AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

POWER
SOLUTIONS

Manufacturer (company) AEG Power Solutions Iberica S.A.

Manufacturer (address) Albert Einstein 31

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

Parque Tecnológico de Álava 01510 Vitoria-Gasteiz

Spain
Phone +34 945 214110 www.aegps.es
+34 945 214165 [email protected]

AEG N° ES51110100

Customer

Project name STAND-ALONE CABINET FOR BATTERY CHARGER 110V-100A

Installation

Systems Type TPRe 110V 100A

Battery

Revision Checked by : P.Larue

Created on 19/09/2019 from L.Romero

Changed by 18/12/2020 from luism Number of pages 24

ES51110100

Date 19/09/2019 Title page / cover sheet =

Editor L.Romero + 1 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY & EAA Sheet 1
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 1
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8 Table of contents

F06_T04

Mounting Document
Installation Page Page description Page description Page Rev Date Editor
location type

EAA 1/ 1 Title page / cover sheet 1 /24

EAB 1/ 1 Table of contents 2 /24

System

EFA 1/ 1 Single-line 3 /24

EDA 1/ 1 Electrical characteristic 4 /24

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

REC

EFS 1 / 11 Mains supply 5 /24

EFS 2 / 11 Rectifier 6 /24

EFS 3 / 11 Filtering 7 /24

EFS 4 / 11 Distribution 8 /24

EFS 5 / 11 Battery 9 /24

EFS 6 / 11 Control unit 10 /24

EFS 7 / 11 PCB´s I2C communication buses 11 /24

EFS 8 / 11 Relay card 12 /24

EFS 9 / 11 Cabinet accesories 13 /24

EFS 10 / 11 Comm. IEC61850 14 /24 03 04/03/2019 sgarcia

EFS 11 / 11 OPTION 15 /24

EMA 1/ 1 Terminal diagram 16 /24

EPB5 1/ 3 Bill of materials 17 /24

EPB5 2/ 3 Bill of materials 18 /24

EPB5 3/ 3 Bill of materials 19 /24

MTB 1/ 5 Leds box detail 20 /24

MTB 2/ 5 Relay card detail 21 /24

MTB 3/ 5 2D & 3D Views 22 /24

ES51110100

MTB 4/ 5 2D & 3D Views 23 /24

MTB 5/ 5 2D & 3D Views 24 /24

Date 19/09/2019 Table of contents =

Editor L.Romero + 2 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY & EAB Sheet 1
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 1
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

+REC
CAE EPLAN Electric P8

-TH1

OPTION
-P1
100mV/125A
100º

-TH2
A

90º OPTION

-Q1 -T1 125A -Q2 LOAD 110Vdc

Mains 3x380/400/415Vac 50/60Hz -PR1
-X1 -F1 -V21 -X2
3 3 2

3
L1;L2;L3 1 +/-

3
3 -R2
32A-D NH 0 3

2
110V/100A 100mV
125A
19,5KVA
-M2
M 125A
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

2 24 Vcc +
-C1 -F21
M 2 -Q21 -Q22 -Q23
-M1 1 16A-C 16A-C 16A-C
3 1~ 2 2 2
OPTION 2
-FILT.EMC-Z1 -A2.2
0/450V -P2
TPC
150Vcc
-R3
100mV -X20 1 2 3
100A
V
-Z2

OPTION OPTION

-K3
125A

-K3
140V/DC -X3
+ -
2
F3 Battery
OPTION
22x58
63A
-A1
GCAU
OPTION CONTROL UNIT -A5 Alarms
-X5 -V22
OPTION 162A
1600V
-A71
-OPT2-H7
-A300 OPTION OPTION
-X7 EXTERN
4 mm² 1 COMMUNICATION
-F71 A6
OPTION
-A310 LEDS
-SD1
-OPT2-E50

+
1 COMMON ALARM -
-F72 -X12
30W
ES51110100

Date 19/09/2019 Single-line = System

Editor L.Romero + 3 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFA Sheet 1
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 1
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

