1. Outline of Mechanism ........................................................................

1 - 1
Main Mechanisms ...........................................................................1 - 2
Driveline ..........................................................................................1 - 3
Positions of electronic components ................................................1 - 4
Control system block diagram .........................................................1 - 5
Operation of other electronic components ......................................1 - 6
2. Basics of Disassembly/Assembly .....................................................2 - 1
Main parts ..........................................................................................................2 - 2
Removal of Accessory table ..............................................................................................................2 - 3
Removal of Needle plate B assy ........................................................................................................2 - 3
Removal of Base cover ......................................................................................................................2 - 3
Removal of Face plate .......................................................................................................................2 - 4
Removal of Front cover assy .............................................................................................................2 - 5
Electrical parts and motors ................................................................................2 - 6
Removal of Main PCB assy ...............................................................................................................2 - 7
Removal of Shutter cover ..................................................................................................................2 - 7
Removal of Power supply unit ...........................................................................................................2 - 7
Removal of Inlet assy ........................................................................................................................2 - 8
Removal of Foot controller jack assy ................................................................................................2 - 8
Removal of Main motor assy .............................................................................................................2 - 9
Removal of Spring .............................................................................................................................2 - 9
Needle bar, presser mechanism / Upper shaft mechanism .............................2 - 10
Removal of Tension pulley assy ......................................................................................................2 - 11
Removal of Upper shaft assy ...........................................................................................................2 - 11
Removal of Needle presser unit .......................................................................................................2 - 11
Feed mechanism .............................................................................................2 - 12
Removal of Feed module .................................................................................................................2 - 13
Bobbin winder mechanism ...............................................................................2 - 14
Removal of Bobbin winder assy ......................................................................................................2 - 15
Bobbin winder mechanism ...............................................................................2 - 16
Attachment of Bobbin winder assy ..................................................................................................2 - 17
Feed mechanism .............................................................................................2 - 18
Attachment of Feed module .............................................................................................................2 - 19
Needle bar, presser mechanism / Upper shaft mechanism .............................2 - 20
Attachment of Needle presser unit ...................................................................................................2 - 21
Attachment of Upper shaft assy .......................................................................................................2 - 22
Phase matching of Upper shaft and lower shaft ..............................................................................2 - 23
Attachment of Tension pulley assy ..................................................................................................2 - 23
Electrical parts and motors ..............................................................................2 - 24
Attachment of Spring .......................................................................................................................2 - 25
Attachment of Main motor assy .......................................................................................................2 - 25
Attachment of Foot controller jack assy ..........................................................................................2 - 26
Attachment of Inlet assy ..................................................................................................................2 - 26
Attachment of Power supply unit ....................................................................................................2 - 27
Attachment of Shutter cover ............................................................................................................2 - 27
Attachment of Main PCB assy .........................................................................................................2 - 28

i
 Main parts ........................................................................................................2 - 29
Attachment of Front cover assy .......................................................................................................2 - 30
Attachment of Face plate .................................................................................................................2 - 31
Attachment of Base cover ................................................................................................................2 - 31
Attachment of Needle plate B assy ..................................................................................................2 - 31
Attachment of Accessory table ........................................................................................................2 - 32

3. Application of Disassembly/Assembly .............................................3 - 1

Main parts ..........................................................................................................3 - 2
Disassembly of Needle plate B assy ..................................................................................................3 - 3
Disassembly of Front cover assy .......................................................................................................3 - 4
Removal of Thread tension holder A assy ....................................................................................3 - 4
Disassembly of Thread tension holder A assy ..........................................................................3 - 4
Removal of Thread take-up holder B ............................................................................................3 - 5
Disassembly of Thread take-up holder B .................................................................................3 - 5
Removal of LED lamp assy ..........................................................................................................3 - 6
Removal of SSVR PCB assy .........................................................................................................3 - 6
Removal of SS/Reverse/NP buttons ..............................................................................................3 - 7
Removal of SV keytop ..................................................................................................................3 - 7
Removal of Operation PCB assy ...................................................................................................3 - 8
“Square shape model” equipped with LCD backlight ..............................................................3 - 8
“Square shape model” not equipped with LCD backlight .......................................................3 - 8
“Curvy shape model” equipped with LCD backlight ...............................................................3 - 9
“Curvy shape model” not equipped with LCD backlight .........................................................3 - 9
Removal of Selecting/Manual buttons ........................................................................................3 - 10
Removal of LCD .........................................................................................................................3 - 11
“Square shape model” equipped with LCD backlight ............................................................3 - 11
“Square shape model” not equipped with LCD backlight .....................................................3 - 11
“Curvy shape model” equipped with LCD backlight .............................................................3 - 12
“Curvy shape model” not equipped with LCD backlight .......................................................3 - 12
Removal of Decoration cover .....................................................................................................3 - 13
Removal of Front cover thread guard .........................................................................................3 - 13
Removal of Thread guide wire ....................................................................................................3 - 13
Removal of Base plate rubber (Front cover side) .......................................................................3 - 14
Disassembly of Rear cover assy ......................................................................................................3 - 14
Removal of Spool pin ..................................................................................................................3 - 14
Removal of Spool pin holder ......................................................................................................3 - 15
Removal of Bobbin presser .........................................................................................................3 - 15
Removal of Bobbin winder guide assy .......................................................................................3 - 15
Removal of Thread guide supporting plate .................................................................................3 - 15
Removal of Thread guide plate assy ...........................................................................................3 - 16
Removal of Cutter cover assy .....................................................................................................3 - 16
Disassembly of Cutter cover assy ...........................................................................................3 - 16
Removal of Base plate rubber (Rear cover side) .........................................................................3 - 16
Electrical parts and motors ..............................................................................3 - 17
Disassembly of Power supply unit ...................................................................................................3 - 18
Disassembly of Main motor assy .....................................................................................................3 - 18
Needle bar, presser mechanism / Upper shaft mechanism .............................3 - 19
Disassembly of Tension pulley assy ................................................................................................3 - 20
Disassembly of Upper shaft assy .....................................................................................................3 - 20
Removal of Plate spring ...................................................................................................................3 - 20
Bobbin winder mechanism ...............................................................................3 - 21
Removal of Bobbin base assy ..........................................................................................................3 - 22
Disassembly of Bobbin base assy ...............................................................................................3 - 22

ii
Feed and rotary module ...................................................................................3 - 23
Removal of Inner rotary hook assy ..................................................................................................3 - 24
Removal of Needle plate A assy ......................................................................................................3 - 24
Disassembly of Needle plate A assy ...........................................................................................3 - 24
Removal of Feed dog .......................................................................................................................3 - 24
Removal of Spring ...........................................................................................................................3 - 25
Removal of FPM holder sub assy ....................................................................................................3 - 25
Removal of Z pulse motor ...............................................................................................................3 - 26
Removal of Inner rotary hook bracket assy .....................................................................................3 - 26
Removal of Outer rotary hook assy .................................................................................................3 - 26
Removal of Spring ...........................................................................................................................3 - 26
Removal of Feed bar ........................................................................................................................3 - 27
Removal of Vertical adjuster screw assy .........................................................................................3 - 27
Removal of Drop knob ....................................................................................................................3 - 28
Removal of Shaft supporter .............................................................................................................3 - 29
Removal of Feed supporting plate ...................................................................................................3 - 29
Removal of Timing pulley D ...........................................................................................................3 - 29
Removal of Upper shaft bushing .....................................................................................................3 - 30
Removal of Bushing presser B ........................................................................................................3 - 30
Removal of Lower shaft assy ...........................................................................................................3 - 31
Removal of Feed arm A assy ...........................................................................................................3 - 31
Removal of Feed arm B assy ...........................................................................................................3 - 32
Removal of Feed adjuster assy ........................................................................................................3 - 32
Disassembly of Feed adjuster assy ..............................................................................................3 - 32
Needle-presser module ...................................................................................3 - 33
Removal of Presser feed holder assy ...............................................................................................3 - 34
Removal of Thread slider guide .......................................................................................................3 - 34
Removal of Lead wire assy: ground ................................................................................................3 - 34
Removal of BH switch assy .............................................................................................................3 - 35
Removal of Thread take-up lever link .............................................................................................3 - 35
Removal of Needle bar crank rod assy ............................................................................................3 - 36
Removal of Needle bar assy. N .......................................................................................................3 - 36
Removal of Shaft assy .....................................................................................................................3 - 37
Removal of Needle bar supporter assy ............................................................................................3 - 37
Removal of Threader hook assembly ..............................................................................................3 - 37
Removal of Zigzag adjusting nut .....................................................................................................3 - 38
Removal of Needle holder shaft A ..................................................................................................3 - 38
Removal of PF switch assy ..............................................................................................................3 - 38
Removal of Presser foot lifter ..........................................................................................................3 - 39
Removal of Presser bar ....................................................................................................................3 - 39
Removal of Thread release lever .....................................................................................................3 - 39
Removal of Z zigzag lever assy .......................................................................................................3 - 40
Removal of Z zigzag cam ................................................................................................................3 - 40
Removal of Rubber ..........................................................................................................................3 - 40
Removal of Z pulse motor ...............................................................................................................3 - 41
Removal of Lock nut .......................................................................................................................3 - 41
Removal of Shaft bushing ................................................................................................................3 - 41
Main parts ........................................................................................................3 - 42
Assembly of Rear cover assy ...........................................................................................................3 - 43
Attachment of Base plate rubber (Rear cover side) ....................................................................3 - 43
Attachment of Cutter cover assy .................................................................................................3 - 43
Assembly of Cutter cover assy ...............................................................................................3 - 43
Attachment of Thread guide plate assy .......................................................................................3 - 44
Attachment of Thread guide supporting plate assy .....................................................................3 - 44
Attachment of Bobbin winder guide assy ...................................................................................3 - 44

iii
 Attachment of Bobbin presser .....................................................................................................3 - 44
Attachment of Spool pin holder ..................................................................................................3 - 45
Attachment of Spool pin .............................................................................................................3 - 46
Assembly of Front cover assy ..........................................................................................................3 - 47
Attachment of Base plate rubber (Front cover side) ...................................................................3 - 47
Attachment of Thread guide wire ................................................................................................3 - 47
Attachment of Front cover thread guard .....................................................................................3 - 47
Attachment of Decoration cover .................................................................................................3 - 48
Attachment of LCD .....................................................................................................................3 - 49
“Square shape model” equipped with LCD backlight ............................................................3 - 49
“Square shape model” not equipped with LCD backlight .....................................................3 - 49
“Curvy shape model” equipped with LCD backlight .............................................................3 - 50
“Curvy shape model” not equipped with LCD backlight .......................................................3 - 50
Attachment of Selecting/Manual buttons ....................................................................................3 - 51
Attachment of Operation PCB assy ............................................................................................3 - 52
“Square shape model” equipped with LCD backlight ............................................................3 - 52
“Square shape model” not equipped with LCD backlight .....................................................3 - 52
“Curvy shape model” equipped with LCD backlight .............................................................3 - 53
“Curvy shape model” not equipped with LCD backlight .......................................................3 - 53
Attachment of SV keytop ............................................................................................................3 - 54
Attachment of SS/Reverse/NP buttons .......................................................................................3 - 54
Attachment of SSVR PCB assy ..................................................................................................3 - 55
Attachment of LED lamp assy ....................................................................................................3 - 55
Attachment of Thread take-up holder B ......................................................................................3 - 56
Assembly of Thread take-up holder B ....................................................................................3 - 57
Attachment of Thread tension holder A assy ..............................................................................3 - 58
Assembly of Thread tension holder A assy ............................................................................3 - 58
Assembly of Needle plate B assy ....................................................................................................3 - 59
Electrical parts and motors ..............................................................................3 - 60
Assembly of Main motor assy .........................................................................................................3 - 61
Assembly of Power supply unit .......................................................................................................3 - 61
Needle bar, presser mechanism / Upper shaft mechanism .............................3 - 62
Attachment of Plate spring ..............................................................................................................3 - 63
Assembly of Upper shaft assy .........................................................................................................3 - 63
Assembly of Tension pulley assy ....................................................................................................3 - 63
Bobbin winder mechanism ...............................................................................3 - 64
Attachment of Bobbin base assy ......................................................................................................3 - 65
Assembly of Bobbin base assy ....................................................................................................3 - 65
Feed and rotary module ...................................................................................3 - 66
Attachment of Feed adjuster assy ....................................................................................................3 - 67
Assembly of Feed adjuster assy ..................................................................................................3 - 67
Attachment of Feed arm B assy .......................................................................................................3 - 68
Attachment of Feed arm A assy .......................................................................................................3 - 68
Attachment of Lower shaft assy ......................................................................................................3 - 69
Attachment of Bushing presser B ....................................................................................................3 - 70
Attachment of Upper shaft bushing .................................................................................................3 - 70
Attachment of Timing pulley D .......................................................................................................3 - 71
Attachment of Feed supporting plate ...............................................................................................3 - 71
Attachment of Shaft supporter .........................................................................................................3 - 72
Attachment of Drop knob ................................................................................................................3 - 73
Attachment of Vertical adjuster screw assy .....................................................................................3 - 73
Attachment of Feed bar ....................................................................................................................3 - 74
Attachment of Spring .......................................................................................................................3 - 74
Attachment of Outer rotary hook assy .............................................................................................3 - 75

iv
 Attachment of Inner rotary hook bracket assy ................................................................................3 - 75
Attachment of F pulse motor ...........................................................................................................3 - 75
Attachment of FPM holder sub assy ................................................................................................3 - 76
Alignment of F gear teeth ................................................................................................................3 - 77
Attachment of Spring .......................................................................................................................3 - 77
Attachment of Feed dog ...................................................................................................................3 - 78
Attachment of Needle plate A assy ..................................................................................................3 - 78
Assembly of Needle plate A assy ................................................................................................3 - 78
Attachment of Inner rotary hook assy ..............................................................................................3 - 79
Needle-presser module ...................................................................................3 - 80
Attachment of Shaft bushing ...........................................................................................................3 - 81
Attachment of Lock nut ...................................................................................................................3 - 81
Attachment of Z pulse motor ...........................................................................................................3 - 81
Attachment of Rubber ......................................................................................................................3 - 82
Attachment of Z zigzag cam ............................................................................................................3 - 82
Attachment of Z zigzag lever assy ...................................................................................................3 - 83
Attachment of Thread release lever .................................................................................................3 - 84
Attachment of Presser bar ................................................................................................................3 - 84
Attachment of Presser foot lifter ......................................................................................................3 - 85
Attachment of PF switch assy ..........................................................................................................3 - 85
Attachment of Needle holder shaft A ..............................................................................................3 - 86
Attachment of Z zigzag adjusting nut ..............................................................................................3 - 86
Attachment of Threader hook assembly ..........................................................................................3 - 87
Attachment of Needle bar supporter assy ........................................................................................3 - 87
Attachment of Shaft assy .................................................................................................................3 - 88
Attachment of Needle bar assy. N ...................................................................................................3 - 89
Attachment of Needle bar crank rod assy ........................................................................................3 - 90
Attachment of Thread take-up lever link .........................................................................................3 - 90
Attachment of BH switch assy .........................................................................................................3 - 91
Attachment of Lead wire assy: ground ............................................................................................3 - 91
Attachment of Thread slider guide ..................................................................................................3 - 91
Attachment of Presser feed holder assy ...........................................................................................3 - 92

4. Adjustment ..........................................................................................4 - 1
Starting test mode/Starting and stopping operation ...........................................4 - 2
Timing belt tension .............................................................................................4 - 4
Motor belt tension ..............................................................................................4 - 5
Upper thread tension .........................................................................................4 - 6
Left base line needle drop .................................................................................4 - 7
Rotary hook unit position ...................................................................................4 - 8
Needle clearance left/right .................................................................................4 - 9
Needle bar rising ..............................................................................................4 - 10
Needle bar height ............................................................................................4 - 11
Clearance between needle and rotary hook point ...........................................4 - 12
Needle threader ...............................................................................................4 - 13
Presser bar height and parallelism ..................................................................4 - 14
Feed forward/backward ...................................................................................4 - 15
Bobbin winder ..................................................................................................4 - 16

v
 BH lever switch position ...................................................................................4 - 17
Needle and presser foot front/back position ....................................................4 - 18
Front/back and left/right position of feed dog ...................................................4 - 19
Feed dog height ...............................................................................................4 - 20
Inner rotary hook bracket position ...................................................................4 - 21
Inner rotary hook assy. (lower thread) tension ................................................4 - 22

5. Failure Investigation for Electronic Parts .........................................5 - 1

Error message list ..............................................................................................5 - 2
Error message is displayed ...............................................................................5 - 3
Power does not come on ...................................................................................5 - 7
Pulse motor does not return to initial position ....................................................5 - 8
Pattern cannot be selected ................................................................................5 - 9
Main motor does not rotate ..............................................................................5 - 10
Main motor rotation is not normal ....................................................................5 - 12
Pattern cannot be sewn correctly ....................................................................5 - 13
Button hole cannot be sewn correctly ..............................................................5 - 14
Operation button does not work .......................................................................5 - 15
Does not operate when the foot controller is used ..........................................5 - 16
Bobbin thread cannot be wound on the bobbin ...............................................5 - 17
LED lamp does not light ...................................................................................5 - 18
LCD is not normal ............................................................................................5 - 19
Buzzer does not sound ....................................................................................5 - 20

6. Special Instructions of Wiring ...........................................................6 - 1

Needle bar / Presser module wiring ................................................6 - 2
Power supply unit wiring .................................................................6 - 6
Front cover wiring ...........................................................................6 - 9

vi
1 Outline of Mechanism
Main Mechanisms .................................................... 1 - 2
Driveline .................................................................... 1 - 3
Positions of electronic components........................... 1 - 4
Control system block diagram................................... 1 - 5
Operation of other electronic components ................ 1 - 6

1-1
Outline of Mechanism Main Mechanisms

Bobbin winder mechanism

Thread tension mechanism
Needle bar /
Presser foot mechanism
Upper shaft
mechanism

