ICMS (Cable Tray
ICMS (Cable Tray
Introduction ............................................................................................. 3
1
2
Introduction
Industrial Cable Management Systems Co. (ICMS) is a pioneer in the field of Quality Cable
Management Systems in the State of Qatar. ICMS is committed to supply world-class cable
management systems ranging from Cable Trays, Cable Ladder to Cable Trunking and Support
Systems.
Based in Doha, Qatar, ICMS owns and operates a fully equipped and modern facility with a wide
network of distributors across the Arabian Gulf. Its unwavering focus, with effective networking and
top quality customer service has enabled ICMS to become a leading electrical material supplier
in the State of Qatar.
ICMS products are manufactured to meet the International Standards of Quality – whether Euro-
pean or American. This is because it boasts of the best professional and technical support cou-
pled with the use of advanced computer aided design technology in the production process.
The latest CNC machines ensure the highest quality of finished products and speedy delivery of
urgent jobs.
Its products are approved by various utilities and major consulting offices; further reconfirming the
fact that Industrial Cable Management Systems satisfies your definition of quality in every as-
3
Introduction
INDEX
CABLE TRAY
ICMS cable tray system including Fittings and accessories is manufactured with return flange in a standard length
of 2.44Mtr, according to the following specifications and standards:
Classifications:
Medium Duty
Heavy Duty
CABLE TRAY SYSTEM
Construction Material:
Cold Rolled Steel Sheets, to BS 1449
Aluminum Sheets.
Stainless Steel Sheets SS304, and SS316.
Product Finish:
Hot Dip Galvanized to BS EN 1461 (formally BS 729)
Industrial Epoxy Powder Coating.
Note: Other sizes and thicknesses not mentioned in the catalogue are available upon request
4
Introduction
25 mm 25 mm
w w
50 mm 50 mm
w w
85 mm 85 mm
100 mm 100 mm
w w
Example:
CTP 50 - 305 - HG
Note:
Cable Tray Standard Length IS 2.44 Mtr, 3.00 Mtr length is Available Upon Request
Cable Tray Material Thickness: 1.00 mm, 1.20 mm, 1.50 mm, and 2.00 mm.
5
Medium Duty Type
25 mm 25 mm
w w
Part Number Width ( mm ) Thickness ( mm ) Weight (Kg/Mtr) Part Number Width ( mm ) Thickness ( mm ) Weight (Kg/Mtr)
Note:
6
Heavy Duty Type
50 mm 50 mm
Part Number Width ( mm ) Thickness ( mm ) Weight (Kg/Mtr) Part Number Width ( mm ) Thickness ( mm ) Weight (Kg/Mtr)
Note:
7
Extra Heavy Duty Type
85 mm 85 mm
w w
100 mm 100 mm
CABLE TRAY SYSTEM
w
w
85 mm Side Height
Part Number Width ( mm ) Thickness ( mm ) Weight (Kg/Mtr) Part Number Width ( mm ) Thickness ( mm ) Weight (Kg/Mtr)
CTP 85-100-M/F 100 1.50 3.52 CTS 85-100-M/F 100 1.50 3.9
CTP 85-150-M/F 150 1.50 4.13 CTS 85-150-M/F 150 1.50 4.54
CTP 85-250-M/F 225 1.50 5.04 CTS 85-250-M/F 225 1.50 5.55
CTP 85-300-M/F 300 1.50 5.95 CTS 85-300-M/F 300 1.50 6.54
CTP 85-400-M/F 400 2.00 9.54 CTS 85-400-M/F 400 2.00 10.52
CTP 85-450-M/F 450 2.00 10.73 CTS 85-450-M/F 450 2.00 11.40
CTP 85-600-M/F 600 2.00 12.80 CTS 85-600-M/F 600 2.00 14.08
CTP 85-750-M/F 750 2.00 15.23 CTS 85-750-M/F 750 2.00 16.75
CTP 85-900-M/F 900 2.00 17.66 CTS 85-900-M/F 900 2.00 19.42
Part Number Width ( mm ) Thickness ( mm ) Weight (Kg/Mtr) Part Number Width ( mm ) Thickness ( mm ) Weight (Kg/Mtr)
CTP 100-100-M/F 100 1.50 3.89 CTS 100-100-M/F 100 1.50 4.27
CTP 100-150-M/F 150 1.50 4.50 CTS 100-150-M/F 150 1.50 4.95
CTP 100-250-M/F 225 1.50 5.41 CTS 100-250-M/F 225 1.50 5.95
CTP 100-300-M/F 300 1.50 6.32 CTS 100-300-M/F 300 1.50 6.75
CTP 100-400-M/F 400 2.00 10.04 CTS 100-400-M/F 400 2.00 11.04
CTP 100-450-M/F 450 2.00 10.90 CTS 100-450-M/F 450 2.00 11.94
CTP 100-600-M/F 600 2.00 13.28 CTS 100-600-M/F 600 2.00 14.61
CTP 100-750-M/F 750 2.00 15.71 CTS 100-750-M/F 750 2.00 17.29
CTP 100-900-M/F 900 2.00 18.14 CTS 100-900-M/F 900 2.00 19.96
Note:
8
Loading Charts
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9
Cable Tray Fittings
Example:
CTP B90 50 - 300 - HG
CTP: Cable Tray Perforated B90-90 Deg Bend 25 50 PG: Pre galvanized Steel
CTS: Cable Tray Solid B45-45 Deg Bend 50 75 HG: Hot Dip Galvanized
CABLE TRAY SYSTEM
10
Cable Tray Fittings
50
75
CTP - B90 100 PG
Perforated Type 150 HG
25
90 Deg Bend 225 AL
50
300 S4
85
CTS - B90 400 S6
100
Solid Type 90 450 CA
T Tee
50
75
CTP - T 100 PG
Perforated Type 150 HG
25
Tee 225 AL
50
300 S4
85
CTS - T 400 S6
100
Solid Type Tee 450 CA
600 HP
750
900
X Cross
50
75
CTP - X 100 PG
Perforated Type 150 HG
25
Cross 225 AL
50
300 S4
85
CTS - X 400 S6
100
Solid Type Cross 450 CA
600 HP
750
900
11
Cable Tray Fittings
50
75
CTP - RI90 100 PG
Perforated Type 150 HG
25
90 Deg Inside 225 AL
50
Riser 300 S4
85
400 S6
100
CTS - RI90 450 CA
CABLE TRAY SYSTEM
50
75
CTP -RO90 100 PG
Perforated Type 150 HG
25
90 Deg Outsid 225 AL
50
Riser 300 S4
85
400 S6
100
CTS - RO90 450 CA
Solid Type 90 600 HP
Deg Outside 750
Rise 900
RS Standard Reducer
W1 W2
Prefix H ( mm ) ( mm ) ( mm )
M/F Material
50 50
75 75
CTP - RS 100 100 PG
Perforated Type 150 150 HG
25
Reducer 225 225 AL
50
300 300 S4
85
CTS - RS 400 400 S6
100
Solid Type 450 450 CA
Reducer 600 600 HP
750 750
900 900
12
Cable Tray Fittings
W1 W2
Prefix H ( mm ) M/F Material
( mm ) ( mm )
50 50
75 75
CTP - RR90 100 100 PG
Perforated Type 150 150 HG
25
Right Hand 225 225 AL
50
Reducer 300 300 S4
85
400 400 S6
100
CTS - RR90 450 450 CA
W1 W2
Prefix H ( mm ) ( mm ) ( mm ) M/F Material
50 50
75 75
CTP - RL 100 100 PG
Perforated 150 150 HG
25
Type Left Hand 225 225 AL
50
Reducer 300 300 S4
85
400 400 S6
100
CTS - RL 450 450 CA
Solid Type Left 600 600 HP
Hand Reducer 750 750
900 900
13
Cable Tray Covers
15
Cable Tray Accessories
16
CABLE LADDER SYSTEM
17
Introduction
CABLE LADDER
The ICMS cable ladder system consists of a wide range of aluminum and Steel cable ladders, Fittings and
accessories.
