Cuu Long Joint Operating Company

Su Tu Field Development – Su Tu Vang

Facilities Engineering Group

WORKPACK FOR
VESSEL INSPECTION OF GLYCOL COALESCER
(MAD-2445) ON CPP

DOCUMENT NO.: CLJOC-FAC-WPK-40-0158

Revision No. 0 Signature Date

Dang Hy Cuong
Prepared by Ha Van Giang
27 Apr. 22
M&O Deputy
Superintendent
M&O Superintendent
SuTuVang OIM
HSE Manager
Reviewed by Production Deputy
Superintendent
Production Superintendent
Deputy Facilities Manager
Facilities Manager
OPE Deputy Manager
Approved by
OPE Manager
 WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP

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 WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP

REVISION MODIFICATION LOG

Revision Date Section Description

A 01 Mar 22 All Issued for comments
0 27 Apr 22 All Issued for approval

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CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP

TABLE OF CONTENTS

1 WORK DESCRIPTION.....................................................................................................4
1.1 Introduction................................................................................................................4
1.2 Abbreviations.............................................................................................................4
1.3 Vessel description......................................................................................................5
1.4 General Inspection Work Scope................................................................................8
1.5 Work package plan..................................................................................................10
2 PREPARATION..............................................................................................................10
2.1 General Safety/HSE Screening...............................................................................10
2.2 Reference Document...............................................................................................11
2.3 Bill of materials.........................................................................................................12
2.4 Scaffolding / rigging / tools.......................................................................................13
2.5 Manpower / Role & Responsibilities........................................................................13
3 IMPLEMENTATION........................................................................................................14
3.1 Onshore work...........................................................................................................14
3.2 Offshore work...........................................................................................................14
3.3 Breaking Containment.............................................................................................16
3.4 Internal Inspection....................................................................................................17
3.5 Re-Installation..........................................................................................................17
4 JOB CARDS...................................................................................................................18
4.1 Job cards.................................................................................................................18
4.2 Mechanical Completion...........................................................................................22
5 ATTACHMENTS.............................................................................................................22

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CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP

1 WORK DESCRIPTION

1.1 Introduction
Vessel inspection for the high pressure containments are a mandatory requirement of A&OI
management programme applied in CLJOC, and compliance with Vietnamese legislation.
Pressure Vessels activities including external and internal inspection follows requirement set
by either Class Body (ABS for FPSO Thai Binh VN) or Risk Based Inspection (RBI) Scheme
for all fixed platforms. The RBI scheme is prepared/ revalidated periodically by Independent
Verification Body, endorsed by CuuLong JOC and approved by Vietnam Register for
implementation. Even though for non-class vessel ones, we need to carry out internal
inspection for safe purpose.
To guarantee safe for all entrants, a vessel must be positively isolated all inlet and outlet
nozzles, vessel free/ or acceptable limit of H-C, toxic gases like H2S, CO, Hg, benzene,
NORM when allocable…as well as sufficient oxygen for breathing. All control measures
need to take place like using proper PPE / tools, available rescue team, contingency plan
set up…
People who involves to the task must be well trained, JSA shall be done in advance and
conducted to whole team members for full awareness of the related risks and control
measure as well as contingency plan. Work control system like permit to work, isolation,
confined space entry certificate…, and numbers of related procedures like LO/TO, confined
space entry, etc… available in CLJOC to assist in safety control for the task.
This Workpack is generated to describe what need to be done for inspection of Glycol
Coalescer (MAD-2445) on STV CPP.

1.2 Abbreviations
A&OI Asset & Operating Integrity
ABS American Bureau of Shipping
BOSIET Basic Offshore Safety Induction & Emergency Training
CLJOC Cuu Long Joint Operating Company
CCR Central Control Room
CRO Control Room Operator
CUI Corrosion Under Insulation
FCS Facility Control System
FE Flow Element
FGS Fire and Gas System
FPSO Thai Binh VN Float Production Storage and Offloading
GFA General Fire Alarm
H-C Hydrocarbon