Needle threader
mechanism

Lower shaft mechanism

Feed / Rotary hook mechanism

1-2
Outline of Mechanism Driveline

A) Up and down movement of needle bar, movement of thread take-up lever and
zigzag movement of needle bar mechanism

Mechanism
Outline of
Thread take-up
counter weight Upper shaft Pulley

Needle bar crank Thread take-up lever

Needle bar crank rod

Needle bar block

Needle bar Needle bar supporter Z zigzag lever Z zigzag cam Z pulse motor
assy

Needle

Needle bar crank Upper shaft

Needle bar supporter assy
Z zigzag cam
Z pulse motor
Z zigzag lever
Pulley
Thread take-up counter weight
Needle bar Needle bar crank rod
Needle bar block
Needle

B) Movement of feed dog and rotary hook

Upper shaft
Timing pulley D Timing belt pulley Upper shaft Pulley

Feed module
Lower shaft
gear Lower shaft Feed adjuster F pulse motor

Outer rotary Feed arm b

hook assy Feed arm A

Vertical
Vertical lever adjusting screw Feed bar Feed dog

Pulley
Upper shaft pulley
Upper shaft

Feed dog
Vertical adjusting screw
F pulse motor Timing belt
Feed bar

Timing pulley D
Feed arm A Lower shaft

Outer rotary hook

Lower shaft gear Feed arm b assy

1-3
Outline of Mechanism Positions of electronic components

Front cover side

LCD module

SS-VR PCB Operation PCB

LED lamp

Machine (rear cover) side

BW switch
Z pulse motor PF switch
Main PCB

BH change switch
NP sensor
BH lever switch
Power supply PCB

Foot controller jack Main motor

Power switch/Inlet

F pulse motor

1-4
Outline of Mechanism Control system block diagram

Mechanism
Outline of
MACHINE
(REAR COVER)
PF SW BH SW

MAIN PCB
BW SW NP NP SP
SENSOR 1 SENSOR 2 SENSOR

FOOT
CPU CONTROLLER
Z PULSE JACK
Z PULSE
MOTOR *
MOTOR BUZZER
DRIVER

F PULSE EEPROM
F PULSE
MOTOR
MOTOR
DRIVER
RESET IC

MAIN MOTOR

FRONT COVER POWER SUPPLY PCB

SWITCHING POWER
OPERATION PCB SSVR PCB
30V/5V CIRCUIT

Z KEY x2 *
SS SW
MAIN MOTOR
DRIVE CIRCUIT
F KEY x2 BK SW

PATTERN SELECTION *
NP SW
KEY x4

* POWER
SPEED VR
SWITCH

LCD

LED PCB
BACK LIGHT PCB *
WHITE INLET
WHITE COLOR COLOR
LED LED LAMP

NOTE
* There may be no parts by specification.

1-5
Outline of Mechanism Operation of other electronic components

Start/Stop (SS) button. . . . . . . . . . . . . . . . . . Button for starting and stopping the sewing machine. The
machine operates at a slow speed while the button is being held
down.

Reverse/Reinforcement stitch button . . . . . . This button is for reverse stitching or ending a seam. If the
button is pushed, it makes three to four stitches in that place and
stops automatically. It sews in the reverse with slow speed while
the button is held down.

Needle position button . . . . . . . . . . . . . . . . . This button toggles the needle between the up and down
positions.

Operation panel keys . . . . . . . . . . . . . . . . . . Input for pattern selection and conditions necessary for sewing.

Speed control lever. . . . . . . . . . . . . . . . . . . . This lever controls the speed of sewing.

BH (button hole) switch . . . . . . . . . . . . . . . . This switch is for detecting the forward and rear ends of the
button hole according to the BH presser foot and lever.

BH (button hole) lever switch . . . . . . . . . . . This switch detects whether the BH lever is up or down.

Needle position (NP) sensor. . . . . . . . . . . . . This sensor detects the drive timing of each pulse motor and the
vertical stop of the needle position. It detects the upper shaft
angle of rotation by using a shutter attached to the upper shaft
and an opitical sensor.

Speed sensor. . . . . . . . . . . . . . . . . . . . . . . . . This sensor detects the rotational speed of the main motor. It
detects the upper shaft rotational speed by using a shutter
attached to the upper shaft and an optical sensor.

PF (Presser foot) switch . . . . . . . . . . . . . . . . This switch detects the vertical position of the presser foot lever.

BW (bobbin winder) switch . . . . . . . . . . . . . This switch detects whether the bobbin is set for winding or not,
when the bobbin thread is wound.

Foot controller jack . . . . . . . . . . . . . . . . . . . This is the jack for plugging in the foot controller in use.

LED lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . White LED lamps for illuminating the work space.

1-6
2 Basics of
Disassembly/Assembly
In this chapter, explains the disassembly and assembly of the each
module. When fix by a unity of the module, use this chapter.
* When fix and replace the part of the module, refer to “CHAPTER 3 Applications
of Disassembly/assembly.

Disassembly Main parts........................................ 2 - 2

Electrical parts and motors .............. 2 - 6
Needle bar, presser mechanism /
Upper shaft mechanism................. 2 - 10
Feed mechanism ........................... 2 - 12
Bobbin winder mechanism ............ 2 - 14
Assembly Bobbin winder mechanism ............ 2 - 16
Feed mechanism ........................... 2 - 18
Needle bar, presser mechanism /
Upper shaft mechanism................. 2 - 20
Electrical parts and motors ............ 2 - 24
Main parts...................................... 2 - 29

NOTE: The posting pictures are the “Square shape model”.

The shape is different from the “Curvy shape model”, but the
basic configuration is the same.

2-1
Basics of Disassembly Main parts

Main parts location diagram

2-2
Basics of Disassembly Main parts

1 Removal of Accessory table

1. Remove the accessory table 1.

Basics
1

2 Removal of Needle plate B assy 1

1. Slide the slide button B 1, and then remove the needle plate B assy. 2.
→ Refer to 3 - 3 "Disassembly of Needle plate B assy".

3 Removal of Base cover 1

1. Remove the 4 screws 1, and then remove the base cover 1.

2-3
Basics of Disassembly Main parts

4 Removal of Face plate

1. Remove the screw 1.
2. Remove the face plate 1.

2-4
Basics of Disassembly Main parts

5 Removal of Front cover assy 1 2

1. Lower the presser lever 1.
2. Remove the screw 1 from the side of the front cover and remove the
screw 2, 2 screws 3 and 5 screws 4 from the side of the rear cover, and
then remove the front cover assy. 2.
3. Remove the lead wires from the guide parts of the shutter cover 3.
4. Remove the connector of the operation PCB sub assy. 4 and the connector
of the SSVR PCB assy. 5 from the main PCB 6.
→ Refer to 3 - 4 "Disassembly of Front cover assy".

Basics
1
3 2

4 5 3 2

2-5
Basics of Disassembly Electrical parts and motors

Electrical parts and motors location diagram

2-6
Basics of Disassembly Electrical parts and motors

1 Removal of Main PCB assy 2 3 1

1. Remove the screw 1, and then remove the lead wire assy: ground 1.
2. Remove the all connectors of the main PCB assy. 2, and then remove the
all lead wires from the guide parts of the shutter cover 3.
3. Remove the 3 hooks 4, and then remove the main PCB assy. 2.

Basics
4 1

2 Removal of Shutter cover 1

1. Remove the 2 screws 1, and then remove the shutter cover 1.

3 Removal of Power supply unit 1 5 2

1. Remove the ferrite core 1 from the hook of the power supply unit 2, and
then remove the lead wire of the FPM 3 from the guide parts of the power
supply unit 2.
2. Remove the connectors of the inlet assy. 4 and the main motor assy. 5.
3. Remove the 2 screws 1 and the screw 2, and then remove the power
supply unit 2.
→ Refer to 3 - 18 "Disassembly of Power supply unit".

1 3 2

2-7
Basics of Disassembly Electrical parts and motors

4 Removal of Inlet assy 1

1. Remove the screw 1, and then remove the inlet presser 1 and the inlet
assy. 2.

1 2

5 Removal of Foot controller jack assy

1. Remove the nut F 1, and then remove the foot controller jack assy. 2.

2-8
Basics of Disassembly Electrical parts and motors

6 Removal of Main motor assy 3

1. Remove the 2 screws 1, and then remove the 2 washer EX tooth 5 1 and
the main motor assy. 2.
2. Remove the timing belt 372-2GT-6 (motor belt) 3 from the gear part of
the main motor assy. 2.
→ Refer to 3 - 18 "Disassembly of Main motor assy".

Basics
1, 1 2

7 Removal of Spring 1
1. Remove the spring 1.

2-9
Basics of Disassembly Needle bar, presser mechanism / Upper shaft mechanism

Needle bar, presser mechanism / Upper shaft mechanism location diagram

2 - 10
Basics of Disassembly Needle bar, presser mechanism / Upper shaft mechanism

1 Removal of Tension pulley assy 1

1. Remove the 2 screws 1, and then remove the tension pulley assy. 1.
→ Refer to 3 - 20 "Disassembly of Tension pulley assy".

Basics
1

2 Removal of Upper shaft assy 4 1 2 3 3 6

1. Remove the screw 1 from the thread take-up counter weight 2 of the
upper shaft asssy. 1.
2. Remove the 4 screws 2, and then remove the 2 upper shaft bearing
pressers 3.
3. Remove the upper shaft asssy. 1 from the needle bar crank rod assy. 4,
and then remove the T belt 420-5GT-6 (timing belt) 5 and the timing belt
372-2GT-6 (motor belt) 6.
→ Refer to 3 - 20 "Disassembly of Upper shaft assy".

2 1 5 2

3 Removal of Needle presser unit

1. Remove the label, and then remove the screw 1.
2. Remove the 2 screws 2, and then remove the needle presser unit 1.
→ Refer to 3 - 33 "Needle-presser module".

2 - 11
Basics of Disassembly Feed mechanism

Feed mechanism location diagram

2 - 12
Basics of Disassembly Feed mechanism

1 Removal of Feed module 1

1. Remove the 2 screws 1, and then remove the upper shaft bearing presser
1.
2. Remove the 2 screws 2, and then remove the 2 washer EX tooth 5 2 and
the feed module 3.
→ Refer to 3 - 23 "Feed and rotary module".

Basics
2, 2 1

2 - 13
Basics of Disassembly Bobbin winder mechanism

Bobbin winder mechanism location diagram

2 - 14
Basics of Disassembly Bobbin winder mechanism

1 Removal of Bobbin winder assy

1. Remove the screw 1, and then remove the bobbin winder shaft stopper 1
and the bobbin winder shaft spring 2.
2. Remove the 2 screws 2, and then remove the bobbin winder assy. 3.
→ Refer to 3 - 21 "Bobbin winder mechanism".

Basics
1 1 2

2 - 15
 Basics of Assembly Bobbin winder mechanism

Bobbin winder mechanism location diagram

2 - 16
 Basics of Assembly Bobbin winder mechanism

1 Attachment of Bobbin winder assy 1

1. Set the shaft of the bobbin winder assy. 1 to the positioning part of the
rear cover assy. with the 2 screws 1.
2. Insert the BW switch lever 2 into the positioning hole of the bobbin
winder shaft stopper 3.
3. Place the bobbin winder shaft spring 4 and the bobbin winder shaft
stopper 3, and secure it with the screw 2.
*Key point
• Check that the bobbin winder assy. 1 pass over the bobbin

Basics
winder shaft spring 4 when the bobbin winder is switched.
• Check that the bobbin winder spring 4 return to the original
position when the bobbin winder is switched.
1
→ Refer to 3 - 64 "Bobbin winder mechanism".
2

1 Giza Tite Torque

2 M5X16 1.18 – 1.57 N·m 3 2 4

2 - 17
 Basics of Assembly Feed mechanism

Feed mechanism location diagram

2 - 18
 Basics of Assembly Feed mechanism

1 Attachment of Feed module 1

1. Set the feed module 1 and the upper shaft bushing 2 to the positioning
part of the rear cover assy. with the 2 washer EX tooth 5 3 and the 2
screws 1.
2. Set the upper shaft bearing presser 4 to the rear cover assy. with the 2
screws 2.
*Key point
• Attach the upper shaft bearing presser 4 so that the
projecting part is positioned at the upper right.

Basics
Apply OILER to the matching section of the lower 1 - 2 drops
shaft and the lower shaft bushing. XZ0206***
2
→ Refer to 3 - 66 "Feed and rotary module".
4

Torque
1 Giza Tite
M5X16 1.18 – 1.57 N·m

Torque
2 Giza Tite
M5X16 1.18 – 1.57 N·m 1, 3 2

2 - 19
 Basics of Assembly Needle bar, presser mechanism / Upper shaft mechanism

Needle bar, presser mechanism / Upper shaft mechanism location diagram

2 - 20
 Basics of Assembly Needle bar, presser mechanism / Upper shaft mechanism

1 Attachment of Needle presser unit 1

1. Set the needle presser unit 1 to the positioning part of the inside of the
rear cover with the 2 screws 1.
2. Tighten the screw 2 from the outside of the rear cover assy..
3. Attach the label.
→ Refer to 3 - 80 "Needle-presser module".

Basics
1

Torque
1 Giza Tite
M5X20 1.18 – 1.57 N·m

Torque
2 Screw, Bind
M3X25 Hand start 2

2 - 21
 Basics of Assembly Needle bar, presser mechanism / Upper shaft mechanism

2 Attachment of Upper shaft assy 2

1. Pass the T belt 420-5GT-6 (timing belt) 2 and timing belt 372-2GT-6
(motor belt) 3 to the upper shaft assy. 1.
2. Set the thread take-up counter weight 5 to the needle bar crank rod assy.
4.
3. Set the upper shaft bushing 6 to the positioning part of the rear cover
assy..
4. Set the 2 upper shaft bearing pressers 78 to the rear cover assy. with the
4 screws 1.
*Key point
• Check that the bobbin winder assy. 9 is on the left side.
• Attach the left upper shaft bearing presser 7 so that the
projecting part of 7 is positioned at the upper right. And attach 1 3
the right upper shaft bearing presser 8 so that the projecting
part of 8 is positioned at the lower shaft. 4 5
5. Align the D-cut face of the needle bar crank rod assy. 4 with the screw
hole on the thread take-up counter weight 5, and tighten the screw 2.

Apply OILER to the matching section of the upper shaft 1 - 2 drops

and the upper shaft bushing. XZ0206***

→ Refer to 3 - 63 "Assembly of Upper shaft assy".

2 7 8 9

1 1

D-cut face
D-cut face
2

Torque
1 Giza Tite
M5X16 1.18 – 1.57 N·m
2

Torque
2 Set Screw, Socket (FT)
M5X5 1.18 – 1.57 N·m 4 5

2 - 22
 Basics of Assembly Needle bar, presser mechanism / Upper shaft mechanism

3 Phase matching of Upper shaft and lower shaft

1. Rotate the upper shaft 1 until the trench on the upper shaft pulley 2 is at
the front. 2
2. Turn the lower shaft 3 to the point where the mark on the outer rotary
hook 4 is at the front, the larger feed cam 5 is at the rear, and the hole on
the lower shaft 6 is at the vertical. 7
3. Pull the timing belt 7 and hang it on the timing pulley D 8. 1
7

Basics
8

3
4
6

3
Front Rear
5

4 Attachment of Tension pulley assy 1

1. Set the tension pulley assy. 1 to the rear cover assy., and then temporarily
tighten the 2 screws 1.
*Key point
• Fully tighten the screw 1 after performing "4 - 4 Adjustment :
Timing belt tension".

→ Refer to 3 - 63 "Assembly of Tension pulley assy".

Torque
1 Giza Tite
M5X16 1.18 – 1.57 N·m 1

2 - 23
 Basics of Assembly Electrical parts and motors

Electrical parts and motors location diagram

2 - 24
 Basics of Assembly Electrical parts and motors

1 Attachment of Spring 1 6 7 2
1. Attach the spring 1.
*Key point
• Hang the section 2 of the spring 1 on the positioning hole of
the upper shaft bearing presser 3, and hang the section 4 on
the notch part 5 of the base plate assy. and hang the section
6 on the tension pulley holder 7.

Basics
3

2 Attachment of Main motor assy 2 3

1. Hang the motor belt 3 on the gear part of the main motor assy. 1 and the
T pulley 2.
2. Set the main motor assy. 1 to the rear cover assy., and then temporarily
tighten the 2 screws 1 and the 2 washer EX tooth 5 4.
*Key point
• Fully tighten the screw 1 after performing "4-5 Adjustment :
Motor belt tension".

→ Refer to 3 - 61 "Assembly of Main motor assy".

Torque
1 Giza Tite
M5X16 Hand start
1, 4 1

2 - 25
 Basics of Assembly Electrical parts and motors

3 Attachment of Foot controller jack assy

1. Insert the foot controller jack assy. 1 from the inside of the rear cover
assy..
2. Attach the jack nut 2 from the outside of the rear cover assy., and secure
the foot controller jack assy. 1.
*Key point
• Pass the lead wire of the foot controller jack assy. 1 between
the main motor sub assy. and the rear cover assy..

4 Attachment of Inlet assy

1. Set the inlet assy. 1 and the inlet presser 2 to the rear cover assy. with the
screw 1.

Torque
1 Taptite, Cup B
M4X14 0.78 – 1.18 N·m 2 1

2 - 26
 Basics of Assembly Electrical parts and motors

5 Attachment of Power supply unit 5 2 2

1. Set the power supply unit 1 to the rear cover assy. with the 2 screws 1
and the screw 2.
2. Connect the connector of the main motor assy. 2 to the power supply unit
1.
3. Connect the connector of the inlet assy. 3 to the power supply unit 1.
4. Hang the lead wire of the FPM 4 on the guide part of the power supply
unit 1, and then set the ferrite core 5 to the hook of the power supply unit
1.

Basics
*Key point
• Refer to "Special Instructions of Wiring".