Ladder Trays are available in two models:
Tubular rungs mechanically swaged to side rails.
C-Profile rungs arc welded to side rails in two options
Outside flange construction (shown in the catalogue)
Inside flange construction (Upon request)
It is the perfect solution for a wide variety of installations where corrosion-resistance, high loading capacity with
long spans and quick and easy installation is needed.
The advantages of ZETA LADDER are appreciated particularly in demanding conditions or complex installations,
for example in industrial plants, chemical and petrochemical plants, in tunnel and bridge constructions, water
treatment works, outdoors and in close proximity to the sea.
Example:
CABLE LADDER SYSTEM
ZST 12C 3 09 18 20 AL
Model NEMA Class Load Depth Rung Spacing Width Length Material/Finish.
ZST 8A 12-A 3” (76 mm) 06” (152 mm) 06” (152 mm) 10’ (3.0 mtr) PG: Pre galvanized Steel
ZSC 12B 4” (102 mm) 09” (229 mm) 09” (229 mm) 12’ (3.7 mtr) HG: Hot Dip Galvanized
12C 5” (127 mm) 12” (305 mm) 12” (305 mm) 20’ (6.0 mtr) AL: Aluminum
16A 6” (152 mm) 18” (457 mm) 18” (457 mm) 24’ (7.3 mtr) S4: Stainless Steel 304
Example Explanation:
18
Straight ladder
Cross Section
Flange Width Flange Width
Load Depth
Load Depth
/
1 2”
Hole Configuration
19
Load Data Table
ZST 12A 5 3ZSC 12B 5 359 0.22 191 0.37 115 0.55 75 0.74
ZST 12A 5 3ZSC 12C 5 480 0.24 257 0.40 156 0.60 102 0.81
ZST 16A 5 3ZSC 16A 5 380 0.49 222 0.69 154 1.00 78 1.61
ZST 16A 5 3ZSC 16B 5 380 0.49 222 0.69 154 1.00 78 1.61
ZST 16A 5 3ZSC 16C 5 511 0.51 328 0.76 229 1.00 116 1.60
ZST 20A 5 3ZSC 20A 5 154 1.00 78 1.61 50 2.51
ZST 20A 5 3ZSC 20B 5 233 1.24 119 2.01 76 3.14
ZST 20A 5 3ZSC 20C 5 290 1.35 156 2.30 100 3.59
ZST 20A +5 3ZSC 20C +5 451 1.20 253 2.14 162 3.35 112 4.79
ZST 12A 6 3ZSC 12A 6 416 0.18 221 0.31 133 0.46 87 0.62
ZST 12A 6 3ZSC 12B 6 416 0.18 221 0.31 133 0.46 87 0.62
ZST 12A 6 3ZSC 12C 6 540 0.17 286 0.29 172 0.43 111 0.57
ZST 16A 6 3ZSC 16A 6 316 0.86 161 1.38 103 2.16
ZST 16A 6 3ZSC 16B 6 316 0.86 161 1.38 103 2.16
ZST 16A 6 3ZSC 16C 6 316 0.86 161 1.38 103 2.16
ZST 20A 6 3ZSC 20A 6 316 0.86 161 1.38 103 2.16
ZST 20A 6 3ZSC 20A 6 316 0.86 161 1.38 103 2.16
ZST 20A 6 3ZSC 20C 6 316 0.86 161 1.38 103 2.16
ZST 20A +6 3ZSC 20C +6 451 1.20 253 2.14 162 3.35 112 4.79
Data above based on simple beam tests as per Load: Allowable Uniform in Lbs/ft. to convert to Kg/
NEMA VE-1 m. multiply by 1.48
Rungs Load capacity 200 lbs (0.89 KN) concen- Data in table based on 1.5 safety factor,to change
trated load applied at center of the rung with safety to 2 multiply load by 0.75
factor: 1.5
Deflection is reduced to approx. 50% when cable
ladders used in continuous spans.
20
Selection Table
Design cross-sectional area as per NEC 392.7 shows the minimum area of both side rails required for cable tray
to be used as Equipment Grounding Conductor (EGC) for specific short circuit current rating.
21
Selection Table
ZST 12A 5 3ZSC 12A 5 8A -12A 50 lb/ft@ 12’ span 13/16”(21mm) 0.70
ZST 12A 5 3ZSC 12B 5 12 B 75 lb/ft@ 12’ span 13/16”(21mm) 0.70
ZST 12A 5 3ZSC 12C 5 12 C 100 lb/ft@ 12’ span 13/16”(21mm) 0.70
ZST 16A 5 3ZSC 16A 5 16 A 50 lb/ft@ 16’ span 11/4”(32mm) 0.70
ZST 16A 5 3ZSC 16 5 16 B 75 lb/ft@ 16’ span 5” 6 1/4” 11/4”(32mm) 1.00
ZST 16A 5 3ZSC 16C 5 16 C 100 lb/ft@ 16’ span (127 mm) (159 mm) 11/4”(32mm) 1.00
ZST 20A 5 3ZSC 20A 5 20 A 50 lb/ft@ 20’ span 11/4”(32mm) 1.00
ZST 20A 5 3ZSC 20B 5 20 B 75 lb/ft@ 20’ span 11/4”(32mm) 1.00
ZST 20A 5 3ZSC 20C 5 20 C 100 lb/ft@ 20’ span 11/4”(32mm) 1.00
ZST 20A +5 3ZSC 20C +5 20 C+ 100 lb/ft@ 24’ span 2”(50.8mm) 1.50
ZST 12A 6 3ZSC 12A 6 8A -12A 50 lb/ft@ 12’ span 13/16”(21mm) 0.70
ZST 12A 6 3ZSC 12B 6 12 B 75 lb/ft@ 12’ span 13/16”(21mm) 0.70
ZST 12A 6 3ZSC 12C 6 12 C 100 lb/ft@ 12’ span 13/16”(21mm) 0.70
ZST 16A 6 3ZSC 16A 6 16 A 50 lb/ft@ 16’ span 11/4”(32mm) 1.00
ZST 16A 6 3ZSC 16 6 16 B 75 lb/ft@ 16’ span 6” 7 1/4” 11/4”(32mm) 1.00
ZST 16A 6 3ZSC 16C 6 16 C 100 lb/ft@ 16’ span (152 mm) (184 mm) 11/4”(32mm) 0.70
ZST 20A 6 3ZSC 20A 6 20 A 50 lb/ft@ 20’ span 11/4”(32mm) 1.00
ZST 20A 6 3ZSC 20A 6 20 B 75 lb/ft@ 20’ span 11/4”(32mm) 1.00
ZST 20A 6 3ZSC 20C 6 20 C 100 lb/ft@ 20’ span 11/4”(32mm) 1.00
ZST 20A +6 3ZSC 20C +6 20 C+ 100 lb/ft@ 24’ span 1 3/4”(44mm) 1.50
Design cross-sectional area as per NEC 392.7 shows the minimum area of both side rails required for cable tray
to be used as Equipment Grounding Conductor (EGC) for specific short circuit current rating.
