RAKAN TRADING

Royal Commission for

& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

Method Statement
Company Name: Rakan Trading and Contracting Company
Contract Name: P&C of Labor Camp – Phase 1
Contract No: 021-C09
Document Number: 01-710-00

Method Statement for

INSTALLATION & TESTING FOR CHILLED WATER
PIPES

Method Statement No: 63

Rev.
Date Description Prepared Checked
No
METHOD OF
STATEMENT FOR
CHILLED WATER PIPING &
ACCESSORIES
1 19-11-2019 QC, MECH C.M
INSTALLATION & PRESSURE
TESTING

Page 1 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

1. Description of Works
Supply, installation & Testing of the chilled water piping and its accessories for all
applications in line with project requirements.

2. Location and Work Limits (Area/Site Specific Layout)

Dining building, Pump Room, Chiller area

3. Access/Egress

SEE ATTACHED TMP

4. Protection and Isolation Arrangements (e.g 3rd Parties)

Area Protection/Isolation Measures
Dining Building, pump room, chiller Barricades with signage and proper PPE
area

5. Task Specific Emergency Arrangements

In –case of emergency foreman / site engineer shall informed immediately the site
male nurse for rescue operation / first aid.
1. Site male nurse accompanied by the ambulance driver with the first aid kit
will apply first aid to the injured person.
2. Follow the emergency call tree.

6. Work Methodology
Number Activity Description and sequencing
1. Material Storage & Handling

Page 2 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

On receipt of the material at site, necessary precautions shall be taken for

unloading, shifting, and storage as follows:

 All material shall be inspected, handled and stored properly upon

receipt at site.
 It shall be stored in a place free of water, dust and adequately covered
to avoid any kind of damages.
 All insulation materials shall be inspected for the thickness and densities.
 While unloading, shifting and storage, it should be ensured that there
are no transit damages.
 Any discrepancies, damage, and etc. found to the materials will be
notified and reported to QA/QC Engineer and Project Engineer for
further action.
 Materials found not suitable for site use should be removed from
site immediately.

2. Pipes preparation

 Before primer, all dirt, dust, grease, oil or other foreign matters
shall be removed by scrapers, wire brushes and solvents or grit
blasting if required.
 All finished surfaces shall be free from runs, drops, ridges, waves,
laps, brush marks and variations in color, texture and finish.
Coverage shall be complete, and each coat shall be so applied
as to produce a film of uniform thickness. Special attention shall
be given to ensure that all surfaces including edges, corners,
crevices, welds and rivets receive a film thickness equivalent to that
of adjacent painted surfaces.
 Adjacent areas and installations shall be protected by the use of
masking tape, drop cloths or other approved precautionary
measures. Metal surface adjacent to surfaces to receive water

Page 3 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

thinned paints shall be primer and/or touched-up prior to the

application of water thinned paints.
 The first coat on render or board finishing shall include such
repeated touching up of suction spots to produce a uniform color.
 Paint only in a well-ventilated area for avoided poisoning with thinner.
 Attention to all material and floor on the painting area for avoid
paint dripping and damages.

3. Pipe painting @ ground level and touch up above (RC specification shall be
followed)
a) Primer coat (Anticorrosive primer paint)
After pipe surface cleaned primer paint shall be applied immediately
i. red oxide paint as approved from RC engineer
2
ii. Spreading rate: 0.182kg/m /coat
iii. Paint brush or roller coating
b) Second coat (Finishing primer paint)
After pipe installation and prior insulation
i. red oxide paint as approved from RC engineer
2
ii. Spreading rate: 0.059kg/m /coat
iii. Paint brush or roller coating

4. Installation of Chilled Water piping

 The proposed chilled water pipes above grade is black steel SCH 40 in
accordance to ASTM A-53 Grade-B SCH-40 as per manufacturer
recommendation and approval.

 Fix the sleeves as per approved shop drawings and specification, during
the construction of structural elements.

 Pipe sizes 65mm and larger shall have welding joint. Pipe sizes 50mm
and smaller shall have threaded ends as per manufacturer
recommendation. Also refer to point #. 7.4.1 for threaded connection
procedure and 7.4.2
for welding connection procedure.
Page 4 of CONTRACT NO. 021-
 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

 Welding of the pipes must be as per specifications and

approved procedure.

 Mark the location of piping as per specification and approved

shop drawing.

 Install approved supports, brackets for piping as per specification,

approved shop drawings and site requirements for each individual
case (ie. Slab, Wall etc.).

 Supports shall be installed as per pipe manufacturer’s recommendations.

 Readymade hardwood / rubber support insert shall be used for

supporting the vertical chilled water piping, which is placed on
galvanized L angle or U channels and fastened with GI threaded rods.

