CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :(F0532832) BUSH

Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 RAW MATERIAL INCOME CUTTING BORING *** CUTOFF MACHINE BORING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH DIAMETER Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Spl. Char. Product/ Process Specification/ Process Class Tolerance IN MM AS PER REQUIRMENT LENGTH 30.15, DIA 31.51 25DIA LENGTH 30.15 Methods Evaluation Measurement Technique VERNIER CALLIPER VERNIER CALLIPER &SCALE VERNIER CALLIPER Original Date: 02-02-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd) Other Approval/Date (if Req'd) Control Method Sample Reaction Plan Size Freq. Record Responsibility 100 10.00 LIR QUALITY ENGINEER REWORK / SCRAP NOS 100 10.00 LIR QUALITY ENGINEER REWORK / SCRAP NOS APPROVED BY :B.PRABEESE

PREPARED BY : B.RAVISHANKAR

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :(X0800910) CLIP Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 4 RAW MATERIAL INCOME *** SHEARING SHEARING MACHINE U-BENDING PRESS BRAKE HOLE PUNCHING PRESS 6839 Characteristics Sl.No Product DIAMETER LENGTH LENGTH DIAMETER Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date Original Date: 0202-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd)

CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Other Approval/Date (if Req'd) Methods Spl. Control Method Char. Sample Reaction Plan Product/ Process Evaluation Measurement Process Class Specification/ Tolerance Technique Size Freq. Record Responsibility AS PER IN MM REQUIRMENT VERNIER CALLIPER 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP 25x111 SCALE 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP 57 SCALE 17 DIA VERNIER CALLIPER APPROVED BY :B.PRABEESE

PREPARED BY : B.RAVISHANKAR

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :(X1963815) TUBE PIVOT Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 4 RAW MATERIAL INCOME CUTOFF MACHINE BORING MACHINE ARC WELDING MACHINE *** CUTTING BORING BUSH WELDING 6839 Characteristics Sl.No Product DIAMETER LENGTH DIAMETER DIAMETER Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date Original Date: 02-02-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd)

CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Other Approval/Date (if Req'd) Methods Spl. Control Method Char. Sample Reaction Plan Product/ Process Evaluation Process Class Specification/ Measurement Technique Size Freq. Record Responsibility Tolerance IN MM 100 10.00 LIR QUALITY ENGINEER REWORK / SCRAP NOS AS PER REQUIRMENT VERNIER CALLIPER 100 10.00 LIR QUALITY ENGINEER REWORK / SCRAP NOS LENGTH 371, DIA 31.51 VERNIER CALLIPER &SCALE 26 DIA LENGTH 30.3 VERNIER CALLIPER FULL, REF DIM 185 DPT&SCALE APPROVED BY :B.PRABEESE

PREPARED BY : B.RAVISHANKAR

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :(X0439310) GUSSET Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Jig,Tools Number Description For Mfg. 1 2 3 4 5 RAW MATERIAL INCOME SHEARING BENDING HOLE PUNCHING WELDING *** SHEARING MACHINE PRESS BRAKE PRESS ARC WELDING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH LENGTH DIAMETER FILLET THICKNESS Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Methods Spl. Char. Product/ Process Evaluation Process Class Specification/ Measurement Tolerance IN MM Technique AS PER REQUIRMENT VERNIER CALLIPER 340 x 285 25 100 DIA FULL TAPE SCALE VERNIER CALLIPER DPT Original Date: 02-02-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd) Other Approval/Date (if Req'd) Sample Size Freq. 10.00 100 NOS 10.00 100 NOS Control Method Record LIR LIR Responsibility QUALITY ENGINEER REWORK / SCRAP QUALITY ENGINEER REWORK / SCRAP Reaction Plan

10.00 100 NOS

LIR

QUALITY ENGINEER REWORK / SCRAP

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :(X0435815) BOLT-TOWER Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 RAW MATERIAL INCOME *** TURNING &TAPER TURNING LATHE BENDING PRESS BRAKE 6839 Characteristics Sl.No Product DIAMETER LENGTH LENGTH Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date Original Date: 0202-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd)

CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Other Approval/Date (if Req'd) Methods Spl. Control Method Char. Sample Reaction Plan Product/ Process Evaluation Measurement Technique Process Class Specification/ Size Freq. Record Responsibility ASTolerance IN MM PER REQUIRMENT VERNIER CALLIPER 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP 498 TAPER LENGTH 15 TAPE &SCALE 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP 70 SCALE & DEGREE PROTECTOR APPROVED BY :B.PRABEESE

PREPARED BY : B.RAVISHANKAR

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :(X1221815) STUD Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Jig,Tools Number Description For Mfg. 1 2 3 4 5 RAW MATERIAL INCOME *** CUTTING CUTOFF MACHINE TURNING LATHE THREADING THREAD ROLLING MACHINE WELDING ARC WELDING MACHINE 6839 Characteristics Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date Original Date: 0202-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd)