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COALESCER (MAD-2445) ON CPP

HSE Health, Safety and Environment

HUET Helicopter Under Water Escape Training
ICC Isolation Confirmation Certificate
ID Inside Diameter
JSA Job Safety Analysis
LOTO Lock out Tag out
LEL Lower Explosive Limit
MPI Magnetic Particle Inspection
NORM Naturally Occurring Radiation Material
NDT Non-Destructive Testing
N/A Not Applicable
OD Outside diameter
PA Public Alarm
PPE Personal Protective Equipment
PRV Pressure Relief Valve
P&ID Process and Instrument Diagram
PI Pressure Indicator
PT Pressure Transmitter
PSV Pressure Safety Valve
PRV Pressure Relief Valve
PTW Permit to Work
SOW Scope of Work
SDV Shutdown Valve
SCBA Self-Contained Breathing Apparatus
UT Ultrasonic thickness
VR Vietnam Register
WP Work Package

1.3 Vessel description

Glycol Coalescer (MAD-2445) is a pressure vessel, installed on STV CPP.
It was designed in accordance with ASME VIII Div.1, type vertical with main key
specification below:
Tag no.: MAD-2445
Fluid name Tri Ethylene Glycol + HC Gas
Operation pressure (barG) 128
Design pressure (barG) F.V / 146.3

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COALESCER (MAD-2445) ON CPP

Operation temperature (in / out) (0c) 47

Design temperature (0c) 65
MAWP (barG) 146.45 at 65oC
Corrosion allowance (mm) 3.0
Material
Material – Shell/ Nozzles SA516-70N/SA53-B/ SA106-B
Head/ Fittings SA516-70N/ SA234-WPB
Support SA36/ SA283-C
Flanges SA105/ SA350-LF2
Empty Weight (Kg) 13,200
Hydrotest Weight (Kg) 16,200
Operating weight (kg) 116,200
Overall length 4472mm H x 965mm ID

(More detail please sees attached vessel datasheet in appendix)

GENERAL ARRANGEMENT OF VESSEL

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COALESCER (MAD-2445) ON CPP

Equipment Layout drawing of Glycol Coalesce MAD-2425

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COALESCER (MAD-2445) ON CPP

1.4 General Inspection Work Scope

1.4.1 Before inspection
 Safety procedures must be complied with (See Section 2.0 SAFETY)
 CPP offshore to do the Risk Assessment / JSA for vessel cleaning, leak testing, electric
shock etc… when issue the Permit to Work
 Shut down of this equipment is required either Plant Shutdown or Unit Shutdown
dependent upon offshore operation team’s requirements, isolate all inlet & outlet
 Install scaffolding for inspection work if required
 Isolation & removal of the vessels from service and drain & vent liquids and gas
 Purging the vessel with nitrogen and finally air is to create a safe environment inside the
vessel.
 Isolate the manual valves to isolate the inspected vessels from any sources of
hazardous materials if applicable
 Check Gas, O2, NORM, MECURY, H2S…ensure safe condition for man entry
 Open vessel flange & supply forced ventilation for circulation air
 Remove filter element and core for man entry.

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1.4.2 External inspection

 Coating condition on the vessel body, supports and nozzles: rub off, spalling, bared
metal exposed to atmosphere, quantify of any corrosion, mechanical damage and
photograph for recording.
 Ultrasonic thickness measurement shall be conducted for vessel’s shell and nozzles
 Condition of vessel shell, heads, nozzles and associated welds for sign of cracking,
corrosion. Any present deformation shall be measured.
 Nozzles, gaskets and flanged connections for sign of distortion, leak, contamination,
loses/corroded bolting.
 Vessel name plate: tag name and specifications are clear and correct.
 PSVs: general condition and detail of information on the name plate are correct, date of
testing…
 Condition of other support elements: earth lugs, skirt, support, insulation…
 External visual inspection of shell, head, skirt support and dimension measurement for
the nozzles
Note: External inspection can be flexibly scheduled before, during or after shut down time
when the inspectors are available
1.4.3 Internal inspection
 Internal visual inspection inside vessel such as corrosion conditions, weld condition,
solid debris for element of stopper, adaptor and breaker plates…
 Remove & check filter elements, seal of quick opening closure
 Penetrant testing shall be conducted at accessible weld joints or suspected areas
 Internal inspection for lower part of the vessel and header shall be conducted by
boroscope via hand-hole for general condition of internal surface, welded joint and
fittings.
The service should get information of actual situation of the internal wall, any wear / tear
sign, pitting, corrosion, erosion… All abnormal condition shall be taken measurement details
and report with specific location for further tracking, monitoring (see appendix)
1.4.4 After inspection:
 Vessel final inspection and close hand-hole & opened nozzles
 Re-swing spectacles of the inspected vessels.
 Leak testing for the inspected vessels If required, this is confirmed later on by CPP
Supervisor
 De-isolation.
 Destruction of scaffolding platforms outside vessels.
Inspection reports will be issued and signed off with ABS and CLJOC representative on site.