TPRe 110V 100A Battery Mains AC 400V 50/60Hz: ES51110100

380V 50/60Hz: ES51110100T1
415V 50/60Hz: ES51110100T2

LT
AU
EF
WN

IV
DO

CT
UT

LE
ALARMS

CO
SH
HIGH MAINS VOLTS (380/400/415) 418,0/440,0/456,5 V X DEFAULT FLOATING VOLTAGE 122,6 V
LOW MAINS VOLTS (380/400/415) 342,0/360,0/373,5 V X
CHARGER FAULT X
HIGH BATT.VOLTS (**) V X
LOW BATT.VOLTS (**) V X
HIGH DC VOLTAGE 132,3 V X X
LOW DC VOLTAGE 104,5 V X
GROUND FAULT + 27,5 kOhm X
GROUND FAULT - 27,5 kOhm X
CHARGER CURR.LIM Off(*) X
BATTERY CURR.LIM Off(*) X
HIGH CHARGR CURR 110 A X X
HIGH BATT. CURR (**) A X X
HIGH BRIDGE TEMP. 90 Deg C X
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

TEMP SENSE ERROR (**) X

INTERNAL CHECK X
HIGH BATT. TEMP. 45(**) Deg C X
LONG CHARGE TIME X
NO PS VOLTAGE X
BATT. OPERATION Off(*) X

(*):Prepared for use, activation on field

(**):Value and activation depends on battery option

This system includes some components which must be replaced periodically. The average life time of these components is provided in parts list section of this
document. Please contact your nearest customer service location for more information
Legend

FILTERING 2% (NO BATTERY) Power Control

PROTECTION WITH DOOR OPEN IP 20

0.5 mm²

ELECTRONIC BOARDS VARNISHED

Engraved indivual labels Interconnections

COMPONENTS LABEL
RELAY CHARACTERISTICS
WIRING Provided Int Int
Common alarm (GCAU card) : 250VAC/5A Relay Alarm (Relay PCB) : 250VAC/5A
CABLE LABELLING : Standard AEG PS
ES51110100

Not Supplied Int Int

CABLE TYPE : Standard AEG PS 24Vdc 48Vdc 110Vdc 220Vdc 24Vdc 48Vdc 110Vdc 220Vdc

6A 1,2A 0,3A 0,1A 8A 2A 0,5A 0,4A Power Control

SECTION SEE WIRING SCHEMATIC

Date 19/09/2019 Electrical characteristic = System

Editor L.Romero + 4 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EDA Sheet 1
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 1
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

M
-M1
1~
2

-X0
-FILT.EMC
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

1 3
PE

-Z1 -F11
0/450V 2,5A/M -T2
Mains 3x380/400/415Vac 50/60Hz (*)

2 4

1N 2U

25 mm²
2U / (-PR1-V1/V2:1 /2.1)
L1 L2 L3 2V
-Q1
1,5 mm²

1,5 mm²

1,5 mm²

1L
25 mm²
2V / (-PR1-V3/V4:1 /2.1)
-X1 2W

L1 25 mm²
2W / (-PR1-V5/V6:1 /2.1)
2 1 1U

10 mm² 10 mm²
L2 4 3 1V

10 mm² 10 mm²
-F2
L3 6 5 1W
3U 2 1
10 mm² 10 mm² 3U / (-PR1-A2-X8:1 /2.1)
32A-D
16 mm²
3V 4 3
3V / (-PR1-A2-X8:2 /2.1)
3W 6 5
-X0 3W / (-PR1-A2-X8:3 /2.1)
PE
3,15A/T

16 mm²
PE 3U.1 / (-A1-X9:1 /6.6)
110V/100A
19,5KVA 3V.1 / (-A1-X9:2 /6.6)

10 mm²
(*) 380 and 415Vac available under request

-X0
ES51110100

Date 19/09/2019 Mains supply = System

Editor L.Romero Rectifier + REC 5 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 1
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

