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Service Manual Space Station, Space Cover, Space Com

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0% found this document useful (0 votes)
86 views

Service Manual Space Station, Space Cover, Space Com

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 140

SpaceStation / SpaceCover / SpaceCom

Service Manual

Revision 4.01 english


4.01

This Service Manual is valid for: Designation Part No.


SpaceStation without SpaceCom . . . . . . . . . . . . . . . . . 0871 3140
SpaceStation without SpaceCom (US version) . . . . . 0871 3140U
SpaceStation with SpaceCom . . . . . . . . . . . . . . . . . . . 0871 3142
SpaceStation with SpaceCom (US version) . . . . . . . . 0871 3142U
SpaceCover standard . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3147
SpaceCover comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3145

This Service Manual is available under Designation Part No.


the following part number: Service Manual SpaceStation, English . . . . . . . . . . . . . 8713 9220

Languages of this Manual The Service Manual for this unit can be supplied in the following
languages:

Designation Part No.


German . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8713 9210
English (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8713 9220U
French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8713 9230

0- 2 SpaceStation, 4.01 gb
4.0

0- Table of Contents 0

Important Preliminary Remarks Service Work Page 0-7


Technical Safety Checks Page 0-7
Current Versions Page 0-7
Revision Service Page 0-7
Responsibility of the Manufacturer Pager 0 - 8
Quality Management Page 0-8
Checks and Repair Page 0-8
Notes on ESD Page 0-8
Spare Parts and Test Equipment Page 0-9
Setting Apart Page 0-9
List of Abbreviations Page 0 - 11

Contact Persons Technical Training Page 0 - 13


Entry for Technical Training Page 0 - 13
Ordering of Spare Parts and Test Equipment Page 0 - 13
Service Hotline Page 0 - 13
Return of Spare Parts and Test Equipment Page 0 - 13
Safety Officer (§ 30 MPG) Page 0 - 13

System Overview Description Page 1-1


System Overview Page 1-1
Physical construction Page 1-2
Function Page 1-6
Unit Software Page 1 - 13
Service Program Page 1 - 15
SpaceOnline Page 1 - 18
(only required with SpaceStation with SpaceCom) Page 1 - 18
BCCshow Page 1 - 20
Technical Data Page 1 - 22
Options Page 1 - 22
Accessories Page 1 - 22

Unit Diagnosis / Calibration General Page 2-1


Alarms and Error Codes Page 2-3
CAN error states Page 2-4
Device Check Page 2-6
Device Check SpaceCom Page 2-7
Trouble shooting Page 2-8

Disassembly / Assembly SpaceStation General on the SpaceStation without SpaceCom Page 3-1
Tube guide Page 3-3
Pole clamp guide Page 3-4
Housing back panel Page 3-5
Device bracket Page 3-6
Power supply Page 3-7
Release button Page 3 - 12
Interface Board / Module Lock Page 3 - 13
Housing Page 3 - 21

SpaceStation, 4.0 gb 0- 3
4.0

0 Table of Contents

Assembly / Installation Page 3 - 22


Checks after Repair Page 3 - 26

Disassembly / Assembly SpaceCom General on the SpaceStation with SpaceCom Page 4-1
Optional battery pack SP Page 4-3
Optional W-LAN Page 4-4
Optional W-LAN USB stick Page 4-5
Tube guide Page 4-6
Pole clamp guide Page 4-6
Housing back panel Page 4-7
Device bracket Page 4 - 10
PCB SPCO Page 4 - 11
Further Disassembly Page 4 - 12
Assembly / Installation Page 4 - 13
Checks after Repair Page 4 - 18

Disassembly / Assembly SpaceCover General Page 5-1


Battery compartment cover Page 5-3
Battery pack Page 5-4
(Only SpaceCover Comfort) Page 5-4
Handle Page 5-5
Housing upper and bottom part Page 5-6
Housing back panel Page 5-8
Loudspeaker Page 5-9
(Only SpaceCover Comfort) Page 5-9
Processor PCB Page 5 - 10
Assembly / Installation Page 5 - 11
Checks after Repair Page 5 - 15

Servicing the Unit Cleaning Page 6-1


Servicing the Battery Page 6-1

Checklists for Checks after Repair and Technical Safety Check Page 7-1
(TSC) Page 7-1
Page 7-2
Page 7-2
Page 7-3

Procedural Instructions on the TSC Visual Inspection Page 8-1


Electrical safety according to IEC / EN 60601-1
or VDE 0750 and VDE 0751 Page 8-2
Functional Inspection Page 8-5

Test Equipment and Special Tools Test equipment Page 9-1


Special Tools Page 9-1

0- 4 SpaceStation, 4.0 gb
4.0

Table of Contents 0

Spare Parts List SpaceStation, SpaceCover, SpaceCom Page 10 - 1

Revision Documentation Description of Version Page 11 - 1

Index Page 12 - 1

SpaceStation, 4.0 gb 0- 5
1.0

0 Table of Contents

0- 6 SpaceStation, 1.0 gb
2.0

0- Important Preliminary Remarks 0

Service Work The present manual is for your information only. The possession of
this manual does not authorize the performance of service work.
Service tasks may only be performed by persons, who
- have received appropriate training on the system from
B. Braun,
- are included in the revision service,
- possess the necessary test equipment and mechanical aids,
and
- fulfill the personal requirements (training and knowledge).

Technical Safety Checks The user is obliged to perform or to have performed the Technical
Safety Checks on those medial products for which these checks
have been prescribed by the manufacturer and to carry them out
according to the indications of the manufacturer as well as the
generally approved technical standards while adhering to the pe-
riods stated (§ 6 MP BetreibV).
B. Braun also recommends training on the Technical Safety
Checks, or to perform at least the steps indicated in the current
version of the manual, as:
- the TSC requires that the instructions in the manuals are ob-
served,
- the manuals are a reference for measurements,
- depending on the unit type, the Service Program must be ac-
cessed which may lead to a dangerous unit condition in case
of inappropriate operation. Furthermore, a special service
connector may be necessary.

Current Versions This manual version corresponds to the state when the manual
was written. B Braun reserves the right to make technical modifi-
cations. The state of the revision is indicated by the index number
in the footer of every page.

Revision Service Possessing this manual does not automatically mean inclusion in
the revision service. You will be included in the revision service af-
ter:
- technical training by B. Braun Melsungen or
- a written order placed with the sales department of B. Braun
(fee required).

SpaceStation, 2.0 gb 0- 7
2.0

0 Important Preliminary Remarks

Responsibility of the Manufacturer The manufacturer, person who assembles, installs or imports the
device can only be held responsible for safety, reliability and per-
formance if
- mounting, enhancements, new settings, changes or repairs
are carried out by duly authorized persons,
- the electrical installation in the corresponding room meets
the requirements of the VDE 0107, VDE 0100 part 710 or
IEC 60364-7-710 and the national standards,
- the device is used in accordance with the instructions for use
and the Service Manual,
- the Technical Safety Checks are performed at regular inter-
vals,
- a current manual, which corresponds to the revision state, is
used when carrying out maintenance, repair and service,
- the service technician takes part in the revision service,
- the technician has participated in a technical training course
for the specific B. Braun unit.

Quality Management B. Braun is certified in accordance with DIN EN ISO 9001 and
ISO 13485. This certification also includes maintenance and serv-
ice.
The unit has the CE label. The CE label confirms that the device
corresponds to the “Directive of the Council for Medical Products
93/42/EC” of June 14, 1993.

Checks and Repair Training may only be performed by B. Braun. The possession of the
manual does not authorize the performance of repairs. The in-
structions on electrostatic sensitive components (ESD standards)
must be observed.
After repair a device check or diagnosis is to be carried out.

Notes on ESD Semiconductors can be destroyed by electrostatic discharge. Es-


pecially MOS components can be damaged by interference from
electrostatic fields, even without discharge via contact. This type
of damage is not immediately recognizable. Unit malfunctions
can even occur after a longer period of operation.

0- 8 SpaceStation, 2.0 gb
2.0

Important Preliminary Remarks 0

Each workstation must be equipped according to the recommen-


dations with the necessary static protective measures, if ESD
components or boards are handled.
Each workstation must be equipped with a conductive table sur-
face. Conductive surface, soldering irons and soldering stations
must be grounded via protective resistors.
Chairs must be of antistatic design. The floor or floor mats should
be of electrically conductive material.
Personnel must wear conductive wristbands which are connected
to a central ground potential via protective resistors, e.g. the
ground contact of a wall outlet. Furthermore it is recommended
that personnel wear cotton clothing and electrically conductive
shoes to prevent electrostatic charge.
Fig.: 0 - 1

Spare Parts and Test Equipment Only use original spare parts from the manufacturer. Do not
tamper with assembly groups which can only be exchanged com-
pletely. The spare parts required are listed in Section 9.
Service personnel is responsible for the calibration of their test
equipment. Original test equipment can be calibrated at the
works of B. Braun. Further information is available upon request.

Setting Apart Additional notes and warnings are set apart as follows:

Note
Is used for additional or special notes concerning information and
working steps.

SpaceStation, 2.0 gb 0- 9
3.0

0 Important Preliminary Remarks

Warnings

Imminent danger which can result in death or


serious injuries.
DANGER
¾ Preventative measures.

Possible danger which can result in death or serious


injuries.
WARNING
¾ Preventative measures.

Possible danger which can result in slight injuries or


material damage.
CAUTION
¾ Preventative measures.

References to chapters are shown as follows


(see “Setting Apart“ ➨ p. 0 - 8)

References to figures and tables are shown as follows


Fig.: 2 - 3 or Table 2 - 1

References to item numbers in figures are shown as follows


(Fig.: 1 - 1 / Item 1)
In this case “Fig.: 1 – 1“ is the figure number and “Item 1“ the item
number within the figure.
When the Service Manual is stored as pdf-file, these references
are displayed green. Click with the mouse button on a reference
to jump to the corresponding source.
Menu commands are described as:
Menu File.

0 - 10 SpaceStation, 3.0 gb
1.0

Important Preliminary Remarks 0

List of Abbreviations Abbreviations which are not generally known, but are used in this
manual, are listed below.
CAN Controller Area Network
CE Communauté Européenne
CS Calibration Step
DIN Deutsche Industrie Norm
(German Industrial Norm)
EN European Norm
ESD Electrostatic Discharge
FuP Function Microprocessor
HiBaSeD History Barcode Service and
Druglist
IEC International Electrotechnical
Commission
ISO International Organization for
Standardization,
ISP Infusomat® Space
ISPS Infusomat® Space (Silicon)
ISPP Infusomat® Space, (PVC)
KuP Monitoring Microprocessor
LCD Liquid Crystal Display
MOS Short name of the following
company:
MOS Technology, Inc.
(Commodore Semiconductor
Group)
PCA Patient Controlled Analgesia
PDMS Patient Data Management
System
PSP Perfusor® Space
SP Space (System)
SPC SpaceCover
SPCC SpaceCover comfort
SPCS SpaceCover standard
SPCO SpaceCom
SPCT SpaceControl
SPS SpaceStation
SW Software

SpaceStation, 1.0 gb 0 - 11
2.0

0 Important Preliminary Remarks

TS Trouble Shooting
UTS Unit Test Step
TSC Technical Safety Check

TEMP Temperature
VDE Verband der Elektrotechnik,
Elektronik und
Informationstechnik e.V.
(German Association of
engineers)

0 - 12 SpaceStation, 2.0 gb
4.0

0- Contact Persons 0

Technical Training Via local representative.

Entry for Technical Training Application for a technical training course must be made via the
responsible representative.

Ordering of Spare Parts and Test Equipment Please contact your local B. Braun subsidary.

International Technicians (Intercompany)


Irene Marchel
Fax: +49 5661 / 75 -38 57
e-mail: [email protected]

Service Hotline Martin Heusner


Phone: +49 5661 / 71 - 35 25
Fax: +49 5661 / 71 - 35 26
e-mail: [email protected]

Return of Spare Parts and Test Equipment B. Braun Melsungen AG


Schwarzenberger Weg 73-79
Wareneingang Werk C
34 212 Melsungen
Germany

Safety Officer Dr. Ludwig Schütz


(§ 30 MPG) e-mail: [email protected]

SpaceStation, 4.0 gb 0 - 13
1.0

0-

0 - 14 SpaceStation, 1.0 gb
4.0

1- System Overview 1
Description The modular Space system is destined for treatment of an
individual patient. It is designed for application on intensive care
units and in the surgery. The Space System is operated in hospitals
mainly by doctors and medically trained personnel.
The SpaceStation forms together with the SpaceCover an
organization system. The Space system infusion and infusion
syringe pumps are attached and connected to the SpaceStation.

System Overview The Space system is a modular design of modern infusion


technology for stationary, mobile or private use. The key modules
and their connections to one another and the peripheral devices
are shown in Fig.: 1 - 1.
All the pump types, Perfusor® Space, Infusomat® Space and
Infusomat® Space P, as well as the other devices of the system are
1 of modular design. Up to three pumps can be connected together
using L rails on the bottom of the unit and grooves on the top.
2 They can then be fastened to a drip stand or appropriate rail using
the pole clamp.
The SpaceControl module can be used to extend operation. One
3 single pump can be inserted onto this module. The pump is then
connected via connectors to the module.
The SpaceStation module allows the set-up of a complete pump
system with up to 24 pumps. Up to four pumps can be installed in
4 every SpaceStation. The pumps are supplied with power via the
integrated power supply and the built-in connectors. The pumps
5 are connected to the optional SpaceCom via these
connectors.SpaceControl can also be integrated into the system.
Up to six SpaceStations can be set-up as a column with a
maximum total of 24 pumps. SpaceStations placed next to each
other can be connected via special connecting cables, if the
Fig.: 1 - 1 Space system
maximum number of 24 pumps in a maximum of three columns
Legend for Fig. 1 - 1:
is not exceeded.
Item Designation
SpaceCover Standard or SpaceCover Comfort forms the top of
1 SpaceCover
each column. Alarms are signalled by a row of LEDs and a
2 Infusion pump Infusomat® Space loudspeaker in the SpaceCover Comfort.
3 Infusion syringe pump Perfusor® Space
4 SpaceControl
5 SpaceStation

SpaceStation, 4.0 gb 1- 1
2.0

1 System Overview

Physical construction SpaceStation without SpaceCom


The SpaceStation consists of the housing and the housing back
panel.
1 2 3 4
The power supply with power connector and power socket for
another SpaceStation is installed on the right side in the housing.
The pumps in the SpaceStation are locked by eight locking claws
which are also built in the housing as the module lock subsystem.
This subsystem also contains the locking for a SpaceCover or
another SpaceStation.
The pump is released with a release button on the left side of the
housing.
The pumps are connected to the system via the connectors “F2A“
to “F2D“ (from top to bottom) which are integrated in the
interface board, while the SpaceStation is connected to other
modules via the connectors “F3“, “F4” and “F5”. The interface
board with connectors is installed on the left side in the housing.

Fig.: 1 - 2 SpaceStation, front view


Legend for Fig. 1 - 2:
Item Designation
1 Pump lock
2 Connector “F5“
3 Module lock
4 Connector “F1B“ (mains output)
5 Tube guide
6 Connector “F2D“

1- 2 SpaceStation, 2.0 gb
2.0

System Overview 1

Four tube guides are clipped in on the left and right housing side.
A pole clamp guide for attachment and locking of the pole clamp
2 is located at the housing back panel.

