Lower Level Higher L

System Level

1 Chassis / Platform
2 Powertrain
3 Bodyworks
4 Electricals
5 Smart / OTC features
 Higher Level

None
 Noise Factors
Change over time
Piece to piece variation Customer usage External Environment Factors System interaction
(Due to External Factors & Aging)
- Ground Clearance - Braking Pads width - Abusive Use cases e,g . Humidity ,temperature ,dust
- Fork width - Bolt corrosion - Rash Driving ,external vibration ,shock,…..
- Suspension Damping force - Bearing Corrosion -
- Tire pressure

Input Intended Output

Function Functional Requirements Control Factors Non Functional Requirements

Example of Parameter Diagram

Engineering
DMEA ID Number
Location
DFMEA Start Date
Customer Name Design Responsibility

Model Year /
Cross functional team Confidentiality Level :
Program(s)

Structure Analysis Function Analysis Failure Analysis DFMEA Risk Analysis

Failure Cause
Current
2. Focus Element Fucntion and 3. Next Lower Level Failure Mode (FC) of the Current
2.Focus Element 1 Next Higher Level Failure Effect (FE) to the Occurre Detection Detection of
1.Next Higher Level 3.Next Lower level or Requirement Function and Severity of (FM) of the Next Lower Prevention
Function and Next Higher Level Element nce of controls FM or FC
Characteristics type Requirement or FE (S) Focus level Element Control
Requirement and/ or End User FC (O) (DC) of FM (D)
Characterstic Element or (PC) of FC
or FC
Characteristic
 Prepared Approved

Rev. NO REV. DATE REV. DETAIL

EA Risk Analysis Optimization

DFMEA Action Priority(AP)

Occurrence (O)
l
M

Detection(D)
Severity(S)
t
E DFMEA DFMEA Responsible Target Action taken
e Completion
A Preventive Detection Person's completion Status with pointer Remarks
r Date
Action Action Name date to evidence
Co
A
d
P
e