22
Fittings
For a completely integrated system, the ZETA LADDER fittings provide: electrical continuity, continuous support,
positive radius control, protection against physical damage, ease of installation...engineered performance and
factory-controlled quality of components. Fittings have a max. rung spacing of 9 in. o.c. measured at the center
line of the fitting.
Fitting flanges are designed to maintain surface continuity inside the tray system and avoid exposed sharp
edges.
Fittings are designed with 3” (76mm) tangent for splicing integrity.
Example:
HT 24 18 T 4 AL
HB60: 6Deg .Horizontal Elbow 610 mm (24”) 229 mm (09”) C: C-Profile Rungs Welded 102 mm (4”) HG: Hot Dip Galvanized
HB45: 4Deg .Horizontal Elbow 914 mm (36”) 305 mm (12”) 127 mm (5”) AL: Aluminum
VI90: 9Deg .Vertical Inside Elbow 914 mm (36”) & Epoxy Powder Coated
VI60: 6Deg .Vertical Inside Elbow *For other finishing consult factory
Above Example:
Fitting, Horizontal Tee, Tubular Rungs Type 3”, Load Depth 1/4 4”, Side rail height 24”, Radius18”, Wide, Material
Aluminum.
23
Fittings
24
Fittings
W
06” (152mm) HB9 3606 - prefix 42” (1067)
R
09” (229mm) HB9 3609 - prefix 45” (1143)
B
12” (305mm) HB9 3612 - prefix 48” (1219)
36” (914mm) 18” (457mm) HB9 3618 - prefix 54” (1372) 90
24” (610mm) HB9 3624 - prefix 60” (1524)
25
Fittings
HT Horizontal Tee
HC Horizontal Cross
Wi
dth
(W
)
Application:
For 45 Deg. External corners or directional changes on a vertical plane.
LD
3” (76mm) VO4 24W3 - prefix 09” 18 4/8” (470)
4” (102mm) VO4 24W4 - prefix 12” 18 7/8” (479)
24” (610mm)
5” (127mm) VO4 24W5 - prefix 18” 19 2/8” (489) 45
6” (152mm) VO4 24W6 - prefix 24” 19 4/8” (610) B
3” (76mm) VO4 36W3 - prefix 36” 27” (838)
R
4” (102mm) VO4 36W4 - prefix 27 3/8” (695)
Application:
For 30 Deg. External corners or directional changes on a vertical plane.
Wi
dth
(W
)
Radius ( R ) Load Depth (LD) Part No Width B
inWidth (mm) in (mm) Model no - Prefix (W) in (mm)
3” (76mm) VO3 12W3 - prefix 7 1/8” (181)
4” (102mm) VO3 12W4 - prefix 7 3/8” (187)
12” (305mm)
5” (127mm) VO3 12W5 - prefix 7 5/8” (194)
6” (152mm) VO3 12W6 - prefix 06” 7 7/8” (200) LD
3” (76mm) VO3 24W3 - prefix 09” 13 1/8” (333)
4” (102mm) VO3 24W4 - prefix 12” 13 3/8” (340) 30
24” (610mm)
5” (127mm) VO3 24W5 - prefix 18” 13 5/8” (346) B
6” (152mm) VO3 24W6 - prefix 24” 13 7/8” (352) R
Wi
dth
(W
)
Application:
For 90 Deg. External corners or directional changes on a vertical plane.
36” (914mm) R
5” (127mm) VO9 36W5 - prefix 42 2/8” (1073)
6” (152mm) VO9 36W6 - prefix 43 2/8” (1099)
Wi
dth
(W
)
Application:
For 60 Deg. External corners or directional changes on a vertical plane.
Wi
dth
(W
)
Application:
For 45 Deg. Internal corners or directional changes on a vertical plane.
Application:
For 30 Deg. Internal corners or directional changes on a vertical plane. Wi
dth
(W
)
Radius ( R ) Load Depth (LD) Part No Width B
inWidth (mm) in (mm) Model no - Prefix (W) in (mm)
3” (76mm) V13 12W3 - prefix 7 1/8” (181)
4” (102mm) V13 12W4 - prefix 7 3/8” (187)
12” (305mm)
5” (127mm) V13 12W5 - prefix 7 5/8” (194)
6” (152mm) V13 12W6 - prefix 7 7/8” (200)
3” (76mm) V13 24W3 - prefix 13 1/8” (333)
06” , 09”
4” (102mm) V13 24W4 - prefix 13 3/8” (340)
24” (610mm) 12” , 18” 30
5” (127mm) V13 24W5 - prefix 13 5/8” (346)
24” , 36” B
6” (152mm) V13 24W6 - prefix 13 7/8” (352)
R
3” (76mm) V13 36W3 - prefix 19 1/8” (486)
LD
4” (102mm) V13 36W4 - prefix 19 3/8” (492)
36” (914mm)
5” (127mm) V13 36W5 - prefix 19 5/8” (498)
6” (152mm) V13 36W6 - prefix 19 7/8” (505)
29
Fittings
Wid
( W th
)
Application:
For 90 Deg. Internal corners or directional changes on a vertical plane.
36” (914mm)
5” (127mm) V19 36W5 - prefix 42 2/8” (1073) B
6” (152mm) V19 36W6 - prefix 43 2/8” (1099)
Wi
d
( W th
)
Application:
For 60 Deg. Internal corners or directional changes on a vertical plane.
VT Horizontal Tee
LD
12” (305mm) VT 3612 - prefix 60” (1524) 48” (1219)
36” (914mm) 18” (457mm) VT 3618 - prefix 72” (1829) 54” (1372) B
24” (610mm) VT 3624 - prefix 84” (2134) 60” (1524)
Application:
For 90 Deg. External corners or directional changes on a vertical plane.
W
Application: id
th
For Making 45 Deg. angle turns on the same plan. For branch to tray with narrower (W
)
width than main tray, use reducers or consult factory.
Width Part No A B
Type
Width in (mm) Model no - Prefix in (mm) in (mm)
06” (152mm) HYL 06 - prefix 22” (552) 16” (413)
09” (229mm) HYL 09 - prefix 26” (660) 21” (543)
12” (305mm) HYL 12 - prefix 30” (768) 27” (673)
Left Hand 18” (457mm) HYL 18 - prefix 39” (984) 37” (933)
24” (610mm) HYL 24 - prefix 47” (1200) 47” (1194)
30” (762mm) HYL 30 - prefix 56” (1416) 57” (1454)
36” (914mm) HYL 36 - prefix 64” (1632) 68” (1715) A
06” (152mm) HYR 06 - prefix 22” (552) 16” (413)
09” (229mm) HYR 09 - prefix 26” (660) 21” (543)
12” (305mm) HYR 12 - prefix 30” (768) 27” (673) 45.0
Right Hand 18” (457mm) HYR 18 - prefix 39” (984) 37” (933) 71/4” B
24” (610mm) HYR 24 - prefix 47” (1200) 47” (1194)
30” (762mm) HYR 30 - prefix 56” (1413) 57” (1454)
36” (914mm) HYR 36 - prefix 64” (1632) 68” (1715)
CABLE LADDER SYSTEM
Application:
For changing the direction of a cable tray system at an-
gles other than those provided by fixed elbows. Providing
angular adjustment in a range 30° to 90°. For angles less
than 30 deg, Consult Factory.
dth
Wi )
(W
32
Fittings
Reducers
W1 W2 W2
W1 W1
W2
Supplied in Pairs and have hole pattern which match the tray Expansion plate provides one inch expansion or contraction
system. of cable tray as per NEMA VE-1
Hardware to be ordered separately. Supplied in Pairs, Hardware to be ordered separately.