5 4 3

Fig.: 1 - 3 SpaceStation without SpaceCom, rear view


Legend for Fig. 1 - 3:
Item Designation
1 Pole clamp guide
2 Release button
3 Connector “F3“
4 Connector “F4“
5 Connector “F1A“ (power input)

SpaceStation, 2.0 gb 1- 3
4.0

1 System Overview

SpaceStation with SpaceCom


The physical construction of the SpaceStation housing base body
with SpaceCom corresponds exactly to the physical construction
1 2 of the SpaceStation without SpaceCom. The housing back panel
with integrated fan, the printing of the interface symbols and the
battery compartment with battery compartment cover are
different.

4 Interfaces and a status- and alarm LED are located on the right-
hand side behind the connector cover and the W-LAN cover. A
battery pack can be inserted in the battery compartment on the
rear side. The opening is covered by the battery compartment
cover.
A fan grid with fan is fitted on the left side of the battery
compartment.

Fig.: 1 - 4 SpaceStation with SpaceCom, rear view


Legend for Fig. 1 - 4:
Item Designation
1 Fan grid
2 Battery compartment with battery compartment cover
3 Connector cover
4 W-LAN cover for W-LAN module or W-LAN USB stick

1- 4 SpaceStation, 4.0 gb
4.0

System Overview 1

SpaceCover standard
The SpaceCover standard consists of the housing back panel and
1
the housing bottom part and upper part. A SpaceStation can be
transported with the carrying handle.

SpaceCover comfort
The physical construction of the SpaceCover comfort corresponds
to that of the SpaceCover standard. Additionally, the following
subsystems are integrated:
- The battery pack (optional)
It is inserted from below in the battery compartment of the
housing bottom part. The opening is covered by the battery
2 compartment cover.
Fig.: 1 - 5 SpaceCover comfort - Status and alarm indicator
Legend for Fig. 1 - 5: welded with the housing bottom part.
Item Designation - Operating and status display field
1 SpaceCover comfort at the left side of the housing upper part.
2 Alarm indicator

SpaceStation, 4.0 gb 1- 5
2.0

1 System Overview

Function SpaceStation without SpaceCom


The SpaceStation supplies the inserted pumps as well as a
SpaceControl connected to the pumps with the required voltage.
The voltage is generated by the integrated power supply, which is
connected to the supply mains via the connector “F1A” and a
mains cable or an upstream SpaceStation. The mains voltage is
transmitted via the internal cabling to connector “F1B“ for
connection of a further SpaceStation.
The pumps are connected with connectors “F2A” to “F2D” to the
SpaceStation. These connectors provide the voltage supply,
distribute the addresses in the Space system via a serial interface,
transfer data via a bus system (CAN bus) and transmit a staff call,
which may be pending.
Another SpaceStation inserted on top or a SpaceCover is
integrated in the Space system via connector "F5".
Connector “F4“ is used for connecting another SpaceStation or
further SpaceStation columns. An upstream SpaceStation or an
upstream SpaceStation column as well as accessories that may be
connected, such as a PCA button or a service connector, are
connected to connector "F3".

1- 6 SpaceStation, 2.0 gb
2.0

System Overview 1

RX/TX_B
Mains
F1B

CAN_R
F5

12VDC
RX/TX
CAN

Call
CAN
PCA
RX/TX
Call
12VDC Function processor
3,3V
F2A

CAN
PCA
RX/TX
Call
3,3VDC

4.9152 Mhz
12VDC
3,3V
F2B =
CAN =
PCA
RX/TX
Call
12VDC
=
12VDC
3,3V ≈
F2C

CAN
PCA
230V AC

RX/TX
Call
3.3VDC

12VDC
3,3V
RX/TX_B
CAN_R
RX/TX

RX/TX
12VDC

F2D
CAN

CAN
PCA

3,3V

F3 F4 F1A Mains
Call

Call

Fig.: 1 - 6 Block diagram SpaceStation without SpaceCom

SpaceStation, 2.0 gb 1- 7
4.0

1 System Overview

SpaceStation with SpaceCom


The SpaceCom provides further interfaces and connections, e.g.,
for a barcode scanner. These interfaces are depicted in Fig.: 1 - 7.
The battery pack (optional) serves to maintain the functions of the
SpaceStation with SpaceCom in case of a voltage failure. An
1 independent circuit in the battery pack monitors the battery cells
in the battery pack and controls their charge condition. The
SpaceStation must be covered with a SpaceCover comfort with
2
inserted battery pack to guarantee function of the battery pack in
3 the SpaceStation with SpaceCom.

Fig.: 1 - 7
Legend for Fig. 1 - 7:
Item Designation
1 W-LAN slot
2 Status indicator (green)
3 Alarm indicator (red)
4 Ethernet (RJ 45) connection
5 PS/2 connection for barcode reader
6 RS232 connection
7 USB connection (slave)
8 USB connection (master)

1- 8 SpaceStation, 4.0 gb
4.0

System Overview 1

SpaceStation with SpaceCom (new)


With the introduction of the new version of the SpaceCom the
arrangement of the interfaces and connections has been changed.
These interfaces are depicted in Fig.: 1 - 8.
The interfaces are installed at a slight incline so that any liquid
1 which penetrates under the cover can run off.

2
3

Fig.: 1 - 8
Legend for Fig. 1 - 8:
Item Designation
1 W-LAN slot (W-LAN USB stick)
2 Status indicator (green)
3 Alarm indicator (red)
4 Ethernet (RJ 45) connection
5 USB connection (master) (for bar code reader)
6 USB connection (slave) (only for expansion, closed with
rubber plug at the factory)
7 RS232 connection

SpaceStation, 4.0 gb 1- 9
4.0

1 System Overview

Fig.: 1 - 9 Block diagram SpaceStation with SpaceCom

1 - 10 SpaceStation, 4.0 gb
4.0

System Overview 1

SpaceCover
The SpaceCover is connected to the SpaceStation with connector
"D1".
With the SpaceCover standard this connector is used to connect
the CAN bus and a serial interface.
In the SpaceCover comfort this connector provides the voltage
supply, transmits a unique address in the Space system via a serial
interface, transfers data via a bus system (CAN bus) and transmits
a staff call, which may be pending.
The internal electronics controls the operator and status display
field, the loudspeaker as well as the status and alarm display line.
The status and alarm display line displays the collected messages
of the pumps in a column. The brightness is controlled dependent
on the environment.
The voltage supplied is converted to the internal voltages required
through a voltage transforming and monitoring circuit on the
processor PCB.
An independent circuit in the battery pack monitors the battery
cells in the battery pack and controls their charge condition.

SpaceStation, 4.0 gb 1 - 11
4.0

1 System Overview

Loudspeaker

CAN H
LEDs Function processor CAN RX/TX CAN-
CAN L
transceiver

RX/TX

12VDC
Operating unit
D1
12,0 Mhz

LEDs

Monitoring

P1 Battery
12VDC
= module
= 12VDC battery
Brightness sensor

12VDC

Fig.: 1 - 10 Block diagram SpaceCover comfort

1 - 12 SpaceStation, 4.0 gb
4.0

System Overview 1

Unit Software Approved Software Versions for SpaceStation


690A00SS01
Position 1 2 3 4 5 6 7 8 9 10 - Basic software
Digit 6 9 0 A 0 0 S S 0 2
690A00SS02
- Improved functions
Revision level
690A00SS3
Hardware
- Improved functions
Software group
Device type: SpaceStation Approved Software Versions for SpaceCom

Fig.: 1 - 11
695C000001 / 695C000002
- Basic software

695C010003
- Adapted to hardware changes

695D010001
- Adapted to the pump software

695E010001
- Adapted to the pump software

695F000003 / 695F000004
- Adapted to the pump software

695G000001
- Adapted to the pump software

011G000002
- Adapted to the pump software

011J0000xx
- Basic software

Approved Software Versions for SpaceCover comfort

692A000001
- Basic software

SpaceStation, 4.0 gb 1 - 13
4.0

1 System Overview

692A000002
- Improved functions

692A000003
- Expanded functions

692C000001
- Adapted to the pump software

692E000001
- Adapted to the pump software

692F000001
- Adapted to the pump software

692G000001
- Adapted to the pump software

Software Update
The instructions for updating the software are supplied with the
software itself.

Irreparable damage to a component of the unit


software!
CAUTION
¾ During the software update, do not interrupt the
connection to the device and do not switch off
the PC either.Otherwise it will no longer be
possible to carry out the software update via the
PC so that the device will have to be sent to
B. Braun.

1 - 14 SpaceStation, 4.0 gb
4.0

System Overview 1

Service Program Approved Version

Note
Please note that text and / or functions of the Service Program
may change depending on the software version.

Note
The version of the Service Program which is required for the
respective device software can be found on the current service
CD.

Connection
Before starting the Service Program the PC is to be connected to
the device via an interface cable.

Starting the Service Program


Installation and further operation of the Service Program is
described in its separate instructions for use.
1. Start the „HiBaSeD.exe“ program (History, Barcode, Service,
Drug list) on the PC. The Service Program is loaded and
started. The initial window of the Service Program appears.
2. Read the notes carefully.
3. Mark the field “I accept all conditions” and then the field
“Yes” to confirm that you have read the notes.

Note
Click the field “English” to switch the language of the notes over
to English.

Fig.: 1 - 12

SpaceStation, 4.0 gb 1 - 15
4.0

1 System Overview

4. Enter the password and confirm it by clicking the field “Start”.

Fig.: 1 - 13
The Service Program checks the PC interfaces for connected
devices of the Space system. Units that were found are
displayed for a short moment on the screen.

The work window of the Service Program appears on the


screen. All devices recognized are listed in the left column.
Fig.: 1 - 14

1 - 16 SpaceStation, 4.0 gb
4.0

System Overview 1

Fig.: 1 - 15

Service Program Version


1. Open the “HiBaSeD“ window via Help ➨ Info .... The current
version of the Service Program is shown in this window.
2. Close the window by clicking “OK”.

Fig.: 1 - 16

SpaceStation, 4.0 gb 1 - 17
4.0

1 System Overview

Compatibility List
1. Open the “Unit - Compatibility“ window via Help ➨ Device
compatibility. This window displays the compatibility of the
HiBaSeD-version and the unit software version.
2. Close the window by clicking “OK”.

Fig.: 1 - 17
Quit the Service Program
1. Exit the Service Program via File ➨ Exit.

SpaceOnline
(only required with SpaceStation with SpaceCom) Approved Version

Note
Please note that text and / or functions of the SpaceOnline
Program may change depending on the software version. The
following screen illustrations are only examples.

Connection
Before starting the SpaceOnline Program the PC is to be
connected to the device via the RJ45 cross-over interface cable.
In addition the PC-LAN connection must be configured with the
correct IP address (e.g. 192.168.100.1). Make sure that the first
three digit blocks, e.g. 192.168.100.xxx, of PC and the SpaceCom
are identical.

Starting the SpaceOnline Program


1. Start the Internet Browser on your PC and enter the IP-
address of the SpaceCom. The SpaceOnline start screen
appears.

1 - 18 SpaceStation, 4.0 gb
4.0

System Overview 1

Fig.: 1 - 18

Program Version
The program version is displayed in the header of the start screen.

Operation
The instructions for use contain a more detailed description of
operation.

Exit the SpaceOnline Program


1. Close the Internet Browser.

SpaceStation, 4.0 gb 1 - 19
4.0

1 System Overview

BCCshow Approved Version

Note
Please note that text and / or functions of the BCCshow Program
may change depending on the software version. The following
screen illustrations are only examples and represent the state
when the manual was printed.

- 3.30

Connection
Before starting the BCCshow Program the PC is to be connected
to the device via the RS232 SPCO (crossed) interface cable.

Connection Settings
1. Open the “BCCshow.ini“ file after having installed the
program.
2. Check the line “ComPort=X“.
3. Substitute the X for the current ComPort number, e.g. "1".

Starting the BCCshow Program


1. Start the BCCshow program. The start screen appears.
2. Invoke the display of the connected system via System ➨
Start.
The SpaceStation with all pumps inserted and the set data is
displayed.

1 - 20 SpaceStation, 4.0 gb
4.0

System Overview 1

Fig.: 1 - 19

Program Version
1. Open the “Information" window via Info ➨ Version. The
current program version is displayed in this window.
2. Close the window by clicking “OK”.

Fig.: 1 - 20

SpaceStation, 4.0 gb 1 - 21
4.0

1 System Overview

Technical Data All technical data is indicated in the instructions for use.

Options The functions of the individual options are detailed in the


instructions for use.

SpaceStation with SpaceCom


Designation Part No.:
SpaceCom retrofit kit. . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3160
US version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3160U
The optional SpaceCom provides additional interfaces, such
as Ethernet (RJ 45), RS232, etc. A SpaceStation without
SpaceCom can be upgraded with this retrofit kit.
SpaceCom
Optional W-LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3184
W-LAN USB stick . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3185
Battery pack SP (NIMH) . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3180
Battery pack SP (NIMH), with fixing pin . . . . . . . . . . 0871 3180A

Accessories Designation Part No.


Charger SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3170
battery charging station
Connecting cable staff call SP. . . . . . . . . . . . . . . . . . . . 0871 3232
Power supply cable 12 V . . . . . . . . . . . . . . . . . . . . . . . . 0871 3231
for ambulance cars
Interface cable CAN SP . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3230
Interface cable RS232 SP . . . . . . . . . . . . . . . . . . . . . . . 0871 3234
Interface cable RS232 SPCO (crossed) . . . . . . . . . . . . . 0871 3237
RS connector converter SP . . . . . . . . . . . . . . . . . . . . . . 0871 3238
Connecting cable SP 60 cm. . . . . . . . . . . . . . . . . . . . . . 0871 3210
for connecting two columns
Connecting cable SP 120 cm. . . . . . . . . . . . . . . . . . . . . 0871 3215
for connecting two columns
Connecting cable SP 10 m. . . . . . . . . . . . . . . . . . . . . . . 0871 3315
Connecting cable SP 15 m. . . . . . . . . . . . . . . . . . . . . . . 0871 3415

1 - 22 SpaceStation, 4.0 gb
4.0

System Overview 1

PoleClamp SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3130


The PoleClamp SP is a holder for one
or several Space system pumps.
Pole clamp SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1151

SpaceStation, 4.0 gb 1 - 23
2.0

1 System Overview

For your notes:

1 - 24 SpaceStation, 2.0 gb
3.0

2- Unit Diagnosis / Calibration 2


General
Lethal voltages!
Death or serious injury through electric shock.
DANGER
¾ Observe the respective national and international
safety regulations during device testing and
troubleshooting.

Before each disassembly of a unit subsystem check the


connectors, plug contacts and connections for corrosion and tight
fit. These fault types are not described again in the following
trouble shooting list.
The following equipment is necessary for testing the SpaceStation
without SpaceCom and/or performing trouble shooting:
- PC
- Service connector SP
- Service Program HiBaSeD
- Interface cable RS232 SP
- Space system pump
- SpaceCover Comfort (for unit diagnosis of the SpaceStation)
The following additional equipment is necessary for testing the
SpaceStation with SpaceCom and/or performing trouble
shooting:
- Interface cable CAN SP
- Interface cable RS232 SPCO (cross-over)
- Interface cable RJ45 cross-over

Damage to assemblies of the device through short-


circuits and incorrect measuring methods!
CAUTION
¾ Carry out measurements at the device while it is
open and switched on with extreme care.