Sl.No

CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Other Approval/Date (if Req'd) Methods Spl. Control Method Char. Sample Reaction Plan Product/ Process Evaluation Product Process Class Specification/ Measurement Size Freq. Record Responsibility Technique ASTolerance IN MM PER REQUIRMENT VERNIER CALLIPER 10.00 100 NOS DIAMETER LIR QUALITY ENGINEER REWORK / SCRAP 115 SCALE LENGTH 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP 50 SCALE LENGTH & DIAMETER M14 x 15 VERNIER CALLIPER LENGTH & DIAMETER FULL FILLET THICKNESS DPT 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP APPROVED BY :B.PRABEESE

PREPARED BY : B.RAVISHANKAR

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :BRKT-BOLT STOPPER Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 4 RAW MATERIAL INCOME SHEARING BENDING WELDING *** SHEARING MACHINE PRESS BRAKE ARC WELDING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH & WIDTH LENGTH & WIDTH FILLET THICKNESS Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Methods Spl. Char. Product/ Process Evaluation Measurement Process Class Specification/ Technique Tolerance IN MM AS PER REQUIRMENT 40 x 125 75 FULL VERNIER CALLIPER SCALE SCALE & DEGREE PROTECTOR DPT Original Date: 02-02-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd) Other Approval/Date (if Req'd) Sample Size Freq. 10.00 100 NOS 10.00 100 NOS Control Method Record LIR LIR Responsibility QUALITY ENGINEER REWORK / SCRAP QUALITY ENGINEER REWORK / SCRAP Reaction Plan

10.00 100 NOS

LIR

QUALITY ENGINEER REWORK / SCRAP

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :PLATE-BOLT LOCK Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Jig,Tools Number Description For Mfg. 1 2 3 4 5 RAW MATERIAL INCOME SHEARING BENDING PUNCHING WELDING *** SHEARING MACHINE PRESS BRAKE PRESS ARC WELDING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH LENGTH DIAMETER FILLET THICKNESS Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Methods Spl. Char. Product/ Process Evaluation Measurement Process Class Specification/ Technique Tolerance IN MM AS PER REQUIRMENT 61x85 95 31 FULL VERNIER CALLIPER SCALE SCALE & DEGREE PROTECTOR VERNIER CALLIPER DPT Original Date: 02-02-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd) Other Approval/Date (if Req'd) Sample Size Freq. 10.00 100 NOS 10.00 100 NOS Control Method Record LIR LIR Responsibility QUALITY ENGINEER REWORK / SCRAP QUALITY ENGINEER REWORK / SCRAP Reaction Plan

10.00 100 NOS

LIR

QUALITY ENGINEER REWORK / SCRAP

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

Original Date: 02-02-10 CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :STUBE-SQR Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Number 1 2 3 Process Name/ Operation Description RAW MATERIAL INCOME CUTTING WELDING Machine, Device Jig,Tools For Mfg. *** CUTOFF MACHINE ARC WELDING MACHINE Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date 6839 CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Characteristics Methods Product/ Process Evaluation Spl. Char. Specification/ Measurement Product Process Class Tolerance IN MM Technique DIAMETER LENGTH FILLET THICKNESS Page 1 0F 1 Rev.No : Rev.Date : Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd) Other Approval/Date (if Req'd) Sample Size Freq. Control Method Record Responsibility LIR LIR LIR

Sl.No

Reaction Plan

AS PER REQUIRMENT VERNIER CALLIPER 10.00 100 NOS 380 FULL TAPE DPT 10.00 100 NOS 10.00 100 NOS

QUALITY ENGINEER REWORK / SCRAP QUALITY ENGINEER REWORK / SCRAP QUALITY ENGINEER REWORK / SCRAP

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :SUPPORT-BOLT TUBE Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 RAW MATERIAL INCOME *** CUTTING CUTOFF MACHINE WELDING WELDING MACHINE 6839 Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date Original Date: 0202-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd)

Sl.No

CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Other Approval/Date (if Req'd) Characteristics Methods Spl. Control Method Char. Sample Reaction Plan Product/ Process Evaluation Product Process Class Specification/ Measurement Size Freq. Record Responsibility Technique ASTolerance IN MM PER REQUIRMENT VERNIER CALLIPER 10.00 100 NOS DIAMETER LIR QUALITY ENGINEER REWORK / SCRAP 255 SCALE LENGTH 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP FILLET DPT 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP THICKNESS FULL APPROVED BY :B.PRABEESE

PREPARED BY : B.RAVISHANKAR

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :CLOSURE PLATE Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 6839 Characteristics Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date Original Date: 0202-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd)

CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Other Approval/Date (if Req'd) Methods Spl. Control Method Char. Sample Reaction Plan Product/ Process Evaluation Sl.No Product Process Class Specification/ Measurement Size Freq. Record Responsibility Technique ASTolerance IN MM PER REQUIRMENT VERNIER CALLIPER 10.00 100 NOS RAW MATERIAL INCOME *** LIR QUALITY ENGINEER REWORK / SCRAP DIAMETER SHEARING MACHINE SHEARING MACHINE 1079x130 SCALE LENGTH & WIDTH 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP WELDING MACHINE ARC WELDING MACHINE FILLET THICKNESS FULL DPT 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :SWC ARM ASSLY Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 4 5 RAW MATERIAL INCOME SHEARING BENDING HOLE PUNCHING WELDING *** SHEARING MACHINE PRESS BRAKE PRESS ARC WELDING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH LENGTH & DEGREE FILLET THICKNESS FILLET THICKNESS Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Methods Spl. Char. Product/ Process Evaluation Measurement Process Class Specification/ Technique Tolerance IN MM AS PER REQUIRMENT 1079x130 25 80 DIA FULL VERNIER CALLIPER TAPE SCALE & DEGREE PROTECTOR VERNIER CALLIPER DPT Original Date: 02-02-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd) Other Approval/Date (if Req'd) Sample Size Freq. 10.00 100 NOS 10.00 100 NOS Control Method Record LIR LIR Responsibility QUALITY ENGINEER REWORK / SCRAP QUALITY ENGINEER REWORK / SCRAP Reaction Plan