For field installation drill 13/32” hole. Tighten lock nut just enough to allow movement along the
Tighten with enough torque approx.(22 ft/lbs). slot.
Bonding Jumper required, To be ordered separately.
6” 6”
Load Depth Catalogue No Load Depth Catalogue No
Required to provide change in elevation where standard ver- Required to provide change direction in horizontal plan
tical fittings do not apply. where standard horizontal fittings do not apply.
Supplied in Pairs ,Hardware to be ordered separately. Supplied in Pairs ,Hardware to be ordered separately.
Bonding Jumper required, To be ordered separately. Bonding Jumper required, To be ordered separately.
CABLE LADDER SYSTEM
Required to connect cable trays for 90 Deg. Direction in lim- Required to connect cable trays of different side rail Height.
ited radius area or to connect to panel or box. Supplied in Pairs .
Supplied in Pairs . Hardware to be ordered separately
Hardware to be ordered separately
LD1
Required to form branch from cable tray run at any point. Required to form closure for dead end of cable tray .
Supplied in Pairs ,Hardware to be ordered seperately. Hardware to be ordered separately.
Bonding Jumper required, To be ordered seperately.
Required to join cable trays with different widths Required for offset reduction (left hand or right hand) of def-
Supplied in Pairs ,Hardware to be ordered separately. ferent width cable trays.
Supplied in Pairs ,Hardware to be ordered separately.
Required to fix the end of cable tray distribution box . Required to exit cables from cable tray on round smooth
Hardware to be ordered separately. piece to prevent damage of cable insulation.
Bend radius is 4” (102 mm).
Can be fixed on any rung along the tray.
Ribbed neck screw with Phillips slot. For use with all type of ladders For use with all type of ladders
Size: 3/8” Dia. Supplied in Pairs. Supplied in Pairs.
Nut with serrated face,no washer re- Hardware, 3/8”, to be ordered sepa- Hardware, 3/8”, to be ordered sepa-
quired. rately rately
2"
1
½
"
IDC Internal Hold Down VHC Vertical Hold Clamp IHC I-Beam Hold Clamp
For use mainly with through type tray For use with Vertical installation of ca- For use on I-Beam structure without drill-
and also for holding ladder from in- ble ladder. ings
side. Supplied in Pairs. Supplied in Pairs.
Supplied in Pairs. Hardware For Tray attachment 3/8”, Hardware Included
CABLE LADDER SYSTEM
Hardware, 3/8”, to be and 1/2 “ support hardware to be or- Remove upper hardware to use as
ordered separately dered separately guide clamp
For use to maintain electrical continuity to For use to hold to tray side rail one or For use to hold to tray side rail addition-
ground, to be used with expansion and two bare copper or aluminum coduc- al grounding coductors
adjustable connectors. tors Conductor size: no. 6 to 250 MCM.
Supplied in pieces . Hardware included.
Hardware For Tray attachment 3/8” to Material is aluminum extruded.
be ordered separately
BJS
BJI
A wide variety of covers which can be used horizontal and vertical runs to provide protection for cables installed
in cable trays against environmental effects, sunlight and dirt. All covers are designed and fabricated to meet
indoor and outdoor applications. Straight covers supplied are 10 and 12 ft. long. All standard cover fittings are
flat solid type.
Material : Finishes :
(HR) Hot rolled Steel sheet : to ASTM A 36 (HDG): Hot Dip Galvanized To ASTM A123(BS EN1461)
(PG) Pregalvanized Steel: to ASTM A-653 G90 (ZP): Zinc Plating To ASTM B633.
(AL) Aluminum : AA 3150 - H14 (EP): Epoxy Painted.
(SS) Stainless Steel : to ASTM A240 (PC): Electrostatic Industrial Powder Coating.
(Type 304 & 316)
SFT Solid Flat Cover SFG Solid Flanged Cover LFT Louvered Flat Cover
Screws, self-drilling and lapping. provide economical cover For indoor Installation Only.
hold-down for trays with inturned flanges. Recommended
installation:8 screws for each 12 foot section. Zinc plated
Steel.
Cover
Side Rail
Catalogue No Catalogue No
CABLE LADDER SYSTEM
FCS-M/F FCC-M/F
39
Introduction
TRUNKING
ICMS offers a comprehensive range of standard return flange surface trunking, and accessories, in single and
multi-compartment.
Material standard:
Hot Dip Galvanized Sheet to BS EN 10142/3 Class 3.
Stainless Steel S316
Trunking Finish options, ICMS offers other alternative for material finish upon the client’s request:
Hot Dip Galvanized to BS EN 1461 (formally BS 729).
Electrostatic powder coated, with different standard RAL colors.
Epoxy Painted.
The deflection shown in the tables includes the displacement due to the central point load “W” and the resulting
from the self weight of the trunking
W W
S S
Cable Trunking System
2.5
Trunking Deflection
2
1.5 1/450th Span
1
0.5
0
3.50 5.00 6.50 9.00 11.0 14.0 22.0 27.0 32.0 37.0 45.0
WEIGHT (KGS)
40
Single Compartment
Single Compartment Trunking Screw Cover Type Single Compartment Trunking Turnbuckle Type
41
Multi Compartment Trunking
TS - 2 - W X H
TCF = ∑ (N x CCF)
N : Number of cables
CCF : Common Cable factor
Multiply the number of cables of each size by the common factor for the size. Add the total result for all cables
sizes. The total value must be equal or less the the Trunking Capacity Factor.
Cable Trunking System
43
Trunking Fittings
FC Flanged Connector
SECTION DATA
Support System
A I S r I S r
Part no. in 2 (cm 2 ) in 4 (cm 4 ) in 3 (cm 3 ) in. (cm.) in 4 (cm 4 ) in 3 (cm 3 ) in. (cm.)
DoubleDouble Channel
Channel COMBINATION PATTERNS
ZS 200
ZS 201
ZS 202
Size: 3 1/4”(82.5mm) x1 5/8”(41.2mm)
Thickness: 12 Gage (2.6mm)
Weight: 3.82 lbs/ft.(5.69Kg./m.)
Double Channel
ZS 400
ZS 203
ZS 204
ZS 600
ZS 206
SECTION DATA
Support System
A I S r I S r
Part no. in 2 (cm 2 ) in 4 (cm 4 ) in 3 (cm 3 ) in. (cm.) in 4 (cm 4 ) in 3 (cm 3 ) in. (cm.)