→ Refer to 3 - 61 "Assembly of Power supply unit". 1 4 1

Torque
1 Screw, Bind
M4X8 1.18 – 1.57 N·m

Torque
2 Taptite, Cup B
M4X14 0.78 – 1.18 N·m 1

6 Attachment of Shutter cover 3 2 1

1. Hang the hook part of the bobbin winder shaft stopper 1 on the square
hole 2 of the shutter cover 3, and then set the shutter cover 3 to the rear
cover assy. with the 2 screws 1.

Torque
1 Taptite, Cup B
M4X14 0.78 – 1.18 N·m 1

2 - 27
 Basics of Assembly Electrical parts and motors

7 Attachment of Main PCB assy 1 2 1

1. Set the main PCB assy. 1 to the shutter cover 2, and then hang on the 3
hooks 3.
*Key point
• Check that the boss of the shutter cover 2 engaged with the
positioning hole of the main PCB assy. 1. (A)
2. Hang the each lead wire on the guide part of the shutter cover 2, and then
connect the each connector to the main PCB assy 1.
*Key point
• Refer to "Special Instructions of Wiring".
3. Secure the lead wire assy: ground 4 and the main PCB assy. 1 to the
shutter cover 2 with the screw 1. 3 (A) 4
*Key point
• Refer to "Special Instructions of Wiring".
• Check that the bobbin winder switch of the back side of the
main PCB assy. moves surely when the bobbin winder is
switched.

Torque
1 Taptite, Bind B
M3X10 0.39 – 0.78 N·m

2 - 28
 Basics of Assembly Main parts

Main parts location diagram

Basics

2 - 29
 Basics of Assembly Main parts

1 Attachment of Front cover assy

1. Lower the presser lever 1.
2. Connect the connectors of the SSVR PCB assy. 2 and the operation PCB
sub assy. 3 to the main PCB assy. 4, and hang the lead wire on the guide
part of the shutter cover 5.
*Key point
• Refer to "Special Instructions of Wiring".
3. Set the front cover assy. to the rear cover assy., and then secure them with
the screw 1 (from the front cover side) and the 2 screws 2, the 5 screws
3 and the screw 4 (from the rear cover side).
→ Refer to 3 - 47 "Assembly of Front cover assy".
1

3 2 5

Torque 2 4
1 Giza Tite
M4X12 0.78 – 1.18 N·m

Torque
2 Giza Tite
M4X25 0.78 – 1.18 N·m

Torque
3 Giza Tite
M5X18 1.18 – 1.57 N·m

Torque
4 Screw, Pan (S/P washer)
M4X8 0.78 – 1.18 N·m 3

2 - 30
 Basics of Assembly Main parts

2 Attachment of Face plate 1

1. Set the face plate 1 to the rear cover assy. with the screw 1.

Basics
Torque
1 Taptite, Cup P
M4X20 0.78 – 1.18 N·m 1

3 Attachment of Base cover 1

1. Set the base cover 1 to the machine with the 4 screws 1.

Torque
1 Taptite, Bind B
M4X10 0.59 – 0.78 N·m
1

4 Attachment of Needle plate B assy

1. Attach the needle plate B assy 1 to the machine.
→ Refer to 3 - 59 "Assembly of Needle plate B assy".

2 - 31
 Basics of Assembly Main parts

5 Attachment of Accessory table

1. Attach the accessory table 1 to the machine.

2 - 32
3 Application of
Disassembly/Assembly
In this chapter, explains the disassembly and assembly of the each
module. When fix and replace the each module, use this chapter.

Disassembly Main parts.........................................3 - 2

Electrical parts and motors .............3 - 17
Needle bar, presser mechanism /
Upper shaft mechanism..................3 - 19
Bobbin winder mechanism .............3 - 21
Feed and rotary module .................3 - 23
Needle-presser module ..................3 - 33

Assembly Main parts.......................................3 - 42

Electrical parts and motors .............3 - 60
Needle bar, presser mechanism /
Upper shaft mechanism..................3 - 62
Bobbin winder mechanism .............3 - 64
Feed and rotary module .................3 - 66
Needle-presser module ..................3 - 80

NOTE: The posting pictures are the “Square shape model”.

The shape is different from the “Curvy shape model”, but the
basic configuration is the same.

3-1
Application of Disassembly Main parts

Main parts location diagram

3-2
Application of Disassembly Main parts

1 Disassembly of Needle plate B assy 1 8

1. Slide the slide button 2 to remove the needle plate cover 3 from the
needle plate B assy. 1.
2. Remove the cutter cover 4 from the needle plate B assy. 1.
3. Remove the spring plate 5 from the cutter cover 4, and then remove the
NT lower thread cutter 6.
4. Remove the slide button 2 from the needle plate B assy. 1.
*Key point
• Remove the 2 hooks 7 from the rear side of the needle plate
B assy. 1.
5. Remove the slide button B 8 from the needle plate B assy. 1.

4 3 2

1 7

Application
8 6 4 5 2

3-3
Application of Disassembly Main parts

2 Disassembly of Front cover assy 1

2-1 Removal of Thread tension holder A assy
1. Remove the 2 screws 1, and then remove the thread tension holder A
assy. 1.

2-1-1 Disassembly of Thread tension holder A assy

1. Remove the screw 1, and then remove the notch spring 1 from the thread 5 3 4
tension holder A assy. 2.
2. Remove the thread dial shaft 3, and then remove the thread tension dial 4
and the thread tension plate assy. 5 from the thread tension holder A assy.
2.
*Key point
• Turn the thread tension dial 4 until see the thread dial shaft
3 by feeding the thread tension plate assy. 5 to the left side.
3. Remove the screw 2, and then remove the adjusting screw spring plate 6
from the thread tension plate assy. 5.
4. Remove the thread tension adjusting screw 7, and then remove the thread
tension adjusting gear 8 from the thread tension plate assy. 5.
2 1 1
5. Remove the spring S01 , washer 9, tension disc washer 0, thread release
plate A, washer B, tension disc B C, and then tension disc A D in this
8 5
order from the thread tension holder A assy. 2.

6 2 7

A
S01

0 9
B
D C

3-4
Application of Disassembly Main parts

2-2 Removal of Thread take-up holder B

1
1. Remove the screws 1, and then remove the thread take-up holder B 1.

Application
2-2-1 Disassembly of Thread take-up holder B
1. Remove the screw 1, and then remove the thread catching spring case 2 1
from the thread take-up holder B 1.
2. Remove the thread take up spring 3 from the thread catching spring case
2.

2 1

3-5
Application of Disassembly Main parts

2-3 Removal of LED lamp assy

2
1. Disconnect the connector 2 of the LED lamp assy. 1 from the operation
PCB sub assy..
2. Remove the screw 1, and then remove the LED lamp assy. 1.

1 1

2-4 Removal of SSVR PCB assy

1
1. Cut the band 1.
2. Remove the 2 screws 1, and then remove the SSVR PCB assy. 2.

3-6
Application of Disassembly Main parts

2-5 Removal of SS/Reverse/NP buttons

3 2
1. Remove the SS button 1, the reverse button 2 and the NP button 3.
*Note
• As for the SS button 1 and the NP button 3, it is not mounted
by the model.

3 2

Application
1

2-6 Removal of SV keytop

2
1. Remove the 2 hooks 1, and then remove the SV keytop 2.
2. Remove the SV joint plate 3.
*Note
• As for the SV keytop 2 and SV joint plate 3, it is not mounted
by the model.

3-7
Application of Disassembly Main parts

2-7 Removal of Operation PCB assy

1 2
2-7-A “Square shape model” equipped with LCD backlight
1. Disconnect the connector 1 of the single light guide assy. 2 from the
operation PCB assy. 3.
2. Remove the 3 screws 1, and then remove the operation PCB assy. 3.
3. Disconnect the flat cable 4 of the LCD from the operation PCB assy. 3.

3 1

3 4

2-7-B “Square shape model” not equipped with LCD backlight

1 2
1. Disconnect the flat cable 1 of the LCD from the operation PCB assy. 2.
2. Remove the 3 screws 1, and then remove the operation PCB assy. 2.

3-8
Application of Disassembly Main parts

2-7-C “Curvy shape model” equipped with LCD backlight

1 2
1. Disconnect the connector 1 of the single light guide assy. 2 from the
operation PCB assy. 3.
2. Remove the 3 screws 1, and then remove the operation PCB assy. 3.
3. Disconnect the flat cable 4 of the LCD from the operation PCB assy. 3.

3 1

3 4

Application
2-7-D “Curvy shape model” not equipped with LCD backlight
1 2
1. Disconnect the flat cable 1 of the LCD from the operation PCB assy. 2.
2. Remove the 3 screws 1, and then remove the operation PCB assy. 2.

3-9
Application of Disassembly Main parts

2-8 Removal of Selecting/Manual buttons

1 4
1. Remove the 2 selecting button A 1, the 2 selecting button B 2, the 2
manual button A 3 and the 2 manual button B 4.
*Note
• As for the LCD backlight PCB assy., it is not mounted by the
model.

2 3

4 1

3 2

3 - 10
Application of Disassembly Main parts

2-9 Removal of LCD

1
2-9-A “Square shape model” equipped with LCD backlight
1. Remove the 2 screws 1, and then remove the single light guide assy. 1.
2. Remove the LCD 2.

Application
2-9-B “Square shape model” not equipped with LCD backlight
1
1. Remove the 2 screws 1, and then remove the LCD holder 1.
2. Remove the LCD 2.

3 - 11
Application of Disassembly Main parts

2-9-C “Curvy shape model” equipped with LCD backlight

1
1. Remove the screw 1, and then remove the single light guide assy. 1.
2. Remove the LCD 2.

2-9-D “Curvy shape model” not equipped with LCD backlight

1
1. Remove the screw 1, and then remove the LCD holder 1.
2. Remove the LCD 2.

3 - 12
Application of Disassembly Main parts

2-10Removal of Decoration cover

1. Remove the 3 screws 1, and then remove the decoration cover 1.

Application
1

2-11Removal of Front cover thread guard

1
1. Remove the front cover thread guard 1.

2-12Removal of Thread guide wire

1. Remove the thread guide wire 1.

3 - 13
Application of Disassembly Main parts

2-13Removal of Base plate rubber (Front cover side)

14. Remove the 2 base plate rubbers 1.

3 Disassembly of Rear cover assy 1

3-1 Removal of Spool pin
1. Remove the hook 1, and then remove the spool pin supporter 2.
2. Remove the spool pin 3 from the spool pin supporter 2.
3. Remove the spool pin spring cover 4 and the spool pin spring 5 from the
spool pin 3.

3 2

3 5

3 - 14
Application of Disassembly Main parts

3-2 Removal of Spool pin holder

2
1. Remove the screw 1, and then remove the spool pin stop plate 1 and the
spool holder 2.

1 1

3-3 Removal of Bobbin presser

Application
1 1
1. Remove the screw 1, and then remove the bobbin presser 1.
2. Remove the Nut 1 M3 2.

3-4 Removal of Bobbin winder guide assy

1
1. Remove the screw 1, and then remove the bobbin winder guide assy. 1.

3-5 Removal of Thread guide supporting plate

1
1. Remove the screw 1, and then remove the thread guide supporting plate
1.

3 - 15
Application of Disassembly Main parts

3-6 Removal of Thread guide plate assy

1. Remove the screw 1, and then remove the thread guide plate assy. 1.

1 1

3-7 Removal of Cutter cover assy

1. Remove the screw 1, and then remove the cutter cover assy. 1.

1 1

3-7-1 Disassembly of Cutter cover assy

2 3
1. Remove the screw 1, and then remove the cutter holder plate 1 from the
cutter cover 2.
2. Remove the NT lower thread cutter 3 from the cutter cover 2.

1 1

3-8 Removal of Base plate rubber (Rear cover side)

1
1. Remove the screw 1, and then remove the washer plain M 3.5 1 and the
rubber cushion A 2.
2. Remove the base plate rubber 3.

2 1 3

3 - 16
Application of Disassembly Electrical parts and motors

Electrical parts and motors location diagram

Application

3 - 17
Application of Disassembly Electrical parts and motors

1 Disassembly of Power supply unit 1

1. Remove the power lead wire assy . 1.
2. Remove the 2 screws 1, and then remove the insulation plate 2.
3. Remove the screw 2, and then remove the power plate spring 3 and the
power supply PCB assy. 4.

1 2

2 3

2 Disassembly of Main motor assy 1

1. Remove the motor fan 1. 2
2. Remove the 2 screws 1, and then remove the main motor 3 from the
motor holder 2.

3 - 18
Application of Disassembly Needle bar, presser mechanism / Upper shaft mechanism

Needle bar, presser mechanism / Upper shaft mechanism location diagram

Application

3 - 19
Application of Disassembly Needle bar, presser mechanism / Upper shaft mechanism

1 Disassembly of Tension pulley assy 2

1. Remove the screw 1, and then remove the tension pulley holder 2 from 1
the tension pulley assy. 1.

2 Disassembly of Upper shaft assy 1 2

1. Remove the pulley 2 from the upper shaft assy. 1.

3 Removal of Plate spring

1. Remove the adjusting screw 1.
2. Remove the 2 screws 1, and then remove the adjusting plate 2 and the
plate spring 3.

3 2

3 - 20
Application of Disassembly Bobbin winder mechanism

Bobbin winder mechanism location diagram

Application

3 - 21
Application of Disassembly Bobbin winder mechanism

1 Removal of Bobbin base assy 2

1. Remove the rubber ring 1 from the bobbin winder wheel.
2. Remove the bobbin base assy. 2 from the bobbin winder assy. 3.

3 1

1-1 Disassembly of Bobbin base assy

3
1. Remove the bobbin thread cutter holder 2 from the bobbin base assy. 1.
*Key point
• Be careful not to damage the 4 hooks 3.
3. Remove the NT lower thread cutter 4 from the bobbin base assy. 1.

4 2

3 - 22
Application of Disassembly Feed and rotary module

Feed and rotary module location diagram

Application

3 - 23
Application of Disassembly Feed and rotary module

1 Removal of Inner rotary hook assy

1. Remove the inner rotary hook assy. 1.

2 Removal of Needle plate A assy 1

1. Remove the 2 screw needle plates 1, and then remove the needle plate A
assy. 2.

2-1 Disassembly of Needle plate A assy

2 1 3 2 3
1. Remove the 2 screws 1, and then remove the F gear stopper plate 1 from
the needle plate A 2.
2. Remove the 2 screws 2, and then remove the needle plate B support plate
3 and the stopper plate 4 from the needle plate A 2.
3. Remove the 2 screws 3, and then remove the needle plate holder 5 from
the needle plate A 2.

1 1 5 2 4

3 Removal of Feed dog 1

1. Remove the 2 screws 1, and then remove the Feed dog 1.

3 - 24
Application of Disassembly Feed and rotary module

4 Removal of Spring
1. Remove the spring S07 .

S07

Application
5 Removal of FPM holder sub assy
1. Remove the screw 1.
2. Remove the screw 2, and then remove spring S06 .
3. Remove the retaining ring 10, and then remove the FPM holder sub assy.
1 from the base plate assy..
4. Remove the rubber 2 from the FPM holder sub assy. 1.

1 2

S06
2 1

Retaining ring 10

3 - 25
Application of Disassembly Feed and rotary module

6 Removal of Z pulse motor 1 2

1. Remove the 2 screws 1, and then remove the Z pulse motor 1 from the
FPM holder assy. 2.
2. Remove the “lead wire assy, FPM-LE 3” from the Z pulse motor 1.

3 1

7 Removal of Inner rotary hook bracket assy

1. Remove the screw 1, and then remove the IRH bracket support plate 1
and the inner rotary hook bracket assy. 2 from the base plate assy..

2 1 1

8 Removal of Outer rotary hook assy 1

1. Remove the screw 1, and then pull the outer rotary hook shaft 1, and
2
remove the spacer 2, outer rotary hook assy. 3, washer 6 4 and spacer
5 from the shaft supporter 6. 3

4
6
5

9 Removal of Spring
1. Remove the spring S05 .

S05

3 - 26
Application of Disassembly Feed and rotary module

10 Removal of Feed bar 1 2

1. Remove the retaining ring CS4, and then remove the feed bar 1 and the
polyester slider 2 from the feed arm A assy..

Retaining ring CS4

Application
11 Removal of Vertical adjuster screw assy 2 3
1. Remove the vertical adjuster screw assy. 1 from the feed bar 2.
2. Remove the M5 nut 3 from the vertical adjuster screw assy. 1.

3 - 27
Application of Disassembly Feed and rotary module

12 Removal of Drop knob 1

1. Remove the 3 retaining rings E3.

2. Pull the vertical feed shaft 1, and then remove the washer plain 2, the
spring S04 and the vertical lever 3.
3. Remove the retaining ring E3 from the vertical feed shaft 1.
4. Remove the drop knob 4 from the base plate assy..
*Key point
• Remove it while lifting the section 6 of the drop knob 4 to get
over the boss part 5 of the base plate assy..

Retaining ring E3

1 4 S04 3

Retaining ring E3 2
6 5

3 - 28
Application of Disassembly Feed and rotary module

13 Removal of Shaft supporter 1 1 1

1. Remove the 4 screws 1, and then remove the shaft supporter 1 and the
feed arm supporter 2 from the base plate assy..

Application
2

14 Removal of Feed supporting plate 2 1

1. Remove the screw 1, and then remove the feed supporting plate B 1 and
the feed supporting plate 2 from the feed arm assy. 3.

3 1

15 Removal of Timing pulley D 1 1

1. Remove the 2 screws 1, and then remove the timing pulley D 1 from the
lower shaft assy. 2.

3 - 29
Application of Disassembly Feed and rotary module

16 Removal of Upper shaft bushing 2 Retaining ring E6

1. Remove the retaining ring E6, and then remove the upper shaft bushing 1
from the lower shaft assy. 2.

17 Removal of Bushing presser B 1 2 3

1. Remove the retaining ring E6, and then remove the “washer, thrust 2”
from the lower shaft assy. 1.
2. Remove the 3 screws 1, and then remove the bushing presser B 3 from
the base plate assy..
3. Remove the lower shaft bushing 4 and the “washer, thrust 5” from the
lower shaft assy. 1.