 Flexible Pipe connectors shall be installed at all air handling units,

pumps, and chillers.

 All the open ends of the pipes shall be protected properly at the end
of each day’s work.

 Drains shall be installed at low points in mains and branch lines (Vertical
/ Horizontal) consisting of gate valve and short threaded nipple and cap
so that the system shall be drained completely.

 Valves, Piping specialties and accessories shall be installed as

per manufacturer recommendation and approved shop
drawings.

 Unions shall be provided adjacent to each screwed type valve and shall
be on the outlet side of the valve.

 All valves shall be installed suitably to permit easy access for

future maintenance.

 Eccentric reducers shall be installed in Horizontal chilled water system

& concentric reducers shall be installed in vertical chilled water system.

Page 5 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

 Automatic Air vents shall be installed at high points and where

ever required in order to trap air from the chilled water system.

 Air separator to be installed within the networks.

 Condensate drain piping shall be connected to the equipment drain

pan connections as per approved shop drawings.

 Condensate drain piping will be extended to the nearest floor drain

and connected to the drain system.

 Plug all open ends of pipes at the end of each day’s work using end caps.

 Raise Request for Inspection of Installation of Chilled Water Piping

and fittings including supports / brackets, valves, piping specialties
and accessories as per the approved shop drawing, by Consultant.

 After approval of installation of pipes and fittings, flushing shall be done

for chilled water Pipes with clean water to remove dust and debris that
might have been present during construction work.

 Plug all connections / branches / drains and fill with clean water for
hydro testing.

1.) Threaded connection procedure.

 Use the appropriate sealing material.

 The internal parallel threads of the fitting have to

be joined to the taper external threads.

 The surfaces of the treads have to be

cleaned before being threaded.

 The sealing material has to be applied

homogenously and thoroughly on the
external thread, using only sealing material
suitable for the application.

Page 6 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

 A film of lubricant should be applied on the

surface to be threaded in order to prevent
the sealing material from getting stuck and
thus avoid irregularities in the sealing effect.

 Check if all axes of the different threaded joint

components are aligned according to the
tolerance.

 Scissor lift will be used in most areas but if not

accessible we will use scaffolding
(2.5Mx2.5Mx3M).

Welding connection procedure @ above

In order to ensure that all welding takes place in safe manner, the following will
be defined:
I. Welders
II. The welding Equipment
III. Working requirements

A. Welder:
I. The welders to be trained and certified
II. The welder must be healthy
III. The welder must be trained for safe work
i.e. toolbox talk etc.

B Equipment:
On site, arc welding is usually carried out with direct current (DC), supplied from
diesel driven generator or Power source. Welding leads and welding return cables
are frequently dragged over rough surface, their insulation should therefore be
suitable for resisting fear and wear.

I. The cables and couplings should be

examined frequently for defects.
II. The part of the cable which connected to the
electrode holder should be as flexible as
possible.
III. The welding return should be firmly connected to
the metal by constructed clamp.
Page 7 of CONTRACT NO. 021-
 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

IV. Electrode holder should be fully insulated.

V. Electrode holder is essentially a pair of spring-
loaded jaws.
VI. The electrode holder must be made from
good quality material.

C welding procedure specification:

I. Raise the pipe up to the required location. position
and tighten pipe support to secure the pipe the
pipe shall be checked for correct level, alignment
and position if necessary, adjust the pipe support
or re-level the pipe
II. The pipe shall be chamfered to 45 degree using
the angel grinding machine and groove size and
groove will be as standard.
III. Electrode (molted metal) shall fill the groove and
stele properly. E6010 Class welding electrodes
shall be used for first root run and E7018 class for
second and final run root.
IV. The skilled welder will start a root welded, and
wire brush the root joint so that the flux on the
joint is completely removed, if necessary, grinding
will be performed to remove the flux.
V. After allowing the joint to solidify for few minutes
the second and final weld shall be performed and
flux shall be remover after each weld as mentioned
in point 3.
VI. Dye penetrant test shall be conducted on all
welded joints and initiated by third party.

D Working requirements:

I. Arrange good ventilation in case of welding

enclosed resets.
II. Insulated materials will be used in case of
wet floor.
III. Working instructions.
IV. Fire extinguisher required with welding all the
time.

Page 8 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

V. Screens to be used when necessary, available

all the time.
VI. Avoid welding near flammable materials.
VII. Checking area before leaving is strongly required.
VIII. Monitoring of the area for gasses will be done.
5. Testing of chilled water pipes and fittings

 Care shall be taken to all the equipment’s, apparatus, devices to a

pressure exceeding its prescribed test pressure as obtained from its
name plate data or product catalogues.

