: When the measured sound speed is out of the limit of sound speed, it will cause this error. The error may be
caused by incorrect programming, poor flow conditions and poor transducer orientation;
Action: Correct the programming errors. Refer to “Diagnostics” on page 76, to correct the flowcell and/or
transducer problems. Also check the inputted value in the menu Program Advanced Error Limits
SNSD +- limits.
Cause: When the measured velocity is out of the limit of velocity, it will cause this error. The error may be caused
by improper programming data, poor flow conditions and/or excessive turbulence;
Action: Make sure the actual flow rate is within the programmed limits. Also, check the entered value in the menu
Program Advanced Error Limits Velocity Low/High. Refer to “Diagnostics” on page 76, to correct
the flowcell and/or transducer problems.
Cause: The peak of the upstream or downstream correlation signals has fallen below the correlation peak limit, as
set in the menu Program Advanced Error Limits Correlation Peak. This may be caused by a
flowcell or electrical problem.
Action: Check for sources of electrical interference and verify the integrity of the electronics console by
temporarily substituting a test flowcell that is known to be good. Check the transducers and relocate them,
if necessary. See “Diagnostics” on page 76, for instructions.
Cause: Solid or liquid particulates may be present in the flowcell. Poor coupling for the clamp-on transducers.
Cause: This condition is usually caused by poor flow conditions or improper transducer alignment.
Action: Refer to “Diagnostics” on page 76, to correct any flowcell and/or transducer problems.
4.2 Diagnostics
4.2.1 Introduction
This section explains how to troubleshoot the AT600 if problems arise with the electronics enclosure, the flowcell, or
the transducers. Indications of a possible problem include:
• Display of an error message on the LCD display screen, Vitality PC software, or HART.
• Readings of doubtful accuracy (i.e., readings that are not consistent with readings from another flow measuring
device connected to the same process).
If any of the above conditions occurs, proceed with the instructions presented in this chapter.
If the physical installation of the system meets the recommended specifications, it is possible that the fluid itself may
be preventing accurate flow rate measurements. The fluid being measured must meet the following requirements:
1. The fluid must be homogeneous, single-phase, relatively clean and flowing steadily.
Although a low level of entrained particles may have little effect on the operation of the AT600, excessive
amounts of solid or gas particles will absorb or disperse the ultrasound signals. This interference with the
ultrasound transmissions through the fluid will cause inaccurate flow rate measurements. In addition,
temperature gradients in the fluid flow may result in erratic or inaccurate flow rate readings.
2. The fluid must not cavitate near the flowcell.
Fluids with a high vapor pressure may cavitate near or in the flowcell. This causes problems resulting from gas
bubbles in the fluid. Cavitation can usually be controlled through proper installation design.
3. The fluid must not excessively attenuate ultrasound signals.
Some fluids, particularly those that are very viscous, readily absorb ultrasound energy. In such a case, an error
code message will appear on the display screen to indicate that the ultrasonic signal strength is insufficient for
reliable measurements.
The AT600 will tolerate relatively large changes in the fluid sound speed, as may be caused by variations in
fluid composition and/or temperature. However, such changes must occur slowly. Rapid fluctuations in the
fluid sound speed, to a value that is considerably different from that programmed into the AT600, will result in
erratic or inaccurate flow rate readings. Refer to Chapter 3, Initial Setup and Programming, and make sure that
the appropriate sound speed is programmed into the meter.
4.2.2b Pipe Problems
Pipe-related problems may result either from a failure to observe the installation instructions, as described in Chapter 2,
or from improper programming of the meter. By far, the most common pipe problems are the following:
Accumulated debris at the transducer location(s) will interfere with transmission of the ultrasound signals. As a
result, accurate flow rate measurements are not possible. Realignment of the flowcell or transducers often
cures such problems, and in some cases, transducers that protrude into the flow stream may be used. Refer to
Chapter 2, Installation, for more details on proper installation practices.
2. Inaccurate pipe measurements.
The accuracy of the flow rate measurements is no better than the accuracy of the programmed pipe dimensions.