-PR1
PR+ / (-F1:1;-A1-X2:4;-RC1-C1:+ /
-(+)
-V1/V2
90A 2 V1R
1600V
V1P
R2M+ / (-A1-X5:3 /6.5)

(-T2:2U /1.8) / 2U 25 mm² V2R R2M- / (-A1-X5:4 /6.5)

1 -V3/V4
V2P 90A 2 V1R
1600V
V1P
OPTION AMMETER
3

(-T2:2V /1.8) / 2V 25 mm² V2R

1 -V5/V6
V2P 90A +
2 V1R
1600V
V1P
A -P1
3 100mV/125A
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

-
(-T2:2W /1.8) / 2W 25 mm² V2R
1
V2P

3
3 4
1 2
REC- / (-U- /3.2)
-(-)
-R2 -U-
100mV
(/3.2)
125A
(/4.1)

(-F2:1 /1.8) / 3U
(-F2:3 /1.8) / 3V
(-F2:5 /1.8) / 3W

-VENT.

10
3

1
X8 X2 X2
AC POWER
SUPPLY
AC AC AC X4 X3
-A2 X5 X3 X6 X3 DC DC PG
+ - 0V
TRIGGER BOARD
2 FAN 24 (-) TPC
(60º C) JT1
1 FAN 24 (+)
X1

-X303 2 1 -THF2
2,5 mm²

2 1
Black Red 90º TEMP / (6.6)
90ºC
-M2

- M +
-THF1

24 Vcc
2 1
100º TEMP / (6.6)
100ºC
ES51110100

Date 19/09/2019 Rectifier = System

Editor L.Romero Rectifier + REC 6 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 2
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

OPTION DIODE

-F1 -V21
1 2
(-PR1-(+) /2.8) / PR+ 35 mm² 35 mm² 35 mm²
REC+ / (-Q2:1 /4.1)
125A/gL
162A
1600V

This wire is only present if battery option is installed

NH0
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

6 mm²
VBAT+ / (-A1-X2:1 /6.3)

GRD_FAULT / (-A1-X2:3 /6.3)

-RC1
6800µF
160V +
+
-C1 -R1
6800µF 3K3
- VPROT / (-A1-X2:4 /6.3)
160V ±5%

Standard filter: 2% (2x capacitor)

Optional filter: 1% (3x capacitor)
LVD_BAT+ / (-OPT1-K3:1 /5.2)

(0V)_VPS0 / (-A1-X3:4 /6.4)

6 mm²

(-U- /2.8) / REC- REC- / (-U- /4.1)

-U-
(/2.7)
(/4.1)
ES51110100

Date 19/09/2019 Filtering = System

Editor L.Romero Rectifier + REC 7 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 3
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

-Q2

LOAD 110Vdc
-X2
1 2 +
(-V21 /3.7) / REC+ 35 mm²
3 4 -
35 mm²
5 6

1,5 mm²

1,5 mm²
50 mm²
750V - 125A X2: 70 mm²

25 mm²
25 mm²
if distribution option
35 mm² installed
OPTION DISTRIBUTION L2 L1
-OPT4
-Z2
VPS+ / (-A1-X3:1 /6.3) 150V
VL_LOAD+ / (-A1-X2:2 /6.3)
-X302 -D1 2P 63A.
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

2.5 mm² BUS BAR

PE

These wires are only present if IEC-61850 option is installed

1,5 mm²
-
-OPT3

-F21 - + - + - +
-X0
OPTION VOLTMETER

1 3 1 3 1 3
3,15A/T
A_20(+) / (-OPT5-F29:2 /10.8) -Q21 -Q22 -Q23
2
16A-C 2 4 16A-C 2 4 16A-C 2 4
A_20(-) / (-OPT5-A30-J9:3 /10.8) + - + - + -

35 mm²

2,5 mm²

2,5 mm²
2,5 mm²

2,5 mm²

2,5 mm²
2,5 mm²
+

-P2 V
150Vcc
-

-X20 1- 2+ 3- 4+ 5- 6+
6 mm²
Distribution

(-U- /3.7) / REC- REC- / (-OPT1-U- /5.2)

-U-
(/2.7)
ES51110100

(/3.2)

Date 19/09/2019 Distribution = System

Editor L.Romero Rectifier + REC 8 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 4
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

OPTION BATTERY
-OPT1

-V31
K A

1A
1000V

-F31 -K3
1 2 A1 A2
LVD / (6.3)
3,15A/T
140V/DC
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

OPTION REVERSE BATT.PROT.