 Care shall be taken to Equipment’s, apparatus and devices that might

be damaged by the test pressure shall be removed or blanked off.

 Ensure All Valves are in open condition before starting pressure test,
NO pressure shall be applied against closed valves.

 Ensure Temporary blank flanges are anchored firmly in a way

to accommodate all developed end trust.

 The Piping system shall be tested closed by plugging all openings in

the system in a proper way and filled slowly with water.

 Ensure all system is free from air lock, if so all the vent all entrapped
air from the system.

 Ensure water is reached to the entire system by releasing

plugs temporarily.

 Pressure shall be applied to the system by means of hand pump

drawing from a water container. The pump discharge shall be
connected to the system through a globe valve, check valve and
calibrated pressure gauge of suitable range to have the test pressure
range in the middle of the range.

 Subject the Cold-Water piping to hydro test, Test pressure shall be

at least 1.5 times the working pressure for 4 hours.

 Ensure Test pressure is same at highest point of the system.

Page 9 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

 Repair the leaks and defects if any until satisfactory results are obtained

 Raise Request for Inspection of hydro testing to witness the same,

by Consultant.

 After approval of inspection of hydro testing, release the water

gradually and protect the piping installation, and end cap the pipe.

 DPT shall be conducted on all welded joints.

6. Insulation of chilled water piping

 Check all required approved chilled water pipe insulations materials

are readily available on site.

 Aluminum jacket shall be used for all external piping it should be as

per RC approval.

 Pipes shall be generally insulated as per scope of work with rigid

sections of aluminum foil faced glass fiber/rock wool fiber insulation
with density of not less than 64 Kg/m3 having a thermal conductivity
factor of 0.029 w/m.k at 10 deg. C.

 Internal chilled water pipes (inside buildings) shall be insulated as per

scope of work by not less than 40mm thick rigid insulation for pipes up
to 40mm dia and 50mm for pipe sizes 50mm dia and above.

 External chilled water pipes (on roofs and in chiller yard) shall be
insulated as per scope of by not less than 50mm thick rigid insulation
for pipe sizes up to 40 mm dia and 75 mm for for 50mm dia and above.

 For both internal and external pipes, the insulation shall be finished as
per scope of work or finished with a water proof Aluglass Cloth
backing (18u / FR Glue / 8x8 Mesh Aluglass Cloth), combined with a
high- performance flame retardant solvent acrylic adhesive, protected
by an easy-release silicone release paper.

 Where insulated pipework is run on roof, in plant room, chillers yard and
tunnels it shall be clad using an outer covering of plain aluminum sheet
of 0.7mm or thicker.

Page 10 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

 Where exposed, insulated pipework runs through occupied or public

areas it shall be clad using an outer covering of plain aluminum sheet
of
0.7 mm or thicker as per manufacturer recommendation in the material
submittal.

 Make-up for pipe insulation shall be provided for consultant review

and approval.

 Apply the approved insulation materials and accessories according

to specification and manufacturer instructions.

 Ensure all insulation materials are in dry condition during the application.

 Pipe surface shall be cleaned properly and painted as per specification.

 Apply insulation with longitudinal seams at top and horizontal pipe runs

 Pipe insulation shall be applied with least number of joints.

 Approved adhesive shall be applied in longitudinal seam and end faces

of the insulation and entire pipe surfaces as per Approved material.

 For flanges, elbows, fittings and valves mitered section of pipe insulation
of same material shall be used.

 Permissible access shall be maintained to the valves to operate

without disturbing the insulation.

 In case of rising steam valves used in chilled water system, insulation

shall be extended and insulation joints and valve seams shall be sealed
properly in order to prevent passage of air to pipe surface.

 Aluminum tape shall be applied on the joints of insulation

segments properly as per manufacturer recommendation.

 Cover the approved THERMOFOIL sheet properly on the entire

circumference of the Insulated duct and pull sheet tight and
smooth.

 Use Thermo foil recommended Tape to seal the joints in a way no air
Page 11 of CONTRACT NO. 021-
 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES
can penetrate through the joints

Page 12 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

 Raise request for inspection of Insulation of Chilled Water Piping,

by Consultant.

 Identification for Chilled Water Supply and return line and valves and
specialties shall be done as per specification with approved
identification materials. RC specification for identification requirements
must be followed.

 Raise request for inspection of Identification of Chilled Water Piping

and Accessories, by Consultant.

