YOGESH ENGINEERING WORKS

IN-HOUSE MACHINING REJECTION ANALYSIS SHEET MONTH OF MARCH- 2021

Defects Break -up Analysis
Sr.No. Part Name Customer Name Total Produced Total Rej. Qty Total ok Qty Rej. % PPM RECEIVING
Qty HEIGHT THREAD THREAD TOOL GAUGE STEP ON DEPTH O/S DIM U/S STEP ON STEP IN ID HOLE ID
SETTING CHATTRIN CHAMFER OD FORGING
DENT ID O/S OD U/S M/c NO GO OVALITY TAPPER CHAMFER OTHRES G.TOTAL
U/S DAMAGE QUALIFY MARK NOT DIA OD SHIFT PIECE G OUT OUT FAULT
QUALIFY

1 Yoke D10349460 C 601 1 600 0.17% 1664 1 1

2 Flange D10826530 A 483 0 429 0.00% 0 54 0

3 Gear Lever Change D10114950 A M/s Escorts 43 38 #DIV/0! #DIV/0! 39 4 43

4 Crank Lever 2 -2 #DIV/0! #DIV/0! 2

5 Lever PTO D11280274 1 -1 #DIV/0! #DIV/0! 1 1

6 Con Rod 7010 AC 4824 2 4822 0.04% 415 2 2

7 Cylinder 89020 M/s Mita 1476 1 1475 0.07% 678 1 1 1

8 Con Rod 7205 1442 2 1440 0.14% 1387 2 2

9 Ball Pin Venus 3 -3 #DIV/0! #DIV/0! 2 1 3

Amar Auto
10 AlU Ball Pin 3009 9 3000 0.30% 2991 2 2 5 9

11 Bush 703 1 -1 #DIV/0! #DIV/0! 1 1

12 Pivot Boss 2 -2 #DIV/0! #DIV/0! 2 2

M/s Panchal
13 Hub 84537385 2 -2 #DIV/0! #DIV/0! 2 2

14 Bush 8020 11 -11 #DIV/0! #DIV/0! 11 11

15 Hub KTE11226771 1698 9 1689 0.53% 5300 7 2 12 9

16 Joint Swivel Pipe KTE11295682 KUBOTA 1660 4 1656 0.24% 2410 2 2 4

17 Pin KTE11291541 1455 0 1455 0.00% 0 90 0

18 Bevel Shaktiman 0 0 #DIV/0! #DIV/0! 4 0

19 Bevel JCB 1 -1 #DIV/0! #DIV/0! 1 12 1

Navdeep
20 St. Pinion 0 0 #DIV/0! #DIV/0! 13 0

21 Pinion 05C 2178 4 2174 0.18% 1837 4 4

22 Gland 228 1 227 0.44% 4386 1 1

KD
23 Cap 1643 1 1642 0.06% 609 1 1

24 Manifold Carrier 607 2 605 0.33% 3295 2 2

25 Washer BPC-0 Balaji 4629 1 4628 0.02% 216 1 1

G.TOTAL 11835 69 11793 0.58% 5830 0 29 9 0 4 0 42 0 0 0 0 2 0 0 1 0 0 1 0 0 0 15 186 101

Part Wise Rejection Analysis

40000 7.00%
6.30%
5.60%
30000 4.90%
4.20%
3.50% PPM
20000
2.80%
2.10%
Rej %

10000 1.40%
0.70%
0.17%
1664 0.07%678 0.14% 2991
0.30%
0.00%
0
0.04%
415 1387 0.00%
0 -0.70%
Yoke D10349460 C

Flange D10826530 A

Gear Lever Change D10114950 A

Crank Lever

Lever PTO D11280274

Con Rod 7010 AC

Cylinder 89020

Con Rod 7205

Ball Pin Venus

AlU Ball Pin

Bush 703

Pivot Boss

Hub 84537385
Approved by:-

Fmt.No:- YEW/QA/F-21,REV.No :- 00,Eff.Date-05/06/18,Issue No:- 01

Prepared by:- Checked by:-

 YOGESH ENGINEERING WORKS

IN-HOUSE MACHINING REJECTION ANALYSIS SHEET MONTH OF APRIL- 2021

Defects Break -up Analysis
Sr.No. Part Name Customer Name Total Produced Total Rej. Qty Total ok Qty Rej. % PPM RECEIVING
Qty THREAD THREAD ID OD
DENT/ ID O/S OD U/S HEIGHT M/c DAMAGE/ NO GO TOOL GAUGE STEP ON DEPTH O/S DIM U/S STEP ON STEP IN ID HOLE OVALITY TAPPER SETTING CHATTRIN CHAMFER CHAMFER OTHRES FORGING G.TOTAL
Crack U/S Broken NOT DIA O/S OD SHIFT PIECE G FAULT
MISSING QUALIFY QUALIFY OUT OUT