Retaining ring E6 1

5 1

3 - 30
Application of Disassembly Feed and rotary module

18 Removal of Lower shaft assy 1

1. Remove the lower shaft assy. 1 from the base plate assy..
2. Remove the 2 screws 1, and then remove the set collar 2.

Application
1

19 Removal of Feed arm A assy 1

1. Remove the screw 1, and then remove the set collar 1.
2. Remove the screws 2, and then pull the horizontal feed shaft 2, and then
remove the “washer, thrust 3”, the feed arm A assy. 4 and the “washer,
thrust 5”.
*Key point
• Remove the feed regulator slide shaft of the feed arm B assy.
from the feed adjuster.

2 4 3 5

3 - 31
Application of Disassembly Feed and rotary module

20 Removal of Feed arm B assy Retaining ring CSTW-3.5 3

1. Remove the retaining ring CSTW-3.5, and then remove the feed arm B
assy. 1 and the polyester slider 2 from the feed arm A assy. 3.

1 2

21 Removal of Feed adjuster assy 1 S03

1. Pull the feed adjuster 1 from the base plate assy. and then remove the
spring S03 and the polyester slider 2.

21-1 Disassembly of Feed adjuster assy

S02
1. Remove the spring S02 , and then remove the F gear 2 from the feed
adjuster 1.

1 2

3 - 32
Application of Disassembly Needle-presser module

Needle-presser module location diagram

Application

3 - 33
Application of Disassembly Needle-presser module

1 Removal of Presser feed holder assy 1 3

1. Remove the Z foot 1.
2. Remove the screw 1, and then remove the presser feed holder assy. 2
from the presser bar 3.

2 1

2 Removal of Thread slider guide 1 2

1. Remove the screw 1, and then remove the thread slider guide 1 from the
needle bar supporter assy. 2.

3 Removal of Lead wire assy: ground 1

1. Cut the 5 bands 1.
2. Remove the screw 1, and then remove the lead wire assy: ground 2.

2 1

3 - 34
Application of Disassembly Needle-presser module

4 Removal of BH switch assy

1. Remove the screw 1, and then remove the BH switch assy. 1.

1 1

Application
5 Removal of Thread take-up lever link 1 1
1. Remove the screw 1, and then pull the take-up support shaft 1, and then
remove the washer, spring 2 and the thread take-up lever link 3.
*Key point
• Pull the thread take-up lever link 3 from the shaft of the
thread take-up lever 4.
2. Remove the retaining ring E5 from the take-up support shaft 1.

1 4 3 Retaining ring E5

3 - 35
Application of Disassembly Needle-presser module

6 Removal of Needle bar crank rod assy 1

1. Remove the needle bar crank rod assy. 1 from the needle bar block 2.
2. Remove the screw 1, and then remove the thread take-up lever 3 from
the needle bar crank rod assy. 1.
*Key point
• The screw 1 is reverse threaded.

1 1

7 Removal of Needle bar assy. N 1 2

1. Remove the 2 screws 1, and then pull the needle bar assy. N 1 from the
needle bar supporter assy., and then remove the needle thread block 2 and
the needle bar block 3.
2. Remove the screw 2 from the needle block 4.

3 2

3 - 36
Application of Disassembly Needle-presser module

8 Removal of Shaft assy 3 1

1. Remove the screw 1, and then remove the shaft assy. 1 from the base
holder assy..
2. Remove the needle holder block 2 from the shaft of the needle bar
supporter assy. 3.

2 1

Application
9 Removal of Needle bar supporter assy 1
1. Remove the spring S11 and the spring S10 , and then remove the needle
bar supporter assy. 1 from the base holder assy..
*Key point
• Pull the shaft 2 of the needle bar supporter assy. 1 from the
shaft bushing 3, and then remove it from the upper side.

S11

3 S10 2 1

10 Removal of Threader hook assembly 1

1. Release the hook 1, and then remove the threader hook assembly 2.

3 - 37
Application of Disassembly Needle-presser module

11 Removal of Zigzag adjusting nut 1 1

1. Remove the screw 1, and then remove the zigzag adjusting nut 1 from
the needle bar supporter assy..

12 Removal of Needle holder shaft A 2 1 1 2

1. Remove the spring S09 .

2. Remove the screw 1, and then remove the plate 1 from the needle bar
supporter assy..
3. Remove the screw 2, and then pull the shaft 2, and then remove the
needle holder shaft A 3 from the needle bar supporter assy.

S09 3

13 Removal of PF switch assy 1 1

1. Remove the screw 1, and then remove the presser switch holder 1 from
the base holder assy..
2. Remove the PF switch assy. 2 from the presser switch holder 1.

3 - 38
Application of Disassembly Needle-presser module

14 Removal of Presser foot lifter Retaining ring E4 1

1. Remove the retaining ring E4, and then remove the presser foot lifter 1.

Application
15 Removal of Presser bar 1
1. Remove the screw 1, and then pull the presser bar 1 from the base holder
assy., and then remove the spring 2 and the presser bar clamp 3.

3 1

16 Removal of Thread release lever 1

1. Remove the retaining ring CS4, and then remove the thread release lever
1 and the spring S08 from the base holder assy..

S08 Retaining ring CS4

3 - 39
Application of Disassembly Needle-presser module

17 Removal of Z zigzag lever assy Retaining ring E4

1. Remove the Z lever cap 2 from the Z zigzag lever assy. 1.
2. Remove the retaining ring E4, and then remove the Z zigzag lever assy. 1
and the polyester slider 3.

1 2

18 Removal of Z zigzag cam 1 Retaining ring E3

1. Remove the retaining ring E3, and then remove the Z zigzag cam 1.

19 Removal of Rubber
1. Remove the rubber 1.

3 - 40
Application of Disassembly Needle-presser module

20 Removal of Z pulse motor 1

1. Remove the 2 screws 1, and then remove the Z pulse motor 1 from the
base holder assy..
2. Remove the lead wire sub assy. 2 from the Z pulse motor 1.

1 2

Application
21 Removal of Lock nut 1
1. Remove the lock nut 1 from the base holder assy..
2. Remove the screw 1.

22 Removal of Shaft bushing 1

1. Remove the 2 screws 1, and then remove the shaft bushing 1 from the
base holder assy..

3 - 41
 Application of Assembly Main parts

Main parts location diagram

3 - 42
 Application of Assembly Main parts

1 Assembly of Rear cover assy 1

1-1 Attachment of Base plate rubber (Rear cover side)
1. Attach the base plate rubber 1 to the rear cover assy..
2. Set the rubber cushion A 2 and the washer plain M 3.5 3 to the rear cover
assy. with the screw 1.

Torque
1 Taptite, Pan B
M3.5X12 0.39 – 0.78 N·m 2 3 1

1-2 Attachment of Cutter cover assy

Application
1. Set the cutter cover assy. 1 to the rear cover assy. with the screw 1.
*Key point
• Check that the rib of the cutter cover assy. 1 engaged with
the groove of the rear cover assy..

Torque
1 Taptite, Bind B
M4X10 0.78 – 1.18 N·m
1 1

1-2-1 Assembly of Cutter cover assy

2 1
1. Set the NT lower thread cutter 2 to the cutter cover 1.
2. Set the cutter holder plate 3 to the cutter cover 1 with the screw 1.
*Key point
• Check that the end of the cutter holder plate 3 engaged with
the positioning groove of the cutter cover 1.

1 2

Torque
1 Screw, Bind
M3X4 0.59 – 0.78 N·m 1 3

3 - 43
 Application of Assembly Main parts

1-3 Attachment of Thread guide plate assy

1. Set the thread guide plate assy. 1 to the rear cover assy. with the screw 1.
*Key point
• Check that the align the notch part of the thread guide plate
assy. 1 with the rib of the rear cover assy..

Torque
1 Taptite, Bind B
M4X10 0.78 – 1.18 N·m
1 1

1-4 Attachment of Thread guide supporting plate assy

1
1. Set the thread guide supporting plate assy. 1 to the rear cover assy. with
the screw 1.

Torque
1 Taptite, Bind B
M4X10 0.78 – 1.18 N·m
1

1-5 Attachment of Bobbin winder guide assy

1
1. Set the bobbin winder guide assy. 1 to the rear cover assy. and then
temporarily tighten the screws 1.
*Key point
• Fully tighten the screw 1 after performing "4-16 Adjustment :
Bobbin winder".

Torque
1 Screw, Pan (S/P washer)
M3X8DB Hand start
1

1-6 Attachment of Bobbin presser

2 1
1. Set the Nut 1 M3 1 to the rear cover assy..
2. Set the bobbin presser 2 to the rear cover assy., and then temporarily
tighten the screws 1.
*Key point
• Place the bobbin presser 2 with the smaller end facing the
rear.
• Fully tighten the screw 1 after performing "4-16 Adjustment :
Bobbin winder".

Torque
1 Screw, Pan (S/P washer)
M3X20 Hand start
1

3 - 44
 Application of Assembly Main parts

1-7 Attachment of Spool pin holder

1
1. Set the spool holder 1 and spool pin stop plate 2 to the rear cover assy.
with the screw 1.

Torque
1 Taptite, Cup B
M4X14 0.78 – 1.18 N·m
1 2

Application

3 - 45
 Application of Assembly Main parts

1-8 Attachment of Spool pin

2 1
1. Set the spool pin spring 1 to the spool pin 2.
*Key point
• Insert the hook part 3 of long side of the straight section of
the spool pin spring 1 into the hole 4 of the spool pin 2.
2. Set the spool pin spring cover 5 to the spool pin 2.
*Key point
• Check that there is the short side of the straight section of the
spool pin spring 1 in between the groove part of the spool pin
spring cover 5.
3. Set the spool pin 2 to the spool pin supporter 6.
*Key point
4 3
• Check that the protrusion of the spool pin spring cover 5
engaged with the groove part of the spool pin supporter 6.
2
• Insert the hook part 7 of long side of the straight section of
the spool pin spring 1 into the hole 8 of the spool pin
supporter 6.
4. Hang the rib of the spool pin supporter 6 on the spool pin holder 9, and
then push it to the lower side and secure it rear cover assy..

2 6 7 8

9 6

3 - 46
 Application of Assembly Main parts

2 Assembly of Front cover assy

2-1 Attachment of Base plate rubber (Front cover side)
2. Attach the 2 base plate rubbers 1 to the front cover assy..

2-3 Attachment of Thread guide wire

Application
1. Attach the thread guide wire 1 to the front cover assy..

2-4 Attachment of Front cover thread guard

1
1. Attach the front cover thread guard 1 to the front cover assy..

3 - 47
 Application of Assembly Main parts

2-5 Attachment of Decoration cover

1. Set the decoration cover 1 to the front cover assy. with the 3 screws 1.

Torque
1 Taptite, Bind B
M4X14 0.78 – 1.18 N·m 1

3 - 48
 Application of Assembly Main parts

2-6 Attachment of LCD

1
2-6-A “Square shape model” equipped with LCD backlight
1. Set the LCD 1 to the front cover assy..
2. Set the single light guide assy. 2 to the front cover assy. with the 2 screws
1.

Application
Torque
1 Taptite, Bind B
M3X10 0.39 – 0.78 N·m
1

2-6-B “Square shape model” not equipped with LCD backlight

1
1. Set the LCD 1 to the front cover assy..
2. Set the LCD holder 2 to the front cover assy. with the 2 screws 1.

Torque
1 Taptite, Bind B
M3X10 0.39 – 0.78 N·m 1

3 - 49
 Application of Assembly Main parts

2-6-C “Curvy shape model” equipped with LCD backlight

1
1. Set the LCD 1 to the front cover assy..
2. Set the single light guide assy. 2 to the front cover assy. with the screw
1.

Torque
1 Taptite, Bind B
M3X10 0.39 – 0.78 N·m 1

2-6-D “Curvy shape model” not equipped with LCD backlight

1
1. Set the LCD 1 to the front cover assy..
2. Set the LCD holder 2 to the front cover assy. with the screw 1.

Torque
1 Taptite, Bind B
M3X10 0.39 – 0.78 N·m 1

3 - 50
 Application of Assembly Main parts

2-7 Attachment of Selecting/Manual buttons

4 1
1. Set the 2 selecting button A 1, the 2 selecting button B 2, the 2 manual
button A 3 and the 2 manual button B 4 to the front cover assy..
*Note
• As for the LCD backlight PCB assy., it is not mounted by the
model.

3 2

1 4

Application
2 3

3 - 51
 Application of Assembly Main parts

2-8 Attachment of Operation PCB assy

2 1
2-8-A “Square shape model” equipped with LCD backlight
1. Connect the flat cable 1 of the LCD to the operation PCB assy. 2.
2. Set the operation PCB assy. 2 to the front cover assy. with the 3 screws
1.
*Key point
• Check that contact the selecting/manual buttons to each
switch of the operation PCB assy. 2.
3. Connect the connector 3 of the single light guide assy. 4 to the operation
PCB assy. 2.

1 4

Torque
1 Taptite, Bind B
M3X10 0.59 – 0.78 N·m 2 3

2-8-B “Square shape model” not equipped with LCD backlight

1 2
1. Connect the flat cable 1 of the LCD to the operation PCB assy. 2.
2. Set the operation PCB assy. 2 to the front cover assy. with the 3 screws
1.
*Key point
• Check that contact the selecting/manual buttons to each
switch of the operation PCB assy. 2.

Torque
1 Taptite, Bind B
M3X10 0.59 – 0.78 N·m
1

3 - 52
 Application of Assembly Main parts

2-8-C “Curvy shape model” equipped with LCD backlight

2 1
1. Connect the flat cable 1 of the LCD to the operation PCB assy. 2.
2. Set the operation PCB assy. 2 to the front cover assy. with the 3 screws
1.
*Key point
• Check that contact the selecting/manual buttons to each
switch of the operation PCB assy. 2.
3. Connect the connector 3 of the single light guide assy. 4 to the operation
PCB assy. 2.

1 4

Application
Torque
1 Taptite, Bind B
M3X10 0.59 – 0.78 N·m 2 3

2-8-D “Curvy shape model” not equipped with LCD backlight

1 2
1. Connect the flat cable 1 of the LCD to the operation PCB assy. 2.
2. Set the operation PCB assy. 2 to the front cover assy. with the 3 screws
1.
*Key point
• Check that contact the selecting/manual buttons to each
switch of the operation PCB assy. 2.

Torque
1 Taptite, Bind B
M3X10 0.59 – 0.78 N·m
1

3 - 53
 Application of Assembly Main parts

2-9 Attachment of SV keytop

1
1. Set the SV joint plate 1 to the front cover assy..
2. Set the SV keytop 2 to the front cover assy..
*Key point
• Check that the 2 ribs of the SV keytop 2 engaged with the 2
positioning holes of the SV joint plate 1.
*Note
• As for the SV keytop 2, it is not mounted by the model.

2-10Attachment of SS/Reverse/NP buttons

3 2
1. Set the SS button 1, the reverse button 2 and the NP button 3 to the
front cover assy..
*Note
• As for the SS button 1 and the NP button 3, it is not mounted
by the model.

3 2

3 - 54
 Application of Assembly Main parts

2-11Attachment of SSVR PCB assy

3 2 1
1. Set the SSVR PCB assy. 1 to the front cover assy. with the 2 screws 1.
*Key point
• Check that the speed volume 2 engaged with the groove of
the SV joint plate 3.
• Check that the contact each button to each switch of the
SSVR PCB assy. 1.
2. Bind the lead wires of the SSVR PCB assy. 1 and the operation PCB assy.
4 with the band 5.
*Key point
• Refer to "Special Instructions of Wiring".

4 1

Application
Torque
1 Taptite, Bind B
M3X10 0.59 – 0.78 N·m
5

2-12Attachment of LED lamp assy

2
1. Set the LED lamp assy. 1 to the front cover assy. with the screw 1.
2. Connect the connector 2 of the LED lamp assy. 1 to the operation PCB
sub assy..
3. Hang the lead wire of the LED lamp assy. 1 on the slit 3 of the front
cover assy..

Torque
1 Taptite, Bind B
M3X10 0.39 – 0.78 N·m
3 1 1

3 - 55
 Application of Assembly Main parts

2-13Attachment of Thread take-up holder B

1
1. Set the thread take-up holder B 1 to the front cover assy. with the screw
1.

Torque
1 Screw, Bind
M4X6 0.78 – 1.18 N·m 1

3 - 56
 Application of Assembly Main parts

2-13-1Assembly of Thread take-up holder B

1. Set the thread take up spring 1 to the thread catching spring case 2.
2
*Key point
• Insert the section 3 of the thread take up spring 1 into the
hole 4 of the thread catching spring case 2.
• Check that there is the section 5 of the thread take up spring
1 in between the 2 ribs 6 of the thread catching spring case
2.
2. Set the thread catching spring case 2 to the thread take-up holder B 7
with the screw 1.
*Key point
• Check that align the 2 ribs 6 of the thread catching spring 1 4 3
case 2 with the elongate hole of the thread take-up holder B
7.
6 2

Application
1 5

6 7

Torque
1 Screw, Pan (S/P washer)
M3X18 0.29 – 0.49 N·m 2 1

3 - 57
 Application of Assembly Main parts

2-14Attachment of Thread tension holder A assy

1
1. Set the thread guide A assy. 1 to the front cover assy. with the 2 screws
1.