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1.5 Work package plan

The vessel inspection is planned to be carried out and required Unit Shutdown, depends on
operation status, Operation planners (onshore & offshore) will suggest exact date to
implement the inspection.
The scaffolding, isolation, flushing, purging, ventilation and drain need to finish before
starting the inspection.
The total schedule takes around 2 days.

2 PREPARATION

2.1 General Safety/HSE Screening

 Complying with CLJOC HSE policy.
 Manpower must have necessary certificates including safety certificates (BOSIET,
HUET), scaffolding, NDT certificates. The Contractor supervisor checks to ensure
correct certificates for his working party. CLJOC supervisors may random check if
necessary
 Contractor staff is requested to complete the CLJOC pre-going offshore training course
prior to travelling offshore.
 Contractor workers should have PTW level 1 training and supervisors (work leader)
shall have PTW level 2 training.
 Activities carried out at CPP must be controlled by the Permit to Work system, Confine
Space Entry Certificate
 Contractor supervisors shall supply the permanent supervision to ensure that safety is
always maintained for their working party and working place during the job.
 All activities must be done under the supervision of CLJOC authorized persons.
 “Toolbox talk” to working parties should be conducted prior to any jobs
 Personnel must be provided all necessary PPE for work to meet CLJOC safety
requirements. Contractor is responsible to provide PPE for its crew to follow CLJOC
PPE procedure
 Only skill & qualified persons can do the scaffolding, lifting, rigging job.
 All equipment and tools shall be inspected to ensure that they met CLJOC specification
for using at site and/ or workplace as well as hazardous area (if any).
 All electrical equipment is used at CPP shall be suitable to the following power supply:
 450V, 3P, 60Hz and 220V, 1P, 60Hz
 All portable and temporary equipment used shall be complied with the CLJOC
procedure for portable & temporary equipment CLJOC-HSE-PRO-HS-0031 Rev.C
 The Risk Assessment / JSA should be done prior to implementing the work as the
CLJOC-HSE-PRO-HS-0015a/b
 Caution is taken to avoid improper termination, short circuit, insulation damage and
breaking the wire and equipment throughout the installation, testing and commissioning.
Clean up the workplace after completion.

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 Pressure testing must be strictly complied with CLJOC specific procedure CLJOC-HSE-
STD-HS-006 Rev.C - Pressure Testing
 Vessel entry must be strictly complied with CLJOC specific procedure CLJOC-HSE-
PRO-HS-0012 Rev.1 – Confined Space Entry
 Fall protection &working at height procedure CLJOC-HSE-PRO-HS-0002
The following procedures on the HSE Screening sheet shall be strictly complied with when
carrying out the work

HSE SCREENING SHEET

Project Title Vessel Inspection of Glycol Coalescer MAD-2445 on CPP
Project Number CLJOC-FAC-WPK-40-0158 Workplace ID - CPP
Sheet No. 1/1 System Gas Dehydration
No. Activities Users Responsible
1 Hazard identification and risk assessment procedure Permit Users, Contractors,
No.CLJOC-HSE-PRO-HS-0015a/b Work Leader CLJOC Operators
2 Procedure for portable and temporary equipment. No Permit Users, Contractors,
CLJOC-HSE-PRO-HS-0031 rev1 Work Leader CLJOC Operators
3 Permit To Work CLJOC-HSE-PRO-HS-0001 rev3 Permit Users, Contractors,
Work Leader CLJOC Operators
4 Toolbox meeting procedure CLJOC-HSE-PRO-11- Permit Users, Contractors,
0004 Work Leader CLJOC Operators
5 Isolation LO/TO procedure No. CLJOC-HSE-PRO-HS- Permit Users, Contractors,
0007 rev2 Work Leader CLJOC Operators
6 Confined Space Entry CLJOC-HSE-PRO-HS-0012 Permit Users, Contractors,
Rev.1 Work Leader CLJOC Operators
7 Pressure Testing No. CLJOC-HSE-STD-HS-0006 Permit Users, Contractors,
Rev.C Work Leader CLJOC Operators
8 Mercury Control Program CLJOC-HSE-STD-HS-0010 Permit Users, Contractors,
Rev.1 Work Leader CLJOC Operators
9 NORM Safe Handling and Disposal CLJOC-HSE-PRO- Permit Users, Contractors,
HS-0028 Rev.C Work Leader CLJOC Operators
10 Hydrogen Sulphide H2S Detection, Control and Permit Users, Contractors,
Protection CLJOC-HSE-PRO-HS-0019 Rev.C Work Leader CLJOC Operators
11 Portable Gas Detectors CLJOC-HSE-PRO-11-0022 Permit Users, Contractors,
Rev.1 Work Leader CLJOC Operators
12 Manual Handling CLJOC-HSE-PRO-HS-0025 Rev.C Permit Users, Contractors,
Work Leader CLJOC Operators
13 Fall protection & Working at Height CLJOC-HSE-PRO- Permit Users, Contractors,
HS-0002 Rev.C Work Leader CLJOC Operators
14 Accident incident reporting and investigation CLJOC- Permit Users, Contractors,
HSE-PRO-HS-0008 Rev.1 Work Leader CLJOC Operators
15 Scaffolding & Scaffold Ladders CLJOC-HSE-PRO-HS- Permit Users, Contractors,
0038 Rev.C Work Leader CLJOC Operators
16 Lifting Operation CLJOC-HSE-STD-HS-0008 Rev.C Permit Users, Contractors,
Work Leader CLJOC Operators