Single Channel
Max. Deflection U.Load at Deflection Maximum Column Load Applied At C.G. Loaded At
Part No. U.Load 1/240 span 1/360 span K=0.65 K=0.8 K=1.0 K=1.2 Slot Face
lbs (N) in (mm) lbs (N) lbs (N) lbs (N) lbs (N) lbs (N) lbs (N) lbs (N)
ZS 300 1079(4799) .026(.66) 1079(4799) 1079(4799) 8543(38001) 8407(37396) 8205(36497) 7989(35537) 3162(14065)
ZS 500 - - - - - - - - -
ZS 300 700(3113) 0.05(1.4) 622(2766) 505(2246) 8103(36044) 7933(35288) 7088(31529) 5966(26538) 3165(14078)
ZS 500 - - - - - - - - -
ZS 300 539(2397) .11(2.7) 506(2251) 337(1499) 7879(35047) 7519(33446) 6521(29007) 5397(24007) 2775(12255)
ZS 500 5130(22820) .03(.73) 5130(22820) 5130(22820) 8446(37569) 8190(36341) 7783(34620) 7311(32521) 4477(19914)
ZS 300 360(1601) .24(6.1) 225(1001) 150(667) 6653(29594) 5397(24007) 3616(16085) 2511(11169) 2152(9572)
ZS 500 3488(15520) .065(1.7) 3488(15520) 3488(15520) 7838(34865) 7311(32521) 6503(28927) 5612(24963) 4183(18607)
ZS 300 270(1201) .43(10.8) 126(560) 84(373) 4785(21285) 3178(14136) 2034(9047) 1412(6281) 1560(6939)
ZS 500 2616(11640) .12(3.0) 2616(11640) 2616(11640) 7053(31373) 6214(27641) 4988(22188) 3816(16974) 3783(16827)
ZS 300 216(961) .67(16.9) 81(360) 54(240) 3081(13705) 2034(9047) 1302(5791) 904(4021) 1159(5155)
ZS 500 2093(9310) .18(4.6) 2093(9310) 2093(9310) 6140(27312) 4988(22188) 3595(15991) 2790(12410) 3279(14586)
ZS 500 1744(7760) .26(6.6) 1744(7760) 1325(5890) 5146(22860) 3816(16974) 2790(12410) 2213(9844) 2444(10871)
ZS 500 1495(6650) .36(9.1) 1460(6494) 974(4332) 4133(18384) 3063(13625) 2291(10191) 1846(8211) 1897(8438)
ZS 500 1308(5820) .47(11.9) 1118(4970) 745(3310) 3398(15115) 2564(11405) 1953(8687) 1591(7077) 1532(6814)
Support System
ZS 500 1163(5170) .59(15.0) 884(3930) 589(2620) 2886(12837) 2213(9844) 1708(7597) 1401(6232) 1273(5662)
ZS 500 1046(4650) .73(18.6) 716(3180) 477(2120) 2514(11183) 1953(8687) 1522(6770) 1251(5565) 1081(4808)
48
Channel: Technical Data
ZS 300 1270*(5649) .006(.15) 1270*(5649) 1270*(5649) 19425(86407) 19160(85228) 18777(83524) 18363(81682) 5290(23531)
ZS 500 - - - - - - - - -
ZS 300 1270*(5649) .14(.35) 1270*(5649) 1270*(5649) 19644(88005) 19510(87404) 18807(84225) 17465(78243) 5897(26418)
ZS 500 - - - - - - - - -
ZS 300 1270*(5649) .05(1.3) 1270*(5649) 1270*(5649) 18144(80708) 17444(77595) 16412(73004) 15275(67946) 4955(22041)
ZS 500 5130*(22820) .005(.13) 5130*(22820) 5130*(22820) 17778(79080) 17701(78738) 17572(78164) 17416(77470) 8267(36773)
ZS 300 1013(4506) .14(3.6) 1013(4506) 719(3198) 16547(73605) 15275(67946) 13376(59499) 11243(50011) 4496(19999)
ZS 500 5130*(22820) .02(.45) 5130*(22820) 5130*(22820) 17598(78244) 17416(77470) 17127(76184) 16774(74614) 8189(364(26)
ZS 300 759(3376) .25(6.4) 607(2700) 404(1797) 14667(65242) 12692(56457) 9683(43072) 6780(30159) 3963(17628)
ZS 500 5130*(22820) .04(1.0) 5130*(22820) 5130*(22820) 17327(77074) 17016(75691) 16503(73409) 15876(70620) 8079(35937)
ZS 300 608(2704) .39(9.9) 388(1726) 259(1152) 12516(55674) 9683(43072) 6248(27792)4 339(19301) 3383(15048)
ZS 500 5130*(22820) .08(2.0) 5130*(22820) 5130*(22820) 16988(75566) 16503(73409) 15701(69841) 14721(65478) 7727(34371)
ZS 300 506(2251) .56(14.3) 270(1201) 180(800) 10084(44856) 6780(30159) 4339(19301) 3013(13402) 2799(12450)
ZS 500 5130*(22820) .13(3.4) 5130*(22820) 5130*(22820) 16574(73724) 15876(70620) 14721(65482) 13310(59206) 6169(27401)
ZS 300 434(1930) .77(19.5) 198(881) 132(587) 7545(33562) 4981(22156) 3188(14181) 2214(9848) 2337(10395)
ZS 300 380(1690) 1.00(25.4) 152(676) 101(449) 5777(25697) 3814(16965) 2441(10858) 1695(7540) 1973(8776)
ZS 500 3983(17723) .25(6.3) 3983(17723) 3983(17723) 15520(69036) 14279(63516) 12226(54384) 9717(43223) 4045(7993)
Support System
ZS 300 338(1503) 1.27(32.2) 120(534) 80(356) 4564(20301) 3013(13402) 1928(8576) 1339(5956) 1684(7491)
ZS 500 3541(15752) .32(8.1) 3541(15752) 3353(14924) 14880(66189) 13310(59206) 10712(47649) 7725(34362) 3337(14844)
ZS 500 3187(14173) .39(9.9) 3187(14173) 2716(12084) 14164(63004) 1226(54384) 9019(40118) 6257(27832) 2784(12384)
49
Concrete Inserts
ZETA TRAY offers wide selection of concrete inserts for use in concrete ceiling, walls and floors.
Concrete inserts are manufactured from standard channels with styrene foam filler to stop seepage of concrete
into cavity of the channel.
Standard length available is 10 ft with tolerance of 3/16” in length.
Other sizes available in any length from 10” to 20 ft. Concrete inserts are available in Hot dip galvanized steel to
ASTM A123 (EN ISO 1461) and Stainless Steel 316 or 304 .
8"
Concrete inserts to be nailed or anchored
every 16-24” to forms.
Recommended Load :
For ZC 11 2000 lbs (8.9)KN/Foot
For ZC 22 1500 lbs (6.7)KN/Foot
With safety factor of 3.
Loading considered in concrete
strength 3000 psi
ZC 11 ZC 22
13/16”
13/16”
Foam Filler
1 1/2” 1 1/2” Foam Filler
1/8”
”
2 1/2”
33 1/8
12 Ga. 1” 12 Ga.
11 5/85/8”
”
15/8”
15/8”
Accessories
1 3/4”(44.1)
A
Joint
1/16”(1.6) 1 5/8
End Cap
50
Flat Plate Fittings
ZF-200 Square Flat Plate ZF-201 Two Hole Flat Plate ZF-202 Two Hole Flat Plate
Weight: 0.36 lbs. (0.16 Kg.) Weight: 0.38 lbs. (0.17 Kg.)