7. Resources

a. Site Key Personnel and Workforce

No.
Title Task Specific Training Required (if applicable)
Required
Site Engineer 01 Safety Induction, MEPI training, Working at height training,
Rules for driving & operating heavy equipment.
Foreman 02 Safety induction, MEPI training, working at height training.
Welder 03 Safety induction, MEPI training, working at height training.
QC Mechanical 01 Safety induction, MEPI training, working at height training.
Engineer
Scaffolder 03 Safety induction, MEPI training, working at height training,
scaffolder TPC.
Scaffold 01 Safety induction, MEPI training, working at height training,
Competent scaffolder TPC.
Person
Safety Officer 01 Safety induction, MEPI training, working at height training.
Forklift Operator 01 Safety induction, MEPI training, working at height training.
TPC, Rules for driving & operating heavy equipment.
Scissor lift 01 Safety induction, MEPI training, working at height training.
Operator TPC, Rules for driving & operating heavy equipment.
Competent 01 Safety induction, MEPI training, working at height training.
mechanic Valid Saudi license, Rules for driving & operating heavy
equipment.

Page 13 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

Electrical 01 Safety induction, MEPI training, working at height training,

competent Electrical training (cable management, maintenance) LOTO
person training.

b. Plant and Equipment

Item Specific Requirements
Welding Machine Quarterly color code, Daily inspection
Cutting Machine Quarterly color code, Daily inspection
Water pump Quarterly color code, Daily inspection
Safety Relief Valve TPC, Quarterly color code, Daily inspection
Pressure Gauge TPC, Quarterly color code, Daily inspection
Manifold TPC, Quarterly color code, Daily inspection
Threading Machine Quarterly color code, Daily inspection
Chain Block TPC, Quarterly color code, Daily inspection
Forklift TPC, Daily checklist, operated by certified operator with TPC
Scissor lift TPC, Daily checklist, operated by certified operator with TPC
Full body harness Quarterly color code, daily inspection prior to inspection, quarterly
checklist, unique number
Retractable lanyard Quarterly color code, daily inspection prior to inspection, quarterly
checklist, unique number
Scaffolding Daily inspection, tagging system, erected by competent scaffolder
(2.5Mx2.5Mx3M)
Stationary portable Quarterly color code, Daily inspection
Electrode ovens

c.
Materials and Tools
Item Reason for use
Drill machine / Portable drill For Drilling
Measuring tape For measuring
Steel Hammer For hammering
Spirit Level For leveling
Hole saw Cutter For cutting hole
Marking Pen / Chalk Line For marking

Page 14 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

d. Chemicals Required
Item MSDS Number Specific Requirements
01 95370 Wear protective gloves/protective
clothing/eye protection/face protection. Eye
wash station.
02 29208 Wear protective gloves/protective
clothing/eye protection/face protection. Eye
wash station.
03 OK 63.30 (Electrode) Use respirator or air supplied respirator. Wear
hand, head, eyes, ear and body protection like
welders gloves, helmet or face shield with
filter lens, safety boots, apron, arm and
shoulder protection. Eye wash station.
04 ZL-60D Wear protective gloves/eye protection. Eye
wash station.
05 NPD-4 Wear protective gloves/eye protection. Eye
wash station.

e. Task Specific PPE Required (Refer control measures from Risk

Assessment)
Item Reason for use
Welding Helmets with filter plates Help protect users from arc rays and from weld sparks and
spatters that strike directly against the helmet.
Flame Resistant gloves, Arm protection.
Flame-resistant aprons To provide protection to the front of the body.
Air-purifying or air-fed respirator Use during hazardous work painting activity.
Full body harness During working at height a full body harness is required for
the involved person.
Retractable lanyard Use for fall arresters.

Note that all works require mandatory PPE as follows Hardhat, gloves, safety glasses, safety
boots, hi-vis vest.

8. Interfaces – Other sites, work activities, general public etc.

Interfacing party or activity Description of Interface
N/A N/A

Page 15 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

9. Permits
Permit Type Issued By Additional Information (Reference No. etc)
Hot work permit Foreman Inspected by the safety officer

10. References Drawings / Specifications / Other

Document Number Title
021-040-22RG-ME-6115-1 CHILLED WATER PLANT LAYOUT

11. Risk Assessment (See attachment)

12. Other Documents (See attachment)
o Safe Sequence of Work
o Organizational Chart
o Emergency Procedure
o Call Tree Notification
o Third Party Certificate Details
o TMP
o Pipe Details and Chain Block
o Pipe pressure testing schematic diagram
o Procedure Qualification Record
o Welding Procedure Specification
o Welder’s Certificate Details