SpaceStation, 3.0 gb 2- 1
2.0

2 Unit Diagnosis / Calibration

The unit check, calibration and trouble shooting are subdivided


into numbered working steps (Unit Test Step UTS, Calibration Step
CS, Trouble Shooting TS) and are based on each other.
Beginning with UTS 1 the operation described here has to be
executed. The consequences of the steps performed are listed in
the “Function“ column. If the result corresponds to the
consequence, the working step must be carried out to which
reference is made in the column “If yes”. If the result does not
correspond with the function described, the working step in
column “If no” is to be executed.
One example is given in Fig.: 2 - 1.

UTS Activity Function If yes If no


1 GS 2
2 GS 3 FS 1
3 GS 4
4 GS 5 FS 4
5
Model table 1

TS Activity Function
1 GS 3 FS 2
2 FS 3 FS 4
3 GS 3
4 GS 4 FS 4
5 GS 4
Model table 2

Fig.: 2 - 1 Model tables

Steps for which additional information is required are described


hereafter in detail.

2- 2 SpaceStation, 2.0 gb
4.0

Unit Diagnosis / Calibration 2

Alarms and Error Codes SpaceStation without SpaceCom


Neither alarms nor error codes are actually displayed on the
SpaceStation without SpaceCom.

SpaceStation with SpaceCom

Alarm Possible Cause Fault clearance


1 SpaceComAlarm indicator (red) is on SpaceCom is still starting
2 SpaceComAlarm indicator (red) flashes A serious internal fault was detected in Carry out a device check (see „Device
the system Check“ ➨ p. 2 - 6)
-or-
The system is being updated
Table 2 - 1 Alarms on the SpaceCom

SpaceCover Comfort

Alarm Possible Cause Fault clearance


1 One of the diodes of the status- and A message or an alarm of a pump is
alarm display line is on or flashes displayed
2 The status indicator (on the right-hand System not properly configured Check configuration
side of the
On-/Off-button) flashes red.
3 The status indicator (on the right-hand A serious internal fault was detected in Carry out a device check (see „Device
side of the the system Check“ ➨ p. 2 - 6)
On-/Off-button) lights up red.
4 The first LED in the top charge condition Battery pack of the SpaceCover Comfort Connect device to voltage supply.
display of the operator and status display nearly discharged (type: pre-alarm)
field of the SpaceCover Comfort flashes
yellow
5 The first LED in the bottom charge Battery pack of the SpaceCom nearly Connect device to voltage supply.
condition display of the operator and discharged (type: pre-alarm)
status display field of the SpaceCover
Comfort flashes yellow
6 The first LED in the top charge condition Battery pack of the SpaceCover Comfort Connect device to voltage supply.
display of the operator and status display discharged
field of the SpaceCover Comfort flashes
red
Table 2 - 2 Alarms of the SpaceCover Comfort (Section 1 of 2)

SpaceStation, 4.0 gb 2- 3
4.0

2 Unit Diagnosis / Calibration

Alarm Possible Cause Fault clearance


7 The first LED in the bottom charge Battery pack of the SpaceCom discharged Connect device to voltage supply.
condition display of the operator and
status display field of the SpaceCover
Comfort flashes red
8 The first LED in the top charge condition Battery pack of the SpaceCover Comfort Replace battery pack
display of the operator and status display defective or too old
field of the SpaceCover Comfort lights up
red
9 The first LED in the bottom charge Battery pack of the SpaceCom defective Replace battery pack
condition display of the operator and or too old
status display field of the SpaceCover
Comfort lights up red
Table 2 - 2 Alarms of the SpaceCover Comfort (Section 2 of 2)

CAN error states Signalling of a CAN error


In case of SW F a faulty CAN bus is signalled by flashing of the
blue LED at the pump. The flashing has the following rhythm:
- 300 ms on, 300 ms off
- 100 ms on, 100 ms off
- 100 ms on, 100 ms off
The process then repeats (itself).
The blue LED flashes at the following states:

Alarm Cause Fault clearance


1 CAN_Lists for 2 seconds after pushing Check if the pump is inserted correctly
into a Station
2 CAN_Lists Duplicate address assignment This state remains active until another
device is recognised with its own slot
address.
3 CAN dead Duplicate INR Eliminate the state by calibrating with
HiBaSeD. The device stays ready for
operation without CAN communication.

Behaviour when an alarm occurs


If continuous flashing occurs at the pump, the pump is fully
operational with the exception of communication-dependent
therapies.
The following functions are no longer available in this state:

2- 4 SpaceStation, 4.0 gb
3.0

Unit Diagnosis / Calibration 2

- Signalling of the alarm states at the SpaceCover


- Data communication with SpaceCom (no documentation to a
PDMS)
- Proposal data can no longer be received.
- In case of a defective address assignment, communication
with HiBaSeD is not possible until after plugging into a slot
which is not defective. (In a case of duplicate serial number
HiBaSeD can contact the pumps in order to carry out
calibration, see Section 6)
- Future therapies, such as take-over, patient data, bar code
and remote control function, will not be available either.

Eliminating the CAN-Dead state


1. Connect the HiBaSeD in order to eliminate the CAN-Dead
state.
2. Carry out calibration.
3. Take particular care to enter the serial number correctly.

Entering the states in the history


In order to provide a diagnostic possibility to service technicians
the various CAN states are entered into the history.
They can then recognise, such as, whether there was a duplicate
INR in the system or whether address assignment function of a
Station is defective.
The following history entry is to be evaluated to this purpose.

History entry Value Meaning Measure


CAN Error Code 1 Duplicate serial number in the system Calibrate the device using HiBaSeD and check
the serial number in the process.
CAN Error Code 2 Duplicate address assigned in the Check the SpaceStation.
system Address assignment defective
Table 2 - 3

SpaceStation, 3.0 gb 2- 5
3.0

2 Unit Diagnosis / Calibration

Device Check
UTS Activity Function If yes If no
1 Detach or loosen all connections and devices from GS 2
the SpaceStation
2 Connect the SpaceStation via the mains cable to GS 3
the mains
3 Insert one pump after the other in each slot The pump is locked GS 4 FS 1
4 The pump can be released at any slot GS 5 FS 1
5 Plug service connector SP on connector “F3” GS 6
6 Insert the pump in the topmost slot and trigger a The red LED of the service connector SP lights up GS 7 FS 4
staff call
7 Remove the pump while it is switched on The red LED of the service connector SP goes out GS 8 FS 4
8 Insert the switched-on pump in each other slot The red LED of the service connector SP lights up GS 9 FS 4
when the lock engages
9 A SpaceCover Comfort with SpaceStation is GS 10 GS 20
installed
10 Mount and lock the SpaceCover Comfort on the All luminous fields of the status and alarm display GS 11 FS 5
SpaceStation line light up briefly during the self-test
11 A short audible alarm sounds GS 12 FS 7
12 All LEDs of the operator and status display field light GS 13 FS 5
up briefly
13 The green LED on the operator and status display GS 14 FS 5
field lights up
14 When the battery pack is inserted, the charge GS 15 FS 9
condition is displayed in the top charge status
display of the operator and status display field.
15 Change loudness of the alarm tone The loudness changes GS 16 FS 11
16 Insert pump in the topmost slot and start an The infusion is displayed green in the status and GS 17 FS 13
infusion alarm display line
17 Insert the pump in each other slot and start an The infusion is displayed green in the status and GS 18 FS 14
infusion alarm display line
18 Trigger an alarm on the pump The alarm is displayed red (orange in case of a pre- GS 19 FS 15
alarm) in the status and alarm display line
19 If a SpaceCom is integrated in the SpaceStation GS 20
carry out the device check according to Chapter
„Device Check SpaceCom“ (➨ p. 2 - 7).
20 Detach or loosen all connections and devices from This step terminates
the SpaceStation the device check
Table 2 - 4 Device check

2- 6 SpaceStation, 3.0 gb
4.0

Unit Diagnosis / Calibration 2

Device Check SpaceCom


GS- Activity Function If yes If no
COM
1 Disconnect the SpaceStation from the mains and GS-COM 2
switch off a SpaceCover Comfort which may be
fitted
2 A battery pack is installed in the SpaceStation. GS-COM 3 GS-COM 4
3 Insert a battery pack in the SpaceStation. GS-COM 4
4 Connect the SpaceStation to the mains Fan in the housing back panel starts running for GS-COM 5 FS 17
approx. 1 second.
5 The status indicator (green) of the SpaceCom GS-COM 6 FS 20
lights up
6 The alarm indicator (red) of the SpaceCom lights GS-COM 7 FS 20
up for approx. 1 minute and goes out
7 The charge condition of the battery pack is GS-COM 8 FS 22
displayed in the bottom charge condition display
of the operator and status display field of the
SpaceCover Comfort.
8 SpaceStation Connect with the interface cable GS-COM 9
RJ45 cross-over via the Ethernet (RJ 45)
connection of the SpaceCom to a PC.
9 Start the SpaceOnline Program (see The data of the SpaceStation and the pumps GS-COM 10 FS 20
„SpaceOnline“ ➨ p. 1 - 18). inserted is displayed on the PC monitor
10 SpaceStation Connect to a PC with the interface GS-COM 11
cable RS232 SPCO (crossed) via the RS232
connector of the SpaceCom.
11 Start the BCCshow Program (see „BCCshow“ ➨ The data of the SpaceStation and the pumps GS-COM 12 FS 20
p. 1 - 20). inserted is displayed on the PC monitor
12 Detach or loosen all connections and devices This step terminates the
from the SpaceStation device check
Table 2 - 5 Device check SpaceCom

SpaceStation, 4.0 gb 2- 7
2.0

2 Unit Diagnosis / Calibration

Trouble shooting
Note
The following trouble shooting cannot be carried out
independently. It is based on the precise observance of the steps
for the device check (see „Device Check“ ➨ p. 2 - 6). From there
reference is made to the corresponding trouble shooting steps.

TS Activity Function If yes If no


1 Replace the module lock GS 3
2 Voltage 11.4 V ... Check the voltage 15.5 V DC at The voltage is measured FS 4 FS 3
the interface board plug contacts (connection
power supply – interface board).
3 Replace power supply GS 4
4 Replace interface board GS 4
5 Exchange processor PCB SPCC All luminous fields of the status and alarm display GS 10 FS 6
line light up briefly during the self-test
All LEDs of the operator and status display field light
up briefly
The green LED on the operator and status display
field lights up
6 Replace interface board in the SpaceStation GS 10
7 Replace loudspeaker A short audible alarm sounds GS 14 FS 8
8 Exchange processor PCB SPCC GS 14
9 Replace interface board in the SpaceStation The charge state of the battery pack is displayed on GS 15 FS 10
the operator and status display field.
10 Exchange the housing upper part SPCC GS 15
11 Exchange the housing upper part SPCC The loudness changes GS 16 FS 12
12 Exchange processor PCB SPCC GS 16
13 Exchange processor PCB SPCC The infusion is displayed green in the status and GS 18 FS 14
alarm display line
14 Replace interface board in the SpaceStation GS 18
15 Exchange processor PCB SPCC The alarm is displayed red in the status and alarm GS 20 FS 16
display line
16 Replace interface board in the SpaceStation GS 20
Table 2 - 6 Trouble shooting (Section 1 of 2)

2- 8 SpaceStation, 2.0 gb
4.0

Unit Diagnosis / Calibration 2

TS Activity Function If yes If no


17 Pull off the fan connecting cable on the SPCO The fan is running FS 19 FS 18
board and trigger the fan with 12 V DC. Connect
the (+) pole to the connector pole with red wires
and the (-) pole to the connector pole with black
wires
18 Exchange fan GS-COM 5
19 The status indicator (green) of the SpaceCom lights FS 20 FS 21
up
20 Replace the SPCO board GS-COM 5
21 Replace interface board in the SpaceStation GS-COM 5
22 Replace battery pack of the SpaceStation. The charge condition of the battery pack is GS-COM 8 FS 23
displayed in the bottom charge condition display of
the operator and status display field of the
SpaceCover Comfort.
23 Replace the SPCO board The charge condition of the battery pack is GS-COM 8 FS 24
displayed in the bottom charge condition display of
the operator and status display field of the
SpaceCover Comfort.
24 Replace interface board in the SpaceStation GS-COM 8
Table 2 - 6 Trouble shooting (Section 2 of 2)

SpaceStation, 4.0 gb 2- 9
2.0

2 Unit Diagnosis / Calibration

For your notes:

2 - 10 SpaceStation, 2.0 gb
3.0

3- Disassembly / Assembly SpaceStation


SpaceStation, SpaceCover
3
3.1 General on the SpaceStation without Remarks on Disassembly / Assembly of the SpaceStation
SpaceCom without SpaceCom

Lethal voltages!
Death or serious injury through electric shock.
DANGER
¾ Observe the national and international safety
regulations.
¾ Pull the power plug.

Before disassembling the unit, the system must be checked (see


„Device Check“ ➨ p. 2 - 6) to isolate the part to be exchanged.
All necessary steps to disassemble or dismount the complete unit
with all its subsystems and spare parts are detailed in the
following description. Steps that are not necessary can be
skipped.

Note
Special screws for plastic housings are used in this unit. Special
screws for plastic housings are used in this unit. Pay attention to
the corresponding notes when you fit the screws.

SpaceStation, 3.0 gb 3- 1
4.0

3 Disassembly / Assembly SpaceStation

Service Parts and Screw Kit


All small parts, such as cover caps, are contained in a
SpaceStation service part kit.

Designation Ord. No.


Service part kit SpaceStation . . . . . . . . . . . . . . . . . . . . 3477 4335
with:
Release button
Release seal
Seal M-2K
Cover cap for housing
Cover cap for handle
Housing foot SPS
Seal, mains F1A
Pole clamp lever
Pole clamp spring
O-ring 6.07 x 1.78
O-ring 12.0 x 2.0
Device bracket lever
Sealing segment
W-LAN cover SPCO (with symbol)
W-LAN cover SPCO (without symbol)
Insulating hood SPCO
SPCO insulating piece
SPCO fastening sleeve
All screws used in the device are included in a SpaceStation screw
kit.

Designation Ord. No.


Screw kit SpaceStation . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4343
Screw EJOT 30x9 WN 5452 TORX 10IP A2
Screw EJOT 30x12 WN 5451 TORX 10IP A2
Screw EJOT 30x16 WN 5452 TORX 10IP A2
Screw M5x45 A2 DIN912 TORX 25 (alternatively: screw
M5x45 A2 DIN912 hex size 4)
Countersunk screw M5x12 TORX 25
Flat-head screw M5x12 EN-ISO14583 A2
Hexagon nut M4
Washer M3 - 3.2 DIN 125 PA
Washer M4 - 4.3 DIN 125 A2
Washer M5 - B 5.3 DIN 9021 A2
Serrated lock washer M4 - J 4.3 DIN 125 A2
Serrated lock washer M5 - J 5.3 DIN 6789 A2
Seal P2 SP (5 pcs.)
(suitable for connector) . . . . . . . . . . . . . . . . . . . . . 3477 3102

3- 2 SpaceStation, 4.0 gb
2.0

Disassembly / Assembly SpaceStation 3

3.2 Tube guide Designation Ord. No.


Tube guide SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4394
(20 pieces)
Disassembly

1 1. Press the rotary knob of the tube guide out and pull the tube
guide (Fig.: 3 - 1 / Item 1) out of the housing.

Note
When the tube guide is broken, remove the remaining parts from
the housing.