2.2 Reference Document

DRAWING REGISTER
Project Title Vessel Inspection of Glycol Coalescer on CPP

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COALESCER (MAD-2445) ON CPP

Project Number CLJOC-FAC-WPK-40-0158 Workplace Inter. Deck

Sheet No. 1/1 System Gas Dehydration
Re Supplied
Drawing No. Description
v by
2004-4024-01-0140 P&ID Gas Dehydration System A1 CLJOC
2004-4024-1M-0003 Datasheet of Glycol Coalescer MAD-2445 0 CLJOC
R2837-004024-T3- General arrangement drawing of Glycol
1 CLJOC
0001 Coalescer MAD-2445
R2837-004024-T3- Coalescer Details of Internal
1 CLJOC
0001

2.3 Bill of materials

MATERIALS LIST
Project Title Vessel Inspection of Glycol Coalescer MAD-2445 on CPP
Project Number CLJOC-FAC-WPK-40- Workplace Inter. Deck
0yyy
Sheet No. System Gas Dehydration
Req.
Item Description Unit Remarks
QTY
A GASKETS
12"x900# RTJ Oval Cross section ring, Soft iron, 90
1 EA 4
Brinell hardness number
2"x1500# RTJ Oval Cross section ring, Soft iron, 90
2
Brinell hardness number EA 8
3 8" x #900 RTJ Oval Cross section ring, Soft iron, 90
Brinell hardness number EA 1
B BOLTS & NUTS
1 7/8" x 191 mm, Stud continuous thread ASTM A193-
B7, PTFE coated + 2 ASTM A194-2H, PTFE coated SET 4
2 1+3/8"x 235mm, Stud continuous thread ASTM
A193-B7, PTFE coated + 2 ASTM A194-2H, PTFE
coated SET 3
3 1+3/8" x 375 mm, Stud continuous thread ASTM
A193-B7, PTFE coated + 2 ASTM A194-2H, PTFE
coated SET 8
C SPECIAL ITEMS
1 12” x 900# Paddle blind SPK17 SET 2
2 Closure Gasket O-ring, Buna AED PECO P/N: 08- ea 1
QOC
017028
Note: 100% quantity for gaskets and 20% bolt +nuts.

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COALESCER (MAD-2445) ON CPP

2.4 Scaffolding / rigging / tools

2.4.1 Scaffolding:
Those condensers’ inspection is required to install scaffolding. To access the nozzles at
height for positive isolation and access into the vessel via Inlet/Outlet covers from access
platform
2.4.2 Tools
 Hydraulic torque wench (1): for losing and tightening the manhole bolts
 Boroscope kid (1) for inspection areas which can’t access.
 Light, Torch (non-spark, less than 50V)
 Ultrasonic thickness Gauge, MPI equipment
 Lifting gears, hand tools: combination spanners, torque wenches, flange align bars,
multiple socket sizes etc...
 Air blower + 2 off flexible ducting (5-10m) if needed
 Other special tools / equipment and materials required for the internal inspection