BT+

10 mm²
Battery
-K3 -F3 -X3
1 2 + 1 2 +
(-V21 /3.5) / LVD_BAT+ 25 mm² 25 mm²
K
25 mm²
-R3 (/5.4)
1 2 3 4 -
(-U- /4.6) / REC- 25 mm²
A
63A/gG 25 mm²

10 mm²
3 100mV 4 BT-
50 mm²
-U- 100A

-V22
212A
1600V

-W22
4x0,5

R3M- / (-A1-X5:2 /6.5)

R3M+ / (-A1-X5:1 /6.5)

+ -
NO NO
NC NC
1 2 (/5.4)
ES51110100

Date 19/09/2019 Battery = System

Editor L.Romero Rectifier + REC 9 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 5
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 11
Stat
AEGPS_DOC_REV01
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company
ES51110100 CAE EPLAN Electric P8

Alteration
1

Date
Name
-X0

Date
Editor
Checked
Standard
2

A10

P.Larue
L.Romero
19/09/2019
-A71
1
Thyristor driving gate 1

J2
EIA232
2

H1
Thyristor driving cathode 1

X1
3
1 Thyristor driving gate 2
TX+

EXTERN
2 4
TX- Thyristor driving cathode 2

J3
3
RX-
4
RX+

COMMUNICATION
5 1

RS458
BIAS- Battery voltage measurement and charger regulation VBAT+ / (-F1:2 /3.4)
6
BIAS+ 2
Load voltage measurement VL_LOAD+ / (-X302 /4.3)

CHARGER 110V-100A
3

X2
Ground fault dectection positive connection GRD_FAULT / (-F1:2 /3.4)
3

4
Capacitor over voltage protection VPROT / (-PR1-(+) /3.4)
5
Battery symmetry measurement

STAND-ALONE CABINET FOR BATTERY

1
Positive DC bus power supply VPS+ / (-X302 /4.3)
2
Low Voltage Disconnection contactor output LVD / (5.6)
X3

3
This wire is only present if battery option is installed

H1
4
Negative DC bus power supply (0V)_VPS0 / (-U- /3.7)

PCB Connector Straight

2
4

2X20 Pin Header with Board Spacer

3

IEC61850
X4

4
GCAU
(/7.2)
-A1

5
Relay shown in alarm status

COMMUNICATION OPTIONS:
CONTROL UNIT

X11
1
"R3M" wires only present if battery option installed
Battery shunt positive line R3M- / (-OPT1-R3:3 /5.4)

<----RS232/RS485 (MODBUS-RTU)

System
2

-RS232_IEC61850 / (/10.3)

Rectifier
TCP/IP (SNMP & MODBUS-TCP)---->
Battery shunt negative line R3M+ / (-OPT1-R3:4 /5.4)
X5

Control unit
3
Charger shunt positive line R2M- / (-R2:3 /2.8)
4
Charger shunt negative line R2M+ / (-R2:4 /2.8)

PT1
PT3

I4
5

PT2
PT4
DIN-Signal C096MS-4,4C1-2

MODBUS-TCP/IP
1
Analog spare input positive line (0-10V)
X6

J2 2
EIA232 Analog spare input negative line (0-10V)

H1
0V
+12V

1
J1

1
2

Dual Highrate (shared or parallel)

-A73
NCS-TCP/IP

2
Feedback // high rate
X8

3
Shutdown for bridge temperature security 100º TEMP / (-PR1-THF1:1 /2.7)
4
J2

Bridge temperature alarm 90º TEMP / (-PR1-THF2:1 /2.7)