1 Pin D10658440 12 -12 #DIV/0! #DIV/0! 12 12

2 Flange 060271 0 429 #DIV/0! #DIV/0! 2 0

3 Spline Sleeve D10006960 2 -2 #DIV/0! #DIV/0! 2 2

4 PIN D10658430/8420 1 -1 #DIV/0! #DIV/0! 1 1

5 Break Lever D10012530B M/s Escorts 1 -1 #DIV/0! #DIV/0! 1 1

6 Ball D10234800 4 -4 #DIV/0! #DIV/0! 2 1 1 4

7 LEVER D10479770 12 -12 #DIV/0! #DIV/0! 7 1 3 1 1 12

8 Spindle D10421650 3 -3 #DIV/0! #DIV/0! 1 2 3

9 BALL HYDRAULIC LIFT 4850 1 -1 #DIV/0! #DIV/0! 1 1

Pin Hydraulic Lift Rocker

10
D10200100
2 -2 #DIV/0! #DIV/0! 1 1 2

11 Con Rod 7010 AC 2 -2 #DIV/0! #DIV/0! 1 1 2

12 Cylinder 89020 9 -9 #DIV/0! #DIV/0! 3 2 4 10 9

13 Con Rod 89050 8 -8 #DIV/0! #DIV/0! 2 6 8

14 Con Rod 72050 M/s Mita 2 -2 #DIV/0! #DIV/0! 1 1 1 2

15 Al Ball Pin 1 -1 #DIV/0! #DIV/0! 1 1

16 Con Rod 3010 1 -1 #DIV/0! #DIV/0! 1 1

17 Con Rod 34050 2 -2 #DIV/0! #DIV/0! 1 1 2

18 HUB 48141094 2 -2 #DIV/0! #DIV/0! 2 2

19 Bush 30702 1 -1 #DIV/0! #DIV/0! 1 1

M/s Panchal
20 Bush 30703 2 -2 #DIV/0! #DIV/0! 2 2

21 Bush 8020 1 -1 #DIV/0! #DIV/0! 1 1

22 Hub KTE11226771 0 0 #DIV/0! #DIV/0! 1 0

23 Shift PTO KTE11280271 2 -2 #DIV/0! #DIV/0! 2 2

KUBOTA
24 Joint Swivel KTE11295652 5 -5 #DIV/0! #DIV/0! 5 5

25 Clamp (Cylinder) KTE11262131 1 -1 #DIV/0! #DIV/0! 1 1

27 Piston KD-02 KD 2 -2 #DIV/0! #DIV/0! 2 2

28 Manifold 331 27235 Carrier 2 -2 #DIV/0! #DIV/0! 1 1 2

29 Connecting Rod 10025595AB ITL 6 -6 #DIV/0! #DIV/0! 6 6

30 Nishan GM AUTO 0 0 #DIV/0! #DIV/0! 8 0

G.TOTAL 0 68 361 #DIV/0! #DIV/0! 4 8 29 0 1 1 0 3 0 0 0 4 1 0 0 0 0 8 4 0 0 24 23 87

Part Wise Rejection Analysis

40000 7.00%
6.30%
5.60%
30000
4.90%
4.20% Column
H
3.50%
20000 Column
2.80% G
2.10%

10000 1.40%
0.70%
0.00%
0 -0.70%
Approved by:-
Pin D10658440

Flange 060271

Spline Sleeve D10006960

PIN D10658430/8420

Break Lever D10012530B

Ball D10234800

LEVER D10479770

Spindle D10421650

BALL HYDRAULIC LIFT 4850

Pin Hydraulic Lift Rocker

Con Rod 7010 AC

Cylinder 89020

Con Rod 89050

Con Rod 72050

Al Ball Pin

Con Rod 3010

Con Rod 34050

HUB 48141094

Bush 30702

Bush 30703
D10200100

Fmt.No:- YEW/QA/F-21,REV.No :- 00,Eff.Date-05/06/18,Issue No:- 01

Prepared by:- Checked by:-

 YOGESH ENGINEERING WORKS

IN-HOUSE MACHINING REJECTION ANALYSIS SHEET MONTH OF May- 2021

Defects Break -up Analysis
Total Produced RECEIVING
Sr.No. Part Name Customer Name Qty
Total Rej. Qty Total ok Qty Rej. % PPM THREAD THREAD ID OD
DENT/ ID O/S OD U/S HEIGHT M/c DAMAGE/ NO GO TOOL GAUGE STEP ON DEPTH O/S DIM U/S STEP ON STEP IN ID HOLE OVALITY TAPPER SETTING CHATTRIN CHAMFER CHAMFER OTHRES FORGING G.TOTAL
Crack U/S Broken NOT DIA O/S OD SHIFT PIECE G FAULT
MISSING QUALIFY QUALIFY OUT OUT