Page 16 of CONTRACT NO. 021-

 RAKAN TRADING
Royal Commission for
& CONTRACTING
Jubail and Yanbu
COMPANY

INSTALLATION & TESTING

Document Type:
Method statement FOR CHILLED WATER PIPES

WEIGHT OF CHILLED WATER PIPES

S/N SIZE OF PIPE (MM) WEIGHT OF PIPE (KG)
1 20 10.14
2 32 20.4
3 50 32.64
4 100 96.42
5 150 169.56
6 200 255.3
7 250 361.74
8 300 478.2

Product description
Chain Block Safe Working Load - 1 Ton (1000KG) Lift - 6 Meters Minimum Distance Between Hooks -
340MM Chain Falls - 1 Load Chain Diameter - 6MM Hand Chain Length - 5.8 Meters Factor Of Safety
- 4:1 Conforms To: BS EN 13157: 2004+A1: 2009 These Are Manufactured With A Chain Guide To
Provide Smooth Chain Operation And Lightweight Steel Construction For Ease Of Use And Transport.
The Safety Hooks Are Drop Forged And Heat Treated To Ensure Safety And Durability.

Page 17 of CONTRACT NO. 021-

 ROYAL CONUIB9ION RI9K ASSEg8MENT FORM AREA / PROJECT: P&C OF kAB0R CAMP • PNME 1

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MR. MUHAMMAD ISHAQ 9AFETY MANAGER 19-11-19

ENGR. MOHAMMED AL DESTAW ENGR. MAHMOU D

J. ABUKABEE CONSTRUCTION MANAGER 19-11-19

PROJECT MANAGER 19-11-19

Paoe
4
SAFE SEQUENCE OF WORK

Safe Sequence of Work

Brief description of
the work and Supply, installation & Testing of the chilled water piping and its
iocaMon accessories for all applications in line with project requirements.
Sequence of Work 1. She preparation-
and how operations Area is fenced, clear from any obstruction, signage
are controlled shall be in place and available.
Inspection of equipment, Daily checMist of equipment.
Area is compacted and level.
All unnecessary materials are removed.
All workers involve safety induction was given, red man
/ green man trained.
2. Material transportation
Driver shall be equipped with a valid Saudi license,
trained with Redman/Green man training, safety
induction and life critical requirements.
Pipe properly secured.
Pipe unload and stored at designated area.
3. Equipment set up,
Area shall be levelled and compacted.
Area barricaded with signage in place.
Equipment and operator with valid TPC.
Loading and unloading forklift
STARRT card is properly filled up and disseminate
towards the workers, site engineer is available at site.
All involve worker are red man/green man trained
• Activity area is secured and barricaded
• All involve worker with manual handling training.
• Equipment and operator with valid TPC.

5. Threading and cutting

• Safety induction given to all in' olve worker.
• STARRT card properly brief by the foreman towards
involve worker.
• MSDS available on the area.
• Well trained personnel.
• Hot work permit available
6. Painting of pipe @ ground level
• Proper PPE for the activity wear and used by the
worker.
• MSOS available on the area.
§'dCt TO 02 \-C09
SAFE SEQUENCE OF WORK

Eye wash nearby station

Proper storage of chemical
7. Pipe puiling and pipe alignment @ ground level
Worker are competent with proper training for pulling
activity.
Area is barricaded with signage.
Lifting equipment properly inspected.
Pipe pulling and pipe alignment @ height
Worker are competent with proper training for pulling
activity.
Area is barricaded with signage.
Lifting equipment properly inspected.
Worker are trained works at height.
Wearing of full body harness
Maintain 100^A tie off
Welding operation @ via scaffolding
Area is barricaded with warning signage in place.
Scaffolding erected by competent person with tagging
system and scaffolding daily checNist.
Inspection of welding equipment and daily checklist.
Competent welder with third party certificate
Remove all flammable material on the area.
• Provide fire extinguisher, bucket of sand, bucket of
water, fire blanket, nearby eye wash station.
• Secure hot work permit
• STARRT card is properly filled up and disseminate
towards the workers, site engineer is available at site.
• MSDS available on the area.
• Workers trained working at height
• Full body harness wom and maintain 100 °4 tie off.
10. Pipe painting touch up via scissor lift
• Area is barricaded with warning signage in place
• Equipment and operator with TPC.
• STARRT card is properly filled up and disseminate
towards the workers, site engineer is available at site.
• Workers trained working at height
• Full body harness wom and maintain 100 % tie off.
• Proper PPE for the activity wear and used by the
worker.
• MSDS available on the area.
• Eye wash nearby station
• Proper storage of chemical
11. Dye penetrant testing
 ” Royal Commission for -just’ ZjC /,aa ,€
Jubait and Yanbu ro.x”r/t‹rrzo.›"ro.