6

J3

1
Alternative power supply (20VAC) 3U.1 / (-F2:1 /1.8)
2
X9

3V.1 / (-F2:3 /1.8)

3
1

Fan command (+24V)

J4

(/6.6)
-F73
3,15A/T 2

1
12V extern power supply +
X10

2
J5

Gnd & extern power supply -

3
2
1
7

J7
-X12

2,5 mm²

Digital spare input 8

Digital spare input 7
Digital spare input 6
Digital spare input 5
Digital spare input 4
Digital spare input 3
Digital spare input 2
Digital spare input 1

COMMON FAULT
ES51110100

X7
8
7
6
5
4
3
2
1

en
& EFS
+ REC
= System
8

A3
Sheet
Sheets
10 / 24

11
6
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8 OPTION RELAYS

-A5
(/8.3)

J13 J12

-J3
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

OPTION LEDS

-A2
TPC
JT1 DISPLAY LEDS
-A6
-J2
FLOATING EARTH
GR R
CHARGE FAULT +
J1 HIGH RATE EARTH
-J11 YE R
CHARGE FAULT -
-J1
J1 J4 MAINS
YE -- R
FAILURE
-A300 YE -- R

R CHARGER FAULT -- R
J1 J5
SERVICE PORT R HIGH DC VOLTAGE -- R
GCAU -A1 -J10
Unité de controle (/6.2) J7 J101 J100 R LOW DC VOLTAGE -- R

COMMON
R LOW BATT. VOLTAGE R
FAULT
J3 J2

LIGHTING LEDs CAN BE TESTED BY PRESSING

OPTION TEMP. PROBE THE MIDDLE KEY OF THE DISPLAY/KEYBOARD

-SD1
+ - -J6 -A310
J2
J1
5m

PROBE Tª FRONT PANEL

ES51110100

Date 19/09/2019 PCB´s I2C communication buses = System

Editor L.Romero Rectifier + REC 11 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 7
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

OPTION RELAYS

MAINS
FAILURE

CHARGER
FAULT

C.C. HIGH
VOLTAGE

D.C.
LOW VOLTAGE

BATTERY
LOW VOLTAGE

EARTH +
FAULT

EARTH -
FAULT

COMMON
ALARM
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
J1 J2 J3 J4 J5 J6 J7 J8

1 2 3 4 5 6 7 8

*DIAGRAM SHOWS SIGNAL RELAYS DE-ENERGIZED. IN "NO ALARM" STATE, RELAYS CLOSE 1 WITH 2.
WHEN AN ALARM IS DETECTED, RELAYS CLOSE 1 WITH 3. INVERSE OPERATION WITH SIGNALING IN STATUS MODE *

1º-NO CONNECT

J9 J10 RELAY BOARD J12 J13

6
1
2º-1-2
3º-3-4
S1 4º-5-6
+

3
-
(/7.2)

-A5
ES51110100

Date 19/09/2019 Relay card = System

Editor L.Romero Rectifier + REC 12 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 8
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

OPTION HEATER + LIGHTING

-OPT2

MAINS AUX 230Vac 50Hz

-X7
L

4 mm²

1 3

1,5 mm²

1,5 mm²
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

-F72
3,15A/T3,15A/T
1 3 2 4

-F71
3,15A/T3,15A/T
2 4

1,5 mm²

1,5 mm²
-H7
LED 4W

PE
-X0
N L

-E50
30W
ES51110100

Date 19/09/2019 Cabinet accesories = System

Editor L.Romero Rectifier + REC 13 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 9
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

-A_20(+) / (-X302 /4.3)

OPTION IEC61850

-A_20(-) / (-U- /4.3)