ZF-203 Three Hole Flat Plate ZF-204 Four Hole Flat Plate ZF-205 Five Hole Flat Plate ZF-206 Four Hole Square Plate
Weight: 0.55 lbs. (0.25 Kg.) Weight: 0.75 lbs. (0.34 Kg.) Weight: 0.95 lbs. (0.43 Kg.) Weight: 0.72 lbs. (0.33 Kg.)
5 3/8” 9 1/8”
3 1/2” 3 1/4”
7 1/4” 1 5/8”
ZF-207 Two Hole Swivel Plate ZF-208 Three Hole Swivel Plate ZF-209 Three Hole Corner Plate ZF-210 Four Hole Corner Plate
Weight: 0.55 lbs. (0.25 Kg.) Weight: 0.75 lbs. (0.34 Kg.) Weight: 0.69 lbs. (0.32 Kg.) Weight: 0.77 lbs. (0.35 Kg.)
3 1/2”
5 3/8”
5 1/4”
7 1/8” 3 1/2”
3 1/2”
3 5/8”
3 5/8”
ZF-211 Tee Flat Plate ZF-212 Cross Flat Plate ZF-213 Tree Hole Angle Plate ZF-206 Four Hole Angle Plate
Weight: 0.78 lbs. (0.35 Kg.) Weight: 1.02 lbs. (0.46 Kg.) Weight: 0.68 lbs. (0.31 Kg.) Weight: 0.72 lbs. (0.33 Kg.)
5 3/8” 5 3/8”
3 1/2” 5 3/8”
5 3/8”
3 1/2” 3 1/2” 3 1/2”
ZF-215 Five Hole Corner Plate ZF-216 Four Hole Connector Plate ZF-217 Five Hole Connector Plate ZF-218 Seven Hole Connector Plate
Weight: 1.46 lbs. (0.66 Kg.) Weight: 1.02 lbs. (0.46 Kg.) Weight: 1.41 lbs. (0.64 Kg.) Weight: 2.32 lbs. (1.05 Kg.)
9 1/8”
5 3/8”
5 3/8” 5 3/8”
5 3/8”
ZF-301 Two Hole Open Angle Plate ZF-302 Two Hole Closed Angle Plate ZF-303 Four Hole Open Angle Plate ZF-304 Four Hole Closed Angle Plate
Weight: 0.55 lbs. (0.25 Kg.) Weight: 0.55 lbs. (0.25 Kg.) Weight: 0.73 lbs. (0.33 Kg.) Weight: 0.73 lbs. (0.33 Kg.)
1 1/16” B
3 1/2”
A A
A A
1 1/16”
B
B
2 1/2” 4 9/16”
C 3 1/2”
ZF-401 One Hole Angle Connector ZF-402 Two Hole Angle Connector ZF-403 Two Hole Angle Connector ZF-404 Two Hole Adj. Angle Connector
Weight: 1.32 lbs. (0.56 Kg.) Weight: 0.36 lbs. (0.16 Kg.) Weight: 0.36 lbs. (0.16 Kg.) Weight: 0.38 lbs. (0.17 Kg.)
4”
2” 1 5/8” 2” 2 5/8”
4”
1 7/8”
1 5/16”
ZF-405 Three Hole Angle Connector ZF-406 Three Hole Angle Connector ZF-407 Tree Hole Angle Connector ZF-408 Three Hole Adj.Angle Connector
Weight: 0.55 lbs. (0.25 Kg.) Weight: 0.55 lbs. (0.25 Kg.) Weight: 0.55 lbs. (0.25 Kg.) Weight: 0.66 lbs. (0.30 Kg.)
1 5/8” 2 5/8”
1 7/8” 3 7/8”
3 1/2” 1 1/2”
4 1/2”
2 1/4” 1 7/18” 3 7/8”
1 5/16”
ZF-409 Four Hole Angle Connector ZF-410 Four Hole Angle Connector ZF-411 Four Hole Corner Plate ZF-412 Four Hole Angle Plate
Weight: 0.76 lbs. (0.34 Kg.) Weight: 0.76 lbs. (0.34 Kg.) Weight: 0.71 lbs. (0.32 Kg.) Weight: 1.00 lbs. (0.45 Kg.)
3 1/4”
1 5/8”
3 13/16”
3 1/2” 1 5/8”
3 1/2”
3 7/4”
4 1/8”
1 7/18” 1 1/2” 4 1/8”
2 1/4”
1 5/8”
Weight: 1.26 lbs. (0.57 Kg.) Weight: 0.84 lbs. (0.38 Kg.) Weight: 0.68 lbs. (0.31 Kg.) Weight: 1.22 lbs. (0.55 Kg.)
5 3/8” ZS 100
5 3/8” 5 13/16” ZS 400
1 21/32” 1 5/8”
3 1/4” 1 21/32”
1 21/32” 8 1/2”
1 5/8”
5 3/8”
ZS 600 ZS 100 ZS 300 1 1/2”
ZS 500 ZS 400
Weight: 1.02 lbs. (0.46 Kg.) Weight: 0.75 lbs. (0.34 Kg.) Weight: 0.98 lbs. (0.49 Kg.) Weight: 1.70 lbs. (0.77 Kg.)
1 7/8”
3 1/2”
7”
1 5/8”
3 9/32”
1 7/8”
4 1/32” 6”
1 7/8” 1 21/32”
1 5/64”
5 3/8”
1 5/8”
ZF-509 Two Hole U- Connector ZF-510 Three Hole U - Connector ZF-511 Four Hole U- Connector ZF-512 Two Slots U- Connector
Weight: 1.20 lbs. (0.54 Kg.) Weight: 1.95 lbs. (0.88 Kg.) Weight: 2.60 lbs. (1.18 Kg.) Weight: 1.97 lbs. (0.89 Kg.)
8”
ZF-601 3- Hole One sided Connector ZF-602 Wraparound One Sided ZF-603 4-Holes One Sided Connector ZF-604 4-Holes Gusset Connector
Connector
Weight: 0.54 lbs. (0.24 Kg.) Weight: 0.77 lbs. (0.35 Kg.) Weight: 1.20 lbs. (0.54 Kg.) Weight: 1.72 lbs. (0.78 Kg.)
2”
1 11/16” 2”
1 5/8”
3 1/2” 3 7/8”
1 21/32” 1 5/8”
ZF-605 4- Hole Two Sided Connector ZF-606 6-Holes Two Sided Connector ZF-607 5-Holes Two Sided Connector ZF-608 8-Holes Two Sided Connector
Weight: 0.74 lbs. (0.34 Kg.) Weight: 1.12 lbs. (0.51 Kg.) Weight: 0.93 lbs. (0.42 Kg.) Weight: 1.44 lbs. (0.65 Kg.)
1 7/8” 1 7/8”
5 13/32”
5 13/32”
1 7/8”
1 7/8”
3 7/8”
2”
2”
3 7/8”
ZF-609 6-Holes Three Sided Connector ZF-610 9-Holes Three Sided Connector ZF-611 12-Holes Three Sided Connector ZF-612 10-Holes Two Sided Connector
Weight: 1.10 lbs. (0.50 Kg.) Weight: 1.72 lbs. (0.78 Kg.) Weight: 2.26 lbs. (1.02 Kg.) Weight: 2.70 lbs. (1.22 Kg.)