10.00 100 NOS

LIR

QUALITY ENGINEER REWORK / SCRAP

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :BRKT., PULLEY MTG Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Jig,Tools Number Description For Mfg. 1 2 3 4 5 RAW MATERIAL INCOME *** SHEARING SHEARING MACHINE BENDING PRESS BRAKE BUSH WELDING ARC WELDING MACHINE WELDING ARC WELDING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH LENGTH & DEGREE FILLET THICKNESS FILLET THICKNESS Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date Original Date: 02-02-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd)

CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Other Approval/Date (if Req'd) Methods Spl. Control Method Char. Sample Reaction Plan Product/ Process Evaluation Measurement Technique Process Class Specification/ Size Freq. Record Responsibility ASTolerance IN MM PER REQUIRMENT VERNIER CALLIPER 10.00 100 NOS LIR QUALITY ENGINEERREWORK / SCRAP 145x85,100 x 260 95 12 DIA FULL SCALE SCALE & DEGREE PROTECTOR VERNIER CALLIPER DPT 10.00 100 NOS LIR QUALITY ENGINEERREWORK / SCRAP

10.00 100 NOS

LIR

QUALITY ENGINEERREWORK / SCRAP

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :PLATE Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Jig,Tools Number Description For Mfg. 1 2 3 RAW MATERIAL INCOME SHEARING WELDING *** SHEARING MACHINE ARC WELDING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH FILLET THICKNESS Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date Original Date: 0202-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd)

CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Other Approval/Date (if Req'd) Methods Spl. Control Method Char. Product/ Process Specification/ Sample Reaction Plan Evaluation Process Class Tolerance IN MM Measurement Size Freq. Record Responsibility Technique AS PER REQUIRMENT VERNIER CALLIPER 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP 79x 34,74x34,25x25,184x150,150x132 SCALE 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP FULL DPT APPROVED BY :B.PRABEESE

PREPARED BY : B.RAVISHANKAR

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :(X0449810) BRKT., PULLEY MTG Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 4 5 RAW MATERIAL INCOME *** SHEARING SHEARING MACHINE BENDING PRESS BRAKE ARC CUTTING GAS CUTTING MACHINE WELDING WELDING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH & WIDTH LENGTH RADIUS FILLET THICKNESS Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date Original Date: 0202-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd)

CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Other Approval/Date (if Req'd) Methods Spl. Control Method Char. Sample Reaction Plan Product/ Process Evaluation Process Class Specification/ Measurement Technique Size Freq. Record Responsibility ASTolerance IN MM PER REQUIRMENT VERNIER CALLIPER 10.00 100 NOS LIR QUALITY ENGINEERREWORK / SCRAP 88x113 47 44 RADIUS FULL SCALE SCALE & TEMPLATE TEMPLATE DPT 10.00 100 NOS LIR QUALITY ENGINEERREWORK / SCRAP

10.00

100 NOS

LIR

QUALITY ENGINEERREWORK / SCRAP

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :(X0450010&X0449910)BRKT FRAME Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 4 5 RAW MATERIAL INCOME *** SHEARING SHEARING MACHINE BENDING PRESS BRAKE HOLES PUNCHING PRESS WELDING ARC WELDING MACHINE 6839 Characteristics Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Methods Spl. Char. Product/ Process Evaluation Measurement Product Process Class Specification/ Technique ASTolerance IN MM PER REQUIRMENT VERNIER CALLIPER DIAMETER 210,380 TAPE LENGTH & WIDTH 31.5,53,87 DEGREE 60 SCALE & DEGREE PROTECTOR LENGTH 17 & 14 DIA VERNIER CALLIPER DIAMETER FULL FILLET THICKNESS DPT Original Date: 02-02-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd) Other Approval/Date (if Req'd) Sample Size Freq. 10.00 100 NOS 10.00 100 NOS Control Method Reaction Plan Record Responsibility LIR QUALITY ENGINEER REWORK / SCRAP LIR QUALITY ENGINEER REWORK / SCRAP

Sl.No

10.00 100 NOS

LIR

QUALITY ENGINEER REWORK / SCRAP

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :TUBE REINFORCEMENT Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Jig,Tools Number Description For Mfg. 1 2 3 4 RAW MATERIAL INCOME CUTTING C-BENDING WELDING *** CUTOFF MACHINE PRESS BRAKE ARC WELDING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH LENGTH & DEGREE FILLET THICKNESS Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date Original Date: 0202-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd)

CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Other Approval/Date (if Req'd) Methods Spl. Control Method Char. Sample Reaction Plan Product/ Process Evaluation Process Class Specification/ Measurement Size Freq. Record Responsibility Technique ASTolerance IN MM PER REQUIRMENT VERNIER CALLIPER 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP 812 TAPE 10.00 100 NOS LIR QUALITY ENGINEER REWORK / SCRAP 512,300,105 FULL TAPE &SCALE DPT

10.00

100 NOS

LIR

QUALITY ENGINEER REWORK / SCRAP

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :U' PLATE ARM Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 4 RAW MATERIAL INCOME *** SHEARING SHEARING MACHINE U-BENDING PRESS BRAKE WELDING WELDING MACHINE 6839 Characteristics Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Methods Spl. Char. Product/ Process Evaluation Measurement Product Process Class Specification/ Technique ASTolerance IN MM PER REQUIRMENT VERNIER CALLIPER DIAMETER 80,70 SCALE & DEGREE PROTECTOR LENGTH & WIDTH 56.5 SCALE LENGTH & DEGREE FULL FILLET THICKNESS DPT Original Date: 0202-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd) Other Approval/Date (if Req'd) Sample Size Freq. 10.00 100 NOS 10.00 100 NOS 10.00 100 NOS Reaction Plan Record Responsibility LIR QUALITY ENGINEER REWORK / SCRAP LIR QUALITY ENGINEER REWORK / SCRAP LIR QUALITY ENGINEER REWORK / SCRAP Control Method

Sl.No

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name :BRKT., PIVOT RR&FRT Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Jig,Tools Number Description For Mfg. 1 2 3 4 RAW MATERIAL INCOME SHEARING DRLLING WELDING *** SHEARING MACHINE DRILLING MACHINE ARC WELDING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH & WIDTH DIAMETER FILLET THICKNESS Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date Original Date: 0202-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd)

CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Other Approval/Date (if Req'd) Methods Spl. Control Method Char. Sample Reaction Plan Product/ Process Evaluation Process Class Specification/ Measurement Technique Size Freq. Record Responsibility ASTolerance IN MM PER REQUIRMENT VERNIER CALLIPER 10.00 100 NOS LIR QUALITY ENGINEERREWORK / SCRAP 70,85,10,40,15,126,48,78 32 & 36 DIA FULL SCALE VERNIER CALLIPER DPT 10.00 100 NOS LIR QUALITY ENGINEERREWORK / SCRAP

10.00

100 NOS

LIR

QUALITY ENGINEERREWORK / SCRAP

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name : PLATE REINFORCEMENT Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Jig,Tools Number Description For Mfg. 1 2 3 RAW MATERIAL INCOME SHEARING WELDING *** SHEARING MACHINE ARC WELDING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH FILLET THICKNESS Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Spl. Char. Product/ Process Specification/ Process Class Tolerance IN MM AS PER REQUIRMENT Methods Evaluation Measurement Technique VERNIER CALLIPER Original Date: 02-02-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd) Other Approval/Date (if Req'd) Sample Size Freq. 10.00 100 NOS 10.00 100 NOS 10.00 100 NOS Control Method Record LIR LIR LIR Responsibility QUALITY ENGINEER REWORK / SCRAP QUALITY ENGINEER REWORK / SCRAP QUALITY ENGINEER REWORK / SCRAP Reaction Plan

123,179,69 & 72 66 & 71 DEGREESCALE & DEGREE PROTECTOR FULL DPT

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

CONTROL PLAN Prototype Control Plan Number : Part Number/Latest Change Level : B0903402C Part Name : TUBE REC.,ARM LOCK Supplier/Plant : SWAN ENTERPRISES PVT LTD Process Process Name/ Operation Machine, Device Number Description Jig,Tools For Mfg. 1 2 3 RAW MATERIAL INCOME *** CUTTING & GRINDING CUTOFF MACHINE WELDING ARC WELDING MACHINE 6839 Characteristics Sl.No Product DIAMETER LENGTH FILLET THICKNESS Pre-lanch Production Key contact/Phone : B.PRABEESE 09790964957 Core Team : SKP, SR, BRS, RRS Supplier/PlantApproval/Date CUSTOMER : ASHOK LEYLANDLTD, HOSUR - 2. Methods Spl. Char. Product/ Process Evaluation Process Class Specification/ Measurement Tolerance 4 THK Technique 60 x 40 x IN MM VERNIER 163 SCALE FULL DPT Original Date: 0202-10

Page 1 0F 1 Rev.No : Rev.Date :

Customer Engineering Approval/Date (if Req'd) Customer Quality Approval/Date (if Req'd) Other Approval/Date (if Req'd) Sample Size Freq. 10.00 100 NOS 10.00 100 NOS 10.00 100 NOS Reaction Plan Record Responsibility LIR QUALITY ENGINEER REWORK / SCRAP LIR QUALITY ENGINEER REWORK / SCRAP LIR QUALITY ENGINEER REWORK / SCRAP Control Method

PREPARED BY : B.RAVISHANKAR

APPROVED BY :B.PRABEESE

SWAN ENTERPRISES(P)LTD
Process Flow Diagram
Part Name:(F0532832) BUSH Part Number: B0993602
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 CUTTING A.LENGTH

A.HOLE SIZE 3 BORING A.LENGTH Symbol Activity Operation / Machine Description Indicates that the part, material or product concerned is modified or changed during the operation.