For a flowcell supplied by GE, the correct data will be included in the documentation. For other flowcells,
measure the pipe wall thickness and diameter with the same accuracy desired in the flow rate readings. Also,
check the pipe for dents, eccentricity, weld deformity, straightness and other factors that may cause inaccurate
readings. Refer to Chapter 3, Initial Setup, for instructions on programming the pipe data.
In addition to the actual pipe dimensions, the path length (P) and the axial dimension (L), based on the actual
transducer mounting locations, must be accurately programmed into the flowmeter. For a GE Sensing flowcell,
this data will be included with the documentation for the system. If the transducers are mounted onto an
existing pipe, these dimensions must be precisely measured.
3. The inside of the pipe or flowcell must be relatively clean.
Excessive buildup of scale, rust or debris will interfere with flow measurement. Generally, a thin coating or a
solid well-adhered build up on the pipe wall will not cause problems. Loose scale and thick coatings (such as
tar or oil) will interfere with ultrasound transmission and may result in incorrect or unreliable measurements.
Chapter 5. Communication
5.1 MODBUS
5.1.1 Introduction
In general, the AT600 flowmeter follows the standard MODBUS communications protocol defined by the reference
MODBUS APPLICATION PROTOCOL SPECIFICATION V1.1b. This specification is available at
www.modbus.org on the internet. With this reference as a guide, an operator could use any MODBUS master to
communicate with the flowmeter.
Listed below are two limits of this implementation:
1. The AT600 supports only four of the standard function codes. These are Read Holding Registers (0x03), Read
Input Registers (0x04), Write Multiple Registers (0x10), and Read File Record (0x14).
2. The flowmeter needs a 15 ms gap between Modbus requests. The prime objective of the flowmeter is to
measure flow and drive the output, so the Modbus server has a low priority.
5.2 HART
5.2.1 Device Identification
The AT600 flowmeter supports the HART communication, for which the manufacturer ID is 0x9D (157 Dec) and the
Device type Code is 0x9D73 (127 Dec).
5.2.2 Commands
5.2.2a Universal Commands
Table 6: Universal Commands for HART
Command Function Description
0 Read Unique Identifier Returns identity information about the meter including: the Device
Type, revision levels, and Device ID.
1 Read Primary Variable Returns the Primary Variable value along with its Unit Code
2 Read Loop Current And Reads the Loop Current and its associated Percent of Range.
Percent Of Range
3 Read Dynamic Variables Reads the Loop Current and up to four predefined Dynamic Variables.
and Loop Current The Dynamic Variables and associated units are defined via
Commands 51 and 53.
6 Write Polling Address Writes the polling address and the loop current mode to the field
device.
7 Read Loop Configuration Read polling address and the loop current mode.
8 Read Dynamic Variable Reads the Classification associated with the Dynamic variable.
Classification
9 Read Device Variables Request the value and status of up to eight device Device or Dynamic
with Status Variables.
11 Read Unique Identifier If the specified tag matches that of the meter, it responds with the
Associated With Tag Command 0 response.
12 Read Message Reads the Message contained within the meter.
13 Read Tag, Descriptor, Date Reads the Tag, Descriptor, and Date contained within the meter.
14 Read Primary Variable Reads the Transducer (meter) Serial Number, Limits/Minimum Span
Transducer Information Units Code, Upper Transducer Limit, Lower Transducer Limit, and
Minimum Span for the Primary Variable transducer.
15 Read Device Information Reads the alarm selection code, transfer function code, range values
units code upper range value, Primary Variable lower range value,
damping value, write protect code, and private label distributor code.