2.5 Manpower / Role & Responsibilities

2.5.1 Manpower:
Below is recommendation list of people who should involve to this task. Note that they all
won’t just only working on this vessel but others during the shutdown, the quantity will be
considered by offshore and put in an integrated shut down plan.
 CLJOC offshore production supervisor: 1
 Contractor Cleaner/Technician: 2
 VR surveyor: 1
 IVB inspector: 1
 A&OI engineer: 1
 NDT Technician: 1
Operations support team has responsibility for arrangement contractor of fitters, scaffolder
Facilities engineering team responsibility for arrangement contractor of inspectors, and
surveyor
3.3.1 Role & Responsibilities
 Surveyor / A&OI engineer: responsibility for witness the inspection and take note of
current condition of the vessel
 Inspector: responsible for external & internal inspection of vessel, record actual
condition into report form
 M& R technicians / fitter contractor: responsibility for spading and de-spading, replace
anode bar, and other mechanical work. He is to ensure all required materials, tools
available at site before the shut down
 NDT contractor: responsibility for thickness measurement, and examination crack on
materials, welding by MPI

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 Leak test personnel – P&P: responsibility for purging and leak test the vessel breaking
points where the joints are de-bolted and re-bolted (positive isolation points). Their
scope included is to safety for their equipment during operating period
 Vessel cleaner: responsibility for internal cleaning the vessel until satisfaction for
inspection.
 P&P / CRO: responsibility for shutdown and restart-up process, carrying-out isolation,
de-isolation, flushing, purging, ventilation
 Scaffolder: Responsibility for erecting and removal the scaffolding outside the vessel.
 H-C tester: Responsibility for checking H-C, toxic gas, Hg, Benzene, and NORM inside
the vessel.

3 IMPLEMENTATION

3.1 Onshore work

 Materials preparing, manpower contracts / call off preparation.
 Rigger/fitter and cleaners will be called out from awarded Contractors and then
mobilised to CPP when starting job.
 Materials required for the isolation / de-isolation jobs will be sent to CPP before the
inspection job for isolation / de-isolation works & opening / closing the manhole, swing
spectacles, open/close nozzles

3.2 Offshore work

3.2.1 PREPARATION JOB
 Carry out Shutdown of all equipment connection to vessel
 Isolate all main inlet/ outlet manual valves of vessel and isolate other lines/ nozzles if
necessary (refer to Isolation, Depressurization, draining/purging plan drawing)
 Carry out draining, purging as remarks on the job steps (refer Isolation,
Depressurization, draining & purging job steps)
 Remove instruments, piping connections if required
 Check LEL and then purge for vessels by N2 or inert gas is required prior to inspection
 Open & check quick opening closure
 Remove & check internal parts (as filters, elements…)
 Install scaffolding, temporary platform for inspection work,
 Carry out the cleaning by using high pressure source is N2 or inert gas
3.2.2 INSPECTION JOB
 Internal and External inspection: The inspection will be conducted by VR, IVB & A&OI
engineer.
 Visual check the external/ internal coating, welded joints, flange joints of vessel
 Perform shell thickness measurement

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 NDT inspection: NDT method will be applied for detect the associated with suspecting
damage mechanism.
 Perform boroscope inspection for lower part of vessel by offshore M&R engineer.
 Complete the inspection job
 Inspect Filter Elements and replace by new one if found damaged
3.2.3 AFTER INSPECTION
 Reinstall internal parts & using new gaskets in the same orientation as when they were
removed and note the position of the nozzles.
 Re-install the removed instruments, piping connections if any
 Re-swing spectacles if needed
 De-isolation job
 Leak test if necessary
 Check service in line with Operation Manual
 Housekeeping job
 Inspection job completed

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3.3 Breaking Containment

The detailed sequences of isolation, depressurization, draining and purging, refer to Job
step plan for isolating, depressurizing, draining, purging for vessel inspection as attached.
Boundary isolation request for this task is fully isolating of the inspected vessels. Please
refer drawings below for guiding isolation, draining and purging.
3.3.1 System isolation
Due to Glycol coalescer (MAD-2445) on the same Gas Dehydration system can be shut-
down at the same time. Therefore, boundary isolation can be performed for the whole group
and unit isolation can be arranged reasonable for combination in venting, draining, flushing,
purging …that is flexibility in implementation by field production technicians who are
qualified performers.
Purging for this vessel is required to ensure free off H-C before breaking containment
purging process also need to be applied in this case. Purging route is as mark-up on
drawings

