Airbag Test Report (Ak-Lv02)
Airbag Test Report (Ak-Lv02)
1. MARKING
2. VISUAL REQUIREMENTS
7. VOLUME MEASUREMENT
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 3 / 24
Introduction
It make sure the part traceability
(Test Purpose)
Test Pictures
Results
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 4 / 24
2. VISUAL REQUIREMENT
Contents
Introduction
The airbag must not show any breaks or tears in the fabric
(Test Purpose)
The fabrics must not exhibit any flaws recognizable with the naked eye with normal
Requirements
vision, which would impair the functioning.
▷ The fabric is examined with the naked eye with normal vision; creases are to be
Test Condition
examined with a 6x loupe for breaks and tears.
Test Pictures
Results
OK OK OK OK OK OK OK OK OK OK OK
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 5 / 24
Introduction
Simple tensile test on strips of textile fabrics
(Test Purpose)
Test Pictures
#8 #9
Tensile Strength
Test Result Warp 416.1 413.6
(kgf)
Weft 404 392.2
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 6 / 24
Introduction The test procedure in this test method for the determination of breaking force and
(Test Purpose) elongation is considered satisfactory for acceptance testing
Test Pictures
#8 #9
Test Result Elongation (%) Warp 47.6 45.5
Weft 52.5 45.2
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 7 / 24
This test method covers the determination of the force required to propagate a
Introduction
single-rip tear starting from a cut in a fabric and using a falling-pendulum type
(Test Purpose)
(Elmendorf) apparatus
Test Pictures
#8 #9
Tear propagation
Test Result Warp 52 59.9
force (kgf)
Weft 59.9 63.8
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 8 / 24
This test method covers the procedures used to determine under dynamic airflow
Introduction
conditions the high pressure permeability of permeable fabrics typically used for
(Test Purpose)
inflatable restraints
Test Pictures
#8 #9
Test Result Air permeability
(ℓ/dm^2/min_500Pa) 0.11 0.11
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 9 / 24
Introduction This test is to be performed in order to be sure that an airbag can survive high
(Test Purpose) temperatures without damage.
Test Pictures
Result
Test Result #1 #2
OK OK
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 10 / 24
Introduction
Simple tensile test on strips of textile fabrics
(Test Purpose)
Test Pictures
#1 #2
Tensile Strength
Test Result Warp 403.6 386
(kgf)
Weft 385.9 373.3
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 11 / 24
Introduction The test procedure in this test method for the determination of breaking force and
(Test Purpose) elongation is considered satisfactory for acceptance testing
Test Pictures
#1 #2
Test Result Elongation (%) Warp 49.3 44.9
Weft 52.8 44.5
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 12 / 24
This test method covers the determination of the force required to propagate a
Introduction
single-rip tear starting from a cut in a fabric and using a falling-pendulum type
(Test Purpose)
(Elmendorf) apparatus
Test Pictures
#1 #2
Tear propagation
Test Result Warp 51 50.9
force (kgf)
Weft 54.3 53.8
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 13 / 24
This test method covers the procedures used to determine under dynamic airflow
Introduction
conditions the high pressure permeability of permeable fabrics typically used for
(Test Purpose)
inflatable restraints
Test Pictures
#1 #2
Test Result Air permeability
(ℓ/dm^2/min_500Pa) 0.15 0.1
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 14 / 24
Introduction This test is to be performed in order to be sure that an airbag can survive high
(Test Purpose) humidity without damage.
▷ Humidity: 92%
▷ Humidity: 40 ±2.5 ℃
Test Condition
▷ Duration: 7 Days
▷ Jig under a force of 0.6N ± 0.1 N/cm2
Test Pictures
Result
Test Result #3 #4
OK OK
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 15 / 24
Introduction
Simple tensile test on strips of textile fabrics
(Test Purpose)
▷ Humidity: 92%
Test Condition ▷ Humidity: 40 ±2.5 ℃
▷ Duration: 7 Days
Test Pictures
#3 #4
Tensile Strength
Test Result Warp 402.8 396.8
(kgf)
Weft 396.6 404.9
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 16 / 24
Introduction The test procedure in this test method for the determination of breaking force and
(Test Purpose) elongation is considered satisfactory for acceptance testing
▷ Humidity: 92%
Test Condition ▷ Humidity: 40 ±2.5 ℃
▷ Duration: 7 Days
Test Pictures
#3 #4
Test Result Elongation (%) Warp 46.5 45.3
Weft 50.5 50.3
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 17 / 24
This test method covers the determination of the force required to propagate a
Introduction
single-rip tear starting from a cut in a fabric and using a falling-pendulum type
(Test Purpose)
(Elmendorf) apparatus
Test Pictures
#3 #4
Tear propagation
Test Result Warp 52.6 45.3
force (kgf)
Weft 57.8 50.3
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 18 / 24
This test method covers the procedures used to determine under dynamic airflow
Introduction
conditions the high pressure permeability of permeable fabrics typically used for
(Test Purpose)
inflatable restraints
Test Pictures
#3 #4
Test Result Air permeability
(ℓ/dm^2/min_500Pa) 0.07 0.08
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 19 / 24
Introduction
Simple tensile test on strips of textile fabrics
(Test Purpose)
Test Pictures
#7
Tensile Strength
Test Result Warp 410.5
(kgf)
Weft 396.4
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 20 / 24
Introduction The test procedure in this test method for the determination of breaking force and
(Test Purpose) elongation is considered satisfactory for acceptance testing
Test Pictures
#7
Elongation
Test Result Warp 50
(%)
Weft 45.6
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 21 / 24
This test method covers the determination of the force required to propagate a
Introduction
single-rip tear starting from a cut in a fabric and using a falling-pendulum type
(Test Purpose)
(Elmendorf) apparatus
Test Pictures
#7
Tear propagation
Test Result Warp 43.4
(kgf)
Weft 41.5
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 22 / 24
This test method covers the procedures used to determine under dynamic airflow
Introduction
conditions the high pressure permeability of permeable fabrics typically used for
(Test Purpose)
inflatable restraints
Test Pictures
#7
Test Result Air permeability
(ℓ/dm^2/min_500Pa) 0.11
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 23 / 24
7. VOLUME MEASUREMENT
Contents
Introduction
The purpose of this test is to determine the volume of the airbag after its fabrication
(Test Purpose)
Test Pictures
Before After
Note.