16 Read Final Assembly Reads the Final Assembly Number associated with the meter.
Number
17 Write Message Write the Message into the meter.
18 Write Tag, Descriptor, Date Write the Tag, Descriptor, and Date Code into the meter.
19 Write Final Assembly Write the Final Assembly Number into the meter.
Number
Table 18: Request Data Bytes for Read Current User Access Right
Byte Format Description
None
Table 19: Response Data Bytes for Read Current User Access Right
Byte Format Description
None
Table 20: Command-Specific Response Codes for Read Current User Access Right
Code Class Description
0 Success No Command-Specific Errors
1-127 Undefined
Table 42: Request Data Bytes for Read Analog Measurement Range Values
Byte Format Description
None
Table 43: Response Data Bytes for Read Analog Measurement Range Value
Byte Format Description
0 Unsigned-8 Upper and Lower Range Values Unit Code
1-4 Float Upper Range Value
5-8 Float Lower Range Value
Table 44: Command-Specific Response Codes for Read Analog Measurement Range Value
Code Class Description
0 Success No Command-Specific Errors
1-5 Undefined
6 Error Device-Specific Command Error
7 - 127 Undefined
Table 45: Request Data Bytes for Read Loop Current Error Handling
Byte Format Description
None
Table 46: Response Data Bytes for Read Loop Current Error Handling
Byte Format Description
0 Unsigned-8 Analog Output Error Handling:
0: Low;
1: High;
2: Hold;
3: Other value;
1-4 Float Error Value, unit is mA
Table 47: Command-Specific Response Codes for Read Loop Current Error Handling
Code Class Description
0 Success No Command-Specific Errors
1-5 Undefined
6 Error Device-Specific Command Error
7 - 127 Undefined
Table 48: Request Data Bytes for Enter / Exit Fixed Loop Current
Byte Format Description
0 Unsigned-8 Fixed current level:
0: Exit Fixed Loop Current; 1: Fixed 4 mA; 2: Fixed 20mA; 3: Fixed
Percentage of Scale
Table 49: Response Data Bytes for Enter / Exit Fixed Loop Current
Byte Format Description
0 Unsigned-8 Fixed current level:
0: Exit Fixed Loop Current; 1: Fixed 4 mA; 2: Fixed 20mA; 3: Fixed
Percentage of Scale
Table 50: Command-Specific Response Code for Enter / Exit Fixed Loop Currents
Code Class Description
0 Success No Command-Specific Errors
1-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8 - 10 Undefined
11 Error Loop Current Not Active
12 - 15 Undefined
16 Error Access Restricted
17-31 Undefined
32 Error Busy
33 - 127 Undefined
Table 51: Request Data Bytes for Set Loop Current Zero
Byte Format Description
0-3 Float Externally Measured Loop Current Level, units of milliamperes
Table 52: Response Data Bytes for Set Loop Current Zero
Byte Format Description
0-3 Float Externally Measured Loop Current Level, units of milliamperes
Table 53: Command-Specific Response Codes for Set Loop Current Zero
Code Class Description
0 Success No Command-Specific Errors
1-2 Undefined
3 Error Passed Parameter Too Large
4 Error Passed Parameter Too Small
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8 Undefined
9 Error Incorrect Loop Current Mode or Value
10 - 15 Undefined
16 Error Access Restricted
17-31 Undefined
32 Error Busy
33 - 127 Undefined
Table 54: Request Data Bytes for Set Loop Current Gain
Byte Format Description
0-3 Float Externally Measured Loop Current Level, units of milliamperes
Table 55: Response Data Bytes for Set Loop Current Gain
Byte Format Description
0-3 Float Externally Measured Loop Current Level, units of milliamperes
Table 56: Command-Specific Response Codes for Set Loop Current Gain
Code Class Description
0 Success No Command-Specific Errors
0 Success No Command-Specific Errors
1-2 Undefined
3 Error Passed Parameter Too Large
4 Error Passed Parameter Too Small
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8 Undefined
9 Error Incorrect Loop Current Mode or Value
10 - 15 Undefined
16 Error Access Restricted
17 - 31 Undefined
32 Error Busy
33 - 127 Undefined
Table 57: Request Data Bytes for Set Loop Current Percentage
Byte Format Description
0-3 Float Loop Current Percentage, units of percent.
Table 58: Response Data Bytes for Set Loop Current Percentage
Byte Format Description
0-3 Float Loop Current Percentage, units of percent.