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3.3.2 System depressurize and drain

The depressurization and draining of vessels are required to carry out prior to commence of
internal inspection activities. Please refer the attached plan of depressurize & drain.
Carry out depressurize vessels as remarked on depressurization & draining plan & Job
steps.
3.3.3 Positive isolation
Because the vessel will be do unit shutdown for internal inspection so that the isolation
procedure shall be carried out sequences of steps as per attached positive Isolation plan.
3.3.4 Air ventilation
After opening hand-hole of vessel, let them natural air freely gets into the vessel, then
positive ventilation to be arranged, air supply by blower at hand-hole and comes out at quick
opening closure of vessels. Air ventilation about 30 minutes then stop for gas test inside the
vessel and repeat until getting satisfactory. Air must be continuously flowed during time man
entry in the vessel with low speed.
3.3.5 Confined space testing requirement
Before cleaning, the vessel must be tested for sufficiency of O2. Nobody reach close the
vessel (including the testers) when the authorized tester signs off the certificate to confirm
the vessel is in safe condition for internal cleaning and inspection, then the permit to work
issue for working in the vessel.
3.3.6 Vessel internal cleaning
Depend on how dirty of the internal parts, shell and bottom of the vessel, cleaning can be
arranged by flushing fresh water.
After removing Filter Elements out of vessel, Vessel will be cleaned by fresh water or air.
3.3.7 PPE requirement
Apart from normal PPE requirement, in case of the man who entry if required to the vessel
shall wear extra following things:
 Chemical protective clothing, hooded coverall
 Chemical protective aspirator.
 Chemical protective gloves (rubber)
 Rubber boots
 Goggle or safety glasses

3.4 Internal Inspection

3.4.1 Safety requirement for vessel inspection
PTW only issues when the Authorized gas tester completion the test of Oxygen and
confirmation safe for internal inspection.
It is recommended CLJOC Confined Space Entry procedure (CLJOC-HSE-PRO-HS-0012)
must be strictly complied.
3.4.2 Vessel internal inspection
The following inspection activities shall be conducted mandatorily after complete cleaning,
purging.

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 Remove internal parts (filters & accessories) through quick opening closure & ensure
not damage to them.
 Check internal parts for any sign of build-up of surfaces and clean surfaces if found
build-up.
 Check internal/ external coating of vessel
 Visual check welding joints of vessel
 Boroscope for lower part of the vessel
 Check enclosure gasket, seal of hand-hole, quick opening closure, nozzles and replace
if damaged
 Reinstall internal parts using a new gasket and taking care not to damage the parts.
Internal parts must be reinstalled in the same orientation, location as when it was
removed
 Check for loose connections and all wiring for signs of insulation breakdown or
brittleness (If required)

3.5 Re-Installation
3.5.1 Removal positive isolations
When completion of internal inspection, to ensure all tools, auxiliary devices, torch etc… are
cleared out of the vessel before reinstallation of internal parts, then removal of the positive
isolation.
Replacing all gaskets, with correct torque and bolt tighten sequence are requirement for
each flange.
3.5.2 4.5.2 Oxygen Elimination
After reinstatement, N2 purging will be conducted to eliminate oxygen from the vessel and
pipeline. This shall be done to get rid of O2 by sweeping N2 before leak test. Sweeping can
be done by pressurizing vessel up to 3 barg with N2 then depressurizing during 2-3 cycles to
check O2 less than 5%.
3.5.3 Leak test
Leak test can be carried out at 7 barg as existing nitrogen system then increase pressure to
141 barg of MAD-2445 by N2 bundles.
Visual check and snoop liquid detector are used for detection leak on the breaking joints.
Holding time will keep in 30 minutes for monitoring any drops pressure.
CAUTION: Leak Test must be STRICTLY complied with the Pressure Testing Procedure
No. CLJOC-HSE-STD-HS-0006 Rev.C

4 JOB CARDS

4.1 Job cards

JOBCARD REGISTER
Project Title Vessel Inspection of Glycol Coalescer on CPP
Project Number CLJOC-FAC-WPK-40-0158 Workplace Inter. Deck
Sheet No. 1/1 System Gas Dehydration
Job card No. Job card Title Rev Completion

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 WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP

01 Positive isolation & opening hand-hole & quick

1
opening closure
02
Vessel inspection as SOW 1

03 Reinstate hand-hole, quick opening & nozzle

1
flanges
04 Leak test 1

Job Card No: 01

MECHANICAL JOB CARD
Revision No.: 1
Job title: Positive isolation & opening hand- Date: 01st Mar 2022
hole & quick opening closure Area: STV CPP
Location: Inter. Deck
Reference Documents:
2004-4024-01-0140_P&ID; ICC; PTW
Special requirements:
Shutdown oil: No Scaffolding: Yes
Shutdown gas: No Rigging: No
Hot work permit: No Painting: No
Cold work permit: Yes Insulation: No
Hazards: Yes (trip, slip, drop object) Welding: No
Preheat: No Heat treatment: No
Other: Manual handling, hand tools

QA/ Safety/ Comments

1- All works to comply with CLJOC Permit to Work System
2- Toolbox meeting is required prior to start working
Operations
TASK DESCRIPTION COMPLETED RESOURCE
1 Obtain permit to work and mobilize tools to work
location, recheck condition of isolation at site All task carried
out by should be
under supervision
2 Set up tools and materials at site before the
of CLJOC
shutdown.
personnel
3 When the vessel is free off H-C, turn around the
spectacles of positive isolation points, and insert
paddle blind, blind flange (If required).
4 Open the hand-hole H1 & quick opening closure

Tidy and clean work site after completion task, return

5
permit to CCR. Tools can be left at site for
reinstating.

Contractor Representative CLJOC Representative

Name: Name:
Date: Date:
Signature: Signature:

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 WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP

Job Card No: 02

MECHANICAL JOB CARD
Revision No.: 1
Job title: Vessel inspection as SOW Date: 01st Mar 2022
Area: STV CPP
Location: Inter. Deck
Reference Documents:
2004-4024-01-0140_P&ID; ICC; PTW; CSE certificate
General Arrangement of Glycol Coalescer MAD-2425
Special requirements:
Shutdown oil: No Scaffolding: Yes
Shutdown gas: No Rigging: No
Hot work permit: Yes (taken photos) Painting: No
Cold work permit: Yes Insulation: No
Hazards: Yes (Fire, trip, slip, drop objects) Welding: No
Preheat: No Heat treatment: No
Other: Manual handling, hand tools

QA/ Safety/ Comments

1- All works to comply with CLJOC Permit to Work System
2- Toolbox meeting is required prior to start working
Operations
TASK DESCRIPTION COMPLETED RESOURCE
1 Obtain permit to work and mobilize tools to work
location, recheck condition of isolation at site. All task carried
out by should be
Special lifting plan must be approved by offshore
under
OIM. Tools should be checked by deck foreman,
supervision of
M&R group.
CLJOC
2
Remove internal parts (filters & accessories) out of personnel
vessel.
Performing visual inspection inside vessel such as
3
corrosion conditions, weld condition, solid debris
and coating.
4
Check internal parts for any sign of build-up of
foreign materials and clean elements if found build-
up & dirty.
5
Reinstall internal parts using a new gasket and
taking care not to damage the elements. Filters
must be reinstalled in the same orientation &
location as when it was removed
6 Check external vessels: coating, corrosion
conditions, weld condition, insulation (if required)
7 Take photos, notes for filling report form.
Inform surveyor / FE for any abnormal found.
8
Check for any tools, other stuff left in the vessel
before get out the vessels.
9
Tidy and clean work site after completion task,
return permit to CCR
Contractor Contractor Contractor CLJOC
Representative Representative Representative Representative
Name: Name: Name: Name:
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 WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP

Date: Date: Date: Date:

Signature: Signature: Signature: Signature:

Job Card No: 03

MECHANICAL JOB CARD
Revision No.: 1
Job title: Reinstate hand-hole, quick opening Date: 01st Mar 2022
closure & nozzles Area: STV CPP
Location: Inter. Deck
Reference Documents:
2004-4024-01-0140_P&ID; ICC; PTW
Special requirements:
Shutdown oil: No Scaffolding: Yes
Shutdown gas: No Rigging: No
Hot work permit: Yes (taken photos) Painting: No
Cold work permit: Yes Insulation: No
Hazards: Yes (Fire, trip, slip, drop objects) Welding: No
Preheat: No Heat treatment: No
Other: Manual handling, hand tools

QA/ Safety/ Comments

1- All works to comply with CLJOC Permit to Work System
2- Toolbox meeting is required prior to start working
Operations
TASK DESCRIPTION COMPLETED RESOURCE
1 Obtain permit to work and mobilize tools to work
location, recheck condition of isolation at site. All task carried
out by should be
Special lifting plan must be approved by offshore
under
2 OIM. Tools should be checked by deck foreman,
supervision of
M&R group.
CLJOC
Re-instate the spectacles/ blank-off flanges at personnel
3 positive isolation points. Replace all gaskets & seal
Close hand-hole & quick opening closure of vessels.
4 Tighten correct torque for the bolts, applied bolt
tightening order plan. Replace all gaskets & seal if
required.
5 Tidy and clean work site after completion task,
return permit to CCR.

