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GMI Student Report

This document provides a process plan for making a profile block, outlining 8 steps: filing, marking, center punching, center drilling, counterboring, countersinking, reaming, and tapping. It describes each machining process and discusses how following the process plan allowed the profile block to be completed according to specifications. Key points include using filing to create smooth surfaces, marking for positioning subsequent processes, center punching for accurate drilling, and counterboring to prevent workpieces from separating when joined. The conclusion states that using this process plan helped achieve a successfully completed profile block.

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75 views

GMI Student Report

This document provides a process plan for making a profile block, outlining 8 steps: filing, marking, center punching, center drilling, counterboring, countersinking, reaming, and tapping. It describes each machining process and discusses how following the process plan allowed the profile block to be completed according to specifications. Key points include using filing to create smooth surfaces, marking for positioning subsequent processes, center punching for accurate drilling, and counterboring to prevent workpieces from separating when joined. The conclusion states that using this process plan helped achieve a successfully completed profile block.

Uploaded by

dmufqi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 3

PRACTICAL EXERCISE: GMO 0273 – Basic

Turning & Milling

Name Muhammad Shyfril Hazmy Bin Mohammed Rizal


Daing Mufqi Bin Daing Zafri
Group
Date 17.07.2021
Objectives 1.To make sure that all equipment needed will not be miss.
2.To make the project more systematic.
3.To know what is the process needed step by step.
Methodology 1. Filling
- Filing is a material removal process in manufacturing. Similar, depending on
use, to both sawing and grinding in effect, it is functionally versatile, but used
mostly for finishing operations, namely in deburring operations. Filing
operations can be used on a wide range of materials as a finishing operation.
Filing helps achieve work piece function by removing some excess material and
debur the surface.

2. Marking
- Marking out or layout means the process of transferring
a design or pattern to a work piece, as the first step in the manufacturing
process. It is performed in many industries or hobbies although in the
repetition industries the machine's initial setup is designed to remove the need
to mark out every individual piece.

3. Centre punch
-A centre punch is used to mark the centre of a point. It is usually used to
mark the centre of a hole when drilling holes. A drill has the tendency to
"wander" if it does not start in a recess. A centre punch forms a large enough
dimple to "guide" the tip of the drill.

4. Centre drill
- Centre drill is a two-fluted tool consisting of a twist drill with a 60°
countersink, used to drill countersink centre holes in a work piece to be
mounted between centres for turning or grinding.

5. Counter bore
- The process of counter-boring creates a cylindrical cavity with a larger
diameter at the head of a drilled hole. The drilled hole is meant to contain the
fastener and to prevent the two work pieces from separating when their two
flat surfaces are joined.

6. Countersink
- Countersinking is a process that creates a V-shaped edge near the surface
of a hole. It is often used to deburr a drilled or tapped hole, or to allow the
head of a countersunk-head screw to sit flush or below a surface.

7. Reaming
- Reaming is a machining process in which a light cut to improve the
accuracy of a round hole and enlarges an existing hole to the diameter of the
tool by means of a rotary multi-fluted cutting tool typically aided by cutting
fluids.

8. Tapping
- Tapping is the process of cutting a thread inside a hole so that a cap screw
or bolt can be threaded into the hole. Also, it is used to make thread on nuts.
Tapping can be done on the lathe by power feed or by hand. Regardless of the
method, the hole must be drilled with the proper size tap drill and chamfered
at the end.

Result and
discussion As result the profile block is completed by refer the dimension and the process
plan.

Discussion;

 Filing - remove the debur of surface and create a smooth surface of the
profile block.

 Marking- marking is important on the profile block to mark for the next
process such as filing.

 Centre punch- the centre punch is to mark the small hole to do for
drilling process and easy to drill for

 Counter bore- to prevent the two work pieces from separating when
their two flat surfaces are joined.
Conclusion In conclusion, the process plan helps the profile block completed and achieved
according to the plan.

Reference https://en.wikipedia.org/wiki/Filing_(metalworking)

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