``
TEST REPORT
PROJECT NAME : X100 Passenger Airbag PV TEST PAGE 24 / 24
Test Name Rip Seam requirements and the conditions for testing them.
Introduction To evaluate the rip seams of the airbag in terms of safety and usability for the
(Test Purpose) intended purpose.
Test Pictures
Note.
``
TEST REPORT
PROJECT NAME : RUNNA Passenger Airbag PV TEST PAGE 25 / 33
Contents
Introduction
Simple tensile test on strips of textile fabrics.
(Test Purpose)
Test Pictures
#1 #2 #3 #4 #5
Warp 401.9 417.9 420.7 422.2 403.7
Flexural Coated
Test Result Strength Weft 409.6 399.1 405.9 399.1 401.7
(kgf) Warp 423.0 411.9 414.2 421.3 414.9
Uncoated
Weft 397.6 384.4 395.2 395.2 393.0
Note.
``
TEST REPORT
PROJECT NAME : RUNNA Passenger Airbag PV TEST PAGE 26 / 33
Test Pictures
#1 #2 #3 #4 #5
Needle Warp 45.6 47.7 45.9 46.2 45
Tear Coated
Test Result Weft 38.2 36.4 35.5 37.3 38.2
force
(kgf) Warp 44.6 45.1 47.6 48.0 46.7
Uncoated
Weft 32.3 30.2 32.8 33.7 31.2
Note.
``
TEST REPORT
PROJECT NAME : RUNNA Passenger Airbag PV TEST PAGE 27 / 33
Contents
Introduction
This test method covers the measurement of changes in linear dimensions
(Test Purpose)
Test Pictures
#1 #2 #3 #4 #5
Change Warp 0.7 0.9 1.0 0.7 0.7
Coated
In Weft 0.2 0.3 0.3 0.2 0.2
Test Result
Dimension
(%) Warp 0.7 0.5 0.5 0.7 0.5
Uncoated
Weft 0.2 0.2 0.2 0.2 0.2
Note.
``
TEST REPORT
PROJECT NAME : RUNNA Passenger Airbag PV TEST PAGE 28 / 33
4. FABRIC THICKNESS.
Contents
Introduction This test method covers measuring the thickness of the coating over fiber backing
(Test Purpose) or reinforcing fabric
▷ Test area: 25 ㎠
Test Condition
▷ Test pressure:2 -5 cN/㎠
Test Pictures
#1 #2 #3 #4 #5
Note.
``
TEST REPORT
PROJECT NAME : RUNNA Passenger Airbag PV TEST PAGE 29 / 33
This test method covers the determination of the force required to propagate a
Introduction
single-rip tear starting from a cut in a fabric and using a falling-pendulum type
(Test Purpose)
(Elmendorf) apparatus
Test Pictures
#1 #2 #3 #4 #5
Tear
propag Warp 59.3 48.0 54.3 53.3 50.5
Test Result Coated
ation Weft 61.8 65.3 64.0 63.2 62.5
(kgf) Warp 32.0 31.6 30.2 33.4 31.8
Uncoated
Weft 28.8 33.9 31.7 31.9 31.1
Note.
``
TEST REPORT
PROJECT NAME : RUNNA Passenger Airbag PV TEST PAGE 30 / 33
Introduction
These test methods cover the measurement of fabric mass per unit area (weight)
(Test Purpose)
Test Pictures
#1 #2 #3 #4 #5
Note.
``
TEST REPORT
PROJECT NAME : RUNNA Passenger Airbag PV TEST PAGE 31 / 33
7. BURNING TEST(FLAMMABILITY)
Contents
Test Pictures
#1 #2 #3 #4 #5
Flamm Warp SE SE SE SE SE
Test Result ability Coated
Weft SE SE 25.9 28.7 SE
(mm) Warp SE SE SE SE SE
Uncoated
Weft SE SE SE SE SE
Note.
``
TEST REPORT
PROJECT NAME : RUNNA Passenger Airbag PV TEST PAGE 32 / 33
8. AIR PERMEABILITY
Contents
This test method covers the procedures used to determine under dynamic airflow
Introduction
conditions the high pressure permeability of permeable fabrics typically used for
(Test Purpose)
inflatable restraints
Test Pictures
#1 #2 #3 #4 #5
Air permeability Coated 0.14 0.10 0.16 0.19 0.25
Test Result
(ℓ/dm^2/min_500Pa)
Uncoated 13.0 12.6 13.3 12.2 12.2
Note.
``
TEST REPORT
PROJECT NAME : RUNNA Passenger Airbag PV TEST PAGE 33 / 33
Test Name Seam Requirements and the conditions for testing them.
Test
AK-LV02 / Sec. 6
Specification
To evaluate the circumferential seams or the seam between the casing and
Introduction
the side piece of the airbag in terms of safety and usability for the intended
(Test Purpose)
purpose.
Test Pictures
Seam #1 #2 #3
Requirements
and the conditions Coated 143.6 142.4 144.2
Test Result
for
testing them. Uncoated 143.6 142.4 144.2
(kgf)
Note.
``