1.Operator Skill 2.MEASURING INSTRUMENT

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport

Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

SWAN ENTERPRISES(P)LTD
Process Flow Diagram
Part Name:(X0800910) CLIP Part Number: B0993602
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH

1.LENGTH 3 U-BENDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

A.HEIGHT 4 HOLE-PUNCHING B.WIDTH

A.HOLE SIZE B.HOLE REFERENCE

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport

Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

SWAN ENTERPRISES(P)LTD
Process Flow Diagram
Part Name:(X1963815) TUBE PIVOT Part Number: B0993602
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed 1.Operator Skill 2.MEASURING INSTRUMENT

1.Material dimension 2 CUTTING 1.LENGTH 3 BORING A.LENGTH A.LENGTH

1.LENGTH 4 BUSH WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport

Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

SWAN ENTERPRISES(P)LTD
Process Flow Diagram
Part Name:(X0439310) GUSSET Part Number: B0993602
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH

1.LENGTH 3 BENDING

A.LENGTH B.WIDTH

1.Operator Skill 2.MEASURING INSTRUMENT 1.Operator Skill 2.Speed/Feed

HOLE PUNCHING

A.HEIGHT B.WIDTH

A.HOLE SIZE B.HOLE REFERENCE

1.LENGTH 5 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport Decision

Indicates movement of materials from SWAN to Supplier or Vice versa Indicates to take a decision for further action.

SWAN ENTERPRISES(P)LTD
Process Flow Diagram
Part Name:BOLT-TOWER Part Number:X0435815
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL A.LENGTH B.DIAMETER

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 TURNING

1.LENGTH 3 BENDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport

Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

SWAN ENTERPRISES(P)LTD
Process Flow Diagram
Part Name: STUD Part Number: X1221815
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Core Team:SKP, SR, BRS, RRS
Incoming source of variation Process flow diagram

Doc No.: PF001 Prepared By:B.R.S Key Date: 19-06-2010

Product characteristics

Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 CUTTING A.LENGTH

1.LENGTH 3 TURNING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

THREADING

A.HEIGHT B.WIDTH

A.HOLE SIZE B.HOLE REFERENCE

1.Operator Skill 2.Speed/Feed

1.LENGTH 5 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport Decision

Indicates movement of materials from SWAN to Supplier or Vice versa Indicates to take a decision for further action.

SWAN ENTERPRISES(P)LTD
Process Flow Diagram
Part Name:BRKT-BOLT STOPPER Part Number: B0903403 B
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH

1.LENGTH 3 BENDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

1.LENGTH 4 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport

Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

SWAN ENTERPRISES(P)LTD
Process Flow Diagram
Part Name:PLATE-BOLT LOCK Part Number: B0903403 B
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH

1.LENGTH 3 BENDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

PUNCHING

A.HEIGHT B.WIDTH

A.HOLE SIZE B.HOLE REFERENCE

1.Operator Skill 2.Speed/Feed

1.LENGTH 5 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport Decision

Indicates movement of materials from SWAN to Supplier or Vice versa Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name:TUBE-SQR Part Number:B0903403 B
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Core Team:SKP, SR, BRS, RRS
Incoming source of variation Process flow diagram

Doc No.: PF001 Prepared By:B.R.S Key Date: 19-06-2010

Product characteristics

Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 CUTTING A.LENGTH

1.LENGTH 3 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport Decision

Indicates movement of materials from SWAN to Supplier or Vice versa Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name:SUPPORT-BOLT TUBE Part Number: B0903403 B
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 CUTTING A.LENGTH

1.LENGTH 3 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection Transport Decision

Indicates an inspection for Quality done by the operator him/herself / or check for quantity. Indicates movement of materials from SWAN to Supplier or Vice versa Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name:CLOSURE PLATE Part Number:B0903403 B
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH

1.LENGTH 3 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport Decision

Indicates movement of materials from SWAN to Supplier or Vice versa Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name:SWC ARM ASSLY Part Number: B0903403 B
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH

1.Material dimension 3 BENDING

A.HEIGHT B.WIDTH

1.Operator Skill 2.Speed/Feed 1.Operator Skill 2.MEASURING INSTRUMENT

HOLE PUNCHING

A.HEIGHT B.WIDTH

A.HOLE SIZE B.HOLE REFERENCE

1.LENGTH 5 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport

Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name:PLATE Part Number: B0903402C
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Core Team:SKP, SR, BRS, RRS
Incoming source of variation Process flow diagram

Doc No.: PF001 Prepared By:B.R.S Key Date: 19-06-2010

Product characteristics

Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH B.WIDTH

1.LENGTH 3 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection Transport Decision

Indicates an inspection for Quality done by the operator him/herself / or check for quantity. Indicates movement of materials from SWAN to Supplier or Vice versa Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name:BRKT FRAME Process Responsibility:Shift Supervisor Prepared By:B.R.S Key Date: 19-06-2010
Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Customer:ASHOK LEYLAND HOSUR II Part Number: (X0450010&X0449910) Core Team:SKP, SR, BRS, RRS
Opn No. Opn Description Incoming source of variation Process flow diagram