SAFE SEQUENCE OF WORK

• Area mu9t be barricaded with warning signage in place.

• STARRT card is properly filled up and disseminate
towards the workers, site engineer is available at site.
• Make sure that worker involve in the activity are
knowledgeable.
• MSDS must be available
• PPE as per MSDS
• Unauthorized person is not allowed.
12. Pressure testing
• Area must be barricaded with warning signage in place.
• STARRT card is properly filled up and disseminate
towards the workers, site engineer is available at site.
,
• Make sure that worker involve in the activity are
knowledgeable.

i
• LOTO must be implemented by the competent person.
• Unauthorized person is not allowed.
• Valid calibration ceñificate
• Training
• Supervision
• Blinding
• Equipment with valid TPC
13. Housekeeping
• Impose housekeeping after the work activities are done.
• Engineer and foreman must follow up if the
housekeeping are properly implemented.
• A circular memo was issued by the project manager
that all worker must allocate 15 minutes for
housekeeping before the end of the shift.
On site supervision arrangements
Task carried out by the Site Eneineer assisted by Foreman and Safety Officer.

individual 1. Lifting Competent Person

responsible for 2. Competent mechanic
controls and 3. Electrical Competent Person
monitoring 4. Site Engineer
5. QC Engineer
6. Safety Officer
7. Foreman
8. Scissor lift Operator
9. Forklift Operator
10. Welder
1 11. Helper
O adquipmentScissor lift, forklift and Lifting ancitlaries.
g'•
 Royal Commission for Jubail and Yanbu

021-C09
SAFE SEQUENCE OF WORK

Operator training TPC. Safety induction, site rule regulation, life critical requirement,
requirements Redman/Green man training. Rulea for Driving and Operating Heavy
Equipment.

Risk assassments See attachment

applicable

sefety control Mandatory PPE (Helmet with chin strap, High visibility vest, cotton
measures for gloves, Safety Class, Safety shoes, Full body harness, Dust mask
3* parties etc.), HSE induction, Redman/Grean man training, S*e rute and
regulation, life cñtical training. Equipment / vehicle insurance. Rules
for Driving and Operating Heavy Equipment. Exclusion zone.

Environmental Drip tray, dust control, waete segregation.

controls
First Aid & Nurse i• readily available to any account of eventualitias at site.
PPE Mandatory PPE (Hetmet with chin atrap, High visibility vest, cotton
requirements gloves, Safety Glass, Safety shoes, Full body harness, Dust mask

Emergency See attan inant- Emergency Procedure.

Contractor: Rakan Tradin .and Contractin Com an Contract lumber: 021-CO9

Prepared Mr. Muhammad haq HSE Manager 19 November 2019

Approved Engr. Mahmoud J. iuka Project Manager 19 November 2019

carrying out Engr. Mahmoud Abu da Mechanical 19 November 2019

woa: Superintendent
 Ro at Commission for *u**caw 7eaoiwn a
JuDall and Yanbu co zznczzo/v wo.

Contract f4o..
021-C09 ORGANIZATION CHART

Eng'r. Mahmoud Abukabeer Project Manager

050 5903 785

Eng'r. Mohammed AI-Destawi Mr. Muhammad Ishaq Safety Manager 056 2008 281
Contraction Manager
057 8850 957

Mr. Muhammad Ahsan

ElectricalCompetent Engr. Mazen Atkha\ 9’^* omeo Espano Mr. Muhammad Mustaque
Lifting Competent Person Safety Officer/FA
o» ‹ , o o ,t
P w s o n
id Person
057 3214 272
065•0B19•464

Mr. Awals Umer Safety Officer/FA 058 3795 928

Eng'r. Mahmoud Zakria Mechanical Eng'r.
059-0611-266 C‹ tnpetant Mechanic

Mr. Mohammed Rizwan Mr. Jaime

Ramos Site
Nurse
050 1212 192 Scissor lift Operator
064 5828 841

Mr. Demetrio Gabriel Mr. Salah Uddin Mr. Khalid

Welder Helper Mr. Muhammad Arif Mehmood
057 1135 991 Forklift Operator
056 1134 841 Ambulance Driver
059- 2130-905
 P & C OF LABOR CAMP PHASE -1
CONTRACT ft 021-C09

Emergency Procedure:

1. At the first instance of incident worker should report directly to the foreman, safety officers, nurse or
to the engineer in charge.
2. Stay calm and do not panic.
3. While waiting if situation requires and does not affect the integrity of the patient, bring him in
the clear and fresh area.
4. Do not attempt to help or rescue if not trained or not ask to do so.
5. Do not block at anytime, make the path accessible for the rescue.
6. Upon the arrival of the rescue team, do not interrupt or attempt to help if you are not ask to do it.