Table 59: Command-Specific Response Codes for Set Loop Current Percentage
Code Class Description
0 Success No Command-Specific Errors
1-2 Undefined
3 Error Passed Parameter Too Large
4 Error Passed Parameter Too Small
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8 Undefined
9 Error Incorrect Loop Current Mode or Value
10 - 15 Undefined
16 Error Access Restricted
17-31 Undefined
32 Error Busy
33 - 127 Undefined
Table 60: Request Data Bytes for Set Analog Measurement Range Values
Byte Format Description
0 Unsigned-8 Upper and Lower Range Values Unit Code
1-4 Float Upper Range Value
5-8 Float Lower Range Value
Table 61: Response Data Bytes for Set Analog Measurement Range Values
Byte Format Description
0 Unsigned-8 Upper and Lower Range Values Unit Code
1-4 Float Upper Range Value
5-8 Float Lower Range Value
Table 62: Command-Specific Response Codes for Set Analog Measurement Range Values
Code Class Description
0 Success No Command-Specific Errors
1-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8 Warning Set To Nearest Possible Value (Upper or Lower Range Pushed)
9 Error Lower Range Value Too High
10 Error Lower Range Value Too Low
11 Error Upper Range Value Too High
12 Error Upper Range Value Too Low
13 - 15 Undefined
16 Error Access Restricted
17 Undefined
18 Error Invalid Units Code
19 - 31 Undefined
32 Error Busy
33 - 127 Undefined
Table 63: Request Data Bytes for Set Loop Current Error Handling
Byte Format Description
0 Unsigned-8 Analog Output Error Handling:
0: Low;
1: High;
2: Hold;
3: Other value;
1-4 Float Error Value, unit is mA
Table 64: Response Data Bytes for Set Loop Current Error Handling
Byte Format Description
0 Unsigned-8 Analog Output Error Handling:
0: Low;
1: High;
2: Hold;
3: Other value;
1-4 Float Error Value, unit is mA
Table 65: Command-Specific Response Codes for Set Loop Current Error Handling
Code Class Description
0 Success No Command-Specific Errors
1-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8-15 Undefined
16 Error Access Restricted
17-127 Undefined
Table 99: Request Data Bytes for Read Pipe Lining Attribute
Byte Format Description
None
Table 100: Response Data Bytes for Read Pipe Lining Attribute
Byte Format Description
0 Unsigned-8 Lining Existing
1–4 Float Lining Thickness
5-8 Unsigned-32 Lining Material
9 – 12 Float Lining Sound speed
Table 101: Command-Specific Response Codes for Read Pipe Lining Attribute
Code Class Description
0 Success No Command-Specific Errors
1-5 Undefined
6 Error Device-Specific Command Error
7-127 Undefined
Table 102: Request Data Bytes for Read Sensor Meter Setup
Byte Format Description
None
Table 103: Response Data Bytes for Read Sensor Meter Setup
Byte Format Description
0-3 Float Zero Cutoff
Table 104: Command-Specific Response Codes for Read Sensor Meter Setup
Code Class Description
0 Success No Command-Specific Errors
1-5 Undefined
6 Error Device-Specific Command Error
7-127 Undefined
Table 106: Response Data Bytes for Read Transducer Information (cont.)