5 13/32”
3 4/8” 3 3/4”
5 13/32”
1 7/8” 9 5/32”
1 7/8”
3 7/8”
3 7/8” 3 7/8”
2”
9 5/32”
1 21/32” 1 5/8”
1 21/32” 1 5/8” 1 21/32” 1 5/8” 1 21/32” 1 5/8”
ZF-701 Z- Support Large ZF-702 Z- Support Medium ZF-703 Z- Support Small ZF-704 Z- Support Offset
Weight: 0.66 lbs. (0.30 Kg.) Weight: 0.54 lbs. (0.24 Kg.) Weight: 0.45 lbs. (0.20 Kg.) Weight: 1.00 lbs. (0.45 Kg.)
1 21/32” 2 1/2”
”
13/16
1 7/8”
3 1/4”
1 5/8”
3 7/8” 3 1/2”
1 7/8” 1 1/16” 2 1/8” 3 1/2”
ZF-705 Corner Support ZF-706 Channel Brace Support ZF-707 End Angle Connector ZF-708 Offset Support
1 5/8”
A
1 7/8”
A
1 7/8”
ZF-709 Angle Connector ZF-710 Angle Tee Connector ZF-711 Angle Tee Connector ZF-712 Angle Cross Connector
Weight: 0.52 lbs. (0.24 Kg.) Weight: 0.78 lbs. (0.35 Kg.) Weight: 0.70 lbs. (0.32 Kg.) Weight: 1.02 lbs. (0.46 Kg.)
2”
2”
3 1/2”
3 1/2”
1 7/8” 3 1/4”
1 5/8”
2”
1 5/8”
3 1/2” 5 3/8”
2” 4 7/8”
ZH 201 C-Clamp
ZH 202 U-Clamps
to ASTM A240 (Type 304 & 316) ZH 202-35 1.1 - 1.4 ( 27.5 - 35.0 ) 1” 1” 14 ( 1.9 ) 0.15 ( 0.07 )
(AL) Aluminum : In Acc. To ASTM B 209 ZH 202-43 1.4 - 1.8 ( 35.0 - 43.8 ) 1 1/4” 1 1/4” 14 ( 1.9 ) 0.19 ( 0.08 )
Finishes : ZH 202-50 1.8 - 2.0 ( 43.8 - 50.0 ) 1 1/4” - 14 ( 1.9 ) 0.20 ( 0.09 )
(PG) Pegalvanized Steel: in Acc. To ZH 202-62 2.0 - 2.5 ( 50.0 - 62.5 ) 2” 2” 12 ( 2.6 ) 0.35 ( 0.16 )
ASTM B633 ZH 202-75 2.5 - 3.0 ( 62.5 - 75.0 ) 2 1/2” 2 1/2” 12 ( 2.6 ) 0.41 ( 0.18 )
(HDG) Hot Dip Galvanized: To
ZH 202-92 2.6 - 3.7 ( 65.0 - 92.5 ) 3” 3” 12 ( 2.6 ) 0.72 ( 0.32 )
ASTM A123 ( BS EN 1461)
ZH 202-103 3.5 - 4.1 ( 87.5 - 103 ) 3 1/2” 3 1/2” 12 ( 2.6 ) 0.88 ( 0.39 )
(EP) Epoxy Painted.
(PC) Electrostatic Industrial Powder ZH 202-115 3.9 - 4.6 ( 97.5 - 115 ) 4” 4” 12 ( 2.6 ) 1.01 ( 0.45 )
Coating. * When Ordering , Please State Part no, Material, Finishing and Version.
57
I-Beam Clamps
A complete selection of ZETA TRAY Beam Clamps are offered to meet installation requirements without drilling or
welding.
On ordering specify type, size and finishing in addition to part no.
Material : Finishes :
(HR) Hot rolled Steel sheet : in accordance to ASTM A907 (HDG) Hot Dip Galvanized To BS EN 1461
(PG) Pregalvanized Steel: in accordance to ASTM A-525 G90 (ZP): Zinc Plating To ASTM B633.
(AL) Aluminum : In accordance to ASTM B209 (EP): Epoxy Painted.
(SS) Stainless Steel : to ASTM A240 (Type 304 & 316) (PC): Electrostatic Industrial Powder Coating.
Safety Factor : 5 B
Screw Torque:
For 1⁄2”: 39 N.m
For 5/8”: 79 N.m
C
D
E
B
1 3/16”
T
F
A
A
Part no. ZF-801-1 ZF-801-3 ZF-801-3 ZF-801-4 ZF-801-5 ZF-801-6 1 1/4”
F 2 1/2” 2 1/2” 2 1/2” 2 1/2” 3 1/4” 3 1/4” Ibs. (N) Lbs. (kg)
ZF-802-1 1/4” 3/8” 600 (267) 0.40 (0.18)
T 11 Ga. 7 Ga. 7 Ga. 1/4” 1/4” 1/4”
ZF-802-2 3/8” 1/2” 950 (423) 0.61 (0.28)
Load 600 1100 1100 1500 1300 1400
Ibs. (n) (267) (490) (490) (668) (579) (623) Max. Beam Flange Thickness 7/8”
Weight : 0.91 lbs.(0.41 Kg.) Weight : 0.86 lbs.(0.39 Kg.) Weight : 0.92 lbs.(0.42 Kg.)
3 1/8” 2 3/8”
7/8”
1”
1”
1 5/8”
Support System
3 3/8” 5”
3/8”
1/4”
9/16” Dia 1 1/2” 1/4”
Design Load : 660 lb /pair Design Load : 1200 lb /pair Design Load : 1200 lb /pair
Safety Factor : 5 Safety Factor : 5 Safety Factor : 5
Max. Flange Thickness : 2 1⁄2” Max. Flange Thickness : 3⁄4” Max. Flange Thickness : 3⁄4 ”
Pointed Screws 1⁄2” x1 1⁄2” U-Bolt : 3/8” Dia. U-Bolt : 3/8” Dia.
Screw Torque : 10 N.m Screw Torque : 17 N.m Screw Torque : 17 N.m
58
I-Beam Clamps
Clamp Requires
1/2” - 13x1 1/2” 1/2”- 13x1 1/2”
Hex Head Cap Screw Set Screw Included
and 1/2” Channel Clamp Requires
Nut Not Included 1/2” x 15/16”
1/2” 1” Hex Head Cap Screw A
and 1/2” Channel
Nut Not Included
3 ½"
”
3/8 3 1/2”
1/4”
Allowable Load : 460 lbs (205 N) Allowable Load : 460 lbs (205 N) Slip Design Load : 800 lbs (356 N)
Safety Factor : 3.0 Safety Factor : 3.0 Safety Factor : 3.0
Weight : 0.4 lbs (0.18 Kg) Weight : 0.66 lbs (0.29 Kg) Pointed Screws 4Pcs 3/8”x2”
Weight : 1.1 lbs (0.49 Kg)
7/8 ”
1 3/4”
A
A 3 3/8” 1/4”
Thick
A
3”
3 1/2” 3”
1/4”
Part no. Channel A Weight/Pc. Part no. Channel A Weight/Pc. Part no. Channel A Weight/Pc.