The following contact person will be posted and displayed in a prominent areas and notify them in case
of emergency.

S.N. NAME OE5tGNATION CONTACT NO.

1 Engr. Mahmoud Abukabeer Project Manager 050-5903-785
2 Engr. Mohammed Al-Destawi Construction Manager 057-88S9-957
3 Mr. Muhammad Ishaq Safety Manager 056-2008-281
4 Engr. Abid Nazir Mechanical Engineer 058-0598-423
5 Engr. Sohaib M. Al-Klswany Civfl Engineer 058-0222-330
6 Engr. Muath Daragmath Electrical Engineer 059-1295-424
7 Mr. Bryan S. Watin Safety Officer 053-2 106-332
8 Mr. Jaime R. Gomez Site Nurse 054-623 1-264
9Mr. Khaiid Mehmood Ambulance Oriver | 059- 2130-905

POLICE 999 FIRE 998

TRAFFIC POLICE (AL MAROOR) 993
AMBULANCE SERVICE 997
NAM 920000560

All incident must be investigated and reported to the RC Construction Department in timely mannered
as per accident notification and investigation
 P&C OF LABOR CAMP
PHASE-1

EMERGENCY CALL TREE

NOTIFICATION
INCIDENT OR EMERGENC'f

MR. JAIME R.
GOMEZ SITE NURSE
054-6231-264
USR SOR / MANAGER MR. XHALID MEHMOOO
SITE AMBULANCE
059-2130-905

REGULATORY
ENGR. MAHMOUD J. ABUKABEER ENGR. MOHAMMEO AL-DESTAWI Mfl. MUHAMMAD ISHAQ AGENCIES /
PROJECT MANAGER CONSTRUCTION MANAGER SAFETY MANAGER
THIRD PARTIES
050-5903-785 057-8859-957 056-200g-281

ENGR. JAMEEL R. SYED ENGR. AREIL U. ESGUERRA RC SECURITY —3417777

jtt/$j\gg RC / SABCO FIRE CIVIL DEFENCE -998
RESIDENT ENGINEER AREA SAFETY ENGINEER -- POLICE - 999
054-7930-390 AMBULANCE - 997
 P&C OF LABOR CAMP
PHASE-1

THIRD PARTY DETAILS

EQUIPMENT
S/N NAME TPC EXPIRY DATE REMARKS
1 Scissor Lift 31 December 2019 Active
2 Fork Lift 11 November 2019 Active

OPERATOR
S/N NAME TPC EXPIRY DATE REMARKS
1 Geronimo Jr. Ostaga (Scissor lift operator) 19 August 2020 Active
2 Muhammad Arif (Forklift operator) 19 August 2020 Active
 Royal Comm.lea.ion for eaxanrsao/nsa
Jubail and Yanbu y
C Y

oocument Type:
Methodstatement FOR CuihhED WATER PIPES

WEIGHT OF CH'ILLED WATER

PIPES
S/N SIZE OF PIPE (MM) WEIGHT OF PIPE (KG)
1 20 10.14
2 32 20.4
3 50 32.64
4 100 96.42
5 150 169.56
6 200 255.3
7 250 361.74
8 300 478.2

1 Ton x 6 Metre Chain Block - 1000KG Llft f'Ianual 1/2” Hand

Tackle Hoist Brake

Product descriQion
Chain Block Safe Working Load - 1 Ton (1000KG) Lift - 6 Meters Minimum Distance Between Hooks -
340MM Chain Falls - 1 Load Chain Diameter - 6MM Hand Chain Length - 5.B Meters Factor Of Safety
- 4:1 Conforms To: BS EN 13157: 2IXI4•rA1: 2009 These Are Manufactured Wah A Chain Guide To
Provide Smooth Chain Operation And Lightweight Steel Construction For Ease.0 Use And Transport.
The Safety Hooks Are Drop Forged And Heat Treated To Ensure Safety And. Durability.

Page 16 of 16 CONTRACT NO. 021-C09

 AIR VENT WITH COCK VALVE. GATE VALVE

PIPING SYSTEM
PRESSURE GAUGE

SAFETY RELIEF VALVE

t
BALL VALVE

BALL VALVE

4" PIPE.

DRAIN POINT FOR

EMERGENCY.

HYDRO TESTING 4"/1” SOCKOLET.