Torque
1 Taptite, Bind B
M4X14 0.78 – 1.18 N·m
1

2-14-1Assembly of Thread tension holder A assy

1. Insert the thread tension adjusting gear 2 into the shaft of the thread 2 1
tension plate assy. 1, and then set the thread tension adjusting screw 3.
2. Set the adjusting screw spring plate 4 to the thread tension plate assy. 1
with the screw 1.
3. Insert the tension disc A 7, the tension disc B 8, the washer 9, the
thread release plate 0, the tension disc washer A, the washer B and the
spring S01 in this order into the shaft 6 of the thread tension holder A
assy. 5.
*Key point
• Check that align the notch part of the tension disc A 7 and the
tension disc B 8 with the protrusion C of the thread tension
holder A assy..
4 1 3
4. Engage the groove part E of the thread tension dial D with the protrusion
of the thread tension plate assy. 1, and insert the thread tension adjusting
screw 3 into the shaft, and then set the thread tension dial D to the thread 6 5
tension holder A assy. with the tension dial shaft F.
*Key point
• Set the tension dial shaft F to the thread tension dial D in the
state that the [9] of the thread tension dial D is the upper side.
5. Set the notch spring G to the thread tension holder A assy. 5 with the 0
screw 2. S01

*Key point
• Attach the end of the notch spring G to the lower side of the
thread tension dial D.
• Check that the boss part of the thread tension holder A assy. A B
9
engaged with the positioning hole of the notch spring G. 7 8

7 8 E F D

Torque
1 Screw, Bind
M3X4 0.78 – 1.18 N·m

Torque
2 Screw, Pan
M3X4 0.78 – 1.18 N·m

17.0
S01 Spring
7.6 XE3014*** C G 2

3 - 58
 Application of Assembly Main parts

3 Assembly of Needle plate B assy 2 3 1

1. Remove the slide button 1 to the needle plate B assy. 2.
*Key point
• Check that hang the 2 hooks 3 on the needle plate B assy.
2.
2. Attach the slide button B 4 to the needle plate B assy. 2.
3. Attach the NT lower thread cutter 6 and the spring plate 7 to the cutter
cover 5.
4. Attach the cutter cover 5 to the needle plate B assy. 2
*Key point.
• Check that hang the hook 8 on the needle plate B assy. 2.
5. Attach the needle plate cover 9 to the needle plate B assy. 2. 4 6 5 7

5 8 2 1

Application
4

4 1

5 9 2

3 - 59
 Application of Assembly Electrical parts and motors

Electrical parts and motors location diagram

3 - 60
 Application of Assembly Electrical parts and motors

1 Assembly of Main motor assy 13

1. Attach the main motor 2 to the motor holder 1 with the 2 screws 1 1
1. Attach the motor fan 3.

Torque
1 Screw, Pan (S/P washer)
M3X8DB 0.59 – 0.78 N·m
1 2

Application
2 Assembly of Power supply unit 1
1. Set the power supply PCB assy. 1 and the power plate spring 2 to the
insulation cover 3 with the screw 1.
2. Set the insulation plate 4 to the insulation cover 3 with the 2 screws 2.
3. Connect the power lead wire assy . 5 to the power supply PCB assy. 1.

1 2 3

1 Taptite, Bind B Torque

2 M3X10 0.39 – 0.78 N·m 5 4 3

3 - 61
 Application of Assembly Needle bar, presser mechanism / Upper shaft mechanism

Needle bar, presser mechanism / Upper shaft mechanism location diagram

3 - 62
 Application of Assembly Needle bar, presser mechanism / Upper shaft mechanism

1 Attachment of Plate spring 2 3 1

1. Set the adjusting plate 1 and the plate spring 2 in this order from the
inside of the rear cover assy. with the 2 screws 1.
2. Fully tighten the adjusting screw 3 to the plate spring 2.

Application
Torque
1 Taptite, Bind B
M4X10 0.78 – 1.18 N·m 3

2 Assembly of Upper shaft assy 1 2

1. Attach the pulley 2 to the upper shaft assy. 1.

3 Assembly of Tension pulley assy 2

1. Align the boss 3 of the tension pulley holder 2 with the hole of the 1
tension pulley assy. 1, and then temporarily tighten the screw 1.
*Key point
• Fully tighten the screw 1 after performing "4 - 4 Adjustment :
Timing belt tension".

Torque
1 Screw, Pan (S/P washer)
M4X8 Hand start
1 3

3 - 63
 Application of Assembly Bobbin winder mechanism

Bobbin winder mechanism location diagram

3 - 64
 Application of Assembly Bobbin winder mechanism

1 Attachment of Bobbin base assy 3, 4 1

1. Attach the bobbin base assy. 1 to the bobbin winder assy. 2.
*Key point
• Check that the 2 gullets 3 of the bobbin base assy. 1 engage
with the 2 protrusions 4 of the bobbin winder.
2. Attach the rubber ring 5 to the bobbin winder wheel.

2 5

1-1 Assembly of Bobbin base assy

Application
2 3
1. Attach the NT lower thread cutter 2 to the bobbin base assy. 1.
2. Attach the bobbin thread cutter holder 3 to the bobbin base assy. 1.
*Key point
• Be careful not to damage the hooks 4 (4 locations).

3 - 65
 Application of Assembly Feed and rotary module

Feed and rotary module location diagram

3 - 66
 Application of Assembly Feed and rotary module

1 Attachment of Feed adjuster assy

1. Insert the polyester slider 2 and the spring S02 into the shaft of the feed
adjuster assy. 1.
*Key point
• Insert the spring starting with the side having the smaller
spring diameter.
2. Set the feed adjuster assy. 1 to the base plate assy.

Lubricate the feed adjuster shaft with FBK OIL RO 1-2 drops
100. XC8388***
Apply EPNOC AP (N) 0 to the entire operating Bead
part of the feed adjuster feed regulator slide block. XC8387***
1 2 S02

Application
9.9
S02 Spring
8.8 5.5
XC2531***

1-1 Assembly of Feed adjuster assy

1 2
1. Set the F gear 2 to the feed adjuster 1.
*Key point
• When set it as shown in the right figure, check that the
protrusion 3 of the F gear 2 is the upper side.
2. Attach the spring S03 .

Apply EPNOC AP (N) 0 to the entire operating Small amount

surface of the feed adjuster and F gear. XC8387***

S03

15.1
S03 Spring
5 XC2530***

3 - 67
 Application of Assembly Feed and rotary module

2 Attachment of Feed arm B assy Retaining ring CSTW-3.5 1

1. Set the polyester slider 2 and the feed arm B assy. 3 to the shaft of the
feed arm A assy. 1, and then attach the retaining ring CSTW-3.5.

Lubricate the feed arm A assy. shaft with FBK OIL 1-2 drops
RO 100. XC8388***
Lubricate the feed arm B assy. shaft with FBK OIL 1-2 drops
RO 100. XC8388***

3 2

3 Attachment of Feed arm A assy 4

1. Insert the feed arm A assy. 1 from the back side of the base plate assy.,
and then set the feed regulator slide shaft 3 of the feed arm B assy. 2 to
the groove of the feed adjuster 4.
2. Insert the horizontal feed shaft 5 into the feed arm A assy. 1, the
“washer, thrust 6” and the base plate assy. from the right side, and then
align the screw hole on the feed arm supporter shaft 7, and then attach it
with the screw 1.
3. Insert the “washer, thrust 8” and the set collar 9 into the horizontal feed
shaft 5, and then attach it with the screw 2.
*Key point
• Attach the feed arm A assy. 1, the “washer, thrust 6” and the
“washer, thrust 8” so that it can sandwich with the base plate 3 2 1
assy. and the set collar 9.
• Check that it is not a wobble, and it moves smoothly. 1

Apply OILER to the 2 sections where the Each 1-2 drops

horizontal feed shaft is inserted in feed arm A. XZ0206***

7 5 1 6 8
2

Torque
1 Screw, Bind
M3X12 0.78 – 1.18 N·m

Torque
2 Set Screw, Socket (CP)
M4X4 0.78 – 1.18 N·m 5 9

3 - 68
 Application of Assembly Feed and rotary module

4 Attachment of Lower shaft assy 2 1 3

1. Insert the set collar 2 to the lower shaft assy. 1, and then tighten the 2
screws 1 temporarily.
*Key point
• Check that the cut surface 3 of the set collar 2 is the out
side.
• Fully tighten the screw 1 after performing "3-70 Attachment of
Bushing presser B"".
2. Set the lower shaft assy. 1 to the base plate assy.

Application
Torque
1 Set Screw, Socket (CP)
M4X4 0.78 – 1.18 N·m

3 - 69
 Application of Assembly Feed and rotary module

5 Attachment of Bushing presser B 2 1

1. Insert the “washer, thrust 2” and the lower shaft bushing 3 into the lower
shaft assy. 1.
2. Set the bushing presser B 4 to the base plate assy. with the 3 screws 1.
3. Insert the “washer, thrust 5” into the lower shaft assy. 1, and then attach
the retaining ring E6.
4. Sandwich the lower shaft bushing 3 with the retaining ring E6 and the set
collar 6 and then tighten the 2 screws 2.
*Key point
• Check that the lower shaft assy. 1 is not a wobble, and it
moves smoothly.

Lubricate the lower shaft bushing round surface 1-2 drops 3

with FBK OIL RO 100. XC8388***
1 5 4
Apply MOLYKOTE EM30L to all of the teeth Small amount
around the lower shaft gear. XC8385***

Retaining ring E6 1
2 3 6 2

Torque
1 Taptite, Bind B
M3X6 0.39 – 0.78 N·m

Torque
2 Set Screw, Socket (CP)
M4X4 0.78 – 1.18 N·m

6 Attachment of Upper shaft bushing 1 Retaining ring E6

1. Insert the upper shaft bushing 2 into the lower shaft assy. 1, and then
attach the retaining ring E6.

1-2 drops
Lubricate the upper shaft bushing with the OILER.
XZ0206***

3 - 70
 Application of Assembly Feed and rotary module

7 Attachment of Timing pulley D 1 1

1. Insert the timing pulley D 1 into the lower shaft assy. and then tighten the
2 screws 1 temporarily.
*Key point
• Insert it until the timing pulley D 1 hits the retaining ring E6.
• Fully tighten the screw 1 after performing "4 - 10 Adjustment :
Needle bar rising".

Torque
1 Set Screw, Socket (CP)
M5X5 Hand start
Retaining ring E6

Application
8 Attachment of Feed supporting plate 1 5
1. Set the feed supporting plate 1 to the feed arm B assy. 2.
*Key point
• Check that the protrusion 3 of the feed supporting plate 1
engaged with the groove 4 of the feed arm B assy. 2.
2. Set the feed supporting plate B 5 to the feed supporting plate 1, attach
the feed arm B assy. 2 with the screw 1.
*Key point
• Check that the boss of the feed supporting plate B 5 engaged
with the positioning hole of the feed supporting plate 1.
• Check that sandwich the feed cam 6 with the feed supporting
plate 1 and the feed arm B assy. 2.
6 2 1
Apply EPNOC AP (N) 0 to the horizontal feed cam Small amount 4
surface. XC8387***

Torque
1 Screw, Bind
M3X6 0.78 – 1.18 N·m 3

3 - 71
 Application of Assembly Feed and rotary module

9 Attachment of Shaft supporter 1

1. Set the feed arm supporter 1 and the shaft supporter 2 to the base plate
assy. with the 4 screws 1.

1 2 1

Torque
1 Screw, Pan (S/P washer)
M4X8 1.37 – 1.57 N·m 1

3 - 72
 Application of Assembly Feed and rotary module

10 Attachment of Drop knob 3 2

1. Set the drop knob 1 to the base plate assy.
*Key point
• Attach it while lifting the section 3 of the drop knob 1 to get
over the boss part 2 of the base plate assy.
2. Attach the retaining ring E3 to the vertical feed shaft 4.
3. Set the base plate assy. as shown in the right figure, and then insert the
vertical feed shaft 4 into the base plate assy., the drop knob 1, the washer
plain 5, the spring S04 , the vertical lever 6, the drop knob 1 and the
base plate from the left side.
*Key point
• Insert it until the retaining ring hit the base plate assy.
1
4. Attach the 3 retaining rings E3 to the grooves (3 locations) of the vertical
feed shaft 4. 4 1 S04 6

Application
Apply EPNOC AP (N) 0 to the sliding parts of the Bead
drop knob and the base plate assy. XC8387***
1-2 drops
Lubricate the vertical feed shaft with the OILER.
XZ0206***
Apply EPNOC AP (N) 0 to the vertical feed cam Small amount
surface A. XC8387***

Retaining ring E3 5
4

11
S04 SPRING
5.7 XC2550*** Retaining ring E3

11 Attachment of Vertical adjuster screw assy 3 2

1. Attach the M5 nut 2 to the vertical adjuster screw assy. 1.
2. Attach the vertical adjuster screw assy. 1 to the feed bar 3.
*Key point
• Refer to "4 - 11 Adjustment : Needle bar height".

3 - 73
 Application of Assembly Feed and rotary module

12 Attachment of Feed bar Retaining ring CS4 2

1. Insert the polyester slider 2 and the feed bar 3 into the shaft of the feed
arm A assy. 1, and then attach the retaining ring CS4.
*Key point
• Check that the vertical adjusting screw 4 engaged with the
groove of the vertical lever 5.
• Check that there should no gap between the retaining ring
CS4 and the feed bar 3.

Apply EPNOC AP (N) 0 to the feed shaft hole in Bead

the feed bar. XC8387***
Bead
Apply EPNOC AP (N) 0 to the feed arm A assy.
XC8387*** 1 3
Apply EPNOC AP (N) 0 to the groove of the Small amount
4
vertical lever. XC8387***

13 Attachment of Spring 1

1. Attach the spring S05 to the feed bar 1 and the base plate assy. 2.

15.2 SPRING
S05
XE1940***
2 S05

3 - 74
 Application of Assembly Feed and rotary module

14 Attachment of Outer rotary hook assy 1

1. Insert the outer rotary hook shaft 1 into the spacer 2, the outer rotary
2
hook assy. 3, the washer 6 4, the spacer 5 and the shaft supporter 6,
and then attach it with the screw 1. 3
*Key point 7
• Turn the lower shaft so that the larger feed cam is at the rear 4
6
and the hole on the lower shaft is at the vertical, and then 5
attach so that the mark 7 on the outer rotary hook is at the
front.

Apply MOLYKOTE EM30L to the shaft supporter Small amount

surface. XC8385***
Lubricate the outer rotary hook shaft with the Apply liberally 1
OILER. XZ0206***

Application
Torque
1 Set Screw, Socket (CP)
M4X6 0.78 – 1.18 N·m

15 Attachment of Inner rotary hook bracket assy

1. Set the inner rotary hook bracket assy. 1 and the IRH bracket support
plate 2 to the base plate assy., and then temporarily tighten the screw 1.
*Key point
• Check that align the positioning hole of the inner rotary hook
bracket assy. 1 with the boss of the base plate assy..
• Refer to "4 - 21 Adjustment : Inner rotary hook bracket
position".

Torque
1 Screw, Pan (S/P washer)
M3X8DB Hand start
1 1 2

16 Attachment of F pulse motor 1 2

1. Set the F pulse motor 1 to the FPM holder sub assy. 2 with the 2 screws
1.
2. Attach the “lead wire assy, FPM-LE 3” to the F pulse motor 1.

1-2 drops
Lubricate the FPM bearing with FBK OIL RO 100.
XC8388***

Torque
1 Screw, Bind
M3X4 0.78 – 1.18 N·m
3 1

3 - 75
 Application of Assembly Feed and rotary module

17 Attachment of FPM holder sub assy 1 2 5 4

1. Attach the rubber 2 from the FPM holder sub assy. 1.

2. Set the FPM holder sub assy. 1 to the shaft 3 of the base plate assy., and
then attach the retaining ring 10.
*Key point
• Check that the feed adjusting 4 is the upper side of the FPM
gear 5.
3. Sandwich the spring S06 between the FPM holder sub assy. 1 and the
base plate assy., and then tighten the screw 1.
*Key point
• Tighten the screw 1 until the screw hole 6 in the base plate
assy. comes approximately to the center of the positioning 3 Retaining ring 10
hole 7 in the FPM holder sub assy. 1.
4. Tighten the screw 2 temporarily. 1

*Key point
• Fully tighten the screw 2 after performing "4 - 15 Adjustment :
Feed forward/backward".

1 S06

7 6

Torque
1 Bolt, Socket
M4X25 -

Screw Torque
2 3X8 Hand start

21
S06 SPRING
5 XC2537***
2

3 - 76
 Application of Assembly Feed and rotary module

18 Alignment of F gear teeth 3

1. Turn the F pulse motor gear 1 clockwise until the stopper 2 of the F
pulse motor gear 1 on it touches the rubber 3.
2. Align the teeth of the feed adjusting assy. 4 with the teeth of the F gear
5, and then mesh it and the F pulse motor gear 1.
*Key point
• Check that the match mark 6 of the F gear 5 and the match
mark 7 of the F pulse motor gear 1 are together.

Apply EPNOC AP (N) 0 to the all of the teeth on Bead

the feed adjusting assy. F gear. XC8387***

2 1

4 1

Application
5
5 1

6 7

19 Attachment of Spring 1 2

1. Attach the spring S07 to the FPM holder assy. 1 and the feed bar 2.

28.0
SPRING
S07
XE1478***
A decided hook form is same S07

3 - 77
 Application of Assembly Feed and rotary module

20 Attachment of Feed dog 2 1

1. Set the feed dog 1 to the feed bar 2, and then tighten the 2 screws 1
temporarily.
*Key point
• Fully tighten the screw 1 after performing "4 - 19 Adjustment :
Front/back and left/right position of feed dog".

Torque
1 Screw, Bind
M3X6 Hand start
1

21 Attachment of Needle plate A assy 2

1. Set the needle plate A assy. 1 to the feed and rotary module with the 2
screw needle plates 2.

21-1Assembly of Needle plate A assy

2 3 2 4
1. Set the F gear stopper plate 1 to the needle plate A 2 with the 2 screws 1.
*Key point
• Check that the boss part of the F gear stopper plate 1
engaged with the positioning hole of the needle plate A 2.
2. Set the stopper plate 3 and the needle plate B support plate 4 to the
needle plate A assy. 2 with the 2 screws 2.
*Key point
• Check that the boss of the stopper plate 3 engaged with the
positioning hole of the needle plate A 2.
3. Set the needle plate holder 5 to the needle plate A assy. 2 with the 2
screws 3.