Byte Format Description
31: CWL-2
32: CPS-1.0
33: CPW (WT-1P-1.0 on AB82
34: CPW (WT-1P-0.5 on NDT plastic
35: CPW (WT-1P-1.0 on NDT plastic
36: CPB-1.0-HT
37: CPB-2.0-HT
38: CPB-1.0
39: CPB-1.0-MT
301: C-RL-0.5
302: C-RL-1
304: C-RL-0.5
305: C-RL-1
307: C-RL-0.5
308: C-RL-1
310: C-RV-0.5
311: C-RV-1
313: C-RW-0.5
314: C-RW-1
401: C-RS 0.5M
402: C-RS 1M
403: C-RS 2M
407: UTXDR-2
408: UTXDR-5
601: CAT0.5M
602: CAT1M
603: CAT2M
4-7 Unsigned-32 Transducer Frequency
8 - 11 Unsigned-32 Transducer Wedge Type
12 - 15 Float Transducer Wedge Angle
16 - 19 Float Transducer Wedge SOS
20 - 23 Float Transducer Tw
Table 108: Request Data Bytes for Read Transducer Traverses and Spacing
Byte Format Description
None
Table 109: Response Data Bytes for Read Transducer Traverses and Spacing
Byte Format Description
0 Unsigned-8 Transducer traverse
1-4 float Transducer spacing
Table 110: Command-Specific Response Codes for Read Transducer Traverses and Spacing
Code Class Description
0 Success No Command-Specific Errors
1-5 Undefined
6 Error Device-Specific Command Error
7-127 Undefined
Table 120: Request Data Bytes for Write Pipe Lining Attribute
Byte Format Description
0 Unsigned-8 Lining Existing
1–4 Float Lining Thickness
5-8 Unsigned-32 Lining Material
9 – 12 Float Lining Sound speed
Table 121: Response Data Bytes for Write Pipe Lining Attribute
Byte Format Description
0 Unsigned-8 Lining Existing
1–4 Float Lining Thickness
5-8 Unsigned-32 Lining Material
9 – 12 Float Lining Sound speed
Table 122: Command-Specific Response Codes for Write Pipe Lining Attribute
Code Class Description
0 Success No Command-Specific Errors
1-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8-15 Undefined
16 Error Access Restricted
17-127 Undefined
Table 123: Request Data Bytes for Write Sensor Meter Setup
Byte Format Description
0-3 Float Zero Cutoff
Table 125: Command-Specific Response Codes for Write Sensor Meter Setup
Code Class Description
0 Success No Command-Specific Errors
1-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8-15 Undefined
16 Error Access Restricted
17-127 Undefined
Table 126: Request Data Bytes for Write Transducer Information (cont.)
Byte Format Description
301: C-RL-0.5
302: C-RL-1
304: C-RL-0.5
305: C-RL-1
307: C-RL-0.5
0-3 Unsigned-32 Transducer type:
0: Other;
4-7 Unsigned-32 Transducer Frequency
8 - 11 Unsigned-32 Transducer Wedge Type
12 – 15 Unsigned-32 Transducer Wedge Angle
16 – 19 Unsigned-32 Transducer Wedge SOS
20 - 23 Unsigned-32 Transducer Tw
Table 129: Request Data Bytes for Write Transducer Traverses and Spacing
Byte Format Description
0 Unsigned-8 Transducer traverse
1-4 float Transducer spacing
Table 130: Response Data Bytes for Write Transducer Traverses and Spacing
Byte Format Description
0 Unsigned-8 Transducer traverse
1-4 Unsigned-32 Transducer spacing
Table 131: Command-Specific Response Codes for Write Transducer Traverses and Spacing
Code Class Description
0 Success No Command-Specific Errors
1-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8-15 Undefined
16 Error Access Restricted
17-127 Undefined
Table 138: Request Data Bytes for Read Velocity KFactor Table
Byte Format Description
0 Unsigned-8 Velocity KFactor Index (1 - 6)
Table 139: Response Data Bytes for Read Velocity KFactor Table
Byte Format Description
0 Unsigned-8 Velocity KFactor Index (1 - 6)
1 Unsigned-8 Velocity Unit
2–5 Float Velocity Value
6–9 Float Velocity KV Value;
Table 140: Command-Specific Response Codes for Read Velocity KFactor Table
Code Class Description
0 Success No Command-Specific Errors
1 Undefined
2 Error Invalid Selection
3-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7-127 Undefined
Table 141: Request Data Bytes for Read Reynolds KFactor Table
Byte Format Description
0 Unsigned-8 Reynolds KFactor Index (1 - 6)
Table 142: Response Data Bytes for Read Reynolds KFactor Table
Byte Format Description
0 Unsigned-8 Reynolds KFactor Index (1 - 6)
1–4 Float Reynolds Value
5–8 Float Reynolds KV Value;
Table 143: Command-Specific Response Codes for Read Reynolds KFactor Table
Code Class Description
0 Success No Command-Specific Errors
1 Undefined
2 Error Invalid Selection
3-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7-127 Undefined
Table 147: Request Data Bytes for Write Velocity KFactor Table
Byte Format Description
0 Unsigned-8 Velocity KFactor Index (1 - 6)
