4 Quality System 4
4 Quality System 4
Page
If you have questions, do not hesitate to ask your teacher for assistance.
You may already have some basic knowledge and skills covered in this
module.
After completing this module, ask your teacher to assess your competence.
Result of your assessment will be recorded in your competency profile. All the
learning activities are designed for you to complete at your own pace.
In this module, you will find the activities for you to complete and relevant
information sheets for each learning outcome. Each learning outcome may have
more than one learning activity.
INTRODUCTION:
ASSESSMENT CRITERIA:
PREREQUISITE:
Learning Outcome 1:
Assessment Criteria:
REFERENCES:
Welding Technology
Second Edition
Gower A. Kennedy
Introduction
Work Instructions
▪ Records and reports can be the basis for turn-over works in case of leave
of absence or shifting.
ISO 9003 – A Model for Quality Assurance in Final Inspection and Test
The selection of codes and standard to be used maybe based upon several
factors, including the following:
The code and standard used is considered to the standard one for
industry and has been use for sometime.
The perfect welds are not required. The difference between what is
acceptable and fit for service, such perfection what is known as tolerance.
Agencies that issue codes and standards and each give the specific tolerance.
Communication Process
A. specification
B. code
C. standard
D. agreement
5. ASME means
Learning Outcome 2
Assessment Criteria:
3. All work activities are coordinated through out the work place to ensure
efficient work outcomes.
References:
Welding Technology
Second Edition
Gina A. Kennedy
Introduction:
Once a code and standard has been established and selected. The quality
control department will have to decide the methods for the pre-qualifications
procedures and processes applied to the production.
Some of the pre-qualification testing that has to be done. These are pre-
qualifications of welders, procedures, materials, welding positions and welding
processes. These activities have to be recorded and documents for ensuring that
all structural products that are fabricated meet the quality standard.
In 1987, ISO 9000 was published by ISO which initially adopted all
provisions of BS 5750. Harmonization of BS 5750 and ISO 9000 was done to
become equivalent documents. EC adopted harmonized standard and was
designated as European Norm EN 2900. ASQ/ANSI established and published
Q-90 series which is identical to ISO 9000.
There are ISO certifying companies operate all over the country, the
following are:
Some of the aspects that the ISO Certifying Companies are concern are in
the Management System such as:
ISO Categories
(Conformance Standards for External Quality Assurance)
ISO Categories
(Guidance Standards for Internal Quality Assurance)
Workplace Visitation/Observation
Three general categories into which the inspectors work function can be
grouped into:
Overseer
Specialist
Combination of Overseer and Specialist
The most important parts of the procedure qualification processes are the
utilization of that procedure during actual production welding. But, too often,
companies perform qualification testing only to satisfy some customer’s
requirements. Once qualified, they should be kept in a folder, or binder buried
someone’s shelf, or in a file of cabinet. This does not help the welder on the flow
that needs to know the information stated in the procedure qualification forms.
The procedures are the readily available forms are always available to the
welder during production. But due to the physical limitations of proper in the
welding or paper enclosed in plastic which are durable enough to withstand
being close to the welding.
Communication Process
A. ISO 9000
B. ISO 9001
C. ISO 9003
D. ISO 9004
A. production department
B. quality control department
C. planning department
D. drawing department
5. ISO 9000 was published by ISO which initially adopted all provision of/
A. EN 2900
B. BS 5750
C. Q-90 series
D. EC
Learning Outcome 3
Assessment Criteria:
References:
Welding Technology
Second Edition
Gina A. Kennedy
Learning Outcome 3
Introduction:
A. inspection manual
B. standard manual
C. company manual
D. record manual
A. safety glass
B. gas mask
C. hard hat
D. goggles
4. One of the four (4) reasons why do keep records intact and
accessible anytime
1. A
2. C
3. C
4. C
5. B
1. D
2. C
3. B
4. A
5. B
1. C
2. A
3. A
4. A
5. B