1 1 5 2 3
1
Screw, Bind Torque
2 M2.6X3 0.59 – 0.78 N·m
3

3 - 78
 Application of Assembly Feed and rotary module

22 Attachment of Inner rotary hook assy

1. Set the inner rotary hook assy. 1 to the outer rotary hook assy. 2.

2 1

Application

3 - 79
 Application of Assembly Needle-presser module

Needle-presser module location diagram

3 - 80
 Application of Assembly Needle-presser module

1 Attachment of Shaft bushing 1

1. Set the shaft bushing 1 to the base holder assy. with the 2 screws 1.

Torque
1 Screw, Bind
M3X6 0.78 – 1.18 N·m
1

Application
2 Attachment of Lock nut 1 1
1. Attach the lock nut 1 with the screw 1.
*Key point
• Tighten the lock nut 1 to about half of the screw 1.
2. Attach the screw 1 to the base holder assy..
*Key point
• Tighten it until the lock nut 1 hit the base holder assy..
• Refer to "4-18 Adjustment : Needle and presser foot front/back
position".

Torque
1 Set Screw, Socket (CP)
M4X12 0.39 – 0.49 N·m 1

3 Attachment of Z pulse motor 1 2

1. Attach the Z pulse motor 1 to the base holder assy. with the 2 screws 1.
2. Attach the lead wire sub assy. 2 to the Z pulse motor 1.

Torque
1 Screw, Bind
M3X6 0.78 – 1.18 N·m
1

3 - 81
 Application of Assembly Needle-presser module

4 Attachment of Rubber 1
1. Attach the rubber 1 to the shaft 2 of the base holder assy..

5 Attachment of Z zigzag cam 1 2 Retaining ring E3

1. Set the Z zigzag cam 1 to the shaft 2 of the base holder assy..
*Key point
• Check that the match mark 3 on the Z zigzag cam 1 Align
the match mark 5 on the Z pulse motor gear 4.
2. Attach the retaining ring E3 to the shaft 2 of the base holder assy..

Apply EPNOC AP (N) 0 to all of the sliding part of Bead

the Z zigzag cam pin. XC8387***
Bead
Apply EPNOC AP (N) 0 to all of the Z zigzag cam.
XC8387***
Apply EPNOC AP (N) 0 to the teeth around the Z Bead
zigzag cam gear. XC8387***
1 3

5 4

3 - 82
 Application of Assembly Needle-presser module

6 Attachment of Z zigzag lever assy 1

1. Attach the polyester slider 2 and the Z zigzag lever assy. 3 to the shaft 1
of the base holder assy., and then attach the retaining ring E4.
*Key point
• Check that the shaft 4 of the Z zigzag lever assy. 3 is at the
left of the Z zigzag cam 5.
2. Attach the Z lever cap 6 to the Z zigzag lever assy. 3.

Apply EPNOC AP (N) 0 to the shaft of the base Bead

holder assy. XC8387***
Apply EPNOC AP (N) 0 to the shaft of the Z Bead
zigzag lever. XC8387***
2

3 Retaining ring E4

Application
4 5

6 3

3 - 83
 Application of Assembly Needle-presser module

7 Attachment of Thread release lever S08 2

1. Set the thread release lever 2 and the spring S08 to the shaft 1 of the
base holder assy., and then attach the retaining ring CS4.
*Key point
• Check that the hook of the spring is the upper side, when set it
as shown in the right figure.

Apply EPNOC AP (N) 0 to the shaft of the base Small amount

holder assy. XC8387***

Retaining ring CS4 1

5.0 SPRING
S08
XC4904***

8 Attachment of Presser bar 3

1. Insert the base holder assy., the presser bar clamp 2, the spring 3, and the
base holder assy. from the bottom of the presser bar 1, and then tighten
the screw 1 temporarily.
*Key point
• Fully tighten the screw 1 after performing "4-14 Adjustment :
Presser bar height and parallelism".

Apply FBK OIL RO 100 to the tip of the presser Apply liberally
bar. XC8388***

1 2

Torque
1 Screw stud
M5 Hand start
1

3 - 84
 Application of Assembly Needle-presser module

9 Attachment of Presser foot lifter 3 Retaining ring E4 1

1. Set the presser foot lifter 1 to the shaft 2 of the base holder assy., and
then attach the retaining ring E4.
*Key point
• Push the presser bar clamp 3 to the upper side, and then
attach it while pushing the bottom side of the thread release
lever 4.

Apply EPNOC AP (N) 0 to the shaft of the base Small amount

holder assy. XC8387***
Apply EPNOC AP (N) 0 to the operating surface of Small amount
the presser bar lifter presser bar clamp. XC8387***
2 4

Application
10 Attachment of PF switch assy 1
1. Set the PF switch assy. 1 to the presser switch holder 2.
*Key point
• Check that the boss part of the PF switch assy. 1 align the
positioning hole of the presser switch holder 2.
2. Set the presser switch holder 2 to the base holder assy. with the screw 1.
*Key point
• Check that the boss part of the PF switch assy. 1 align the
notch part of the base holder assy.

2 1

Torque
1 Screw, Bind
M3X6 0.59 – 0.78 N·m

3 - 85
 Application of Assembly Needle-presser module

11 Attachment of Needle holder shaft A 2 1

1. Insert the needle holder shaft A 1 to the upper side hole of the needle bar
supporter assy., and then insert the shaft 2 into the needle bar supporter
assy., the needle holder shaft A 1 and the needle bar supporter assy..
*Key point
• Check that the groove 3 of the shaft 2 is the left side, when
set the needle bar supporter assy. as shown in the right figure.
2. Set the plate 4 to the needle bar supporter assy. with the screw 1.
*Key point
• Check that the groove 3 of the shaft 2 engaged with the
notch part 5 of the plate 4.
3. Attach the screw 2 to the needle holder shaft A 1.
3
4. Attach the spring S09 to the plate 4 and the needle bar supporter assy..
5 1
*Key point
• Attach the hook side of the spring to the plate 4.

Apply FBK OIL RO 100 to the needle holder shaft 1-2 drops
A. XC8388***

4 2
4

Torque
1 Screw, Bind
M3X5 0.59 – 0.78 N·m

Torque
2 Set Screw, Socket (CP)
M3X5 0.59 – 0.78 N·m

23
S09 SPRING
4 X50476*** S09

12 Attachment of Z zigzag adjusting nut 1 1

1. Set the Z zigzag adjusting nut 1 to the needle bar supporter assy., and then
tighten the screw 1 temporarily.
*Key point
• Check that the side of the zigzag adjusting nut 1 with the
greatest eccentricity toward the top (see figure at the right).
• Fully tighten the screw 1 after performing "4-7 Adjustment :
Left base line needle drop".
Apply EPNOC AP (N) 0 to the zigzag adjusting nut Bead
Z zigzag lever contact surface. XC8387***

Torque
1 Bolt, Socket
M3X10 Hand start

3 - 86
 Application of Assembly Needle-presser module

13 Attachment of Threader hook assembly 3 2

1. Insert the threader hook assembly 1 into the shaft of the needle bar
supporter assy. 2, and then hang on the hook 3.

Application
14 Attachment of Needle bar supporter assy S10
1. Insert the needle holder shaft A 2 of the needle bar supporter assy. 1 into
the shaft bushing 3 of the base holder assy., and then attach the needle bar
supporter assy. 1 to the base holder assy..
2. Attach the spring S10 to the needle bar supporter assy. 1 and the shaft
bushing 3.
*Key point
• Attach the long side of the hook of the spring to the shaft
bushing.
3. Attach the spring S11 to the needle bar supporter assy. 1 and the base
holder assy..

3 2 1

24.5
S10 SPRING
XC2429***

14.3
S11 5 SPRING-Z
XC2748*** S11
A decided hook form is same

3 - 87
 Application of Assembly Needle-presser module

15 Attachment of Shaft assy 2

1. Attach the needle holder block 1 to the needle roller 2 of the needle bar
supporter assy..
*Key point
• Flat surface of the needle holder block 1 is the upper side.
2. Attach the shaft assy. 3 to the needle holder block 1 and the base holder
assy., and then tighten the screw 1 temporarily.
*Key point
• Fully tighten the screw 1 after performing "4-9 Adjustment :
Needle clearance left/right".

Bead
Apply EPNOC AP (N) 0 to the needle roller. 1
XC8387***
Apply EPNOC AP (N) 0 to the shaft of the shaft Bead 3
assy. XC8387***

Torque
1 Screw
M3X10 Hand start 1 1

3 - 88
 Application of Assembly Needle-presser module

16 Attachment of Needle bar assy. N 2 2

1. Attach the screw 1 to the needle bar block 1.
2. Insert the needle bar assy. N 2 into the needle bar supporter assy., the
needle bar block 3, the needle thread block 4 and the needle bar
supporter assy. from the lower side, and then tighten the 2 screws 2
temporarily.
*Key point
• When the needle thread block 4 is viewed from the front, it is
secured in a position turned slightly counterclockwise.
• Fully tighten the screw 2 after performing "4-11 Adjustment :
Needle bar height" and "4-13 Adjustment : Needle threader".

Lubricate the needle bar crank joint area with 1

MOLYKOTE (OILER 90% + MOLYKOTE M 1-2 drops
DISPERSION). 3

Application
Apply EPNOC AP (N) 0 to the sliding pin part of
Bead
the needle thread block.
Lubricate the needle bar supporter assy. needle
1-2 drops
operating area with OILER.

1 Needle Clamp Screw -

Torque
3 Set Screw, Socket (FT)
M4X4 Hand start 2 3 4

3 - 89
 Application of Assembly Needle-presser module

17 Attachment of Needle bar crank rod assy 1 2

1. Set the thread take-up lever 1 to the needle bar crank rod assy. 2 with the
screw 1.
*Key point
• The screw 1 is reverse threaded.
2. Set the needle bar crank rod assy. 2 to the needle bar block 3.

Apply EPNOC AP (N) 0 to the shaft of the needle Small amount

bar crank. XC8387***
Apply EPNOC AP (N) 0 to the shaft of the thread Small amount
take-up lever. XC8387***
Apply EPNOC AP (N) 0 to the thread take-up
Small amount 1
lever attachment face (left screw attachment face)
XC8387***
of the needle bar crank.

Torque
1 Screw, Flat
SM3.57L 1.18 – 1.57 N·m 3 2

18 Attachment of Thread take-up lever link 4 2

1. Attach the retaining ring E5 to the take-up support shaft 1.
2. Set the base holder assy. as shown in the right figure, and then insert the
take-up support shaft 1 into the washer, spring 2, the thread take-up
lever link 3 and the base holder assy. from the right side, and then attach it
with the screw 1.
*Key point
• Insert the shaft of the thread take-up lever 4 into the thread
take-up lever link 3.

Apply EPNOC AP (N) 0 to the all around the take- Small amount
up support shaft hole. XC8387***
1 3 Retaining ring E5

1 1

Screw Torque
1 3X8 1.18 – 1.57 N·m 4 3

3 - 90
 Application of Assembly Needle-presser module

19 Attachment of BH switch assy 2 3

1. Set the BH switch assy. 1 to the base holder assy. with the screw 1.
*Key point
• Check that the boss part 3 of the BH switch holder assy.
engaged with the positioning hole 2 of the BH switch assy.
1.
• Refer to "4-17 Adjustment : BH lever switch position".

Torque
1 Screw, Pan (S/P washer)
M4X8 1.18 – 1.57 N·m
1 1

Application
20 Attachment of Lead wire assy: ground
1. Set the lead wire assy: ground 1 to the base holder assy. with the screw
1.
2. Bind the each lead wire with the 5 bands 2.

1 1

Torque
1 Screw, Pan (S/P washer)
M4X8 1.18 – 1.57 N·m 2

21 Attachment of Thread slider guide 1 2

1. Set the thread slider guide 1 to the needle bar supporter assy. 2 with the
screw 1.

Torque
1 Taptite, Bind B
M3X5 0.59 – 0.78 N·m
1

3 - 91
 Application of Assembly Needle-presser module

22 Attachment of Presser feed holder assy 1 2

1. Set the presser feed holder assy. 1 to the presser bar 2 with the screw 1.
2. Set the Z foot 3 to the presser feed holder assy. 1.

Torque
1 Screw
3.57 0.78 – 1.18 N·m
1 3

3 - 92
4 Adjustment
Starting test mode/Starting and stopping operation ... 4 - 2
Timing belt tension.................................. 4 - 4
Motor belt tension ................................... 4 - 5
Upper thread tension .............................. 4 - 6
Left base line needle drop....................... 4 - 7
Rotary hook unit position ........................ 4 - 8
Needle clearance left/right ...................... 4 - 9
Needle bar rising................................... 4 - 10
Needle bar height.................................. 4 - 11
Clearance between needle and rotary hook point ... 4 - 12
Needle threader .................................... 4 - 13
Presser bar height and parallelism ....... 4 - 14
Feed forward/backward ........................ 4 - 15
Bobbin winder ....................................... 4 - 16
BH lever switch position........................ 4 - 17
Needle and presser foot front/back position.... 4 - 18
Front/back and left/right position of feed dog ... 4 - 19
Feed dog height .................................... 4 - 20
Inner rotary hook bracket position......... 4 - 21
Inner rotary hook assy. (lower thread) tension .... 4 - 22

4-1
 Test Mode Starting test mode/Starting and stopping operation

1. How to start test mode

• Turn on the power while pressing (Reverse/reinforcement stitch button), and press (Stitch selection

key) in the state that continued pressing (Reverse/reinforcement stitch button) within one second, four
beeps sound, and then test mode starts.
*Key point
• In case of models not equipped with the buzzer, beep does not sound.

Within
one second

2. Mode selection

• Press (Stitch selection keys) and select pattern number (mode).

3. Starting and stopping test mode

• Press (Start/stop button).

• In case of models not equipped with (Start/stop button), press down and/or release the foot controller.

4-2
 Adjustment Starting test mode/Starting and stopping operation

4. Test modes (used for adjustments)

Z (zigzag) F (feed) Ref.

No. Mode Operating speed Used adjustment
operations operations page

Left base line

4-7
needle drop

Rotary hook unit

4-8
position
Switches base line with each
stitch. Needle clearance
Any speed may be 4-9
3 Point *Switches left base line/center 0mm left/right
02 selected using the
Needle Drop base line/right base line with (none) Needle bar rising 4 - 10
speed control lever.
pressing .
Needle bar height 4 - 11

Clearance
between needle
4 - 12
and rotary hook
point

When each switch was turned ON/OFF, the number displayed on the
right side of LCD changes.
Switch BH lever switch
04 (Presser switch, BH lever switch, BH switch, Bobbin winder switch) 4 - 17

Adjustment
Monitor position
* In case of models equipped with the buzzer, One beep sounds when
each switch was turned ON/OFF.

Switches low/middle/
Forward and
100 stitches forward on the left base line. high speed with Feed forward/
05 Reverse 4 - 15
100 stitches reverse on the right base line. backward
Feed pressing .

Switches
0mm/5mm Any speed may be Front/back and
Feed Dog
07 Stops center base line. with pressing selected using the left/right position of 4 - 19
Position
speed control lever. feed dog
.

4-3
 Adjustment Timing belt tension

[Adjustment standard]
The belt deflection must be 4 to 5 mm when pushing the center of the timing belt with a force of 1.96N (200g).

[Adjustment procedure]
1. Remove the front cover.
2. Loosen the screw (screw pan (S/P washer) M4 x 8) of the tension pulley assy..
3. Move tension pulley assy. back and forth, to adjust the belt deflection to 4 to 5 mm when pushing the center of the
timing belt with a force of 1.96N (200g).
4. Tighten the screw (screw pan (S/P washer) M4 x 8) of the tension pulley assy..

XC2277001 Push-pull gauge (5N)

4 - 5mm

Screw pan
(S/P washer) M4 x 8

1.96N (200g)

Tension pulley assy.

4-4
 Adjustment Motor belt tension

[Adjustment standard]
The belt deflection must be 3 to 4 mm when pushing the center of the motor belt with a force of 0.98N (100g).

[Adjustment procedure]
1. Remove the front cover.
2. Remove the power supply unit.
3. Loosen the 2 screws (giza tite 5 x 16) of the motor holder.
4. Move the motor holder up and down, to adjust the belt deflection is 3 to 4 mm when pushing the center of the
motor belt with a force of 0.98N (100g).
5. Tighten the 2 screws (giza tite 5 x 16) of the motor holder.

XC2277001 Push-pull gauge (5N)

Adjustment
3 - 4mm

0.98N (100g)

Giza tite 5 x 16
Motor holder

4-5
 Adjustment Upper thread tension

[Adjustment standard]
Pass the schappe spun thread #60 through thread guide path, and lower the presser lever, and pull the thread down
slowly with the tension gauge, then adjust the thread tension must be 0.32 to 0.37N (33 to 38g).

[Adjustment procedure]
1. Remove the face plate.
2. Set the thread tension dial to [4].
3. Raise the presser lever.
4. Pass the schappe spun thread #60 through the thread guide plate assy., tension disk in this order.
5. Lower the presser lever.
6. Pull the thread down slowly with the tension gauge, and turn the thread tension adjusting gear with the hex
wrench (3mm), to adjust the thread tension to 0.32 to 0.37N (33 to 38g).
*Key point
• Loosen the thread tension adjusting gear. (turn to the left) ⇒ Tension larger.
• Tighten the thread tension adjusting gear. (turn to the right) ⇒ Tension smaller.

XA9154001 Tension gauge 50 (0.5N)

Tension disk

Thread guide plate assy.