Fig.: 3 - 1
Legend Fig. 3 - 1:
Item Designation
1 Tube guide

SpaceStation, 2.0 gb 3- 3
4.0

3 Disassembly / Assembly SpaceStation

3.3 Pole clamp guide Designation Ord. No.


Pole clamp guide SPS. . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1135
Pole clamp lever
(see „Service Parts and Screw Kit“ ➨ p. 3 - 2)
Pole clamp spring
(see „Service Parts and Screw Kit“ ➨ p. 3 - 2)
Screws
(see „Service Parts and Screw Kit“ ➨ p. 3 - 2)
Disassembly
1. Loosen three screws (Fig.: 3 - 2 / Item 2) and remove the
screws together with the pole clamp guide (Fig.: 3 - 2 /
Item 1).
2. Remove pole clamp lever (Fig.: 3 - 2 / Item 4) and pole clamp
spring (Fig.: 3 - 2 / Item 3).

4 3
Fig.: 3 - 2
Legend Fig. 3 - 2:
Item Designation
1 Pole clamp guide
2 Countersunk screw M5x12 TORX 25;
tightening torque 1.7 ±0.1 Nm
3 Pole clamp spring
4 Pole clamp lever

3- 4 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceStation 3

3.4 Housing back panel Designation Ord. No.


Housing back panel SPS . . . . . . . . . . . . . . . . . . . . . . . . 3452 1089
Cover cap and screws
(see „Service Parts and Screw Kit“ ➨ p. 3 - 2)
Disassembly

1 2 Note
3 The third cover cap on the right side of the housing back panel
4
when viewed from above is a blind plug (Fig.: 3 - 3 / Item 6)
which does not need to be removed.

1. Pierce nine cover caps (Fig.: 3 - 3 / Item 4) with a screwdriver


and pull caps out.
2. Loosen nine screws (Fig.: 3 - 3 / Item 2) and (Fig.: 3 - 3 /
Item 3) and remove screws carefully together with the
housing back panel (Fig.: 3 - 3 / Item 5) from the housing.

Note
6 Lift the housing back panel carefully at the bottom over the seat
of the pole clamp guide and push the back panel over the housing
notch (Fig.: 3 - 3 / Item 1).

Fig.: 3 - 3
Legend Fig. 3 - 3:
Item Designation
1 Housing notch
2 Screw EJOT 30x16 WN 5452 TORX 10IP A2;
tightening torque 0.5 ±0.1 Nm
3 Screw EJOT 30x9 WN 5452 TORX 10IP A2;
tightening torque 0.5 ±0.1 Nm
4 Cover cap
5 Housing back panel
6 Blind plug

SpaceStation, 4.0 gb 3- 5
4.0

3 Disassembly / Assembly SpaceStation

3.5 Device bracket Designation Ord. No.


Device bracket SPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1127
Screws
(see „Service Parts and Screw Kit“ ➨ p. 3 - 2)
Disassembly
1. Loosen five screws (Fig.: 3 - 4 / Item 2) and remove screws
together with the serrated lock washers (Fig.: 3 - 4 / Item 1)
and the device bracket (Fig.: 3 - 4 / Item 3).
2. SpaceCom with insulating hood:
Remove insulating hood (Fig.: 3 - 4 / Item 4) from the power
1 supply.

Fig.: 3 - 4
Legend Fig. 3 - 4:
Item Designation
1 Serrated lock washer M5
2 Screw M5x45 A2 DIN912 TORX 25 (or: screw M5x45 A2
DIN912 hex size 4); tightening torque: 1.7 ±0.1 Nm
3 Device bracket
4 Insulating hood

3- 6 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceStation 3

3.6 Power supply Designation Ord. No.


Power supply SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1097
Connector holder, mains, SPS . . . . . . . . . . . . . . . . . . . . 3452 1143
Cover cap, screws, washer,
serrated lock washers and nuts
(see „Service Parts and Screw Kit“ ➨ p. 3 - 2)
Mains seal, bottom
(see „Service Parts and Screw Kit“ ➨ p. 3 - 2)

Disassembly
1. Pierce two cover caps (Fig.: 3 - 5 / Item 1) with a screwdriver
and pull caps out.
2 1 2. Unscrew two screws (Fig.: 3 - 5 / Item 2) and remove them
Fig.: 3 - 5 from the mains connector holder.
Legend Fig. 3 - 5:
Item Designation
1 Cover cap
2 Screw EJOT 30x9 WN 5452 TORX 10IP A2; tightening
torque: 0.5 ±0.1 Nm

SpaceStation, 4.0 gb 3- 7
4.0

3 Disassembly / Assembly SpaceStation

Note
Note the position of the protective conductor cable on the
grounding bolt.

3. Loosen hexagon nut (Fig.: 3 - 6 / Item 5) and remove


together with serrated lock washer (Fig.: 3 - 6 / Item 4),
washer (Fig.: 3 - 6 / Item 3) and the protective conductor
cable to the power supply (Fig.: 3 - 6 / Item 1) and the
protective conductor cable to connector "F1B" (Fig.: 3 - 6 /
Item 2) from the grounding bolt.
5 4 3 2 1

Fig.: 3 - 6
Legend Fig. 3 - 6:
Item Designation
1 Cable lug for connection to the power supply
2 Cable lug for connection to connector “F1B“
3 Washer M4
4 Serrated lock washer M4
5 Hexagon nut M4; tightening torque: 1.2 ±0.1 Nm

4. Loosen hexagon nut (Fig.: 3 - 7 / Item 4) and remove


together with serrated lock washer (Fig.: 3 - 7 / Item 3),
washer (Fig.: 3 - 7 / Item 1) and the protective conductor
cable to connector "F1A" (Fig.: 3 - 7 / Item 2) from the
grounding bolt.
5. Carefully pull off the connector of the power supply wires
from the interface board.

Note
Observe the polarity of the interface PCB.

4 3 1 2 1
Fig.: 3 - 7
Legend Fig. 3 - 7:
Item Designation
1 Washer M4
2 Cable lug for connection to connector “F1A“
3 Serrated lock washer M4
4 Hexagon nut M4

3- 8 SpaceStation, 4.0 gb
2.0

Disassembly / Assembly SpaceStation 3

6. Loosen two screws (Fig.: 3 - 8 / Item 1) and take them out of


the power supply housing (connector).

Fig.: 3 - 8
Legend Fig. 3 - 8:
Item Designation
1 Screw EJOT 30x9 WN 5452 TORX 10IP A2

SpaceStation, 2.0 gb 3- 9
4.0

3 Disassembly / Assembly SpaceStation

7. Loosen four screws (Fig.: 3 - 9 / Item 1) and take the power


supply (Fig.: 3 - 9 / Item 2) with the mains connector holder
out of the housing.

Fig.: 3 - 9
Legend Fig. 3 - 9:
Item Designation
1 Screw EJOT 30x12 WN 5451 TORX 10IP A2; tightening
torque: 0.8 ±0.1 Nm
2 Power supply

3 - 10 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceStation 3

Disassembly
1. Loosen three screws (Fig.: 3 - 10 / Item 3) and remove screws
together with the mains connector holder (Fig.: 3 - 10 /
Item 1) and the mains seal F1A (Fig.: 3 - 10 / Item 2) from the
power supply.

2
3

Fig.: 3 - 10
Legend Fig. 3 - 10:
Item Designation
1 Mains connector holder
2 Seal, mains F1A
3 Screw EJOT 30x9 WN 5452 TORX 10IP A2; tightening
torque: 0.5 ±0.1 Nm

SpaceStation, 4.0 gb 3 - 11
4.0

3 Disassembly / Assembly SpaceStation

3.7 Release button Designation Ord. No.


Release button and release seal
(see „Service Parts and Screw Kit“ ➨ p. 3 - 2)

Disassembly
1. Press four release buttons (Fig.: 3 - 11 / Item 1) carefully
from the inside from the locking shaft using a screwdriver
and pull the buttons out of the housing.

1
3

Fig.: 3 - 11
Legend Fig. 3 - 11:
Item Designation
1 Release button

3 - 12 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceStation 3

3.8 Interface Board / Module Lock Designation Ord. No.


Interface board SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1100
with connectors
Connector holder "F3/F4" SPS . . . . . . . . . . . . . . . . . . . 3452 1160
Module lock SPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1119
Cover cap, screws, washers, O-rings
(see „Service Parts and Screw Kit“ ➨ p. 3 - 2)

Disassembly
1. Move the lock towards the SpaceCover or another
SpaceStation in the closed position.
1 2. Loosen screw (Fig.: 3 - 12 / Item 1) of the module lock and
remove it out of the housing.
3. Pull the module lock sleeve (Fig.: 3 - 12 / Item 3) out of the
housing.
4. Check the O-ring (Fig.: 3 - 12 / Item 2) for damage, and
2 remove it out of the housing if necessary.

Fig.: 3 - 12
Legend Fig. 3 - 12:
Item Designation
1 Module lock screw;
tightening torque: 1.0 ±0.1 Nm
2 O-ring 6.07 x 1.78
3 Module lock sleeve

SpaceStation, 4.0 gb 3 - 13
4.0

3 Disassembly / Assembly SpaceStation

5. Loosen two screws (Fig.: 3 - 13 / Item 1) and remove screws


together with the washers (Fig.: 3 - 13 / Item 3) from the
interface board (Fig.: 3 - 13 / Item 2).
6. Put the interface board carefully aside for all further
activities.

Note
1 Take care not to squeeze the interface board ribbon cable.

Fig.: 3 - 13
Legend Fig. 3 - 13:
Item Designation
1 Screw EJOT 30x9 WN 5452 TORX 10IP A2; tightening
torque: 0.5 ±0.1 Nm
2 Interface board
3 Washer M3

3 - 14 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceStation 3

7. Release all rotary knobs (Fig.: 3 - 14 / Item 1) of the module


lock.
1
Note
Put a release button on the release shaft without engaging it to
unlock the rotary knobs. To lock the rotary knobs, press each slot
(2 rotary knobs) into position by hand.

8. Press 8 seals M-2K (Fig.: 3 - 14 / Item 2) carefully out of the


housing, press the rotary knobs in the locking position and
strip the seals M-2K off the rotary knobs.

Fig.: 3 - 14
Legend Fig. 3 - 14:
Item Designation
1 Release button
2 Seal M-2K

SpaceStation, 4.0 gb 3 - 15
4.0

3 Disassembly / Assembly SpaceStation

9. Pierce two cover caps (Fig.: 3 - 15 / Item 2) with a


screwdriver and pull caps out.
10. Loosen two screws (Fig.: 3 - 15 / Item 1) and remove them
out of the connector holder "F3/F4".

Fig.: 3 - 15
Legend Fig. 3 - 15:
Item Designation
1 Screw EJOT 30x9 WN 5452 TORX 10IP A2; tightening
torque: 0.5 ±0.1 Nm
2 Cover cap
11. Loosen two screws (Fig.: 3 - 16 / Item 2) and remove them
from the connector board "F5" (Fig.: 3 - 16 / Item 1).
1
12. Press the connector board "F5" carefully out of the housing.

2 Note
The connector board "F5" is integrated in the interface board.

Fig.: 3 - 16
Legend Fig. 3 - 16:
Item Designation
1 Connector board "F5"
2 Screw EJOT 30x9 WN 5452 TORX 10IP A2; tightening
torque: 0.5 ±0.1 Nm

3 - 16 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceStation 3

13. Loosen one screw (Fig.: 3 - 17 / Item 1) and remove it out of


the connector holder "F3/F4" (Fig.: 3 - 17 / Item 2).
1

Fig.: 3 - 17
Legend Fig. 3 - 17:
Item Designation
1 Screw EJOT 30x9 WN 5452 TORX 10IP A2; tightening
torque: 0.8 ±0.1 Nm
2 Connector holder "F3/F4"

SpaceStation, 4.0 gb 3 - 17
4.0

3 Disassembly / Assembly SpaceStation

14. Loosen three screws (Fig.: 3 - 18 / Item 4) and remove screws


together with the module lock (Fig.: 3 - 18 / Item 1), the
1
interface board (Fig.: 3 - 18 / Item 2) and the connector
holder "F3/F4" (Fig.: 3 - 18 / Item 3) out of the housing.

Note
Note the ribbon cable length to the interface board when
dismounting the connector holder "F3/F4". The ribbon cable must
not be kinked.

2
4 3

Fig.: 3 - 18
Legend Fig. 3 - 18:
Item Designation
1 Module lock
2 Interface board
3 Connector holder "F3/F4"
4 Screw EJOT 30x9 WN 5452 TORX 10IP A2; tightening
torque: 0.8 ±0.1 Nm

3 - 18 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceStation 3

Disassembly
1. Loosen fours screws (Fig.: 3 - 19 / Item 1) and remove screws
together with the washers (Fig.: 3 - 19 / Item 2).

1 2

Fig.: 3 - 19
Legend Fig. 3 - 19:
Item Designation
1 Screw EJOT 30x9 WN 5452 TORX 10IP A2S; tightening
torque: 0.5 ±0.1 Nm
2 Washer M3

2. Press connectors "F3" (Fig.: 3 - 20 / Item 2) and "F4" (Fig.: 3 -


20 / Item 3) carefully out of the connector holder "F3/F4"
(Fig.: 3 - 20 / Item 1).

Note

1 The connectors "F3" and "F4" are integrated in the interface


board.

3 2

Fig.: 3 - 20
Legend Fig. 3 - 20:
Item Designation
1 Connector holder "F3/F4"
2 Connector “F3“
3 Connector “F4“

SpaceStation, 4.0 gb 3 - 19
2.0

3 Disassembly / Assembly SpaceStation

3. Press the connector board lockings (Fig.: 3 - 21 / Item 3) F2A,


F2B, F2C, and F2D carefully aside, push the connectors
1 downwards, pull them out of the module lock (Fig.: 3 - 21 /
Item 1) and remove them with the interface board (Fig.: 3 -
21 / Item 2) from the module lock.

Note
The connectors F2A, F2B, F2C, and F2D are connected to each
other and integrated in the interface board.

2
3

Fig.: 3 - 21
Legend Fig. 3 - 21:
Item Designation
1 Module lock
2 Connector board
3 Connector board lockings

3 - 20 SpaceStation, 2.0 gb
4.0

Disassembly / Assembly SpaceStation 3

3.9 Housing Designation Ord. No.


Housing SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1070
incl. mains seal F1B
Screws, seals and housing foot SPS
(see „Service Parts and Screw Kit“ ➨ p. 3 - 2)
Disassembly
1. Pull two housing feet (Fig.: 3 - 22 / Item 1) out of the
3 2
housing.
2. Remove four release seals (Fig.: 3 - 22 / Item 2) from the
housing wall.

Note
The seals are self-adhesive. Remove any adhesive residues after
disassembly.

3. Remove mains seal F1B (Fig.: 3 - 22 / Item 3) out of the


housing.

Note
The housing must not be disassembled further. The seals behind
the corner profiles on the right and left side can only be inserted
correctly by means of special tools.

Fig.: 3 - 22
Legend Fig. 3 - 22:
Item Designation
1 Housing foot SPS
2 Release seal
3 Mains seal F1B

SpaceStation, 4.0 gb 3 - 21
4.0

3 Disassembly / Assembly SpaceStation

3.10 Assembly / Installation Assembly or installation of the modules and subsystems is done in
reverse order of disassembly. Special steps to be observed are
described hereafter in detail.
Only new cover caps are to be used.

Special Screws
Special screws for plastic housings are used in this unit. Special
screws for plastic housings are used in this unit. The screws
produce a thread in the plastic of the housing through
deformation when fitted in for the first time.
If the beginning of the thread is not engaged when the screw is
refitted, a new thread is produced. In doing so, the old thread is
destroyed. Thus the security of the fixing can no longer be
guaranteed.
Proceed as follows to fit the special screws:
1. Put the screw on the thread.
2. Rotate screw anti-clockwise (loosen) with a hand screwdriver
until a faint click can be heard. This click is produced when
the screw thread drops into the existing thread.
3. Screw in the screw and tighten with the defined torque.