-OPT5

-F29
1 2
-F1 J9:1
J9:2

J12B:2
J12B:1
J12:2
J12:1
J9:3

+12V Iso

+12V Iso
-

-
J9:4
J9:5
J9:6
J9:7
-A30
J9:8

+12V

+12V

+12V

+24V

+24V
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

-
J11C:2
J11C:1
J11B:2
J11B:1

J10B:2
J10B:1
J11:2
J11:1

J10:2
J10:1
(6.4) / -RS232_IEC61850

-L13
2 vueltas
-W1
-X0
-L14
2 vueltas

1 2 3
-A73 -A74

PE
+

-
IEC 61850 X2 X1
RS232 COM 1 3V3 ON 5V ON
COMMUNICATION
RECEIVE TRANSMIT

-L11

1
Protective Earth

X3 RS458 COM2
2
TX+ TRANSMIT
3 1 2 3
TX-
ST1
4
RX-
-W2 2 vueltas 5
RX+ RECEIVE
6
VOLTAGE REFERENCE

-L10 -L9
Protective Earth

-W3
-A75

ST4
ST2
ST5
ST3
ETHERNET
RJ45

J3 IEC 61850 PROTOCOL

TX+

TX-

J3
COMMON PCA SYN OEM S4
3

MODBUS RS485
RJ45 2 vueltas 2 vueltas
ETHERNET
IEC-61850
ES51110100

Date 19/09/2019 Comm. IEC61850 = System

Editor L.Romero Rectifier + REC 14 / 24
03 04/03/2019 sgarcia Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 10
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 11
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

This page intentionally left blank

ES51110100

Date 19/09/2019 OPTION = System

Editor L.Romero Rectifier + REC 15 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EFS Sheet 11
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 11
 1 2 3 4 5 6 7 8

F13_T01
AEGPS_DOC_REV01

CAE EPLAN Electric P8 Terminal diagram

Connection point

Connection point
Nº Operating

Nº Operating
Nº Terminal

Nº Terminal
Max section

Max section
Min section

Min section
connection

connection
Function

Function
medium

medium
Jumper

Jumper
type

type
=System+REC-OPT1-X3 =System+REC-X1
-OPT1-X3 + 1 50 SCREW TYPE Battery -X1 L1 0.5 16 SCREW TYPE Mains 3x380/400/415Vac 50/60Hz
(&EFS/5.6) (&EFS/1.1)

-OPT1-X3 - 1 50 SCREW TYPE -X1 L2 0.5 16 SCREW TYPE

(&EFS/5.6) (&EFS/1.1)

-X1 L3 0.5 16 SCREW TYPE

Connection point
(&EFS/1.1)
Nº Operating

Nº Terminal

Max section
Min section
connection

Function
medium

Connection point
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

Jumper

type

Nº Operating

Nº Terminal

Max section
Min section
connection

Function
medium

Jumper
=System+REC-OPT2-X7

type
-OPT2-X7 L 0.22 4 SCREW TYPE MAINS AUX 230Vac 50Hz
(&EFS/9.2)
=System+REC-X2
-OPT2-X7 N 0.22 4 SCREW TYPE -X2 + 1 50 SCREW TYPE LOAD 110Vdc
(&EFS/9.2) (&EFS/4.8)

-X2 - 1 50 SCREW TYPE

Connection point

(&EFS/4.8)
Nº Operating

Nº Terminal

Max section
Min section
connection

Function
medium

Connection point
Jumper

type

Nº Operating

Nº Terminal

Max section
Min section
connection

Function
medium

Jumper
=System+REC-OPT4-X20

type
-OPT4-X20 1 0.2 6 SCREW TYPE - Distribution
(&EFS/4.4)
=System+REC-X12
-OPT4-X20 2 0.2 6 SCREW TYPE + -X12 1 0.22 2.5 SCREW TYPE COMMON FAULT
(&EFS/4.5) (&EFS/6.7)

-OPT4-X20 3 0.2 6 SCREW TYPE - -X12 2

(&EFS/4.5) (&EFS/6.7)

-OPT4-X20 4 0.2 6 SCREW TYPE + -X12 3

(&EFS/4.5) (&EFS/6.7)

-OPT4-X20 5 0.2 6 SCREW TYPE -

(&EFS/4.6)