Used Lbs. (kg) Used Lbs. (kg) Used Lbs. (kg)
ZS-100 ZS-100
ZF-809-1 ZS-100 3 1⁄2” 1.02 (0.45) ZF-810-1 ZS-400
3 3/8” 1.22 (0.54) ZF-811-1 ZS-400
3 3/8” 2.10 (0.93)
ZS-200 ZS-200
ZF-809-2 ZS-300 2 11/16” 1.08 (0.48) ZF-810-2 ZS-500
5” 1.3 (0.58) ZF-811-2 ZS-500
5” 2.00 (0.89)
Design Load : 740 lb /pair U-Bolt 3/8” Thread With 2-Hex.Nuts. U-Bolt 3/8” Thread With 2-Hex.Nuts.
Safly Factor : 3.0 J-Hook 3/8” Thread With Hex. Nut. J-Hook 3/8” Thread With Hex. Nut.
Pointed Screws 1⁄2” x1 1⁄2” For Other Beam Flange Sizes Please For Other Beam Flange Sizes Please
Torque requirement 10ft.lb Contact Us. Contact Us.
ZF-812 Malleable Iron Beam Clamp ZF-813 Malleable Iron Beam Clamp ZF-814 Malleable Iron Beam Clamp
C B
3/4”
Support System
2 1/4”
A
A
Part no. A B C Design Load Weight/Pc. Part no. Rod B Load Weight/Pc.
Ibs. (N) Lbs. (kg) Size Ibs. (N) Lbs. (kg) Part no. Rod A B Load Weight/Pc.
ZF-812-1 3/8” 1 1/2” 3/4” 400 (178) 0.30 (0.14) ZF-813-1 3/8” 3/8” 300 (134) 0.36 (0.16) Size Ibs. (N) Lbs. (kg)
ZF-812-2 1/2” 1” 3/4” 700 (311) 0.47 (0.21) ZF-813-2 1/2” 1/2” 380 (169) 0.52 (0.23) ZF-814-1 1/4” 1 1/8” 1 1/4” 150 (67) 0.22 (0.10)
ZF-812-3 3/8” 1” 11/4” 500 (222) 0.54 (0.24) ZF-813-3 5/8” 5/8” 450 (200) 0.66 (0.29) ZF-814-2 3/8” 2” 2” 350 (156) 0.95 (0.42)
ZF-812-4 1/2” 1” 11/4” 700 (311) 0.51 (0.23) ZF-813-4 3/4” 1/2” 510 (227) 0.72 (0.32) ZF-814-3 1/2” 2 3/8” 2 1/2” 400 (178) 1,96 (0.87)
59
Pipe Clamps
B Finishes :
(PG) Pregalvanized Steel: in Acc. To ASTM B633
C
(HDG) Hot Dip Galvanized To ASTM A123 (BS EN 1461)
A 1/8”
(EP) Epoxy Painted.
(PC) Electrostatic Industrial Powder Coating.
Hole Dia.
Safety Factor: 3 Material :
(HR) Hot rolled Steel strips: in Acc.to ASTM A575-81
(SS) Stainless Steel: to ASTM A240 (Type 304 & 316)
Finishes :
(PG) Pregalvanized Steel: in Acc. To ASTM B633
(HDG) Hot Dip Galvanized To ASTM A123 (BS EN 1461)
(EP) Epoxy Painted.
T (PC) Electrostatic Industrial Powder Coating.
W
Installed With Beam Clamp to be Pipe Size Hole Dia. W Thickness Load Rating Weight/Pc.
Part No.
Width
Rigid EMT in (mm) in (mm) Ga. (mm) lbs (KN) lbs (kg)
ordered separately
ZH 204-02 1/2 1/2 9/32 (7.1) 3/4 (19.0) 16 (1.5) 500 (2.23) 0.06 (0.03)
ZH 204-03 3/4 3/4 9/32 (7.1) 3/4 (19.0) 16 (1.5) 500 (2.23) 0.07 (0.03)
Support System
ZH 204-04 1 1 9/32 (7.1) 3/4 (19.0) 16 (1.5) 500 (2.23) 0.08 (0.04)
ZH 204-05 1 1/4 1 1/2 9/32 (7.1) 7/8 (22.2) 18 (1.2) 500 (2.23) 0.10 (0.04)
ZH 204-06 1 1/2 - 11/32 (8.7) 7/8 (22.2) 18 (1.2) 750 (3.34) 0.10 (0.04)
ZH 204-07 2 2 11/32 (8.7) 1 (25.4) 16 (1.5) 750 (3.34) 0.17 (0.08)
ZH 204-08 2 1/2 2 1/2 11/32 (8.7) 1 1/4 (31.7) 16 (1.5) 750 (3.34) 0.25 (0.11)
ZH 204-09 3 3 11/32 (8.7) 1 1/4 (31.7) 16 (1.5) 800 (3.56) 0.33 (0.15)
ZH 204-10 3 1/2 3 1/2 11/32 (8.7) 1 1/4 (31.7) 16 (1.5) 800 (3.56) 0.36 (0.16)
ZH 204-11 4 4 11/32 (8.7) 1 1/4 (31.7) 16 (1.5) 1400 (6.23) 0.40 (0.18)
3” 3”
6”
3” 3” 3” 3”
6”
6”
3” 3” 3” 3”
6”
6”
Support System
4” 2”
1”
6”
61
Hardware
ZW 101 Hex. Head Machine Screw ZW 102 Hex. Slotted Head Screw ZW 103 Round Slotted Head Screw ZW 104 Square Head Pointed Screw
M6 x L M6 x L M6 x L M6 x L
M8 x L M8 x L M8 x L M8 x L
M10 x L M10 x L M10 x L M10 x L
M12 x L M12 x L M12 x L M12 x L
ZW 105 Flat Washer ZW 106 Flat Fended Washer ZW 107 Lock Washer ZW 108 Hex. Nut
M6 M6 M6 M6
M8 M8 M8 M8
M10 M10 M10 M10
M12 M12 M12 M12
ZW 109 Threaded Rod ZW 110 Rod Coupling ZW 111 Drop In Anchor ZW 112 Wedge Anchor
M6 M6 M6 M6 x L
M8 M8 M8 M8 x L
M10 M10 M10 M10 x L
M12 M12 M12 M12 x L
M16 M16 M16
M20 M20
ZW 113 Springless Channel Nut ZW 114 Short Spring Channel Nut ZW 115 Long Spring Channel Nut ZW 116 Spring Channel Nut Stud
M6 M6 M6 M6
M8 M8 M8 M8
M10 M10 M10 M10
M12 M12 M12 M12
Support System
ZW 117 T - Bolt ZW 118 Flanged T- Bolt ZW 119 Square T - Bolt ZW 120 Truss Head Bolt
M6 x L M6 x L M6 x L M6 x L
M8 x L M8 x L M8 x L M8 x L
M10 x L M10 x L M10 x L M10 x L
M12 x L M12 x L M12 x L M12 x L
62
Notes
63
Useful Information
64
Useful Information
65
Useful Information
GEOMETRY FORMULAS
�2 �2 �2 �2 �2 �
Circumference 2
� 2
Area �2 � Volume � 2�
Circumference 2 �
�
Lateral Surface Area 2 ��
66