1 Unsigned-8 Velocity Unit
2–5 Float Velocity Value
6–9 Float Velocity KV Value;
Table 148: Response Data Bytes for Write Velocity KFactor Table
Byte Format Description
0 Unsigned-8 Velocity KFactor Index (1 - 6)
1 Unsigned-8 Velocity Unit
2–5 Float Velocity Value
6–9 Float Velocity KV Value;
Table 149: Command-Specific Response Codes for Write Velocity KFactor Table
Code Class Description
0 Success No Command-Specific Errors
1 Undefined
2 Error Invalid Selection
3-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8-15 Undefined
16 Error Access Restricted
17-127 Undefined
Table 150: Request Data Bytes for Write Reynolds KFactor Table
Byte Format Description
0 Unsigned-8 Reynolds KFactor Index (1 - 6)
1–4 Float Reynolds Value
5–8 Float Reynolds KV Value;
Table 151: Response Data Bytes for Write Reynolds KFactor Table
Byte Format Description
0 Unsigned-8 Reynolds KFactor Index (1 - 6)
1–4 Float Reynolds Value
5–8 Float Reynolds KV Value;
Table 152: Command-Specific Response Codes for Write Reynolds KFactor Table
Code Class Description
0 Success No Command-Specific Errors
1 Undefined
2 Error Invalid Selection
3-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8-15 Undefined
16 Error Access Restricted
17-127 Undefined
Table 162: Request Data Bytes for Read Flow Meter Version
Byte Format Description
0 Unsigned-8 Flowmeter version
1. Main Hardware version
2. Main Software version
Table 163: Response Data Bytes for Read Flow Meter Version
Byte Format Description
0 Unsigned-8 Version type:
1, Main Hardware version
2. Main Software version
1-8 Unsigned-8 Version Number
Table 164: Command-Specific Response Codes for Read Flow Meter Version
Code Class Description
0 Success No Command-Specific Errors
1 Undefined
2 Error Invalid Selection
3-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7-127 Undefined
Table 171: Request Data Bytes for Reset Flow Meter Data
Byte Format Description
0 Unsigned-8 Reset type:
1. Reset Error Log
2, Forward Inventory
3. Reverse Inventory
4. Net Inventory
5. Inventory Time
6. All
7. Inventory
Table 172: Response Data Bytes for Reset Flow Meter Data
Byte Format Description
0 Unsigned-8 Reset type:
Reset Error Log
Forward Inventory
Reverse Inventory
Net Inventory
Inventory Time
All
Inventory
Table 173: Command-Specific Response Codes for Reset Flow Meter Data
Code Class Description
0 Success No Command-Specific Errors
1 Undefined
2 Error Invalid Selection
3-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8-15 Undefined
16 Error Access Restricted
17-127 Undefined
Table 174: Request Data Bytes for Read the Factory Setting
Byte Format Description
None
Table 175: Response Data Bytes for Read the Factory Setting
Byte Format Description
0 Unsigned-8 Response time
0.5s
1s
5s
10s
30s
60s
1-4 Unsigned-32 Sample Size:
2
4
8
16
32
Table 176: Command-Specific Response Codes for Read the Factory Setting
Code Class Description
0 Success No Command-Specific Errors
1 Undefined
2 Error Invalid Selection
3-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7-127 Undefined
Table 177: Request Data Bytes for Write the Factory Setting
Byte Format Description
0 Unsigned-8 Response time
0.5s
1s
5s
10s
30s
60s
1-4 Unsigned-32 Sample Size:
2
4
8
16
32
Table 178: Response Data Bytes for Write the Factory Setting
Byte Format Description
0 Unsigned-8 Response time
0.5s
1s
5s
10s
30s
60s
1-4 Unsigned-32 Sample Size:
2
4
8
16
32
Table 179: Command-Specific Response Codes for Write the Factory Setting
Code Class Description
0 Success No Command-Specific Errors
1 Undefined
2 Error Invalid Selection
3-4 Undefined
5 Error Too Few Data Bytes Received
6 Error Device-Specific Command Error
7 Error In Write Protect Mode
8-15 Undefined
16 Error Access Restricted
17-127 Undefined
Appendix A. Specifications
A.1 Operation and Performance
A.1.1 Fluid Types
Liquids: Acoustically conductive fluids, including most clean liquids, and many liquids
with limited amounts of entranced solids or gas bubbles
A.1.2b Accuracy
In Application: ±1% of reading
In Field Calibration: ±0.5% of reading
Note: Final installation assumes a fully developed flow profile (typically 10 diameters upstream and 5 diameters
downstream of straight pipe run) and single phase fluids. Applications with piping arrangements that induce
swirl (e.g., two out-of-plane elbows) may require additional straight run or flow conditioning.