1 Cylinder 89020 3 -3 #DIV/0! #DIV/0! 2 1 3

2 Conrod 89050 19 #DIV/0! #DIV/0! 10 9 1 19

Mita
3 Flange 60271 2 -2 #DIV/0! #DIV/0! 2 2 2

4 Conrod 34050 9 -9 #DIV/0! #DIV/0! 2 1 1 5 9

Joint Swivel
5
KTE11295692
4 -4 #DIV/0! #DIV/0! 4 4

6 Hub KTE11226771 Kubota 14 -14 #DIV/0! #DIV/0! 3 11 14

7 Hub KTE11226773 3 -3 #DIV/0! #DIV/0! 3 3

8 Manifold Carrier 2 -2 #DIV/0! #DIV/0! 2 2

9 Pin 8440 A Escorts 4 -4 #DIV/0! #DIV/0! 4 4

10 Bevel Pinion 05C GM Auto 0 0 #DIV/0! #DIV/0! 12 0

11 0 0 #DIV/0! #DIV/0! 0

12 0 0 #DIV/0! #DIV/0! 0

13 0 0 #DIV/0! #DIV/0! 0

14 0 0 #DIV/0! #DIV/0! 0

15 0 0 #DIV/0! #DIV/0! 0

16 0 0 #DIV/0! #DIV/0! 0

17 0 0 #DIV/0! #DIV/0! 0

18 0 0 #DIV/0! #DIV/0! 0

19 0 0 #DIV/0! #DIV/0! 0

20 0 0 #DIV/0! #DIV/0! 0

21 0 0 #DIV/0! #DIV/0! 0

22 0 0 #DIV/0! #DIV/0! 0

23 0 0 #DIV/0! #DIV/0! 0

24 0 0 #DIV/0! #DIV/0! 0

25 0 0 #DIV/0! #DIV/0! 0

27 0 0 #DIV/0! #DIV/0! 0

28 0 0 #DIV/0! #DIV/0! 0

29 0 0 #DIV/0! #DIV/0! 0

30 0 0 #DIV/0! #DIV/0! 0

G.TOTAL 0 60 -41 #DIV/0! #DIV/0! 0 2 16 0 3 0 0 2 0 0 0 8 0 0 0 0 0 0 1 0 0 28 15 60

Part Wise Rejection Analysis

40000 7.00%

6.30%

5.60%
30000
4.90%
Column
H
4.20%
Column
3.50%
G
20000
2.80%

2.10%

1.40%
10000
0.70%
Approved by:-
0.00%

0 -0.70%
Cylinder 89020

Conrod 89050

Flange 60271

Conrod 34050

KTE11295692

Hub KTE11226771

Hub KTE11226773

Manifold

Pin 8440 A

Bevel Pinion 05C

Joint Swivel

Fmt.No:- YEW/QA/F-21,REV.No :- 00,Eff.Date-05/06/18,Issue No:- 01

Prepared by:- Checked by:-

 YOGESH ENGINEERING WORKS
DEFECTS WISE REJECTION ANALYSIS SUMMARY SHEET MONTH OF April-20

Defects Descriptions
RECEIVIN
THREAD ID OD
Defects DENT ID O/S OD U/S HEIGHT M/c THREAD NO GO TOOL G GAUGE STEP ON Depth DIM U/S STEP ON STEP IN HOLE OVALITY TAPPER SETTING CHATTRI CHAMFER CHAMFER OTHERS
U/S ACCIDENT DAMAGE MARK NOT DIA O/S OD ID SHIFT PIECE NG
QUALIFY QUALIFY OUT OUT

Rej Qty

1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
1 2 0 0 2 0 0 Defect
0 wise
0 Rejection
0 Analysis
1 3 Trend
1 1 0 0 2 2 0 0 0 1
90 1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
80
1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
B 70 1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
E 60 1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
T
T 50 1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
E 1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
40
R 1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
30 1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
DEFECT QTY
20 1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
10
1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
0 1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
DENT