PUMP

SCHEMATIC DIAGRAM OF
PRESSURE TESTING.
1" PIPE
AWS D1.4/01.4M:2011

Sample Procedure Qualification Record (PQR) Form

Procedure Quallficatlon Record (PQf\) No .
Contractor
Authorized by Revision No. _
Welder Test Date
Welding Process: FCAW-G Q FCAW-S Q GMAW SMAW

PQR JOINT TYPE Direct Butt Indirect Butl T€oint

Test Assembly: @ Figure 6.5(A) @ Figure 6.5(B) Figure 6.S(C) Figure 6.5(D)
Position Groove Type _ Q Singla Bevel @ Double Bevel
Root Opening Root Face Groove Angle _
Backing: Yes No Bact‹ing Type
Backgouglng: , Yes No Backgouging Method
Technique: Stringers Weaye

ELECTRICAL CHARACTERISTICS
Current: Q AC DCEP DCEN
Transfer Mode (CMAW): Short•circuiting @ Globular @ Spray

BASE METAL Material Speclfication Grade .

welded to Material Specification Grade
Carbon Equivalent (Bar) Bar size
Coated Bar: Yes O No Type of Coating

FILLER METAL
AWS Specification AWS Classification
Describe filler metal (if not covered by AWS specification)

SHIELDING
Gas: | ] Single I | Mixture Composition Flow rate

PREHEAT/IMTERPASS
Preheat/lnterpass Temperature (Min)
Intarpass Temperature (Max)

WELDING PARAIIdETERS
Current Travel
Pass Electrode WFS Electrical Speed Joint
Number Diameter Type Amperage ipm [mm/min.] Volts Stickout (ipm) Detail

Note: Attach additional sheets as required for detailing each pass.

Form A-1 (front)

'i4
 Date:
WELDING PROCEDURE SPECIFICATION Page; lof 2
ASME SEC IX Ed. 2004

Welding Procedure Specs No.: WPS-01-WQT, W-P-SS-fl0l

Welding Process SMAW
Tjrpe Manual

JOINTS (QW-402)

Joint Design : Single "V" Groove

Backñzg (Yes/No.) : No

Welding Progression: Uphill |5mmto2.0mm

BASE METAL (QW•403} GAS (QW-408)

P No.: I Grnup Nn.: I TO P'No.: I Group No.: 1 Shielding Gas : N/A

Specs. Type & Gmde .: ASTM A53 GR. B Percent Composition (Mixture) . N/A
Thickness of Test Plate: 7.11 inm , Dia. : 6 "
Tbickness Range : €iroove- 1.5 mm to 14.22 mm max.
Diameter range : 2 7/8 to unlimited
Fat:I ,FP METAL (QW-404) ELECTRICAL CHARACTERISTICS (QW-409)

F No.: 3/4 A No.: l Current AC or DC : DC

Spec. Nu. (SFA) 5.1 Polarity : DCEH (Root); DCEP (Fill,
AWS No. (Class No.): E6010/E7018 Cqp) Amps. Range : 60 - 140
Size of Electrode : 2.5 mm/2.5-3.2 mm Volts Range : 17 - 34
Tungsten Electrode Size and Type: N/A
POSITIONS (QW-d45) Elcctrodc Wire Speed & Range : N/A
Posittion of Ciroox'e: 6G
Wel ding Progression: Uphill
Position. tif Pillct N/A TECHNIC (QW-410)
String or Weave Bead : String or Weave
PREHEAT {QW—406J (Max. 3 X Electrode Dia.)
Preheat Température Min.: 27 deg. C ( Remove Moisture) Initial & liiterpass Cléaniog: Chipping, Grinding &
Preheat Temperature Max.: 25t1 Deg. C Wire brushing
Preheat Maintenance : N/A Method of Back Gouging: N/A
Oscillation : N/A
POST WELD BEAT TREATMENT (QW-J07) Multiple or Single Pass (per side): Multiple
Temperature Range: N/A Multiple or Single Electrode : Single
Time Range : N/A Travel Speed Range : 1.33 mm/ sec.- 1.83 mm/sec.
 P&C OF LABOR CAMP PHASE-1
ContraG # 021-C09

THIRD PARTY DETAILS

WELDER
S/N NAME POSITION REMARXS
1 Abu Basher 6G
2 Hlyadullah 6G
3 Marvin D. ss PASS
4 Tinmar B. 6G
5 Ashraf Ali 9G
6 Jamshed Alam 6G
7 MHD Sarfahaj 6G
8 Ram Pratap 6G

TESTIN.G EQUIPMENT
S/N NAME TPC EXPIRY DATE REMARKS
1 Safety Relief Valve (Calibration Certificate) To be followed BEFORE TESTING EXECUTION
2 Pressure Gauge (Calibration CertiRcate) To be followed BEFORE TESTING EXECUTION
3 Manifold (Inspection Certificate) To be followed BEFORE TESTING EXECUTION