-OPT4-X20 6 0.2 6 SCREW TYPE +

(&EFS/4.6)
Connection point
Nº Operating

Nº Terminal

Max section
Min section
connection

Function
medium

Jumper

type

=System+REC-X0
-X0 0.5 16 SCREW TYPE
(&EFS/1.1)
ES51110100

-X0

Date 19/09/2019 Terminal diagram = System

Editor L.Romero Rectifier + REC 16 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EMA Sheet 1
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 1
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

Bill of materials
AEGPSI.V04

AEG
AEG
Identifier Quantity Designation Recomended Servicetime (Years)
Part Number
as Spare Part

A1 1 ES272500 GCAU BOARD X

A5-A5 1 228540 RELAY CARD X

A5-1 4 ES274174 SPACER

A5-2 1 ES274181 SUPPORT

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

A71 1 ES229866 PCA COMMUNIC. EXT. GCAU 232/485 X

A73 1 ES271044 PCA COMMUNIC. TCP/IP X

A300 1 ES272501 DISPLAY X

A310 1 211921 KEYBOARD X

F1-F1 1 222205 FUSE HOLDER NH 0 X

F1-1 1 222213 COVER

F1-2 2 222207 TERMINAL COVERS

F1-F1 1 210158 FUSE 125A/gL X

F2;F11;OPT1-F31:1;OPT2-F71:1;OPT2-F71:2
13 229134 GRAY TERMINAL X
OPT2-F72:1;OPT2-F72:2;OPT3-F21:1;OPT5-F29

F2;F73;OPT1-1;OPT2-2;OPT3-1 5 229334 ENDPLATE X

F2;F73;OPT1-F31.1;OPT2-F71.1;OPT2-F71.2
12 ES274292 FUSE 3,15A/T X X
OPT2-F72.1;OPT2-F72.2;OPT3-F21.1;OPT5-F29

F11 2 213368 FUSE 2,5A/M X

FILT.EMC-Z1 1 ES229868 PCA FILTER EMC 0/450V X X

FILT.EMC 1 410258 METAL PLATE SUPPORT X

OPT1-F3 1 213643 FUSE HOLDER 22x58 X

OPT1-F3.1;OPT1-F3.2 2 210143 FUSE 63A/gG X X

OPT1-V31 1 217573 DIODE 1A 1000V X X

ES51110100

OPT1-R3 1 ES274177 SHUNT 100mV 100A X

Date 19/09/2019 Bill of materials = System

Editor L.Romero Rectifier + REC 17 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EPB5 Sheet 1
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 3
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

Bill of materials
AEGPSI.V04

AEG
AEG
Identifier Quantity Designation Recomended Servicetime (Years)
Part Number
as Spare Part

OPT1-R3 2 216359 INSULATOR X

OPT1-K3 1 215914 CONTACTOR 140V/DC X

OPT1-V22 1 ES274535 SEMIPACK DIODE 212A 1600V X 8

OPT1-X3;X2 4 ES273150 GRAY TERMINAL 50 mm²

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

OPT2-H7 1 228099 LIGHTING SET LED 4W X

OPT2-X7 2 229104 GRAY TERMINAL 4 mm²

OPT2-1 1 229304 ENDPLATE

OPT2-E50 1 ES272774 HEATING RESISTOR 30W X

OPT3-P2 1 218484 VOLTMETER 150Vcc X

OPT4-X20 6 229106 GRAY TERMINAL 6 mm²

OPT4-Q21...OPT4-Q23 3 ES271440 CIRCUIT BREAKER 16A-C X

OPT4-D1 1 ES274477 C.BREAKER BUSBAR X

OPT5-A73-A75 1 ES415881 IEC61850/DNP3 COMM. BOARD

OPT5-A73-A74 1 ES415882 INTERFACE BOARD

OPT5-A30 1 ES274397 VOLTAGE CONVERTER X

P1 1 ES27A125 100mV/125A

PR1-1 1 ES274327 HEATSINK L=300 mm

PR1-2 1 ES274175 COPPER CONNECTIONS

PR1-3 1 ES274176 COPPER CONNECTIONS

PR1-A2 1 ES274123F TPC BOARD X

PR1-V1/V2;PR1-V3/V4;PR1-V5/V6 3 214849 SEMIPACK 2 THYRISTORS 90A 1600V X 8 X

ES51110100

PR1-THF2 1 ES215170 THERMOSTAT 90ºC X

Date 19/09/2019 Bill of materials = System

Editor L.Romero Rectifier + REC 18 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EPB5 Sheet 2
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 3
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