ID O/S

OD U/S

HEIGHT U/S

M/c ACCIDENT

THREAD DAMAGE

THREAD NO GO QUALIFY

TOOL MARK

RECEIVING GAUGE NOT QUALIFY

STEP ON DIA

Depth O/S

DIM U/S

STEP ON OD

STEP IN ID

HOLE SHIFT

OVALITY

TAPPER

SETTING PIECE

CHATTRING

ID CHAMFER OUT

OD CHAMFER OUT

OTHERS
1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1
1 2 0 0 2 0 0 0 0 0 1 3 1 1 0 0 2 2 0 0 0 1

Fmt.No:- YEW/QA/F-21,REV.No :- 00,Eff.Date-05/06/18,Issue No:- 01

Prepared by:- Checked by:- Approved by:-
 YOGESH ENGINEERING WORKS
DEFECT WISE PARETO ANALYSIS MONTH OF April-20

Sr.No. Defects Descriptions Rej Qty Cum Sum Cum Remarks

100.00%
%Age
80

90.00%
1 Thread Damage 0 #DIV/0! Action Required
70
80.00%

2 OD U/S 0 #DIV/0! Action Required

REJ QTY
60 70.00%

3 Dent 0 #DIV/0! Action Required

60.00%
50
CUM %

4 ID O/S 0 #DIV/0! Action Required

50.00%
40

5 Step in ID 0 #DIV/0! 40.00%

30

Dim U/S 0 #DIV/0! 30.00%

6

20
20.00%
7 Step on OD 0 #DIV/0!

10
10.00%

8 Tapper 0 #DIV/0!

0 0.00%
Thread Damage

OD U/S

Dent

ID O/S

Step in ID

Dim U/S

Step on OD

Tapper

Setting Piece
9 Setting Piece 0 #DIV/0!

Fmt.No:- YEW/QA/F-21,REV.No :- 00,Eff.Date-05/06/18,Issue No:- 01

Prepared by:- Checked by:- Approved by:-

 YOGESH ENGINEERING WORKS
TOP 05 PART MACHINING REJECTION ANALYSIS SHEET MONTH OF April-2020
Defects Break -up Analysis
Total Total Rej. Total ok RECEIVING
Sr.No. Part No. Prod. Qty Qty Qty Rej. % PPM THREAD ID OD
HEIGHT M/c THREAD TOOL GAUGE STEP ON STEP ON SETTING CHATTRIN
DENT ID O/S OD U/S U/S ACCIDENT DAMAGE NO GO MARK NOT FACE Depth O/S DIM U/S OD STEP IN ID HOLE SHIFT OVALITY TAPPER PIECE G CHAMFER CHAMFER OTHERS G.TOTAL
QUALIFY QUALIFY OUT OUT

1 HUB (48141094) 0 #DIV/0! #DIV/0! 0

2 CYLINDRO (89020) 0 #DIV/0! #DIV/0! 0

3 HUB (066481) 0 #DIV/0! #DIV/0! 0

4 Housing 0 #DIV/0! #DIV/0! 0

5 Lever (10020090) 0 #DIV/0! #DIV/0! 0

G.TOTAL 0 0 0 #DIV/0! #DIV/0! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Part Wise Rejection Analysis

12 5.00%

10 4.00%

8 3.00%

6 2.00% PPM REJ%

4 1.00%

2 0.00%

0 -1.00%
HUB (066481)

Housing
HUB (48141094)

CYLINDRO (89020)

Lever (10020090)

Fmt.No:- YEW/QA/F-21,REV.No :- 00,Eff.Date-05/06/18,Issue No:- 01

Prepared by:- Checked by:-
 YOGESH ENGINEERING WORKS
TOP 5 PART MACHINING REJECTION PARETO ANALYSIS SHEET MONTH OF April-2020

Sr.No. Part Name Rej Qty Cum Sum Cum % REMARKS PART WISE PARETO ANALYSIS
50 100.00%
1 0 #DIV/0! Action Taken 90.00%
40 80.00%
70.00%
60.00%
2 0 #DIV/0! Action Taken 30 Defect Qty
50.00%
Cum %
20 40.00%
30.00%

3 0 #DIV/0! Action Taken 10 20.00%

10.00%
0 0.00%

4 0 #DIV/0! Action Taken

5 0 #DIV/0! Action Taken

Action Summary Sheet

Sr.No. Part Name Problem Descriptions Root Cause Action Taken Resp. Target Date Status Remarks

4 -

5 done

Fmt.No:- YEW/QA/F-21,REV.No :- 00,Eff.Date-05/06/18,Issue No:- 01

Prepared by:- Checked by:- Approved By:-