Schappe spun thread #60

Thread tension disc Thread tension dial

Hex wrench
(3mm)

Thread tension adjusting gear

Schappe spun thread #60

4-6
 Adjustment Left base line needle drop

[Adjustment standard]
The needle top (left base line) must drop in the right side of “V” groove on the needle plate A.

[Adjustment procedure]
1. Remove the presser foot.
2. Start the test mode.
3. Select the pattern number "02" (3-point needle drop mode).

4. Press (Reverse/reinforcement stitch button) and move the needle bar to the left base line, then turn off the
power.
5. Turn the pulley by hand, until the needle top comes to the needle plate A surface.
6. Loosen the screw (bolt socket M3 x 10) of the zigzag adjusting nut with the hex wrench (2.5mm).
7. Turn the zigzag adjusting nut by finger, to adjust the needle top drops in the right side of “V” groove on the needle
plate A.
8. Tighten the screw (bolt socket M3 x 10) of the zigzag adjusting nut.
*Key point
• Tighten it while fixing the zigzag adjusting nut by finger so that the zigzag adjusting nut does not turn.
NOTE
• Refer to the next page “4-8 Rotary hook unit position“ when it cannot be adjusted correctly using the above

Adjustment
procedure.

Bolt socket M3 x 10

Needle top
drops in Zigzag adjusting nut
shadow area.

"V" groove
Hex wrench
(2.5mm)

4-7
 Adjustment Rotary hook unit position

[Adjustment standard]
The needle top (left base line) must drop in the right side of “V” groove on the needle plate A.

[Adjustment procedure]
1. Remove the presser foot.
2. Start the test mode.
3. Select the pattern number "02" (3-point needle drop mode).

4. Press (Reverse/reinforcement stitch button) and move the needle bar to the left base line, then turn off the
power.
5. Remove the front cover.
6. Turn the pulley by hand, until the needle top comes to the needle plate A surface.
7. Loosen the 2 screws (giza tite 5 x 16) of the rotary hook unit.
8. Move the rotary hook unit right and left, to adjust the needle top drops in the right side of "V" groove on the
needle plate A.
9. Tighten the 2 screws (giza tite 5 x 16) of the rotary hook unit.

Giza tite 5 x 16

Giza tite 5 x 16

Needle top
drops in
shadow area.

"V" groove

4-8
 Adjustment Needle clearance left/right

[Adjustment standard]
The clearance between the needle top and the outer rotary hook point must be the same at the base line of both left
and right.

[Adjustment procedure]
1. Remove the presser foot, the needle plate B and the needle plate A, then remove the inner rotary hook.
2. Start the test mode.
3. Select the pattern number "02" (3-point needle drop mode).
4. Turn the pulley by hand until the needle aligns with the outer rotary hook point.
5. Loosen the screw (bolt socket M3 x 10) of the needle holder shaft block with the hex wrench (2.5mm).
6. Move the needle holder shaft block to the left and right, to adjust the clearance between the needle top and the
outer rotary hook point is the same at the base line of both left and right.
7. Tighten the screw (bolt socket M3 x 10) of the needle holder shaft block.

Needle holder shaft block

Adjustment
Left Right
Hook Point
Hook Point

Needle Needle
Top Top

Bolt socket M3 x 10

Hex wrench
(2.5mm)

Outer rotary hook assy.

4-9
 Adjustment Needle bar rising

[Adjustment standard]
The right edge of the needle must align with the rotary hook point when the needle bar raised 2.9 to 3.3mm up from
its lowest position.

[Adjustment procedure]
1. Remove the presser foot, the needle plate B and the needle plate A, then remove the inner rotary hook.
2. Start the test mode.
3. Select the pattern number "02" (3-point needle drop mode).

4. Press (Reverse/reinforcement stitch button) and move the needle bar to the left base line, then turn off the
power.
5. Turn the pulley by hand and move the needle bar to its lowest position.
6. Remove the base cover.
7. Loosen the 2 screws (set screws socket (CP) M5 x 5) of the lower shaft pulley D with the hex wrench (2.5mm).
8. Turn the pulley by hand and raise the needle bar 2.9 to 3.3 mm from its lowest position, then turn the outer rotary
hook by hand and align the right edge of the needle with the outer rotary hook point.
9. Tighten the 2 screws (set screws socket (CP) M5 x 5) of the lower shaft pulley D.

Set screws socket

(CP) M5 x 5 (2pcs.)

Hex wrench
(2.5mm)

Lower shaft pulley D

The right edge of the needle aligns with the

outer rotary hook point when the needle bar
raised 2.9 to 3.3mm up from its lowest position.

2.9 - 3.3mm

4 - 10
 Adjustment Needle bar height

[Adjustment standard]
When turn the pulley by hand until the right edge of the needle aligns with the outer rotary hook point, the distance
between the top edge of the needle eye and the bottom edge of the outer rotary hook point must be 1.0 to 1.4mm.

[Adjustment procedure]
1. Remove the presser foot, the needle plate B and the needle plate A, then remove the inner rotary hook.
2. Remove the face plate.
3. Start the test mode.
4. Select the pattern number "02" (3-point needle drop mode).

5. Press (Reverse/reinforcement stitch button) and move the needle bar to the left base line, then turn off the
power.
6. Turn the pulley by hand until the right edge of the needle aligns with the outer rotary hook point.
7. Loosen the screw (set screw socket (FT) M4 x 4) of the needle bar block with the hex wrench (2mm).
8. Move the needle bar up and down, to adjust the distance between the top edge of the needle eye and the bottom
edge of the outer rotary hook point to 1.0 to 1.4mm.
NOTE
• Check that the needle block faces front.
9. Tighten the screw (set screw socket (FT) M4 x 4) of the needle bar block.

Adjustment
NOTE
• Need to adjust “4-13 Needle threader” after this adjustment.

Needle bar
block
Set screw
socket
(FT) M4 x 4

Hex wrench
(2mm)
Needle bar The right edge of the needle alignes
with the outer rotary hook point.

Needle block 1.0 - 1.4mm

4 - 11
 Adjustment Clearance between needle and rotary hook point

[Adjustment standard]
The clearance between the scarf of needle and the outer rotary hook point (front/back) must be 0.2mm or less on the
left base line.

[Adjustment procedure]
1. Remove the presser foot, the needle plate B and the needle plate A, then remove the inner rotary hook.
2. Attach the size 75/11 needle.
3. Start the test mode.
4. Select the pattern number “02” (3-point needle drop mode).

5. Press (Reverse/reinforcement stitch button) and move the needle bar to the left base line, then turn off the
power.
6. Remove the label.
7. Loosen the fixing screw (screw bind M3 x 25) of the adjusting screw.
8. Turn the pulley by hand until the right edge of the needle aligns with the outer rotary hook point.
9. Turning the adjusting screw with the box driver (7mm), to adjust the clearance between the scarf of needle and the
outer rotary hook point (front/back) to 0.2mm or less on the left base line.
*Key point
• Loosen the thread tension adjusting gear. (turn to the left) ⇒ Needle moves to the rear side. (clearance smaller.)
• Tighten the thread tension adjusting gear. (turn to the right) ⇒ Needle moves to the front side. (clearance larger.)
10. Tighten the fixing screw (screw bind M3 x 25) of the adjusting screw.

XE2396001 Box driver 7

Back Front

Adjusting screw 0.2mm or less

Hook point

Screw bind M3 x 25

Size 75/11 Needle

Label

4 - 12
 Adjustment Needle threader

[Adjustment standard]
When passing the hook into the needle eye, the clearance between the top edge of the hook and the top edge of the
needle eye must be 0 to 0.1mm.

[Adjustment procedure]
1. Remove the face plate.
2. Attach the size 75/11 needle.
3. Turn the pulley by hand and move the needle to its highest point.
4. Loosen the screw (set screw socket (FT) M4 x 4) of the needle thread block with the hex wrench (2mm).
5. Move the needle thread block up and down, to adjust the clearance between the top edge of the hook and the top
edge of the needle eye to 0 to 0.1mm. After that, tighten the screw (set screw socket (FT) M4 x 4) of the needle
thread block.
*Key point
• Tighten the screw (set screw socket (FT) M4 x 4) at the position slightly to the left when viewed from the front
of the machine.
• Adjust it so that the top edge of the hook and the top edge of the needle eye is the same height.
NOTE
• In case the position of the screw (set screw socket (FT) M4 x 4) is too left, the hook doesn't turn. (Fig.1)
• In case the position of the screw (set screw socket (FT) M4 x 4) is too right, the needle thread block contacts
the needle bar supporter assy., and get damaged. (Fig.3)

Adjustment
Needle thread block

Hex wrench
(2mm)
Set screw socket Top edge of
(FT) M4 x 4 needle eye
Needle
0mm Hook
Top edge of
hook

Fig. 1 Fig. 2 Fig. 3

4 - 13
 Adjustment Presser bar height and parallelism

[Adjustment standard]
• The clearance between the needle plate A and bottom surface of the presser foot must be 6.0 to 6.5mm.
• The presser foot must parallel with the feed dog hole of needle plate A.

[Adjustment procedure]
1. Attach the J foot.
2. Raise the presser lever.
3. Turn the pulley by hand and down the feed dog lower than the needle plate A.
4. Loosen the screw (screw stud M5) of the presser bar clamp assy. with the hex wrench (2.5mm).
5. Move the needle presser bar up and down, to adjust the clearance between the needle plate A and the bottom
surface of the presser foot to 6.0 to 6.5mm.
6. Tighten the screw (screw stud M5) of the presser bar clamp assy..
*Key point
• Check the presser foot parallel with the feed dog hole of needle plate A after adjusting presser bar
height. (to prevent slanting during overcast stitch and damage to the needle.)

Presser foot

Top face of
needle plate A

6.0 - 6.5mm
Feed dog hole
(Needle plate A)

Parallel

Screw stud M5

Hex wrench
(2.5mm)

4 - 14
 Adjustment Feed forward/backward

[Adjustment standard]
In the test mode “05”, sewing 100 forward stitches, and 100 reverse stitches without thread, the forward feed length
must be 0 to 10mm longer than the backward feed length.

[Adjustment procedure]
1. Start the test mode.
2. Select the pattern number “05” (Forward and reverse feed mode).
3. Insert a paper between folded broadcloth.
4. Lower the presser lever.

5. Press (Start/Stop button), then 100 forward stitches and 100 reverse stitches starts without thread.

In case of models not equipped with (Start/stop button), press down the foot controller, then 100 forward
stitches and 100 reverse stitches starts without thread.
6. Check the forward and backward feed length.
7. Remove the base cover.
8. Loosen the fixing screw (screw 3 x 8) of the FPM holder assy. with the hex wrench (2.5mm).
9. Turn the screw (bolt socket M4 x 25) of the FPM holder assy. with the hex wrench (3mm), to adjust that the
forward feed length is 0 to 10mm longer than the backward feed length.

Adjustment
*Key point
• Tighten the screw (bolt socket M4 x 25). (turn to the left) ⇒ Backward feed shorter
• Loosen the screw (bolt socket M4 x 25). (turn to the right) ⇒ Backward feed longer
10. Apply a small amount thread locker to the screw (bolt socket M4 x 25).
11. Tighten the fixing screw (screw 3 x 8) of the FPM holder assy..

Screw 3 x 8

Bolt socket
M4 x 25 Screw 3 x 8

Hex wrench 0 - 10mm

(3mm)

Forward feed Backward feed

4 - 15
 Adjustment Bobbin winder

[Adjustment standard]
• No uneven bobbin winding.
• The target for the bobbin winding quantity must be filling 80 to 90% of the diameter.

[Adjustment procedure]
1. Loosen the screw (screw pan (S/P washer) M3 x 8) of the thread guide assy..
2. Move the thread guide assy. up and down, to adjust uneven bobbin winding.
3. Tighten the screw (screw pan (S/P washer) M3 x 8) of the thread guide assy..
*Key point
• When the uneven bobbin winding is upper side, move the thread guide assy. down.
• When the uneven bobbin winding is lower side, move the thread guide assy. up.

Thread guide assy.

Move the thread
guide assy. down.

Screw pan (S/P washer) M3 x 8

Move the thread

guide assy. up.

4. Loosen the screw (screw pan (S/P washer) M3 x 20) of the bobbin presser.
5. Turn the bobbin presser left and right, to adjust the winding quantity.
6. Tighten the screw (screw pan (S/P washer) M3 x 20) of the bobbin presser.
*Key point
• The target for the bobbin winding quantity is filling 80 to 90% of the diameter.
NOTE
• The large side of the bobbin presser must be at the front cover side.

Screw pan (S/P washer) M3 x 20 Bobbin presser

4 - 16
 Adjustment BH lever switch position

[Adjustment standard]
• BH 0 touches the BH 1 in the state that the clearance between the BH presser foot A and the BH presser foot B is
0.5mm.
• BH 0 does not touch the BH 1 in the state that the clearance between the BH presser foot A and the BH presser foot
B is 1.5mm.

[Adjustment procedure]
1. Start the test mode.
2. Raise the presser lever.
3. Attach the BH presser foot.
4. Turn the pulley by hand and move the needle bar to its lowest position. (down the feed dog lower than the needle
plate A.)
5. Lower the presser lever in the state that the clearance between the BH presser foot A and the BH presser foot B is
0.5mm. (Fig. 1)
6. Lower the BH lever, and set to the BH presser foot.
7. Start the test mode, and select the pattern number “04” (Switch monitor mode).
8. Rotate the BH lever eccentric shaft in a counterclockwise, to adjust the number displayed on the right side of LCD
to “00”.

Adjustment
9. Rotate the BH lever eccentric shaft in a clockwise, to adjust the number displayed on LCD to “08” from “00”.
(Fig. 2)
In case of models equipped with the buzzer, adjust it at the position where the buzzer begins to sound.
*Key point
• When the BH0 touches the BH1, change the number displayed on LCD to “08” from “00”.
• In case of models equipped with the buzzer, when the BH0 touches the BH1, the buzzer begins to sound.
10. When the clearance between the BH presser foot A and the BH presser foot B is 1.5mm, check that the number
displayed on LCD is “00”. (Fig. 3, Fig. 4)

Contact

BH presser foot A
BH2 BH0 BH1

BH lever
0.5mm eccentric
BH presser foot B shaft

Fig. 1
Fig. 2

BH presser foot A BH2 BH0 BH1

BH lever
eccentric
1.5mm shaft
BH presser foot B
Fig. 3 Fig. 4

4 - 17
 Adjustment Needle and presser foot front/back position

[Adjustment standard]
The needle top must drop in the center position (front/back) of the presser foot hole.

[Adjustment procedure]
1. Attach the J foot, and lower the presser lever.
2. Turn the pulley by hand, and drop the needle top into the presser foot hole.
3. Turn the screw (set screw socket (CP) M4 x 12) with the hex wrench (2mm), to adjust the needle top to the center
position (front/back) of the presser foot hole.
*Key point
• If loosen the screw (set screw socket (CP) M4 x 12) drastically, the fixing lock nut may be loosen.
• When the lock nut is loosen, remove the needle bar-presser unit and tighten the lock nut, then tighten the
screw (set screw socket (CP) M4 x 12).
NOTE
• Need to adjust “4-12 Clearance between needle and rotary hook point” after this adjustment.

Set screw socket (CP) M4 x 12

Lock nut

Presser foot hole

Needle top position

4 - 18
 Adjustment Front/back and left/right position of feed dog

[Adjustment standard]
The clearance (front/back) between the forward edge of the feed dog middle tooth and the feed dog hole of the needle
plate A must be 3.2 to 3.8mm, and the both clearance (left/right) between the feed dog and the feed dog hole must be
equal.

[Adjustment procedure]
1. Remove the needle plate B, the presser foot and the needle.
2. Start the test mode.
3. Select the pattern number “07” (Feed dog position mode).
4. Remove the 2 screws (screw needle plate) of the needle plate A, then remove the needle plate A.
5. Turn the pulley by hand to set the feed length to 0 mm. (Check that the mark on the feed adjusting gear alignes
with the mark on the F pulse motor gear.)
6. Loosen the 2 screws (screw bind M3 x 6) of the feed dog, temporarily attach the needle plate A, to adjust the
front/back and left/right position of the feed dog.
*Key point
• Adjust the clearance (front/back) between the forward edge of the feed dog middle tooth and the feed dog
hole of the needle plate A to 3.2 to 3.8mm.
• Adjust the both clearance (left/right) between the feed dog and the feed dog hole is equal. (a=b)
• Assemble the feed dog parallel with the feed dog hole.

Adjustment
Parallel

3.2 - 3.8mm

7. Secure the feed dog with the 2 screws (screw bind M3 x 6).
8. Fully tighten the 2 screws (screw needle plate) of the needle plate A.

Screw
Screw bind M3 x 6
bind M3 x 6

4 - 19
 Adjustment Feed dog height

[Adjustment standard]
When the feed dog is its highest position, the feed dog height from the needle plate A surface must be 0.9 to 1.1mm.

[Adjustment procedure]
1. Turn the pulley by hand to raise the feed dog to its highest position.
2. Remove the needle plate B, the needle plate A and the presser feed holder, then loosen the M5 nut.
3. Temporarily attach the needle plate A.
4. Turn the vertical adjuster screw assy. with the hex wrench (2.5mm), to adjust the feed dog height from the needle
plate A surface to 0.9 to 1.1mm.
5. Tighten the M5 nut (Do not turn the vertical adjuster screw assy.).
6. When the feed dog is its lowest position, check that the feed dog is 0.3mm or more below the upper surface of the
needle plate A.
NOTE
• When the feed dog is too high/low, abnormal noise, feed problems may happen.

XC2278001 Feed dog height gauge

Hex wrench
(2.5mm)

Feed dog highest point

Needle plate A
surface
0.9 - 1.1mm
M5 nut
Feed dog lowest point
Vertical adjuster Needle plate A
screw assy. surface
0.3mm or more
1.1mm
0.9mm

A (10 : 1)

1.5mm 17.2mm 1.5mm Feed dog height gauge

20.2mm

4 - 20
 Adjustment Inner rotary hook bracket position

[Adjustment standard]
The clearance (overlap) between the inner rotary hook point and the bracket spring must be 2.3 to 2.5mm.