Contractor Contractor Contractor CLJOC

Representative Representative Representative Representative
Name: Name: Name: Name:
Date: Date: Date: Date:
Signature: Signature: Signature: Signature:

Job Card No: 04

MECHANICAL JOB CARD
Revision No.: 1
Job title: Leak test Date: 01st Mar 2022
Area: STV CPP
Location: Inter. Deck

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 WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP

Reference Documents:
2004-4024-01-0140_P&ID; ICC; PTW; Positive isolation plan
Special requirements:
Shutdown oil: No Scaffolding: Yes
Shutdown gas: No Rigging: No
Hot work permit: Yes (taken photos) Painting: No
Cold work permit: Yes Insulation: No
Hazards: Yes (Fire, trip, slip, drop objects) Welding: No
Preheat: No Heat treatment: No
Other: Manual handling, hand tools

QA/ Safety/ Comments

1- All works to comply with CLJOC Permit to Work System
2- Toolbox meeting is required prior to start working
Operations
TASK DESCRIPTION COMPLETED RESOURCE
1 Obtain permit to work and mobilize tools to
work location, recheck condition of isolation at All task carried
site. out by should
be under
2 Set up N2 hoses, fittings, detector…barrier off
supervision of
with warning sign around the vessel.
CLJOC
3 Fill water into vessel to HH level. personnel
4 Inject N2 into the vessel up to 7 barg by N2
System, then up to 141 barg by N2 bundles,
holding in 30 minutes for monitoring any
dropped pressure. To fix, retightening bolts if
required.
5 Tidy and clean work site after completion task,
return permit to CCR
6 Monitoring all breaking joint in next 24 hours in
operation for any leaks.

Contractor Contractor Contractor CLJOC

Representative Representative Representative Representative
Name: Name: Name: Name:
Date: Date: Date: Date:
Signature: Signature: Signature: Signature:

4.2 Mechanical Completion

A Mechanical Completion Certificate will be issued when successfully finishing the
mechanical reinstallation.

MECHANICAL COMPLETION CERTIFICATE

Project Title Vessel Inspection of Glycol Coalescer MAD-2445 on CPP
Project Number CLJOC-FAC-WPK-40-0158 Workplace Inter. Deck CPP

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 WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP

Cert. Number CLJOC-FAC-WPK-40-0158-MCC-01 System Gas dehydration

It is hereby certificated that the described system//equipment has been installed in accordance with
project and statutory requirements and is mechanically ready to start testing/commissioning. Any
remaining outstanding work has been identified on the attached Punch List.
Reference Drawings: (list of reference drawings)

Punch List No: (Number of the Punch List if any)

Completion Date: (put the date of finish of the project)

Approvals Name Company Signature Date

Prepared by
(Commissioning)
Operation Sup
Maintenance Sup
Accepted by OIM

5 ATTACHMENTS
APPENDIX REGISTER
Project Title Vessel Inspection of Glycol Coalescer MAD-2445 on CPP
Project Number CLJOC-FAC-WPK-40-0158 Workplace Inter. Deck
Sheet No. 1/1 System Gas Dehydration
Item
Description Attachment
No.

1 P&ID drawing of Gas Dehydration system

2 G.A drawing for Coalescer MAD-2425

3 Datasheet of Glycol Coalescer MAD-2425

4 Equipment Layout of CD

5 Escape route plan of CD

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 WORKPACK FOR VESSEL INSPECTION OF GLYCOL
CLJOC-FAC-WPK-40-0158 Rev. 0
COALESCER (MAD-2445) ON CPP

Isolation, depressurization, draining and purging

6
diagram plan

7 Flushing Plan

8 Positive Isolation plan

9 Vessel inspection checklist

10 Vessel inspection report form

11 Bill Of Materials - BOM

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