Bill of materials
AEGPSI.V04

AEG
AEG
Identifier Quantity Designation Recomended Servicetime (Years)
Part Number
as Spare Part

PR1-THF1 1 ES212095 THERMOSTAT 100ºC X

Q1 1 220873 CIRCUIT BREAKER 32A-D

Q2 1 ES274157 SWITCH DISCONNECTOR 750V - 125A

R2 1 ES274180 SHUNT 100mV 125A

This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

RC1-1 2 418226 COPPER CONNECTIONS

RC1-2 1 ES274245 CAPACITOR METAL PLATE

RC1-C1 2 219804 CAPACITOR 6800µF 160V X 5 X

RC1-R1 1 ES273617 RESISTOR 3K3 ±5% X

SD1 1 ES272383 TEMPERATURE PROBE 5m X

T2 1 B009907600** TRAFO W/CHOKE (** -->20=380V; 40=400V; 60=415V)110V/100A 19,5KVA

U- 1 ES274178 COPPER CONNECTIONS

V21 1 ES270298 SEMIPACK DIOIDE 162A 1600V X 8

VENT.-M2 1 ES212051 FAN 24 Vcc X 5 X

VENT.-X303 1 211551 PLUG-IN TERMINAL 2,5 mm² X

VENT.-X303 1 ES274368 WALL BUSHING TERMINAL 2,5 mm² X

X0 2 229016 EARTH TERMINAL 16 mm²

X1 3 229116 GRAY TERMINAL 16 mm²

X12 1 221606 TRIPLE TERMINAL 2,5 mm²

X302 1 223525 SADDLE JUMPER 2.5 mm²

Z2 1 ES270013 PCA FILTER EMC+ OVERVOLT.. 150V X

ES51110100

Date 19/09/2019 Bill of materials = System

Editor L.Romero Rectifier + REC 19 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & EPB5 Sheet 3
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 3
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

LEDS BOX DETAIL

A6
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

FLOATING EARTH
CHARGE FAULT +
HIGH RATE EARTH
CHARGE FAULT -
MAINS
--
FAILURE

--

CHARGER FAULT --

HIGH DC VOLTAGE --

LOW DC VOLTAGE --

COMMON
LOW BATT. VOLTAGE
FAULT
ES51110100

Date 19/09/2019 Leds box detail = System

Editor L.Romero Rectifier + REC 20 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & MTB Sheet 1
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 5
 AEGPS_DOC_REV01 1 2 3 4 5 6 7 8

CAE EPLAN Electric P8

RELAYS CARD DETAIL

A5
This document is property of AEG Power Solutions and must not be displayed or duplicated to any third party without the consent of the company

J8:1-2-3 3
J8 J4 1 J4:1-2-3
2 2
COMMON ALARM 1 3 D.C. LOW VOLTAGE

J7:1-2-3 3 1 J3:1-2-3
EARTH -FAULT
2
1
J7 J3 2
3 C.C. HIGH VOLTAGE

J6:1-2-3 3
J6 J2 1 J2:1-2-3
2 2
EARTH + FAULT 1 3 CHARGER FAULT

J5:1-2-3 J1 J1:1-2-3
3
2 J5 1
2
BATTERY LOW VOLTAGE 1 3 MAINS FAILURE
ES51110100

Date 19/09/2019 Relay card detail = System

Editor L.Romero Rectifier + REC 21 / 24
Checked P.Larue STAND-ALONE CABINET FOR BATTERY System & MTB Sheet 2
Stat Alteration Date Name Standard CHARGER 110V-100A ES51110100 en A3 Sheets 5