[Adjustment procedure]
1. Remove the front cover.
2. Set the inner rotary hook assy. in the outer rotary hook.
3. Loosen the screw (screw pan (S/P washer) M3 x 8) of the inner rotary hook bracket assy..
4. Move the inner rotary hook bracket assy. back and forth, to adjust the clearance (overlap) between the inner rotary
hook point and the bracket spring to 2.3 to 2.5mm.
5. Tighten the screw (screw pan (S/P washer) M3 x 8) of the inner rotary hook bracket assy..

Adjustment
2.3 - 2.5mm

Screw pan (S/P washer) M3 x 8

4 - 21
 Adjustment Inner rotary hook assy. (lower thread) tension

[Adjustment standard]
Inner rotary hook assy. (lower thread) tension must be 0.1 to 0.12N (10 to 12g).

[Adjustment procedure]
1. Set the bobbin (the schappe spun thread #60) in the inner rotary hook assy., and pass the thread.
2. Pull the thread with the tension gauge, and turn the spring adjusting screw, to adjust the tension to 0.1 to 0.12N
(10 to 12g).
3. After adjustment, apply a small amount of the thread locker to the spring adjusting screw.

XA9153001 Tension gauge 30 (0.3N)

0.1 - 0.12mm
(10 - 12g)

Schappe spun
thread #60

Sprig adjusting screw

4 - 22
5 Failure Investigation
for Electronic Parts
* Perform resistance measurements after turning off the power, and detaching the
connectors to be measured from the PCB.

Error message list ............................................................ 5 - 2

Error message is displayed .............................................. 5 - 3
Power does not come on.................................................. 5 - 7
Pulse motor does not return to initial position .................. 5 - 8
Pattern cannot be selected............................................... 5 - 9
Main motor does not rotate ............................................ 5 - 10
Main motor rotation is not normal................................... 5 - 12
Pattern cannot be sewn correctly ................................... 5 - 13
Button hole cannot be sewn correctly ............................ 5 - 14
Operation button does not work ..................................... 5 - 15
Does not operate when the foot controller is used ......... 5 - 16
Bobbin thread cannot be wound on the bobbin.............. 5 - 17
LED lamp does not light ................................................. 5 - 18
LCD is not normal........................................................... 5 - 19
Buzzer does not sound................................................... 5 - 20

5-1
 Failure Investigation
Error message list
for Electronic Parts

Error message Probable cause

F1 (5 - 3) Rotation failure in main motor
Button pressed continually with power ON.
F2 (5 - 3)
(Operation switch)
F3 (5 - 4) Key pressed continually with power ON.
(Setting mode switch)
F4 (5 - 4) Foot controller disconnection
F5 (5 - 5) Dirty speed sensor
F7 (5 - 5) Speed VR disconnection
F8 (5 - 6) Power supply failure
F9 (5 - 6) EEPROM failure

5-2
Failure Investigation
Error message is displayed
for Electronic Parts

"F1" is displayed.

After the power supply PCB assy. is

replaced, start the test mode and
Replace the main PCB assy.
select the test mode "10" and press
N or
the reverse/reinforcement stitch
Replace the power supply
button.
PCB assy.
Does the motor correctly rotate
after turning off and on the power?

OK

Electronic Parts
"F2" is displayed.

Is one of the start/stop button, reverse/reinforcement

stitch button and needle position button stuck in a
pressed down condition? Replace the SSVR PCB assy.
N
or
* In the case of models not equipped with the start/stop button. Replace the main PCB assy.
Is the reverse/reinforcement stitch button stuck in a
pressed down condition?

Release the button that is stuck.

5-3
 Failure Investigation
Error message is displayed
for Electronic Parts

"F3" is displayed.

Is one of the stitch selection key,

Replace the operation PCB assy.
stitch length adjustment key and N
or
stitch width adjustment key stuck in Replace the main PCB assy.
a pressed down condition?

Release the key that is stuck.

"F4" is displayed.

Is the lead wire of the foot controller Y Replace the foot controller
jack assy. free from damage? jack assy.

Is the foot controller jack assy.

N
connected to the main PCB assy. Connect it correctly.
(CN4) correctly?

Replace the main PCB assy.

5-4
Failure Investigation
Error message is displayed
for Electronic Parts

"F5" is displayed.

Is the main PCB assy. attached N Attach the main PCB assy.
correctly? correctly.

Is the timing shutter of the upper N

Clean the timing shutter.
shaft dirty?

Replace the main PCB assy.

Electronic Parts
"F7" is displayed.

Replace the SSVR PCB assy.

or
Replace the main PCB assy.

5-5
 Failure Investigation
Error message is displayed
for Electronic Parts

"F8" is displayed.

When the power lead wire assy. is

disconnected from the power supply
PCB assy. connector (CN201), is
N Replace the power supply
the voltage between pin 2 and 3, 4
PCB assy.
and 3 normal?
• Between pin 2 and 3 : 5V DC
• Between pin 4 and 3 : 30V DC

Replace the main PCB assy.

"F9" is displayed.

Replace the main PCB assy.

5-6
Failure Investigation
Power does not come on
for Electronic Parts

When the power is turned on, nothing appears on the LCD

and the buzzer does not sound.
* In case of models not equipped with the start/stop button.
When the power is turned on, nothing appears on the LCD.

Is the power supply cord free from N Connect the power supply
damage and connected correctly? cord correctly or replace it.

When the inlet assy. connector is

disconnected from the power supply N
PCB assy. and the power is turned Replace the inlet assy.
on, is the voltage between pins
120V AC?

Electronic Parts
When the power lead wire assy. is
disconnected from the power supply
PCB assy. connector (CN201), is N Replace the power supply
the voltage between pin 2 and 3, 4
PCB assy.
and 3 normal?
• Between pin 2 and 3 : 5V DC
• Between pin 4 and 3 : 30V DC

Is the resistance between pin 1 and

1, 2 and 2, 3 and 3, 4 and 4, 5 and N
Replace the power lead wire assy.
5 at the power lead wire assy. 1Ω
or less?

Replace the main PCB assy.

5-7
 Failure Investigation
Pulse motor does not return to initial position
for Electronic Parts

When the power is turned ON, the pulse motor does not return to the initial position.
• When needle is up : Z pulse motor returns to it's initial position.
• When needle is down : F pulse motor returns to it's initial position.

Is the resistance between pin 1 and

N
2, 3 and 4 on the pulse motor Replace the pulse motor.
connector 6.7-7.7Ω?

When the Z pulse motor does not

return to it`s initial position, is the
N
resistance between pin 1 and 4, 2 and Replace the ZPM lead wire assy.
3, 3 and 2, 4 and 1 at the ZPM lead
wire assy. 1Ω or less?

When the F pulse motor does not

return to it`s initial position, is the N
resistance between pin 1 and 4, 2 and Replace the FPM lead wire assy.
3, 3 and 2, 4 and 1 at the FPM lead
wire assy. 1Ω or less?

Replace the main PCB assy.

5-8
Failure Investigation
Pattern cannot be selected
for Electronic Parts

Pattern cannot be selected.

Replace the operation PCB assy.

or
Replace the main PCB assy.

Electronic Parts

5-9
 Failure Investigation
Main motor does not rotate
for Electronic Parts

Main motor does not rotate.

N Attach the upper shaft assy.

Does the pulley rotate smoothly?
correctly.

Is the main motor connector connected N

to the power PCB assy. (CN401) Connect it correctly.
correctly?

Is the main motor resistance 2-5Ω N

at any rotation position? Replace the main motor.

Is the power lead wire assy. free from

damage and connected to the main N Connect the power lead wire
PCB assy. and power supply PCB assy. correctly or replace it.
assy. correctly?

When press the start/stop button, reverse/reinforcement

stitch button and needle position button, does the buzzer
sound? Is "E6" displayed? N
Replace the SSVR PCB assy.
* In case of models not equipped with the start/stop button.
When press the reverse/reinforcement stitch button, is
"E6" displayed?

Y
To next page

5 - 10
Failure Investigation
Main motor does not rotate
for Electronic Parts

From previous page

N
Is the presser lever down? Lower the presser lever.

Is the resistance value of the PF switch assy. normal?

• Switch pressed : 1Ω or less
• Switch released : more than 1MΩ N
Replace the PF switch assy.
(In case of abnormal, when press the start/stop button or press
down the foot controller, "E1" is displayed.)
Y

Replace the main PCB assy.

or
Replace the power supply PCB assy.
or
Replace the main motor.

Electronic Parts

5 - 11
 Failure Investigation
Main motor rotation is not normal
for Electronic Parts

The rotation of the main motor is unstable.

or
The rotation speed does not reach maximum.
or
The rotation speed can not be adjusted.

Is the main motor connector

connected to the power supply
PCB assy. (CN401) correctly?
N
Is the power lead wire assy. Connect it correctly.
connector connected to the power
supply PCB assy. (CN201) and the
main PCB assy. (CN5) correctly?

When the speed control lever is

moved with the power ON, does
N
the voltage between pin 4 and 5 of Replace the SSVR PCB assy.
CN1 on the SSVR PCB assy. 0.7-
4.2V DC?

Is the main PCB assy. attached

N Attach the main PCB assy.
correctly?
(Is the BW switch OFF?) correctly.

Replace the main PCB assy.

5 - 12
Failure Investigation
Pattern cannot be sewn correctly
for Electronic Parts

Pattern cannot be sewn correctly.

With the power OFF, can you move the

N Attach the needle-presser
needle bar to the left and right by hand
module correctly.
lightly?

Is the resistance between pin 1 and

N
2, 3 and 4 on the Z and F pulse Replace the pulse motor.
motor connector 6.7-7.7Ω?

Is the Z pulse motor connector

connected to the main PCB assy.
(CN8) correctly? N

Electronic Parts
Connect it correctly.
Is the F pulse motor connector
connected to the main PCB assy.
(CN10) correctly?

Is the main PCB assy. attached

N Attach the main PCB assy.
correctly?
(Is the BW switch OFF?) correctly.

Replace the main PCB assy.

5 - 13
 Failure Investigation
Button hole cannot be sewn correctly
for Electronic Parts

Button hole cannot be sewn correctly.

Is the appropriate presser foot N Attach the appropriate

being used? presser foot.

Is the resistance between pin 4

and 5 on the BH lever switch Adjust the BH lever.
N
connector normal? or
• BH lever down : 1Ω or less Replace the BH switch assy.
• BH lever up : more than 1MΩ

When the BH lever is lowered, is the resistance

between pin 1 and 2, 2 and 3 on the BH switch
connector normal?
Adjust the BH lever.
N
• BH lever pulled forward or
Pin 1 and 2 : 1Ω or less, pin 2 and 3 : more than 1MΩ Replace the BH switch assy.
• BH lever pushed back
Pin 1 and 2 : more than 1MΩ, pin 2 and 3 : 1Ω or less

Replace the main PCB assy.

5 - 14
Failure Investigation
Operation button does not work
for Electronic Parts

Operation button does not work.

Is the resistance for the start/stop button,

reverse/reinforcement stitch button and needle
position button normal?
* In case of models not equipped with the start/stop button. N
Is the resistance for the reverse/reinforcement stitch Replace the SSVR PCB assy.
button normal?
• Switch depressed : 1Ω or less
• Switch released : more than 1MΩ
Y

Is the main PCB assy. attached

N Attach the main PCB assy.
correctly?
correctly.
(Is the BW switch OFF?)

Replace the main PCB assy.

Electronic Parts

5 - 15
 Failure Investigation
Does not operate when the foot controller is used
for Electronic Parts

Does not operate when the foot controller is used.

Is the resistance between pin 2 and 3 on the

foot controller jack assy. connector normal? N Replace the foot controller
• Foot controller disconnected : 1Ω or less jack assy.
• Foot controller connected : more than 1MΩ

When the foot controller is connected

and press down the foot controller,
N Replace the foot controller.
does the resistance between pin 1
and 3 on the foot controller jack assy. or
connector 1K-51KΩ? Replace the foot controller
jack assy.

Replace the main PCB assy.

5 - 16
Failure Investigation
Bobbin thread cannot be wound on the bobbin
for Electronic Parts

Bobbin thread cannot be

wound on the bobbin.

Is the bobbin winder assy. attached N Attach the bobbin winder

correctly? assy. correctly.

Is the main PCB assy. attached

N Attach the main PCB assy.
correctly?
(Is the BW switch OFF?) correctly.

Replace the main PCB assy.

Electronic Parts

5 - 17
 Failure Investigation
LED lamp does not light
for Electronic Parts

LED lamp does not light.

Are the operation PCB assy. and LED N

Connect it correctly.
lamp assy. connected correctly?

In case of models equipped with the

LCD back light, is the LCD (back light N
Connect it correctly.
PCB assy.) lead wire connected to
the operation PCB assy. correctly?

Are the main PCB assy. and the operation N

Connect it correctly.
PCB assy. connected correctly?

Is the voltage between pin 4 and 3 at

N Replace the power supply
the power supply PCB assy.
PCB assy.
connector 30V DC?

Replace the LED lamp assy.

or
Replace the operation PCB assy.
or
Replace the main PCB assy.

5 - 18
Failure Investigation
LCD is not normal
for Electronic Parts

LCD is not normal.

Is the FPC of the LCD connected to the N

operation PCB assy. correctly? Connect it correctly.

Are the main PCB assy. and the operation N

PCB assy. connected correctly? Connect it correctly.

Replace the LCD.

(single light guide assy.)
or
Replace the operation PCB assy.
or
Replace the main PCB assy.

Electronic Parts

5 - 19
 Failure Investigation
Buzzer does not sound
for Electronic Parts

When the power is turned on or the pattern is selected, the

buzzer does not sound.
* In case of the models not equipped with the start/stop
button, the buzzer does not sound.

When the power supply PCB assy.

connector (CN201) is disconnected, is
the voltage between pin 2 and 3, 3 N Replace the power supply
and 4 normal? PCB assy.
• Between pin 2 and 3 : 5V DC
• Between pin 3 and 4 : 30V DC

Is the resistance between pin 1 and

1, 2 and 2, 3 and 3, 4 and 4, 5 and N
Replace the power lead wire assy.
5 at the power lead wire assy. 1Ω
or less?

Replace the main PCB assy.

5 - 20
6 Special Instructions of Wiring
Needle bar / Presser module wiring.........6 - 2
Power supply unit wiring ..........................6 - 6
Front cover wiring ....................................6 - 9

6-1
Special Instructions of Wiring Needle bar / Presser module wiring

1. Wiring of BH switch assy.

Hang the lead wires on

the hooks.

Pass a band through

the hole of base holder
and secure the lead
wires with the band.

Hang the ground lead

wire on the hooks.

6-2
Special Instructions of Wiring Needle bar / Presser module wiring

2. Wiring on upper side of needle bar / presser module

Pass a band through

the hole of base holder
and secure the lead
wires with the band.

All lead wires

should pass
back side of the
module.

Special Instructions
of Wiring

Secure the lead

Cut end should wires to depressed
face front. portion of presser
switch holder with
the band.

6-3
Special Instructions of Wiring Needle bar / Presser module wiring

3. Wiring on front side of needle bar / presser module

4. Wiring on left upper side of main PCB assy.

Lead wires should Hang the lead wires

pass under the ribs. on the hook.

6-4
Special Instructions of Wiring Needle bar / Presser module wiring

5. Wiring on right upper side of main PCB assy.

Hang the ground lead

wire on the hooks.

6. Wiring on front side of main PCB assy.

Special Instructions
of Wiring

Secure the ground lead wire

terminal in the downward.

6-5
Special Instructions of Wiring Power supply unit wiring

1. Wiring of foot controller jack assy.

Pass the lead wires of

foot controller jack
assy. between the
main motor and cover.

2. Wiring on lower side of power supply unit

Surely insert the connector.

6-6
Special Instructions of Wiring Power supply unit wiring

3. Wiring on upper side of power supply unit

Hang the lead wires

on the hook.

4. Wiring on left side of power supply unit

Special Instructions
of Wiring
Hang the
lead wires on
the hooks.

6-7
Special Instructions of Wiring Power supply unit wiring

5. Wiring of power supply unit and main PCB assy.

Wind the lead wires around the rib once.

Hang the lead

wires on the hooks.

Hang the ferrite

core that is
passed the lead
wires on the hook.

Hang the lead

wires on the hooks.

6-8
Special Instructions of Wiring Front cover wiring

1. Wiring of LED lamp assy.

Special Instructions
of Wiring

6-9
Special Instructions of Wiring Front cover wiring

2. Wiring of operation PCB assy.

2-1. In case of “Square shape model”

Models equipped with LCD backlight

Connector of LED lamp

Connector of LCD backlight

Models not equipped with LCD backlight

Connector of LED lamp

6 - 10
Special Instructions of Wiring Front cover wiring

2-2. In case of “Square shape model”

Mounted with LCD

backlight model only

Secure the lead A

Pass the lead
wires with a band. wires through the
groove of the rib.

Secure the lead wires

Rib with a band at the rib

Special Instructions
section.

of Wiring

6 - 11
Special Instructions of Wiring Front cover wiring

2-3. In case of “Curvy shape model”

Models equipped with LCD backlight

Connector of LED lamp

Connector of LCD backlight

Models not equipped with LCD backlight

Connector of LED lamp

6 - 12
Special Instructions of Wiring Front cover wiring

2-4. In case of “Curvy shape model”

Secure the lead

wires with the bands.

Mounted with LCD

backlight model only

A B

Rib Rib

Special Instructions
of Wiring

Secure the lead wires Secure the lead wires

with a band at the rib with a band at the base of
section. the rib section.

6 - 13
Special Instructions of Wiring Front cover wiring

3. Wiring of front cover and main PCB

Rear cover

Front cover

Hang the front cover lead

wires on the hooks.

6 - 14