3 - 22 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceStation 3

Interface Board / Module Lock

1 Note
Before the interface board is installed, make sure that the two
2 housing feet are inserted in the housing.

Note
When installing the interface board, observe the mounting
sequence. First attach the interface board to the module lock and
then attach the complete group to the base body.

1. Tighten the connector board screws with a torque of


0.5 ±0.1 Nm.
Fig.: 3 - 23
Legend Fig. 3 - 23:
Item Designation
1 Connector board F5
2 Screw EJOT 30x9 WN 5452 TORX 10IP A2
2. Tighten the connector holder screws "F3/F4" to connectors
"F3" and "F4" with a torque of 0.5 ±0.1 Nm.

1 2

Fig.: 3 - 24
Legend Fig. 3 - 24:
Item Designation
1 Screw EJOT 30x9 WN 5452 TORX 10IP A2S
2 Washer M3

SpaceStation, 4.0 gb 3 - 23
4.0

3 Disassembly / Assembly SpaceStation

3. Install the subsystem interface board / module lock in the


housing in such a way that the rubber cable lies on the
housing bottom.

Incomplete sealing of the housing and damage to


the rubber cable through pinched rubber cable!
CAUTION
¾ During mounting the connector holder "F3/F4",
ensure that the rubber cable is not pinched
between the housing and the connector holder
"F3/F4".

Fig.: 3 - 25
Legend Fig. 3 - 25:
Item Designation
1 Rubber cable

4. Tighten the connector holder "F3/F4" screw with a torque of


0.5 ±0.1 Nm.
1
5. Before fitting the M-2K seals check them for damage and
replace if necessary.
2

Fig.: 3 - 26
Legend Fig. 3 - 26:
Item Designation
1 Screw EJOT 30x9 WN 5452 TORX 10IP A2
2 Connector holder "F3/F4"

3 - 24 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceStation 3

Release button

Note
Check the release buttons for damage, especially for cracks within
the notch area, before fitting the buttons.
After fitting, carry out a functional check.

Housing back panel


1. Insert the housing back panel on the notches at the two
connector coverings into the housing and rotate the back
1
panel in its final position.
2 2. No screw is inserted in the third mounting hole (from the top)
on the right-hand side of the housing back panel. The hole
must be covered with a cover cap.
3. Tighten the screws with a torque of 0.5 ±0.1 Nm.

Fig.: 3 - 27
Legend Fig. 3 - 27:
Item Designation
1 Housing notch
2 Screw EJOT 30x9 WN 5452 TORX 10IP A2 (9 pcs.);
tightening torque 0.5 ±0.1 Nm
3 Empty mounting hole

SpaceStation, 4.0 gb 3 - 25
4.0

3 Disassembly / Assembly SpaceStation

Retrofitting the sealing segment of the SpaceStation


Designation Ord. No.
Sealing segment
1 (see „Service Parts and Screw Kit“ ➨ p. 3 - 2)
1. Clean the base body surface (Fig.: 3 - 28 / Item 1) with
2 isopropanol.
2. Stick on the sealing segment (Fig.: 3 - 28 / Item 2).

Fig.: 3 - 28
Legend Fig. 3 - 28:
Item Designation
1 Base body surface
2 Sealing segment

3.11 Checks after Repair 1. Check the device to ensure safe functionality of the unit (see
„Device Check“ ➨ p. 2 - 6).
2. The activities carried out must be recorded in the "Checks
after Repair" checklist (see „Checklists for Checks after Repair
and Technical Safety Check (TSC)“ ➨ p. 7 - 1).

3 - 26 SpaceStation, 4.0 gb
4.0

4- Disassembly / Assembly SpaceCom 4


4.1 General on the SpaceStation with SpaceCom Remarks on Disassembly / Assembly of the SpaceStation with
SpaceCom

Lethal voltages!
Death or serious injury through electric shock.
DANGER
¾ Observe the national and international safety
regulations.
¾ Pull the power plug.

Before disassembling the unit, the system must be checked (see


„Device Check“ ➨ p. 2 - 6) to isolate the part to be exchanged.
All necessary steps to disassemble or dismount the complete unit
with all its subsystems and spare parts of the SpaceCom are
detailed in the following description. All further disassembly- and
assembly steps correspond to the SpaceStation without
SpaceCom and are decribed in Chapter „Disassembly / Assembly
SpaceStation“ (➨ p. 3 - 1). Steps that are not necessary can be
skipped.

Note
Special screws for plastic housings are used in this unit. Special
screws for plastic housings are used in this unit. Pay attention to
the corresponding notes when you fit the screws.

SpaceStation, 4.0 gb 4- 1
4.0

4 Disassembly / Assembly SpaceCom

Service Parts and Screw Kit


All small parts, such as cover caps, are contained in a
SpaceStation service part kit.

Designation Ord. No.


Service part kit SpaceStation . . . . . . . . . . . . . . . . . . . . 3477 4335
with:
Release button
Release seal
Seal M-2K
Cover cap for housing
Cover cap for handle
Housing foot SPS
Seal, mains F1A
Pole clamp lever
Pole clamp spring
O-ring 6.07 x 1.78
O-ring 12.0 x 2.0
Device bracket lever
Sealing segment
W-LAN cover SPCO (with symbol)
W-LAN cover SPCO (without symbol)
Insulating hood SPCO
SPCO insulating piece
SPCO fastening sleeve
All screws used in the device are included in a SpaceStation screw
kit.

Designation Ord. No.


Screw kit SpaceStation . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4343
Screw EJOT 30x9 WN 5452 TORX 10IP A2
Screw EJOT 30x12 WN 5451 TORX 10IP A2
Screw EJOT 30x16 WN 5452 TORX 10IP A2
Screw M5x45 A2 DIN912 TORX 25 (alternatively: screw
M5x45 A2 DIN912 hex size 4)
Countersunk screw M5x12 TORX 25
Flat-head screw M5x12 EN-ISO14583 A2
Hexagon nut M4 - DIN 934 A2
Washer M3 - 3.2 DIN 125 PA
Washer M4 - 4.3 DIN 125 A2
Washer M5 - B 5.3 DIN 9021 A2
Serrated lock washer M4 - J 4.3 DIN 125 A2
Serrated lock washer M5 - J 5.3 DIN 6789 A2
Seal P2 SP (5 pcs.)
(suitable for connector) . . . . . . . . . . . . . . . . . . . . . 3477 3102

4- 2 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCom 4

4.2 Optional battery pack SP Designation Ord. No.


Battery pack SP (NIMH). . . . . . . . . . . . . . . . . . . . . . . . . .0871 3180
*Battery pack SP Pin (NIMH), with fixing pin . . . . . . 0871 3180A
Battery compartment cover SPC. . . . . . . . . . . . . . . . . . 3452 1232
Disassembly

1 2 1. Rotate the lock (Fig.: 4 - 1 / Item 3) on the battery


compartment cover (Fig.: 4 - 1 / Item 2) and remove the
battery compartment cover.
2. Push the lock (Fig.: 4 - 1 / Item 4) on the battery pack
downward and remove the battery pack (Fig.: 4 - 1 / Item 1)
out of the battery compartment.

Note
The battery pack SP Pin, Ord. No. 3452 0856A/0871 3180A, is not
compatible with a battery contact strip without fixing hole.

3 Note
4
Starting with the serial number 6491, the locking fixture for the
battery pack in the housing back panel has been changed.
Therefore the back panel is compatible with the new battery pack
SP Pin.
When installing a new battery pack in an old housing (up to serial
number 6490), the lock on the battery pack must be exchanged.
Use the lock from the old battery pack for this purpose.
This affects battery pack SP 0871 3180 from the date of
manufacture J33 (2009, Week 33) or battery pack SP Pin 0871
3180A throughout.
If needed, the suitable lock can be requested from B. Braun.

Fig.: 4 - 1
Legend Fig. 4 - 1:
Item Designation
1 Battery pack
2 Battery compartment cover
3 Battery compartment cover lock
4 Battery pack lock

*The new battery pack, Ord. No. 0871 3180A is not compatible downwards. Please
only use for devices with a new battery contact strip.
Further information is available on request.

SpaceStation, 4.0 gb 4- 3
4.0

4 Disassembly / Assembly SpaceCom

4.3 Optional W-LAN Designation Ord. No.


W-LAN module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3184
W-LAN cover SPCO
(with symbol)
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)
W-LAN cover SPCO
(without symbol)
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)
Cover cap and screw
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)
1 2
Disassembly
1. Pierce cover cap (Fig.: 4 - 2 / Item 4) with a screwdriver and
pull cap out.
2. Unscrew screws (Fig.: 4 - 2 / Item 3) and remove W-LAN
cover (without symbol) (Fig.: 4 - 2 / Item 1).
3. Pull W-LAN module (Fig.: 4 - 2 / Item 2) out of the holder.

4 3
Fig.: 4 - 2
Legend Fig. 4 - 2:
Item Designation
1 W-LAN cover
2 W-LAN module
3 Screw EJOT 30x6 WN 5452 TORX 10IP A2; tightening torque
0.5 ±0.1 Nm
4 Cover cap

4- 4 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCom 4

4.4 Optional W-LAN USB stick Designation Ord. No.


W-LAN USB stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0871 3185
Cover W-LAN USB stick
(including screws and cover caps). . . . . . . . . . . . . .on request
Disassembly
1. Pierce cover cap (Fig.: 4 - 3 / Item 1) with a screwdriver and
pull cap out.
1 2 3
2. Unscrew both screws (Fig.: 4 - 3 / Item 4) and
remove cover W-LAN USB stick (Fig.: 4 - 3 / Item 2).
3. Remove W-LAN USB stick (Fig.: 4 - 3 / Item 3) from the USB
port.
4

Fig.: 4 - 3
Legend Fig. 4 - 3:
Item Designation
1 Cover cap
2 Cover W-LAN USB stick
3 W-LAN USB stick
4 Screws M3x16 ISO14580

SpaceStation, 4.0 gb 4- 5
4.0

4 Disassembly / Assembly SpaceCom

4.5 Tube guide Designation Ord. No.


Tube guide SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4394
(20 pieces)

Disassembly
Disassembling the tube guide (see „Tube guide“ ➨ p. 3 - 3).

4.6 Pole clamp guide Designation Ord. No.


Pole clamp guide SPS. . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1135
Pole clamp lever
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)
Pole clamp spring
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)
Screws
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)

Disassembly
Disassembling the pole clamp guide (see „Pole clamp guide“ ➨
p. 3 - 4).

4- 6 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCom 4

4.7 Housing back panel Designation Ord. No.


Housing back panel SPCO with fan . . . . . . . . . . . . . . . 3452 1052
Housing back panel SPCO with fan, new . . . . . . . . . . . 3452 1491
Cover caps and screws
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)
Disassembly

1 2 Note

3 The third cover cap on the right side of the housing back panel
when viewed from above is a blind plug (Fig.: 4 - 4 / Item 4)
which does not need to be removed.

1. Pierce ten cover caps (Fig.: 4 - 4 / Item 3) with a screwdriver


and pull caps out.
2. Unscrew eight screws (Fig.: 4 - 4 / Item 5).
3. Unscrew two screws (Fig.: 4 - 4 / Item 2).

Note
4 When you remove the housing back panel, pay attention to the
connecting cables to the unit. They might break off.

4. Remove the back panel (Fig.: 4 - 4 / Item 6) carefully from


the housing and fold aside; pay attention to the cable
connections.
6 5
Note
Fig.: 4 - 4 Lift the housing back panel carefully at the bottom over the
Legend Fig. 4 - 4: mounting of the pole clamp guide and push the back panel up and
Item Designation over the housing notch (Fig.: 4 - 4 / Item 1) and fold it aside.
1 Housing notch
2 Screw EJOT 30x16 WN 5452 TORX 10IP A2;
tightening torque 0.5 ±0.1 Nm
3 Cover cap
4 Blind plug
5 Screw EJOT 30x9 WN 5452 TORX 10IP A2;
tightening torque 0.5 ±0.1 Nm
6 Housing back panel SPCO

SpaceStation, 4.0 gb 4- 7
4.0

4 Disassembly / Assembly SpaceCom

5. Pull off connector (Fig.: 4 - 5 / Item 2) of the fan connecting


cable (Fig.: 4 - 5 / Item 1) at the PCB SPCO.
6. Route cable layout of the fan connecting cable (Fig.: 4 - 5 /
2
Item 1) as depicted in the image.
1

Fig.: 4 - 5
Legend Fig. 4 - 5:
Item Designation
1 Fan connecting cable (housing back panel depicted as
transparent)
2 Connector

4- 8 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCom 4

7. Unscrew screw (Fig.: 4 - 6 / Item 2) and remove the contact


strip (Fig.: 4 - 6 / Item 1) carefully out of the housing back
SpaceCom
panel.
1
Note
If necessary, the spring-mounted contact pins must be carefully
inserted when the contact strip is dismounted.

SpaceCom new

Fig.: 4 - 6
Legend Fig. 4 - 6:
Item Designation
1 Contact strip
2 Screw A2 TORX 10IP A2

SpaceStation, 4.0 gb 4- 9
4.0

4 Disassembly / Assembly SpaceCom

4.8 Device bracket Designation Ord. No.


Device bracket SPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1127
Insulating hood SPCO
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)
Screws
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)

Disassembly
Disassembling the pole clamp guide (see „Device bracket“ ➨
p. 3 - 6).

4 - 10 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCom 4

4.9 PCB SPCO Designation Ord. No.


SPCO PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1490
US version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1490U
SPCO connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1042
SPCO insulating piece
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)
SPCO fastening sleeve
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)
Screws
(see „Service Parts and Screw Kit“ ➨ p. 4 - 2)
Disassembly
1 1. Unscrew two screws (Fig.: 4 - 7 / Item 3).
2. Remove PCB SPCO (Fig.: 4 - 7 / Item 2) carefully out of the
housing and fold aside; pay attention to the length of the
SPCO connecting cable (Fig.: 4 - 7 / Item 1).
3. Pull off the SPCO connecting cable on the PCB SPCO and
remove the board out of the housing.
4. Loosen two screws of the interface board and lift the
interface board carefully until the SPCO connecting cable can
be pulled off.
5. Pull off the SPCO connecting cable at the interface board.

3
Fig.: 4 - 7
Legend Fig. 4 - 7:
Item Designation
1 SPCO connecting cable
2 PCB SPCO
3 Screw EJOT 30x9 WN 5452 TORX 10IP A2; tightening torque
0.5 ±0.1 Nm

SpaceStation, 4.0 gb 4 - 11
4.0

4 Disassembly / Assembly SpaceCom

6. Remove the fastening sleeve (Fig.: 4 - 8 / Item 2) out of the


housing.
7. Remove the insulating piece (Fig.: 4 - 8 / Item 1) under the
connector board F2A.

Fig.: 4 - 8
Legend Fig. 4 - 8:
Item Designation
1 SPCO insulating piece
2 SPCO fastening sleeve

4.10 Further Disassembly Further disassembly of the SpaceStation is continued with the
power supply and corresponds to the disassembly of a
SpaceStation with SpaceCom. This disassembly is described in
Chapter „Power supply“ (➨ p. 3 - 7) in more detail.

4 - 12 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCom 4

4.11 Assembly / Installation Assembly or installation of the modules and subsystems is done in
reverse order of disassembly. Special steps to be observed are
described hereafter in detail.
Only new cover caps are to be used.