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH B.WIDTH 1.Material dimension 3 BENDING B.WIDTH A.HEIGHT B.WIDTH A.HOLE SIZE B.HOLE REFERENCE A.HEIGHT

1.Operator Skill 2.Speed/Feed 1.Operator Skill 2.MEASURING INSTRUMENT

HOLE PUNCHING

1.LENGTH 5 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection Transport Decision

Indicates an inspection for Quality done by the operator him/herself / or check for quantity. Indicates movement of materials from SWAN to Supplier or Vice versa Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name:BRKT., PULLEY MTG Part Number: B0449810
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH B.WIDTH 1.Material dimension 3 BENDING B.WIDTH A.HEIGHT B.WIDTH HEIGHT A.HEIGHT

1.Operator Skill 2.Speed/Feed 1.Operator Skill 2.MEASURING INSTRUMENT

BUSH WELDING

1.LENGTH 5 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport

Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name:(X0450010&X0449910)BRKT FRAME Part Number: B0993602
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH B.WIDTH 1.Material dimension 3 BENDING A.HEIGHT B.WIDTH A.HEIGHT B.WIDTH A.HOLE SIZE B.HOLE REFERENCE

1.Operator Skill 2.Speed/Feed 1.Operator Skill 2.MEASURING INSTRUMENT

HOLE PUNCHING

1.LENGTH 5 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport

Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name:TUBE REINFORCEMENT Part Number: B903402C
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 CUTTING A.LENGTH B.WIDTH 1.Material dimension 3 C-BENDING B.WIDTH 1.LENGTH 4 FILLET WELDING A.LENGTH A.HEIGHT

1.Operator Skill 2.Speed/Feed 1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport

Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name:U PLATE ARM Part Number: B0993602
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH

1.Material dimension 3 BENDING

A.HEIGHT B.WIDTH

1.Operator Skill 2.Speed/Feed 1.Operator Skill 2.MEASURING INSTRUMENT

1.LENGTH 4 FILLET WELDING

A.LENGTH

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection

Indicates an inspection for Quality done / or check for quantity.

Self Inspection

Indicates an inspection for Quality done by the operator him/herself / or check for quantity.

Transport

Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name:BRKT PIVOT Part Number:B903402C
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 19-06-2010
Process flow diagram Product characteristics

Doc No.: PF001 Date(Original):19-06-2010 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH

1.Material dimension 3 DRILLING

A.HOLE SIZE B.HOLE REFERENCE

1.Operator Skill 2.Speed/Feed 1.Operator Skill 2.MEASURING INSTRUMENT

1.LENGTH 4 FILLET WELDING

A.LENGTH

Symbol

Activity Operation / Machine

Description Indicates that the part, material or product concerned is modified or changed during the operation.

Inspection Self Inspection Transport Decision

Indicates an inspection for Quality done / or check for quantity. Indicates an inspection for Quality done by the operator him/herself / or check for quantity. Indicates movement of materials from SWAN to Supplier or Vice versa Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name: PLATE REINFORCEMENT Part Number: B903402C
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 02.02.10
Process flow diagram Product characteristics

Doc No.: PFD/04 Date(Original):19.06.10 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 SHEARING A.LENGTH

1.LENGTH 3 FILLET WELDING

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

Symbol

Activity Operation / Machine Inspection Self Inspection Transport Decision

Description Indicates that the part, material or product concerned is modified or changed during the operation. Indicates an inspection for Quality done / or check for quantity. Indicates an inspection for Quality done by the operator him/herself / or check for quantity. Indicates movement of materials from SWAN to Supplier or Vice versa Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name: TUBE REC ARM LOCK Part Number: B903402C
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 02.02.10
Process flow diagram Product characteristics

Doc No.: PFD/04 Date(Original):19.06.10 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 CUTTING A.LENGTH a.RADIUS B.HEIGHT

1.Operator Skill

GRINDING

NIL 1.LENGTH

A.LENGTH

1.Operator Skill 2.MEASURING INSTRUMENT

FILLET WELDING

Symbol

Activity Operation / Machine Inspection Self Inspection Transport

Description Indicates that the part, material or product concerned is modified or changed during the operation. Indicates an inspection for Quality done / or check for quantity. Indicates an inspection for Quality done by the operator him/herself / or check for quantity. Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

SWANENTERPRISES(P)LTD
Process Flow Diagram
Part Name: TUBE LOCK Part Number: B903402C
Opn No. Opn Description

Process Responsibility:Shift Supervisor Customer:ASHOK LEYLAND HOSUR II Prepared By:B.R.S Key Date: 02.02.10
Process flow diagram Product characteristics

Doc No.: PFD/04 Date(Original):19.06.10 Revision No.& Date: 00

Process charateristics

Core Team:SKP, SR, BRS, RRS

Incoming source of variation

Raw matl.inspection

1.Material Composition 2.Material Dimension

A.THICKNESS B.WIDTH C.MATERIAL

1.Inspector Skill 2.Measuring Instrument 3.Supplier performance 1.Operator Skill 2.Speed/Feed

1.Material dimension 2 CUTTING A.LENGTH a.RADIUS B.HEIGHT

1.Operator Skill

CHAMFERING

NIL 1.LENGTH

A.LENGTH 2.MEASURING INSTRUMENT

1.Operator Skill

FILLET WELDING

Symbol

Activity Operation / Machine Inspection Self Inspection Transport

Description Indicates that the part, material or product concerned is modified or changed during the operation. Indicates an inspection for Quality done / or check for quantity. Indicates an inspection for Quality done by the operator him/herself / or check for quantity. Indicates movement of materials from SWAN to Supplier or Vice versa

Decision

Indicates to take a decision for further action.

POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA )

Supplier / Plant Core Team : SWAN ENTERPRISES PVT LTD : SKP, SR, BRS, RRS S e v C l a s s O c c u r Current Process Controls Prevention
JIG BUSH HAS TO BE CHANGED ATREGULAR INTERVELS OF TIME PROFILE CHECKING KEEEPING PIN LENGTH CORRECTLY SEGRIGATION

Process / Function

Potential Failure Mode

Potential Effect(s) of Failure

Potentail Cause(s) / of Failure

SHEARING BENDING DRILLING PUNCHING

HOLES OFFSET HOLES PITCH OFFSET NO FREE MOVEMENT OF CLAMP BLACK MARKS ON THE CLAMP

PROBLEM IN FITTING PROBLEM IN FITTING PROBLEM IN MOVING THE CLAMP RUST FORMATION

8 4 5 6

* * * *

1.DRILLING JIG TOP BUSH DAMAGE. BENDING DIE DAMAGED DUE TO SMALL PIN PLATING NOT DONE PROPERLY

3 1 1 1

TURNING

Doc. Ref Revision No Revision Date Original Date Page D e t e c R P N Responsibility & Target Completion Date

: FMEA 01 : 0 : 02-02-10 : 02-02-10 : 1 OF 1 Action Results Action Taken S e v

2 2 1 1

S ANALYSIS )

rocess Controls Detection

Recommended action(s)

O c c
1 1 1 1

D e t
3 2 2 1

R P N
6 4 2 1

PROCESS INSPECTION PROCESS INSPECTION PROCESS INSPECTION SUPPLIER PROCESS INSPECTION

2 6 5 10

48 24 25 60

PART SUBMISSION WARRANT

Part Name : SWC ASSY Safety and/or Government Regulation Yes No Part No. : B0903401A Engineering Drawing Change Level: C Dated Dated Purchase Order No. P51171 Engineering change level :NA SUBMISSION INFORMATION Material / Functional Weight 200 Kg Dated

Additional Engineering Changes : NA Showing on Drawing No. B0903401A Checking Aid No. NA SUPPLIER MANUFACTURING INFORMATION

Supplier Name SWAN ENTERPRISES PVT LTD Street Address

Supplier Code 6839

Dimensional

Appearance

Customer Name / Division __ASHOK LEYLAND HOSUR-II Buyer / Buyer Code Application

NO-456,SIDCO INDUSTRIAL ESTATE,AMBATTUR City / State / Postal Code CHENNAI,TAMIL NAADU,600098 REASON FOR SUBMISSION Intial Submission Engineering Change(s)

Change to optional construction or Material Sub-Supplier or Material Source change Change in part processing Parts produced at Additional location

Tooling : Transfer, Replacement, Refurbishment or additional Correction of Discrepancy Other - please specify REQUESTED SUBMISSION LEVEL ( Check One ) Level - 1 Level - 2

Warrant , Appearance Approval Report ( for designated appearance items only ) Warrant, Parts, Drawings, Inspection Results, Laboratory and Functional Results, Appearnce Approval Report. At customer location - Warrant, Parts, Drawings, Inspection Results, Laboratory and Functional Results, Appearnce Approval Report, Process Capability Study, Process Control Plan, Gauge study, FMEA Per Level -3 but without parts At supplier location - Warrant parts, Drawings, Inspection Results, Laboratory and Functional Results, Appearnce Approval Report, Process Capability Study, Process Control Plan, Gauge study, FMEA

Level - 3

Level - 4 Level - 5

SUBMISSION RESULTS The result for : Dimensional Measurement, Statistical process package These results meet all drawing and specification requirements : DECLARATION : Yes NO ( If NO - Explantion required ) Material and functional tests appearance criteria

I affirm that the samples represented by this warrant are representative of our parts and have been made to the applicable customer drawings and specifications and are made from specified materials on regular production tooling.