A.1.2d Repeatability
±0.2% of reading
Please contact GE sales representative for tropicalization of the unit for 100% RH
To make a reliable IP67 sealing performance of the enclosure during cabling, the gland must be tightened well, below
torque value is a reference to make a reliable NEMA 4X/IP67 sealing between cable and gland:
A.3 Electronics
A.3.1 Enclosures
Epoxy coated, copper-free, aluminum
A.3.2 Weatherproof
Enclosures: IP67
Please contact your GE sales representative for other transducers.
A.3.5 Keypad
Film keypad, Six-button keypad, for full functionality operation
A.3.6 Inputs/Outputs
Standard: One analog output*, service (RS485) output, two digital outputs***, one gate input;
Option A: One analog output* with HART**, service (RS485) output, two digital outputs***, one gate input;
Option B: One analog output*, service (RS485) output, one Modbus(RS485) output, two digital outputs***,
one gate input;
Forward Reverse
C.1 The Display Measurement Menu
Net Time(minutes)
Transit time Up Up Signal Quality Dn Signal Quality Active TWup Active TWdn Peak Up Peak Dn
usec unitless unitless usec usec unitless unitless
163
Appendix C. Menu Maps
164
Display Note: Display either 1 variable, 2 variable2, or totalizer.
Appendix C. Menu Maps
Main Menu
C.2 The Main Menu
Italiano ᰕᵜ䃎
Português ƴǗǕǕǎnjǍ
Española Svenska
No Yes
Display
Main Menu
xxx seconds
Velocity Act Volumetric Std Volumetric Mass Totalizer Density Pipe Dimension Temperature Acceleration
Confirmation
Units
Metric English
165
Appendix C. Menu Maps
166
Appendix C. Menu Maps
Display To enter the Input/Output menu, on this initial screen, hightlight the lock symbol and prHVV¤6HOHFW3rogram and prHVV¤
Then enter a passworG,QWKH8VHU3referHQFHPHQXVHOHFW6HWWLQJWKHQSress the right arrow kH\
Main Menu
3assword
xxxx
3assword
xxxx
Meter Setup 3LSH Transducer Traverse Fluid Type Fluid temperature Transducer Spacing
C.5 The Main Menu> Sensor Setup Menu
Zero Cutoff 3LSH2' Wall Thickness STD 1 Water Fluid temperature Spacing
Glass
3/6TC
2WKHU
167
Appendix C. Menu Maps
168
Display To enter the calibration menu, on this initial screen, hightlight the lock symbol and prHVV¤6HOHFW3rogram and prHVV¤
Then enter passworG,QWKH8VHU3referHQFHPHQXVHOHFW6HWWLQJWKHQSress the right arrow kH\WLPHV
Main Menu
Appendix C. Menu Maps
3assword
xxxx
Kinematic Viscosity
Velocity 3oint #1
Reynolds 3oint #2
3oint #4
3oint #5
3oint #6
3assword
xxxx
6LJQDO/RZOLPLW
6RXQGVSHHG/LPLW
Errors Allowed
169
Appendix C. Menu Maps
170
Appendix C. Menu Maps
Display To enter the Factory menu, on this initial screen, hightlight the lock symbol and prHVV¤6HOHFW3rogram and prHVV¤
Then enter passworG,QWKH8VHU3referHQFHPHQXVHOHFW6HWWLQJWKHQSress the right arrow kH\WLPHV
Main Menu
3assword
xxxx
C.8 The Main Menu>Factory Menu
5s 8
All Black $QDORJ2XWSXW$ 'LJLWDO2XWSXW% 'LJLWDO2XWSXW&
Alarm Alarm
HART Commands
Write Frequency Configuration114, 115
Write Pipe Lining Attribute . . . . . . . . . . . . . . . . . . 126
Write Pipe Material . . . . . . . . . . . . . . . . . . . . . . . . 125
Write Pipe Size . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Write Pulse Configuration . . . . . . . . . . . . . . . 113, 114