Special Screws
Special screws for plastic housings are used in this unit. Special
screws for plastic housings are used in this unit. The screws
produce a thread in the plastic of the housing through
deformation when fitted in for the first time.
If the beginning of the thread is not engaged when the screw is
refitted, a new thread is produced. In doing so, the old thread is
destroyed. Thus the security of the fixing can no longer be
guaranteed.
Proceed as follows to fit the special screws:
1. Put the special screw on the thread.
2. Rotate screw anti-clockwise (loosen) with a hand screwdriver
until a faint click can be heard. This click is produced when
the screw thread drops into the existing thread.
3. Screw in the screw and tighten with the defined torque.

SpaceStation, 4.0 gb 4 - 13
4.0

4 Disassembly / Assembly SpaceCom

Housing back panel

SpaceCom 5 Bent or broken spring-loaded contacts through


improper installation of the contact strip!
1 2 ¾ Work carefully when mounting the contact strip.
CAUTION

When mounting the contact strip, make sure that the spring-
loaded contacts are not bent or broken during installation.

1. Push the contact strip (Fig.: 4 - 9 / Item 2) in the groove


(Fig.: 4 - 9 / Item 1) at the battery compartment of the
housing back panel and tilt carefully into mounting position.
2. Secure the contact strip with a screw (Fig.: 4 - 9 / Item 3)
4
3 against falling out.

Note
SpaceCom new
Screw the screw in up to a distance of about 2 mm from the
1 5 screwed mandrel. This is the optimum spacing to clamp the
contact strip.
2
3. Before locking the housing back panel, ensure that the "flex
jumper" rubber cable (Fig.: 4 - 9 / Item 5) unwinds towards
the housing back panel.

3
4

Fig.: 4 - 9
Legend Fig. 4 - 9:
Item Designation
1 Groove
2 Contact strip
3 Screw A2 WN 5452 30x9
4 Spacing: 2 mm
5 Flex jumpers

4 - 14 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCom 4

1 2 Note
3 Before the housing back panel is definitely fitted check the
insulating hood and the insulating piece for proper fit and the
correct cable layout of the fan cable and of the connecting cable
to the battery contact strip.

4. Place on the housing back panel (Fig.: 4 - 10 / Item 2) and


fasten it with the two longer screws (Fig.: 4 - 10 / Item 3) and
the eight shorter screws (Fig.: 4 - 10 / Item 4).

Note
6 Insert the housing back panel on the notches (Fig.: 4 - 10 /
Item 1) at the two connector coverings of the housing and tilt the
back panel in its final position.

3
4 5 Note
Pay attention to the cable connections when placing on the
Fig.: 4 - 10 housing back panel. These must not be squeezed.
Legend Fig. 4 - 10:
Item Designation
Note
1 Locking tabs
Pay attention to the different screw lengths when mounting the
2 Housing back panel housing back panel. The longer screws are provided for the left-
3 Screw A2 WN 5452 30x16; hand and right-hand upper screw opening (Fig.: 4 - 10 / Item 3).
tightening torque 0.5 ±0.1 Nm
4 Screw A2 WN 5452 30x9; 5. No screw is inserted in the third mounting hole (from the top)
tightening torque 0.5 ±0.1 Nm on the right-hand side of the back panel. The hole must be
covered with a cover cap (Fig.: 4 - 10 / Item 6).
5 Housing cover cap
6. Push in cover caps (Fig.: 4 - 12 / Item 1). In doing so, ensure
6 Blind plug
that the surface of the cover cap and housing back panel with
fan are level.

SpaceStation, 4.0 gb 4 - 15
4.0

4 Disassembly / Assembly SpaceCom

Retrofitting the optional W-LAN


Designation Ord. No.
W-LAN module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3184
1 2
1. Push the W-LAN module (Fig.: 4 - 11 / Item 2) into the card
slot.
2. Tilt W-LAN cover (with symbol) (Fig.: 4 - 11 / Item 1)
vertically (for locking in a frame), position it and fix it with a
screw (Fig.: 4 - 11 / Item 3).
3. Attach cover cap (Fig.: 4 - 11 / Item 4).
4. Push in cover caps (Fig.: 4 - 12 / Item 1). In doing so, ensure
that the surface of the cover cap and W-LAN cover (with
symbol) are level.

4 3 5
Fig.: 4 - 11
Legend Fig. 4 - 11:
Item Designation
1 W-LAN cover (with symbol)
2 W-LAN module
3 Screw EJOT 30x6 WN 5452 TORX 10IP A2; tightening torque
0.5 ±0.1 Nm
4 Cover cap
5 Indentation of W-LAN cover

4 - 16 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCom 4

Installing optional W-LAN USB stick


Designation Ord. No.
W-LAN USB stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0871 3185
1. Insert W-LAN USB stick (Fig.: 4 - 12 / Item 3) into USB port.
1 2 3
2. Attach cover of W-LAN USB stick (Fig.: 4 - 12 / Item 2) and
fix it with screws (Fig.: 4 - 12 / Item 4).
3. Push in cover caps (Fig.: 4 - 12 / Item 1). In doing so, ensure
that the surface of the cover cap and cover of the W-LAN USB
4
stick are level.

Fig.: 4 - 12
Legend Fig. 4 - 12:
Item Designation
1 Cover cap
2 Cover W-LAN USB stick
3 W-LAN USB stick
4 Screws M3x16 ISO14580; tightening torque 0.4 +0.1/
–0.05 Nm

SpaceStation, 4.0 gb 4 - 17
4.0

4 Disassembly / Assembly SpaceCom

Retrofitting the sealing segment of the SpaceStation


Designation Ord. No.
Sealing segment
1 (see „Service Parts and Screw Kit“ ➨ p. 4 - 2)
1. Clean the base body surface (Fig.: 4 - 13 / Item 1) with
2 isopropanol.
2. Stick on the sealing segment (Fig.: 4 - 13 / Item 2).

Fig.: 4 - 13
Legend Fig. 4 - 13:
Item Designation
1 Base body surface
2 Sealing segment

4.12 Checks after Repair 1. Check the device to ensure safe functionality of the unit (see
„Device Check“ ➨ p. 2 - 6).
2. The activities carried out must be recorded in the "Checks
after Repair" checklist (see „Checklists for Checks after Repair
and Technical Safety Check (TSC)“ ➨ p. 7 - 1)

4 - 18 SpaceStation, 4.0 gb
4.0

5- Disassembly / Assembly SpaceCover


SpaceCover
5
5.1 General Remarks on Disassembly / Assembly
Before disassembling the unit, the system must be checked (see
„Device Check“ ➨ p. 2 - 6) to isolate the part to be exchanged.
All necessary steps to disassemble or dismount the complete unit
with all its subsystems and spare parts of the SpaceCover
standard and the SpaceCover Comfort are detailed in the
following description. Steps that are not necessary can be
skipped.

Note
All figures in this chapter depict the SpaceCover Comfort. In
general, these figures also apply to the SpaceCover standard.

Note
Special screws for plastic housings are used in this unit. Special
screws for plastic housings are used in this unit. Pay attention to
the corresponding notes when you fit the screws.

Service Parts and Screw Kit


All small parts, such as cover caps, are contained in a
SpaceStation service part kit.

Designation Ord. No.


Service part kit SpaceStation . . . . . . . . . . . . . . . . . . . . 3477 4335
with:
Release button
Release seal
Seal M-2K
Cover cap for housing
Cover cap for handle
Housing foot SPS
Seal, mains F1A
Pole clamp lever
Pole clamp spring
O-ring 6.07 x 1.78
O-ring 12.0 x 2.0
Device bracket lever
Sealing segment
W-LAN cover SPCO (with symbol)
W-LAN cover SPCO (without symbol)
Insulating hood SPCO

SpaceStation, 4.0 gb 5- 1
4.0

5 Disassembly / Assembly SpaceCover

SPCO insulating piece


SPCO fastening sleeve
All screws used in the device are included in a SpaceStation screw
kit.

Designation Ord. No.


Screw kit SpaceStation . . . . . . . . . . . . . . . . . . . . . . . . . 3452 4343
Screw EJOT 30x9 WN 5452 TORX 10IP A2
Screw EJOT 30x12 WN 5451 TORX 10IP A2
Screw EJOT 30x16 WN 5452 TORX 10IP A2
Screw M5x45 A2 DIN912 TORX 25 (alternatively: screw
M5x45 A2 DIN912 hex size 4)
Countersunk screw M5x12 TORX 25
Flat-head screw M5x12 EN-ISO14583 A2
Hexagon nut M4 - DIN 934 A2
Washer M3 - 3.2 DIN 125 PA
Washer M4 - 4.3 DIN 125 A2
Washer M5 - B 5.3 DIN 9021 A2
Serrated lock washer M4 - J 4.3 DIN 125 A2
Serrated lock washer M5 - J 5.3 DIN 6789 A2
Seal P2 SP (5 pcs.)
(suitable for connector) . . . . . . . . . . . . . . . . . . . . . 3477 3102

5- 2 SpaceStation, 4.0 gb
2.0

Disassembly / Assembly SpaceCover 5

5.2 Battery compartment cover Designation Ord. No.


Battery compartment cover SPC. . . . . . . . . . . . . . . . . . 3452 1232
Disassembly
1. Rotate the lock (Fig.: 5 - 1 / Item 1) on the battery
1
compartment cover (Fig.: 5 - 2 / Item 1) and remove the
battery compartment cover.

Note
The optional battery pack which might be installed in the
SpaceCover Comfort can drop out when the battery compartment
cover is removed from the battery compartment.

Fig.: 5 - 1
Legend Fig. 5 - 1:
Item Designation
1 Battery compartment cover lock

Fig.: 5 - 2
Legend Fig. 5 - 2:
Item Designation
1 Battery compartment cover

SpaceStation, 2.0 gb 5- 3
4.0

5 Disassembly / Assembly SpaceCover

5.3 Battery pack Designation Ord. No.


(Only SpaceCover Comfort) Battery pack SP (NIMH), with fixing pin . . . . . . . . . . . 3452 0856
*Battery pack SP Pin (NIMH), with fixing pin . . . 3452 0856A
Disassembly
1. Remove the optional battery pack (Fig.: 5 - 3 / Item 1) out of
the battery compartment.

Fig.: 5 - 3
Legend Fig. 5 - 3:
Item Designation
1 Battery pack (optional)

*The new battery pack, Ord. No. 34520856A is not compatible downwards. Please
only use for devices with a new battery contact strip.
Further information is available on request.

5- 4 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCover 5

5.4 Handle Designation Ord. No.


Handle SPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1224
Cover caps, screw and washers
(see „Service Parts and Screw Kit“ ➨ p. 5 - 1)
Disassembly
1. Pierce two cover caps (Fig.: 5 - 4 / Item 4) on the housing
1 bottom part with a screwdriver and pull caps out.
2. Unscrew two flat-head screws (Fig.: 5 - 4 / Item 3) and
remove screws together with washers (Fig.: 5 - 4 / Item 2).
3. Pull the handle (Fig.: 5 - 4 / Item 1) upward and out the
housing upper part.

Fig.: 5 - 4
Legend Fig. 5 - 4:
Item Designation
1 Handle
2 Washer M5
3 Flat-head screw M5x12 TORX; tightening torque
1.7 ±0.1 Nm
4 Cover cap for handle

SpaceStation, 4.0 gb 5- 5
4.0

5 Disassembly / Assembly SpaceCover

5.5 Housing upper and bottom part Designation Ord. No.


Housing upper and bottom part SPCC . . . . . . . . . . . . . 3452 1179
Housing upper and bottom part SPCS . . . . . . . . . . . . . 3452 1195
Cover caps, screws and release seal
(see „Service Parts and Screw Kit“ ➨ p. 5 - 1)
Disassembly
1. Pierce five cover caps (Fig.: 5 - 5 / Item 4) with a screwdriver
1
and pull caps out.
2. Unscrew five screws (Fig.: 5 - 5 / Item 3) and remove the
housing upper part (Fig.: 5 - 5 / Item 1) carefully.

Note
Pay attention to the length of the rubber cable between the
operator panel and the processor PCB SPCC when dismounting
the housing upper part of the SpaceCover Comfort.

Note
2 Do not remove the housing back panel together with the housing
upper part.

Note
Always exchange the housing upper and bottom parts at the same
time!

4 3

Fig.: 5 - 5
Legend Fig. 5 - 5:
Item Designation
1 Housing Upper Part
2 Seal
3 Screw EJOT 30x9 WN 5452 TORX 10IP A2; tightening torque
0.5 ±0.1 Nm
4 Cover cap for housing

5- 6 SpaceStation, 4.0 gb
2.0

Disassembly / Assembly SpaceCover 5

3. Pull the connector lock (Fig.: 5 - 6 / Item 1) on the processor


PCB SPCC upward.
1
4. Remove the ribbon cable to the operator panel.
5. Remove two seals (Fig.: 5 - 5 / Item 2) in the housing bottom
part.

Fig.: 5 - 6
Legend Fig. 5 - 6:
Item Designation
1 Connector lock

SpaceStation, 2.0 gb 5- 7
2.0

5 Disassembly / Assembly SpaceCover

5.6 Housing back panel Designation Ord. No.


Housing back panel SPC . . . . . . . . . . . . . . . . . . . . . . . . 3452 1216
Connector board SPCS . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1240
(only for SpaceCover standard)
Screws
(see „Service Parts and Screw Kit“ ➨ p. 5 - 1)
Disassembly
1. Unscrew two screws (Fig.: 5 - 7 / Item 3) on the housing back
2
panel (Fig.: 5 - 7 / Item 1) and remove screws together with
the connector board (Fig.: 5 - 7 / Item 2).

1 Note
The connector board in the SpaceCover Comfort is integrated in
the SpaceCover Comfort processor PCB.

2. Take the housing back panel out of the housing bottom part.
3

Fig.: 5 - 7
Legend Fig. 5 - 7:
Item Designation
1 Connector board
2 Housing back panel
3 Screw EJOT 30x9 WN 5452 TORX 10IP A2

5- 8 SpaceStation, 2.0 gb
4.0

Disassembly / Assembly SpaceCover 5

5.7 Loudspeaker Designation Ord. No.


(Only SpaceCover Comfort) Loudspeaker SPCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1267

Disassembly
1. Pull the loudspeaker connector off the processor PCB.
2. Take the loudspeaker (Fig.: 5 - 8 / Item 1) out of the housing
bottom part.

Fig.: 5 - 8
Legend Fig. 5 - 8:
Item Designation
1 Loudspeaker

SpaceStation, 4.0 gb 5- 9
4.0

5 Disassembly / Assembly SpaceCover

5.8 Processor PCB Designation Ord. No.


Processor PCB SPCC . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1259
Housing upper and bottom part with insulating foil
SPCC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1179
SPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1195
Disassembly
1. Push the contact strip (Fig.: 5 - 9 / Item 1) to the battery pack
1 to the rear and out of the housing bottom part (Fig.: 5 - 9 /
Item 3).
2
Note
The contact strip is integrated in the processor PCB.

2. Press the release button (Fig.: 5 - 9 / Item 4) in the housing


3 bottom part carefully to the rear and remove the processor
PCB (Fig.: 5 - 9 / Item 2) out of the housing bottom
6 part(Fig.: 5 - 9 / Item 3).