EXPLANATION / COMMENTS : ________________________________________________________________________ Print Name : NARESH HINDJA Title : DIRECTOR Phone :9840774951 Supplier Authorized Signature : NARESH HINDUJA FOR CUSTOMER USE ONLY Approved Part Disposition Rejected Others __________________________ Date : 19-06-2010

Customer Name : _______________________________

Customer Sgnature : ________________

Date : ___________

PPAP COVERSHEET
PART NO:B0903401A SUPPLIER NAME : SWAN ENTERPRISES PVT LTD SL.NO.
1 2

PART NAME: SWC ASSY

DOCUMENT NAME
PART SUBMISSION WARRANT

APPLICABLE

NOT APPLICABLE

REMARKS

DESIGN RECORDS (DRAWING,ENGG.SPEC.,TECHNICAL SPEC.) ENGINEERING CHANGE DOCUMENTS CUSTOMER ENGINEERING APPROVAL DESIGN FMEA PROCESS FLOW DIAGRAM PROCESS FMEA DIMENSIONAL RESULTS MATERIAL, PERFORMANCE TEST RESULTS INITIAL PROCESS STUDY (SPC) MEASUREMENT SYSTEM ANALYSIS (MSA) QUALIFIED LABORATORY DOCUMENTS CONTROL PALN APPEARANCE APPROVAL REPORT BULK MATERIAL REQUIREMENTS CHECKLIST SAMPLE PRODUCT MASTER SAMPLE CHECKING AIDS CUSTOMER SPECIFIC REQUIREMENTS (IF ANY) PACKING STANDARDS SUB-SUPPLIER LIST

3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19

20 21

NAME: DATE:

B.RAVI SANKAR 19-06-2010

SIGNATURE

B.RAVI SANKAR

POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA ) Supplier / Plant Core Team : SWAN ENTERPRISES PVT LTD : SKP, SR, BRS, RRS C l a s s * O c c u r 3 Current Process Controls Prevention Detection D e t e c 2

Doc. Ref Revision No Revision Date Original Date Page

: FMEA 01 : 0 : 02-02-10 : 02-02-10 : 1 OF 1 Action Results

Process / Function

Potential Failure Mode

Potential Effect(s) of Failure

S e v

Potentail Cause(s) / of Failure

R P N

Recommended action(s)

Responsibility & Target Completion Date

Action Taken

S e v

O c c

D e t

R P N

SHEARING

IMPROPER HANDALING

PROBLEM IN FITTING

HUMAN ERROR

USING SKILLED WORKER USING SKILLED OPREATOR USING CORRECT WORK HOLDING DEVICE

PROCESS INSPECTION

48

BENDING

IMPROPER HANDALING

PROBLEM IN FITTING

HUMAN ERROR

PROCESS INSPECTION

24

DRILLING

NO PROPER CLAMPING, JIGS&FIXTURE

PROBLEM IN ASSEMBLY

IMPROPER WROK HOLDING DEVICE

PROCESS INSPECTION

25

PUNCHING

STOPPER MISS ALIGNMENT

PROBLEM IN ASSEMBLY

STOPPER PROBLEM

STOPPER IN PROCESS INSPECTION CORRECT POSITION USING SKILLED WORKER USING CORRECT TOOLS USING SKILLED WELDER PROCESS INSPECTION

25

GRINDING

IMPROPER HANDALING

PROBLEM IN SURFACE FINISH

HUMAN ERROR

10

60

TURNING & THREADING

TOOLS WEAROUT

PROBLEM IN ASSEMBLY

INEFFECTIVE TOOL USED

PROCESS INSPECTION

10

60

WELDING

BLOW HOLES,CRACK

JOINT BREAKING

HUMAN ERROR, USING PROPER WELDING ROD

PROCESS INSPECTION

10

60

SEPL

SAMPLE INSPECTION REPORT

CUSTOMER : ASHOK LEYLAND LTD PLANT II ORDER NO : SAMPLE QUANTITY INSPECTED : 02 N0S TOL 2mm 0.8mm 2mm 2mm 2mm 0.8mm 0.8mm 0.2mm 0.5mm 0.5mm 0.5mm 0.5mm 1mm 0.2mm 0.8mm 0.8mm 0.3mm METHOD Tape Tape Tape Tape Tape Tape Tape Vernier Vernier Vernier Vernier Tape Tape Vernier Tape Tape Vernier 1 1222 556 1593 1491 1595 689.5 360 15.2 14.1 298.5 275.5 938.5 376 138.1 419 519.5 40.3 2 1222 555.3 1591 1491 1595.5 689.5 360 15.2 14.1 298.5 275.5 938.3 376 138.1 419.5 519.5 40.3 3 4 5 6 7

FORM NO. F/OP8/6 INVOICE REF NO:35 INVOICE DT:12/06/10 PAGE 1 OF 1 FIR NO:35 INSP. DATE:12/6/10

PART NAME : SPARE WHEEL CARIER PART NO : B0903401A BATCH NO:068/05/10,131/06/10 QUANTITY READY FOR DESPATCH: 02 1. DIMENSIONAL INSPECTION 2 SPEC MM SL NO DESCRIPTION 1 DIM 1224 2 DIM 555 3 1592 DIM 4 DIM 1490 5 DIM 1594 7 689 DIM 8 360 DIM 9 15 Hole 10 14 Hole 11 298 DIM 12 275 DIM 13 938 DIM 14 375 DIM 15 138 DIM 16 419 DIM 17 519 DIM 18 40 DIM

CONCLUSION : ACCEPTED REWORK PASSED UNDER DEVIATION REJECTED

P -

INSPECTED BY

APPROVED BY

KUMARESAN.B

SUSIL KUMAR PRASAD