Write Reynolds KFactor Table . . . . . . . . . . . . . . . . 137
Write Sensor Meter Setup . . . . . . . . . . . . . . . . . . . 127
Write the Factory Setting . . . . . . . . . . . . . . . . . . . . 147
Write Transducer Information. . . . . . . . . . . . . . . . . 128
Write Transducer Traverses and Spacing . . . . . . . . . 130
Write Unit Group. . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Write Velocity KFactor Table . . . . . . . . . . . . . . . . . 136
Z
Zero Cutoff, Setting . . . . . . . . . . . . . . . . . . . . . . . . . 58
Certification & Safety Statements for GE Measurement & Control Ultrasonic Flow Transmitters
When installing this apparatus, the following requirements must be met:
• Field wiring shall be rated at least 10°C above 70°C.
• Connecting cables shall be mounted securely and protected from mechanical damage, pulling and twisting.
• Cable entries are ¾” NPT.
• Cable glands of an approved flameproof design are required. These must be installed according to the manufacturer’s
instructions. Where the cable glands are provided by GE, the manufacturer’s instructions, as supplied, to GE, will be
included in the documentation.
• Unused cable entries must be sealed using a certified threaded plug.
• Modifications to the flameproof enclosure are not permitted.
• The apparatus should be de-energized before opening.
• Installation should comply with IEC/EN 60079-14.
• Equipment is of type flameproof “d” design and complies with: EN 60079-0:2009, EN 60079-1:2007,
EN 60529:1991 +A1:2000, IEC 60079-0:2011, IEC 60079-1:2007, IEC 60529:2001.
• The product contains no exposed parts which produce surface temperature infrared, electromagnetic ionizing, or
non-electrical dangers.
• The product must not be subjected to mechanical or thermal stresses in excess of those permitted in the certification
documentation and the instruction manual.
• The product cannot be repaired by the user; it must be replaced by an equivalent certified product. Repairs should only
be carried out by the manufacturer or by an approved repairer.
• Only trained, competent personnel may install, operate and maintain the equipment
• The product is an electrical apparatus and must be installed in the hazardous area in accordance with the
requirements of the EC Type Examination Certificate. The installation must be carried out in accordance with all the
appropriate international, national and local standard codes and practices and site regulations for flameproof
apparatus and in accordance with the instructions contained in the manual. Access to the circuitry must not be made
during operation.
Special Conditions for Safe Use: Consult the manufacturer if dimensional information on the flameproof joints is
necessary.
Markings: Markings shall appear on the product as shown below:
U.S.A.
The Boston Center
1100 Technology Park Drive
Billerica, MA 01821
U.S.A.
Tel: 800 833 9438 (toll-free)
978 437 1000
E-mail: [email protected]
Ireland
Sensing House
Shannon Free Zone East
Shannon, County Clare
Ireland
Tel: +353 (0)61 470200
E-mail: [email protected]
www.gemeasurement.com
©2015 General Electric Company. All rights reserved.
Technical content subject to change without notice.
910-312 Rev. B