5 4

Fig.: 5 - 9
Legend Fig. 5 - 9:
Item Designation
1 Contact strip
2 Processor PCB
3 Housing bottom part
4 Release button
5 Insulating foil (factory-assembled from SN 18145 or in
conjunction with a new housing)
6 Brightness sensor

5 - 10 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCover 5

5.9 Assembly / Installation Assembly or installation of the modules and subsystems is done in
reverse order of disassembly. Special steps to be observed are
described hereafter in detail.
Only new cover caps are to be used.

Special Screws
Special screws for plastic housings are used in this unit. Special
screws for plastic housings are used in this unit. The screws
produce a thread in the plastic of the housing through
deformation when fitted in for the first time.
If the beginning of the thread is not engaged when the screw is
refitted, a new thread is produced. In doing so, the old thread is
destroyed. Thus the security of the fixing can now no longer be
guaranteed.
Proceed as follows to fit the special screws:
1. Put the screw on the thread.
2. Rotate screw anti-clockwise (loosen) with a hand screwdriver
until a faint click can be heard. This click is produced when
the screw thread drops into the existing thread.
3. Screw in the screw and tighten with the defined torque.

SpaceStation, 4.0 gb 5 - 11
4.0

5 Disassembly / Assembly SpaceCover

Processor PCB
1. Route "flex jumper" ribbon cable (Fig.: 5 - 10 / Item 2) of the
battery pack in an arc without kinks.
1 2. Push the contact strip (Fig.: 5 - 10 / Item 1) from the rear into
2 the opening (Fig.: 5 - 10 / Item 4).
3

Note
When exchanging the housing (only for serial numbers SN 1 to
4 SN 18144): Bend brightness sensor (Fig.: 5 - 10 / Item 7) on the
5 processor PCB up by 45° (see Fig.: 5 - 11).

Fig.: 5 - 10
Legend Fig. 5 - 10:
Item Designation
1 Contact strip
2 "Flex jumper" ribbon cable
3 Processor PCB
4 Opening on the battery compartment of the housing bottom
part
5 Housing bottom part
6 Insulating foil (factory-assembled from SN 18145 or in
conjunction with a new housing)
7 Brightness sensor

5 - 12 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCover 5

3. Bend brightness sensor (Fig.: 5 - 11 / Item 1) on the processor


PCB up by 45°.

Fig.: 5 - 11
Legend Fig. 5 - 11:
Item Designation
1 Brightness sensor

Loudspeaker (SpaceCover Comfort only)


1. Insert loudspeaker (Fig.: 5 - 12 / Item 2) in the groove in the
housing upper part.

1 2. Guide wire (Fig.: 5 - 12 / Item 1) upward.

Fig.: 5 - 12
Legend Fig. 5 - 12:
Item Designation
1 Wire of the loudspeaker
2 Loudspeaker

SpaceStation, 4.0 gb 5 - 13
4.0

5 Disassembly / Assembly SpaceCover

Note
Pay attention to the correct position of the loudspeaker wire
when mounting the housing upper part, please see Fig.: 5 - 13.

1
3. Guide wire (Fig.: 5 - 13 / Item 1) in front of the ribbon cable
and continue to route it under the ribbon cable.
4. Connect connector (Fig.: 5 - 13 / Item 2) on the processor
PCB.

2
Fig.: 5 - 13
Legend Fig. 5 - 13:
Item Designation
1 Wire of the loudspeaker
2 Connector of the loudspeaker

5. Insert housing back panel (Fig.: 5 - 14 / Item 2) in the groove


1 of the housing bottom part.
6. Guide wire (Fig.: 5 - 14 / Item 1) between the foam pads of
the housing back panel and the "flex jumper" ribbon cable
(see arrow in the image).

2
Fig.: 5 - 14
Legend Fig. 5 - 14:
Item Designation
1 Wire of the loudspeaker
2 Housing back panel

5 - 14 SpaceStation, 4.0 gb
4.0

Disassembly / Assembly SpaceCover 5

Housing upper and bottom part


7. Before assembling the housing upper part, carry out the
following visual inspection:
- Insulating foil installed in the correct position (optionally
available)
- Wire of the loudspeaker routed correctly, e.g. not
positioned where they can be crimped (for SpaceCover
Comfort only)
- Contact strips of the two "flex jumper" ribbon cables
inserted as far as they will go and plug contacts
completely covered
8. After assembling the entire housing:
- Grease bonding gap (Fig.: 5 - 15 / Item 1) with silicone
high-vacuum grease SCHWER LAB 100 G (Art. No. 3450
7930).
- Remove excess grease with scratch-proof cloth.

1
Fig.: 5 - 15
Legend Fig. 5 - 15:
Item Designation
1 Bonding gap between the housing upper part and light of
the housing bottom part

5.10 Checks after Repair 1. Check the device to ensure safe functionality of the unit (see
„Device Check“ ➨ p. 2 - 6).
2. The activities carried out must be recorded in the "Checks
after Repair" checklist (see „Checklists for Checks after Repair
and Technical Safety Check (TSC)“ ➨ p. 7 - 1).

SpaceStation, 4.0 gb 5 - 15
2.0

5 Disassembly / Assembly SpaceCover

For your notes:

5 - 16 SpaceStation, 2.0 gb
3.0

6- Servicing the Unit 6


Cleaning Clean and disinfect the SpaceStation at regular intervals. To clean
the system we recommend mild soap-suds.

Danger of injury through electric shock!


¾ Disconnect the SpaceStation from the power
WARNUNG supply during cleaning and disinfecting.

Damage to the device through penetrating liquid!


¾ During cleaning ensure that liquid does not
VORSICHT penetrate the device between the housing front
section and the housing rear section.

For disinfection by wiping, you should use for example Meliseptol


from B. Braun. Allow the unit to dry for at least one minute. When
you disinfect the device by spraying, make sure not to spray in the
system openings (such as loudspeaker opening, interface
connector).
The fan in the housing back panel of the SpaceStation with
SpaceCom is to be vacuumed regularly. If the fan is badly soiled
dismount the housing back panel and clean the fan and the area
around the fan using a brush.

Servicing the Battery The instructions for use contain a detailed description on how to
service the battery.

SpaceStation, 3.0 gb 6- 1
2.0

6 Servicing the Unit

For your notes:

6- 2 SpaceStation, 2.0 gb
4.0

7- Checklists for Checks after Repair and Technical Safety Check (TSC)

Index d
(Master – to be added to the documentation)

Checklist for Checks after Repair


Unit: SpaceStation (SPS) / SpaceStation with SpaceCom (SPCO) / User
SpaceCover standard (SPCS) / SpaceCover comfort (SPCC)
Manufacturer: B. Braun Melsungen AG
Observe the Service Manual and the instructions for use. All measured values are to be documented.
Accessories used should be included in testing. Make excl. use of calibrated measuring equipment.
Article No. Unit No. Year of Procurement Stock No.

Visual Inspection Electrical Safety Functional Inspection


According to IEC / EN 60601-1
or VDE 0750 and VDE 0751
❒ Cleanliness SpaceStation: ❒ Locking with second SPS
❒ Completeness ❒ Mains voltage according to the TSC ❒ Pump locking of all slots
❒ Damage and faults affecting safety ____ V~ (AC)
❒ Damage to and readability of the label ❒ Protective conductor resistance Connect unit to mains.
❒ Cover caps accroding to the TSC General functional check with SpaceCover
❒ Connectors ____ Ω comfort and pump of every slot:
❒ Earth leakage current according to the ❒ Voltage supply of all slots
TSC ❒ Alarm transmission
NC____ µA ❒ Staff call transmission
SFC____ µA
SpaceStation and SpaceCom: SpaceCom: SpaceCom:
❒ Well running and sealing of the module ❒ Mains voltage according to the TSC ❒ Fan SPCO (approx. 1 sec.)
lock ____ V~ (AC) ❒ Status indicator (green) lights up
❒ Mains cable ❒ Protective conductor resistance ❒ Alarm indicator (res) is on for
❒ Accessories according to the TSC approx. 1 min
____ Ω
❒ Earth leakage current according to the ❒ Ethernet interface (RJ 45)
TSC ❒ RS232 Interface
NC____ µA
SFC____ µA ❒ Charge state of the battery module
❒ Housing leakage current SPCO (display on the SpaceCover comfort)
according to the TSC ❒ Switch-over mains / battery
____ µA

M690 00 00 46 F04 / 3891 7548 (GB)


SpaceStation, 4.0 gb 7- 1
Sheet 1 of 2
4.0

Checklists for Checks after Repair and Technical Safety Check (TSC)

Index d
(Master – to be added to the documentation)

Visual Inspection Electrical Safety Functional Inspection


According to IEC / EN 60601-1
or VDE 0750 and VDE 0751
SpaceCover:
General functional check with the
SpaceStation:
❒ Self-test
❒ Alarm
❒ Loudness setting
❒ Battery charge state
❒ Switch-over mains / battery
❒ Dimming function of the status and
alarm display line

Date: Name: Signature:

M690 00 00 46 F04 / 3891 7548 (GB)


7- 2 SpaceStation, 4.0 gb
Sheet 2 of 2
2.0

Checklists for Checks after Repair and Technical Safety Check (TSC)

Index d
(Master – to be added to the documentation)

Checklist for Technical Safety Check – Every 24 Months


Unit: SpaceStation (SPS) / SpaceStation with SpaceCom (SPCO) / User
SpaceCover standard (SPCS) / SpaceCover comfort (SPCC)
Manufacturer: B. Braun Melsungen AG
Observe the Service Manual and the instructions for use. All measured values are to be documented.
Accessories used should be included in testing. Make excl. use of calibrated measuring equipment.
Article No. Unit No. Year of Procurement Stock No.

Visual Inspection Electrical Safety


ˆ Cleanliness, completeness, damage According to IEC / EN 60601-1 or VDE 0750 Part 1 and VDE 0751 Part 1
and legibility of the labels. ˆ Mains voltage measuring ___________ V AC
ˆ Pump suspension ˆ Measure protective conductor resistance incl. mains connecting line to mains
ˆ Well running and sealing of the voltage output F1B and earth leakage current at NC/SFC when building a col-
pump lock umn.
ˆ Data and power interface (MSC protective con-
connector) NC SFC ductor resistance
ˆ Interfaces SPCO - 1 SpaceStation Limit ” 35 µA ” 70 µA ” 0,2 ȍ
ˆ Mains cable / connector and con- Test result ______ µA ______ µA _____ ȍ
necting line - 2 SpaceStations Limit ”50 µA ” 100 µA ” 0,2 ȍ
Functional Inspection Test result ______ µA ______ µA _____ ȍ
Switch on unit. - 3 SpaceStations Limit ” 65 µA ” 130 µA ” 0,2 ȍ
ˆ Staff call Test result ______ µA ______ µA _____ ȍ
ˆ Indicator lamps SPCC - 4 SpaceStations Limit ” 80 µA ” 160 µA ” 0,2 ȍ
ˆ Audible alarm on SPCC Test result ______ µA ______ µA _____ ȍ
ˆ Indicator lamps SPCO - 5 SpaceStations Limit ” 95 µA ” 190 µA ” 0,2 ȍ
ˆ Functional inspection according to Test result ______ µA ______ µA _____ ȍ
the instructions for use and de- - 6 SpaceStations Limit ” 110 µA ”220 µA ” 0,2 ȍ
pendent on the configuration Test result ______ µA ______ µA _____ ȍ
ˆ Trigger bolus by pressing the PCA ˆ Housing leakage current SPCO (without PE) ____________ µA
button (if PCA-Button is connected) Measurement metal collar Ethernet (RJ45). Limit ” 25 µA
Accessories Used Units Used
ˆ Perfusor Space, serial-no. ˆ Infusomat Space / P, serial no.
o ______________________________
o ______________________________ ____________________________ ___________________________

Test result: Inspection performed by:

Defects found could endanger patients, Unit handed over on:


users or third parties: Ō Yes Ō No
Measures to be taken: Ō Repair To:
Ō ________________ Date / Signature:
Special features / documentation::
Next deadline:

M690 00 00 46 F04 / 3891 7548 (GB)


SpaceStation, 2.0 gb 7- 3
Sheet13ofof12
Sheet
2.0

7 Checklists for Checks after Repair and Technical Safety Check (TSC)

For your notes:

7- 4 SpaceStation, 2.0 gb
3.0

8- Procedural Instructions on the TSC 8


Note
An TSC can be carried out at a single Station or at a complete
system. In order to assess the measured values for the electrical
safety the valid limits depending on the configuration have to be
taken into account.

Type plate
The type plate for the SpaceStation is located at the bottom of the
device and can only be read at a single device.
To allow identification in the system a second type plate is
available on request. This can be affixed at the bottom side of the
Station.

Fig.: 8 - 1
Legend for Fig. 8 - 1:
Item Designation
1 Type plate (Type 15), supplied on request

Visual Inspection 1. Check the unit and accessories for cleanliness.


2. Check the unit and accessories for completeness and check
configuration.
3. Check the unit and its accessories for damage and the labels
for readability. Pay special attention to the following parts:
a) Pump suspension
b) Tightness of pump locks
c) Connectors
d) Eight tube guides
e) Mains cable

SpaceStation, 3.0 gb 8- 1
4.0

8 Procedural Instructions on the TSC

Electrical safety according to IEC / EN 60601-1 or The values to be measured for the electrical safety are stated in
VDE 0750 and VDE 0751 the TSC. The limits are applicable for the use of the original mains
cable (3 m) (see „Checklists for Checks after Repair and Technical
Safety Check (TSC)“ ➨ p. 7 - 1).

Protective Conductor Resistance

Note
The resistance of the protective conductor has to be measured as
specified in the TSC (see „Checklists for Checks after Repair and
Technical Safety Check (TSC)“ ➨ p. 7 - 1). Before carrying out the
measurement remove all interface cables to the other units.

Measure between the protective conductor of the mains cable


and the following parts:
- Ground contact of the mains output (connector "F1B" middle
pin)

8- 2 SpaceStation, 4.0 gb
3.0

Procedural Instructions on the TSC 8

Earth Leakage Current

Note
Due to the technical design of the unit, the patient and housing
leakage current is not to be measured on the SpaceStation
without SpaceCom and without pump inserted. The earth leakage
current is always measured as it is the upper limit of leakage
currents which can be measured.

The earth leakage current has to be measured as specified in the


TSC (see „Checklists for Checks after Repair and Technical Safety
Check (TSC)“ ➨ p. 7 - 1).

Check
1. Before carrying out the measurement remove all interface
cables to the other units.
2. Remove all pumps out of the SpaceStation.
3. Measure earth leakage current (NC, Normal Condition)
including mains connecting cable.
4. Record the result.
5. Measure earth leakage current with a lead interrupted (SFC,
Single Fault Condition) including mains connecting cable.
6. Record the result.

SpaceStation, 3.0 gb 8- 3
4.0

8 Procedural Instructions on the TSC

Housing Leakage Current


(with the SpaceStation with SpaceCom)
Measurement has to be carried out at the rated voltage with
SpaceCom SpaceCom new protective conductor interruption (SFC, Single Fault Condition)
including mains connecting cable.
1. Measure the housing leakage current between mains input at
the mains cable and the metal frame of the Ethernet (RJ 45)
connection in the SpaceCom plug strip.

Note
The metal frames of the connectors in the SpaceCom plug strip
are connected with each other.

2. Record the result.

Fig.: 8 - 2
Legend for Fig. 8 - 2:
Item Designation
1 Metal frame of the Ethernet (RJ 45) connection

8- 4 SpaceStation, 4.0 gb
3.0

Procedural Instructions on the TSC 8

Functional Inspection Mechanical


1. Check proper functioning of the lock of all pump slots with
one pump.
2. Check the battery compartment cover lock of the
SpaceStation with SpaceCom for proper operation.
3. Check proper functioning of the lock to another SpaceStation
or a SpaceCover.
4. Check the battery compartment cover lock of the SpaceCover
comfort for proper operation.

Functional Check
1. Connect the SpaceStation to the mains.
2. In case of a SpaceStation with SpaceCom the following
functions are to be checked:
a) Fan in the housing back panel starts running for approx.
1 sec.
b) Status indicator (green) on the SpaceCom lights up
c) Alarm indicator (red) on the SpaceCom lights up for
approx. 1 minute
3. Trigger an alarm with a pump at each slot. The red LED on the
service connector SP must light up.
When a SpaceCover comfort is fitted the alarm must also be
displayed in the status- and alarm display line of the
SpaceCover comfort; an audible alarm must sound.
4. Carry out a self-test of the SpaceCover comfort (actuate the
On- / Off button on theSpaceCover comfort), please see
instructions for use.

Battery Check of the SpaceCover comfort


1. Insert a battery pack in the SpaceCover comfort. After start-
up the battery pack charge condition is displayed in the top
charge condition display of the operator and status display
field of the SpaceCover comfort.
2. Disconnect the SpaceStation from the mains. An audible
alarm sounds and the status display colour on the operator
and status display field of the SpaceCover comfort changes
from green to yellow.
3. Possible displays are shown on the SpaceCover comfort.
4. Switch the SpaceStation or the SpaceStation column on and
then off via the SpaceCover comfort. A self-test is carried out.

SpaceStation, 3.0 gb 8- 5
4.0

8 Procedural Instructions on the TSC

5. Reconnect the SpaceStation to the mains. The status display


colour on the operator and status display field of the
SpaceCover comfort changes from yellow to green.

Interface Check of the SpaceStation with SpaceCom


1. Insert a pump in the SpaceStation.
2. Connect a PC to the SpaceStation via the interface cable RJ-
45 cross-over and start the Space-Online Program (see
„SpaceOnline“ ➨ p. 1 - 18).
3. Check in the Service Part whether the correct pump type and
its On-/Off-status are displayed.
4. Connect a PC to the SpaceStation via the interface cable
RS232 SPCO (crossed) and start the BCCshow Program (see
„BCCshow“ ➨ p. 1 - 20).
5. Check whether the correct pump and its status are displayed
on the PC.

Battery Check of the SpaceStation with SpaceCom


1. Insert one battery pack in the SpaceStation and one in the
SpaceCover comfort. After start-up the battery pack charge
condition is displayed in the bottom charge condition display
of the operator and status display field of the SpaceCover
comfort.
2. Remove the battery pack out of the SpaceCover comfort.
3. Disconnect the SpaceStation from mains when the status
indicator (green) on the SpaceCom (SpaceCom is operative)
lights up.
4. The status indicator (green) on the SpaceCom remains on for
at least 3 seconds. The alarm indicator (red) must not light up
or flash.
5. Remove the optional battery packs which are not part of the
unit out of the device.

8- 6 SpaceStation, 4.0 gb
4.0

9- Test Equipment and Special Tools 9


Test equipment Designation Ord. No.

For Device Check


Service-CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3301
Service connector Space . . . . . . . . . . . . . . . . . . . . . . . . 3452 1062
Interface cable RS232 SP . . . . . . . . . . . . . . . . . . . . . . . 0871 3234
Interface cable RS232 SPCO (cross-over) . . . . . . . . . . 0871 3237
Interface cable RJ45 cross-over

For Repairs
No special test equipment required.

For the TSC


- Measuring instrument for electrical safety
- Service connector Space (see above)

Special Tools Designation Ord. No.


TORX screwdriver kit (standard)
5 - 10, 25
TORX screwdriver kit (Plus)
5 - 10, 25
Screwdriver 6IPx60 TORX plus . . . . . . . . . . . . . . . . . . . 4002 4806
Screwdriver 8IPx60 TORX plus . . . . . . . . . . . . . . . . . . . 4002 4814
Screwdriver 10IPx80 TORX plus . . . . . . . . . . . . . . . . . . 4002 4822
Screwdriver 25IPx100 TORX plus . . . . . . . . . . . . . . . . . 4002 4911
Torque wrench with TORX adapter

SpaceStation, 4.0 gb 9- 1
2.0

9 Test Equipment and Special Tools

For your notes:

9- 2 SpaceStation, 2.0 gb
4.0

10 - Spare Parts List 10


SpaceStation, SpaceCover, SpaceCom Service part kit SpaceStation . . . . . . . . . . . . . . . 3477 4335
with:
Release button
Release seal
Seal M-2K
Cover cap for housing
Cover cap for handle
Housing foot SPS
Seal, mains F1A
Pole clamp lever
Pole clamp spring
O-ring 6.07 x 1.78
O-ring 12.0 x 2.0
Device bracket lever
Sealing segment
W-LAN cover SPCO (with symbol)
W-LAN cover SPCO (without symbol)
Insulating hood SPCO
SPCO insulating piece
SPCO fastening sleeve
Space Sticker set S+E in all chapters. . . . . . 3477 0969
Screw kit SpaceStation . . . . . . . . . . . . . . . . . . . . 3477 4343
Screw EJOT 30x9 WN 5452 TORX 10IP A2
Screw EJOT 30x12 WN 5451 TORX 10IP A2
Screw EJOT 30x16 WN 5452 TORX 10IP A2
Screw M5x45 A2 DIN912 TORX 25 (alternatively: screw
M5x45 A2 DIN912 hex size 4)
Countersunk screw M5x12 TORX 25
Flat-head screw M5x12 EN-ISO14583 A2
Hexagon nut M4 - DIN 934 A2
Washer M3 - 3.2 DIN 125 PA
Washer M4 - 4.3 DIN 125 A2
Washer M5 - B 5.3 DIN 9021 A2
Serrated lock washer M4 - J 4.3 DIN 125 A2
Serrated lock washer M5 - J 5.3 DIN 6789 A2
Seal P2 SP (5 pcs.)
(suitable for connector). . . . . . . . . . . . . . . . . 3477 3102

SpaceStation, 4.0 gb 10 - 1
3.0

10 Spare Parts List

SpaceStation without SpaceCom

10 9
1

3 2 4 5 6 7

Fig.: 10 - 1 Exploded drawing SpaceStation

10 - 2 SpaceStation, 3.0 gb
2.0

Spare Parts List 10

1 Tube guide SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4394


(20 pieces)
2 Pole clamp guide SPS . . . . . . . . . . . . . . . . . . . . . . 3452 1135
3 Housing back panel SPS . . . . . . . . . . . . . . . . . . . . 3452 1089
4 Device bracket SPS . . . . . . . . . . . . . . . . . . . . . . . 3452 1127
5 Power supply SPS . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1097
6 Connector holder, mains, SPS . . . . . . . . . . . . . . . 3452 1143
7 Interface board SPS . . . . . . . . . . . . . . . . . . . . . . . 3452 1100
with connectors
8 Connector holder "F3/F4" SPS . . . . . . . . . . . . . . 3452 1160
9 Module lock SPS . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1119
10 Housing SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1070
incl. mains seal F1B

SpaceStation, 2.0 gb 10 - 3
3.0

10 Spare Parts List

SpaceStation with SpaceCom

12 11 10 9

Fig.: 10 - 2 Exploded drawing SpaceCom

10 - 4 SpaceStation, 3.0 gb
4.0

Spare Parts List 10

1 Battery pack SP (NIMH), with fixing pin . . . . . . . 3452 0856


Battery pack SP Pin (NIMH), with fixing pin . . . . . 3452
0856A
2 Battery compartment cover SPC . . . . . . . . . . . . . 3452 1232
3 W-LAN cover SPCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(with symbol)
(see „Service part kit SpaceStation 3477 4335“ ➨
p. 10 - 1)
W-LAN cover SPCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(without symbol)
(see „Service part kit SpaceStation 3477 4335“ ➨
p. 10 - 1)
Cover W-LAN USB stick . . . . . . . . . . . . . . . . . . . . on request
4 Tube guide SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4394
(20 pieces)
5 Pole clamp guide SPS . . . . . . . . . . . . . . . . . . . . . . 3452 1135
6 Housing back panel SPCO with fan . . . . . . . . . . 3452 1052
new version . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1491
7 Device bracket SPS . . . . . . . . . . . . . . . . . . . . . . . . 3452 1127
8 Insulating hood SPCO
(see „Service part kit SpaceStation 3477 4335“ ➨
p. 10 - 1)
9 SPCO PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1490
US version 3452 1490U
10 SPCO connecting cable . . . . . . . . . . . . . . . . . . . . 3452 1042
11 SPCO insulating piece
(see „Service part kit SpaceStation 3477 4335“ ➨
p. 10 - 1)
12 SPCO fastening sleeve
(see „Service part kit SpaceStation 3477 4335“ ➨
p. 10 - 1)

SpaceStation, 4.0 gb 10 - 5
4.0

10 Spare Parts List

SpaceCover

8
4

Fig.: 10 - 3 Exploded drawing SpaceCover

10 - 6 SpaceStation, 4.0 gb
4.0

Spare Parts List 10

1 Battery compartment cover SPC . . . . . . . . . . . . . 3452 1232


2 Battery pack SP (NIMH), with fixing pin . . . . . . . 3452 0856
Battery pack SP Pin (NIMH), with fixing pin . . . . . 3452
0856A
3 Handle SPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1224
4 Housing upper and bottom part with insulating foil
SPCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3452 1179
SPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3452 1195
5 Housing back panel SPC . . . . . . . . . . . . . . . . . . . . 3452 1216
6 Connector board SPCS . . . . . . . . . . . . . . . . . . . . . 3452 1240
(only for SpaceCover standard)
7 Loudspeaker SPCC . . . . . . . . . . . . . . . . . . . . . . . . 3452 1267
8 Processor PCB SPCC . . . . . . . . . . . . . . . . . . . . . . . 3452 1259

SpaceStation, 4.0 gb 10 - 7
2.0

10 Spare Parts List

For your notes:

10 - 8 SpaceStation, 2.0 gb
4.0

11 - Revision Documentation 11
Description of Version Version 1.0 (Base)
- First version of this Service Manual.
- Release date: 17.12.2003.

Version 2.0
- Insertion of the SpaceStation version with SpaceCom incl.
new spare parts.
- Changed TSC for the SpaceStation.
- Texts corrected
- Release date: 12.10.2006

Version 3.0
- Modified TSC for the SpaceStation
- Texts corrected
- Worded warnings to conform with ANSI
- Release date: 11.09.2009

Version 4.0
- Supplement SpaceCom new version including new spare
parts
- Text and image corrections
- Release date: 01.12.2011

SpaceStation, 4.0 gb 11 - 1
2.0

11 Revision Documentation

For your notes:

11 - 2 SpaceStation, 2.0 gb
4.0

11

Title and Leading Pages Page 1 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0


Page 0 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 1 - 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 0 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.01 Page 1 - 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 0 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 1 - 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 0 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 1 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 0 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Chapter 2 „Unit Diagnosis / Calibration“
Page 0 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 2 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 0 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 0 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 2 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 0 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 2 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 0 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 2 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 0 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 2 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 0 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 2 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 0 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 2 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 0 - 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 2 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Chapter 1 „System Overview“ Page 2 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 1 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Chapter 3 „Disassembly / Assembly SpaceStation“
Page 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 1 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 1 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 1 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 1 - 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0

SpaceStation, 4.0 gb 11 - 3
4.0

11

Page 3 - 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 5 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0


Page 3 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0 Page 5 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 5 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 5 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 5 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 5 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 5 - 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 3 - 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 5 - 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 5 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Chapter 4 „Disassembly / Assembly SpaceCom“
Page 4 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Chapter 6 „Servicing the Unit“
Page 4 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 6 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 4 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 6 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 4 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Chapter 7 „Checklists for Checks after Repair and Technical
Page 4 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Safety Check (TSC)“
Page 4 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 7 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 4 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 7 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 4 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 7 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 4 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 7 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 4 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 4 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Chapter 8 „Procedural Instructions on the TSC“
Page 4 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 8 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 4 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 8 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 4 - 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 8 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 4 - 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 8 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 4 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 8 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 4 - 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 8 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 4 - 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Chapter 9 „Test Equipment and Special Tools“
Chapter 5 „Disassembly / Assembly SpaceCover“ Page 9 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 5 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 9 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 5 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 5 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0 Chapter 10 „Spare Parts List“

Page 5 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 10 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0

Page 5 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 10 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0

Page 5 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0 Page 10 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0

Page 5 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0 Page 10 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0

11 - 4 SpaceStation, 4.0 gb
4.0

11

Page 10 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0


Page 10 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 10 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 10 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0

Chapter 11 „Revision Documentation“


Page 11 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 11 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 11 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 11 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 11 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 11 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0

Chapter 12 „Index“
Page 12 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0
Page 12 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 4.0

SpaceStation, 4.0 gb 11 - 5
1.0

11

11 - 6 SpaceStation, 1.0 gb
4.0

12 - Index 12
A H
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 22 Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 21
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 22, 4 - 13, 5 - 11 Housing back panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 25, 4 - 14
B
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5, 4 - 7
Battery compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
Housing back panel SPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8
Battery compartment cover . . . . . . . . . . . . . . . . . . . . 4 - 3, 5 - 3
Housing upper part
Battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3, 5 - 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 15
Blind plug . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5, 4 - 7, 4 - 15
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
Block diagram . . . . . . . . . . . . . . . . . . . . . . . 1 - 7, 1 - 10, 1 - 12
I
C
Indentation of W-LAN cover . . . . . . . . . . . . . . . . . . . . . . . . 4 - 16
Checklist for Checks after Repair . . . . . . . . . . . . . . . . . . . . . 7 - 1
Installation . . . . . . . 3 - 1, 3 - 22, 4 - 1, 4 - 13, 5 - 1, 5 - 11
Checks after repair . . . . . . . . . . . . . . . . . . 3 - 26, 4 - 18, 5 - 15
Insulating hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
SpaceCover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 15
Insulating piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 12
SpaceStation . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 26, 4 - 18
Interface board
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 13, 3 - 19
Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 22
Contact Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 13
Contact strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 9 L
Current versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 7 List of abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 11
Loudspeaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9
D
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 M
Device bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6, 4 - 10 Module lock
Device Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 6 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 13, 3 - 19
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1, 4 - 1, 5 - 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 22

E O
Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 22

F P
Fan connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 8 Pole clamp guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4, 4 - 6
Fastening sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 12 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
Flex jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 14 Processor PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 10
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6
R
Release button . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 12, 3 - 24

SpaceStation, 4.0 gb 12 - 1
4.0

12 Index

Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 8 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1


Revision service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 7
T
S Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 22
Service Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15 Technical Safety Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
Servicing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 Technical Safety Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 7
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 13 Test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 14 Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 8
SpaceCom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 TSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 7, 7 - 1
SpaceStation Procedural instructions . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
SpaceCom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 Test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1 Tube guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3, 4 - 6
SPCO connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 11
W
SPCO PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 11
W-LAN module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1

12 - 2 SpaceStation, 4.0 gb
B. Braun Melsungen AG | Hospital Care | 34209 Melsungen | Germany
Tel.: +49 (0) 56 61 71-0 | Fax: +49 (0) 56 61 71-4567 | www.bbraun.com | www.space.bbraun.com

0412 | Material-Nr./Material-No. 87139210 | Zeichnungs-Nr./Drawing-No. I0690600030

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